A production and processing technology for pressing and pasting blister door panels

Abstract

The present invention relates to the field of door panel technology, and specifically to a production and processing process for pressing and pasting blister door panels, including a hydraulic press, a debris removal mechanism fixedly connected to the bottom rear side of the hydraulic press, and a scanning mechanism fixedly connected to the bottom rear side of the debris removal mechanism. The present invention prevents debris, gravel and other debris from being placed on a placement table for the blister door panels, thereby preventing damage to the surface of the blister door panels during pressing and pasting, and avoids blocking the scanner when the blowing plate body is flipped. Specifically, when the blister door panels are pressed and pasted to form a concave appearance, after the motor is started, the fourth gear rotates and meshes with the third rack rod, driving the scanner connecting plate and the scanner to move along the third rack rod to achieve a horizontal scanning function. At the same time, the second rack rod moves backward and meshes with the second gear, causing the second rotating rod to rotate, thereby driving the two third gears to rotate, and the third gear meshes with the columnar rack rod.

Description

Technical Field

[0001] The present invention relates to the technical field of door panels, and more specifically, to a production and processing technology for pressing and pasting blister door panels. Background Art

[0002] The blister door panel refers to a door panel processed by the blister process. The blister door panel usually has a smooth surface and delicate texture. The processing process includes vacuum adsorbing the PVC film on the door panel substrate, and then heating, shaping and other processes. This door panel not only has a beautiful appearance, but also has excellent durability and environmental protection performance. Therefore, it is widely used in home decoration and interior decoration. The blister door panel pressing production and processing technology of the present invention can further improve the production efficiency and processing quality of the blister door panel.

[0003] According to the patent document: CN104563794B, a manufacturing process of a blister door panel is disclosed, the blister door panel includes a bottom plate and four frames, and it includes the following steps: the first step is to process the bottom plate, and mill a groove at the position of the bottom plate for installing the frame, for placing the frame; the second step is to process the frame, and bevel at 45 degrees at both ends of the four frames, so that the four frames can be spliced ​​on the bottom plate in sequence after the 45-degree cut; the third step is to combine the frame and the bottom plate, and the frame is retreated along the edge of the bottom plate when splicing, so that the outer side of the frame extends out of the milling groove, the inner side of the frame is accommodated in the milling groove, and the bottom surface of the frame cooperates with the milling groove and the bottom plate. The manufacturing process is simple to process, short in processing time, suitable for mass production, and the processed products are not easy to deform and have beautiful shapes.

[0004] When producing blister door panels, if a concave appearance is required, if engraving and milling are used (milling down 3MM), the dense sanding layer on the panel surface has been completely removed, and it is difficult to ensure the smoothness of the milling layer. It must undergo multiple milling processes and then sanding before blistering. Multiple milling processes are time-consuming and inefficient, and there are also requirements and difficulties for the sanding effect of the blister factory. Summary of the invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a production and processing technology for pressing and pasting blister door panels. The technical problem to be solved by the present invention is: when a concave appearance needs to be produced, if the dense sanding layer on the board surface has been completely removed by engraving and milling (milling down 3MM), it is difficult to ensure the smoothness of the milling layer, and it must undergo multiple milling processes and then sanding before blistering. Multiple milling processes are time-consuming and inefficient, and there are also requirements and difficulties for the sanding effect of the blister factory.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A production process for pressing and pasting a blister door panel, comprising a hydraulic press, a debris removal mechanism is fixedly connected to the rear bottom of the hydraulic press, and a scanning mechanism is fixedly connected to the rear bottom of the debris removal mechanism. The specific processing process comprises the following steps:

[0008] Step 1: Pre-treat the substrate, including cleaning and drying, to ensure that there are no impurities on the surface of the substrate and to improve the subsequent adsorption and pressing effects;

[0009] Step 2: Apply glue evenly on the surface of the pre-treated substrate. The glue must have good adhesion and weather resistance to ensure a firm bond between the wood strips and the substrate.

[0010] Step 3: The scanning mechanism starts to accurately scan the placement position of the substrate to detect whether there are any debris in the substrate placement area;

[0011] Step 4: When debris is detected, the debris removal mechanism is activated. The debris removal mechanism uses high-pressure gas to blow away the debris from the substrate placement area to ensure the cleanliness of the substrate placement area before lamination;

[0012] Step 5: Place the substrate at the substrate placement position of the hydraulic press, start the hydraulic press, and the pressing plate of the hydraulic press slowly descends to apply uniform pressure to the substrate so that the blister film fits tightly to the surface of the substrate;

[0013] Step 6: During the lamination process, the control system of the hydraulic press will accurately control the temperature, time and pressure of the lamination according to the preset process parameters to ensure the best bonding effect between the blister film and the substrate.

[0014] As a further solution of the present invention: the debris removal mechanism includes a debris removal mechanism control seat, the front side of the debris removal mechanism control seat is fixedly connected to the rear bottom of the hydraulic press, and a blowing plate is arranged on the top of the debris removal mechanism control seat.

[0015] As a further solution of the present invention: the debris removal mechanism control seat includes a bellows, the top of the bellows is fixedly connected to a base plate, the top left side of the base plate is fixedly connected to a hydraulic push rod connecting plate, the front and rear sides of the top of the hydraulic push rod connecting plate are respectively fixedly connected to hydraulic push rod connecting blocks, the tops of the two hydraulic push rod connecting blocks are fixedly connected to hydraulic push rods, the rear side of the outer wall of the hydraulic push rod is fixedly connected to a rack rod push-pull rod, the rear end of the hydraulic push rod is fixedly connected to a second rack rod, and four rotating rod connecting blocks are respectively fixedly connected to one side of the top of the base plate away from the hydraulic push rod connecting plate.

[0016] As a further solution of the present invention: a rack rod push-pull plate is fixedly connected to the front side of the rack rod push-pull rod away from the hydraulic push rod, the top of the rack rod push-pull plate is fixedly connected to the rack rod, the inner walls of the four rotating rod connecting blocks are rotatably connected to the rotating rod, the left end of the rotating rod extends to the left side of the outer wall of the leftmost rotating rod connecting block and is fixedly connected to a gear, the outer wall of the gear is meshed with the top of the rack rod, and the rear sides of the left and right groups of rotating rod connecting blocks are fixedly connected to support plates.

[0017] As a further scheme of the present invention: the blowing plate comprises a blowing plate body, the inner wall of the blowing plate body is provided with a wind direction control component, the bottom middle part of the blowing plate body is fixedly connected with an air pipe connecting plate, the bottom of the air pipe connecting plate is respectively fixedly connected with multiple air pipes, the ends of the multiple air pipes away from the air pipe connecting plate are fixedly connected to the rear side of the bellows, the left and right sides of the rear side of the air pipe connecting plate are fixedly connected with two rotating block connecting plates, the rear sides of the left and right groups of rotating block connecting plates are fixedly connected with rotating blocks, the tops of the two rotating blocks are fixedly connected with pressing blocks, the inner walls of the two rotating blocks are respectively fixedly connected to the outer wall of one side of the rotating rod on the inner side of the two groups of rotating rod connecting blocks, and the bottoms of the two pressing blocks are respectively fitted with the tops of the two support plates.

[0018] As a further solution of the present invention: the wind direction control component includes a wind direction control compartment, the outer wall of the wind direction control compartment is fixedly connected to the right side of the inner wall of the bellows, a dual-axis motor is fixedly connected to the middle part of the inner wall of the wind direction control component, and the front and rear output ends of the dual-axis motor are respectively fixedly connected with conical teeth, the outer walls of the two conical teeth are engaged with the second conical teeth, the inner walls of the two second conical teeth are fixedly connected with screws, and the right ends of the two screws extend to the outer wall of the wind direction control compartment and are movably connected to the left side of the inner wall of the wind direction control compartment.

[0019] As a further solution of the present invention: the outer walls of the two screw rods are threadedly connected with multiple transmission blocks, the inner sides of the front and rear groups of transmission blocks are fixedly connected with columnar slide rods, the outer walls of the front and rear groups of columnar slide rods are slidably connected with louver page rotating blocks, the middle parts of the front and rear groups of louver page rotating blocks are provided with elliptical slide grooves, the outer walls of the front and rear groups of columnar slide rods are respectively slidably connected to the inner walls of the elliptical slide grooves opened by the front and rear groups of louver page rotating blocks, the tops of the front and rear groups of louver page rotating blocks are fixedly connected with louver blades, and the front and rear sides of the multiple louver blades are respectively movably connected to the front and rear sides of the inner wall of the blowing plate body away from the wind direction control component.

[0020] As a further solution of the present invention: the scanning mechanism includes a scanning mechanism base, the front side of the scanning mechanism base is fixedly connected to the middle part of the bottom of the rear side of the bellows, the left side of the bottom of the scanning mechanism base is fixedly connected to the second rack rod connecting block bottom plate, the front and rear sides of the top of the second rack rod connecting block bottom plate are respectively fixedly connected to the second rack rod connecting blocks, the inner walls of the two second rack rod connecting blocks are respectively slidably connected to the front and rear sides of the outer wall of the second rack rod, the two sides of the top of the scanning mechanism base away from the second rack rod connecting block bottom plate are respectively fixedly connected to the second rotating rod connecting blocks, and the left and right sides of the rear side of the top of the scanning mechanism base are respectively fixedly connected to the columnar slide rod.

[0021] As a further solution of the present invention: the inner walls of the two second rotating rod connecting blocks are rotatably connected with the second rotating rod, the left end of the second rotating rod extends to the left side of the left second rotating rod connecting block and is fixedly connected with the second gear, the outer wall of the second gear is meshed with the top of the second rack rod, and the outer wall of the second rotating rod is fixedly connected with the third gear on the left and right sides of the inner sides of the two second rotating rod connecting blocks, the rear sides of the outer walls of the two third gears are meshed with the columnar rack rod, the outer walls of the two columnar rack rods are respectively slidably connected to the inner walls of the two columnar slide groove rods, and the top ends of the two columnar rack rods are fixedly connected with an L-shaped lifting plate.

[0022] As a further solution of the present invention: a lifting plate slide groove is respectively provided on the top rear side and the top of the L-shaped lifting plate, and a third rack rod is fixedly connected to the side of the top rear side of the L-shaped lifting plate away from the lifting plate slide groove, and a scanner connecting plate slider is slidably connected to the inner wall of the rear lifting plate slide groove, and the scanner connecting plate is fixedly connected to the rear side of the scanner connecting plate slider. A C-shaped motor placement plate is fixedly connected to the middle part of the rear side of the scanner connecting plate, and a motor is fixedly connected to the inner wall of the C-shaped motor placement plate, and the output end of the motor extends to the front side of the scanner connecting plate and is fixedly connected to a fourth gear, and the outer wall of the fourth gear is meshed with the top of the third rack rod, and a scanner is fixedly connected to the top of the front side of the scanner connecting plate, and a scanner slider is fixedly connected to the bottom of the scanner, and the outer wall of the scanner slider is slidably connected to the inner wall of the top lifting plate slide groove.

[0023] The beneficial effects of the present invention are:

[0024] 1. The present invention is provided with a hydraulic press and a scanning mechanism to prevent debris or gravel and other debris from being on the placement table for placing the blister door panel, thereby preventing the surface of the blister door panel from being damaged during pressing and pasting, and to prevent the scanner from being blocked when the blowing plate body is turned over. Specifically, when the blister door panel is pressed and pasted to form a concave appearance, after the motor is started, the fourth gear rotates and meshes with the third rack bar, driving the scanner connecting plate and the scanner to move along the third rack bar to achieve a horizontal scanning function. At the same time, the second rack bar moves backward and meshes with the second gear, causing the second rotating rod to rotate, thereby driving the two third gears to rotate, and the third gear meshes with the columnar rack bar to slide up and down, thereby driving the L-shaped lifting plate to rise and fall, and synchronously driving the scanner and connected components to rise and fall;

[0025] 2. The present invention is provided with a debris removal mechanism to blow the debris away from the placement table to prevent the debris from affecting the pressing effect. Specifically, the hydraulic push rod is started to push the rack rod and the push-pull plate to move backward, driving the gear to rotate, thereby rotating the blowing plate body 90 degrees toward the hydraulic press, starting the bellows, and delivering high-pressure gas to the blowing plate body through the air pipe to blow away the debris on the press;

[0026] 3. The present invention is provided with a wind direction control component. Specifically, it is convenient to adjust the direction of blowing according to the conditions of debris at different positions before the blister door panel is pressed, to ensure that the debris can be effectively blown away, and to avoid the influence of the debris on the production and processing technology of the blister door panel pressing. When the debris is difficult to blow away, the operator starts the dual-axis motor to rotate the two conical teeth. The rotation of these teeth drives the second conical teeth to rotate in the opposite direction, thereby driving the screw to rotate. The transmission block on the screw moves along the axis, pushing the columnar slide rod to move synchronously, and the slide rod moves in the elliptical slide groove of the louver leaf rotating block to rotate the rotating block, thereby changing the angle of the louver leaf and adjusting the wind direction and strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;

[0028] Figure 2 It is a schematic diagram of the rear-view stereoscopic structure of the main body of the present invention;

[0029] Figure 3 It is a schematic diagram of the three-dimensional structure of the debris removal mechanism and the scanning mechanism of the present invention;

[0030] Figure 4 It is a schematic diagram of the three-dimensional separation structure of the debris removal mechanism and the scanning mechanism of the present invention;

[0031] Figure 5 It is a schematic diagram of the three-dimensional separation structure of the debris removal mechanism of the present invention;

[0032] Figure 6It is a schematic diagram of the three-dimensional structure of the control seat of the debris removal mechanism of the present invention;

[0033] Figure 7 It is a schematic diagram of the three-dimensional separation structure of the blowing plate of the present invention;

[0034] Figure 8 It is a schematic diagram of the three-dimensional separation structure of the wind direction control component of the present invention;

[0035] Fig. 9 It is a schematic diagram of the three-dimensional structure of the scanning mechanism of the present invention;

[0036] Fig.10 It is a schematic diagram of the three-dimensional separation structure of the scanning mechanism of the present invention.

[0037] In the figure: 1, hydraulic press; 2, debris removal mechanism; 21, debris removal mechanism control seat; 211, bellows; 212, bottom plate; 213, hydraulic push rod connecting plate; 214, hydraulic push rod connecting block; 215, hydraulic push rod; 216, rack rod push-pull rod; 217, rack rod push-pull plate; 218, rack rod; 219, second rack rod; 2110, rotating rod connecting block; 2111, gear; 2112, rotating rod; 2113, support plate; 22, blowing plate; 221, blowing plate body; 222, air pipe connecting plate; 223, air pipe; 224, rotating block connecting plate; 225, rotating block; 226, pressing block; 227, wind direction control assembly; 2271, wind direction control compartment; 2272, double-axis motor; 2273, conical gear; 2274, second Conical teeth; 2275, lead screw; 2276, transmission block; 2277, columnar slide rod; 2278, louver leaf turning block; 2279, elliptical slide groove; 2280, louver leaf; 3, scanning mechanism; 31, scanning mechanism base; 32, second rack rod connecting block bottom plate; 33, second rack rod connecting block; 34, second rotating rod connecting block; 35, columnar slide groove rod; 36, second rotating rod; 37, second gear; 38, third gear; 39, L-shaped lifting plate; 310, third rack rod; 311, lifting plate slide groove; 312, scanner connecting plate slider; 313, scanner connecting plate; 314, C-shaped motor placement plate; 315, motor; 316, fourth gear; 317, scanner; 318, scanner slider; 319, columnar rack rod. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] like Figure 1-4 As shown, the present invention provides a production process for pressing and pasting a blister door panel, comprising a hydraulic press 1, a debris removal mechanism 2 is fixedly connected to the rear bottom of the hydraulic press 1, and a scanning mechanism 3 is fixedly connected to the rear bottom of the debris removal mechanism 2. The specific processing process comprises the following steps:

[0040] Step 1: Pre-treat the substrate, including cleaning and drying, to ensure that there are no impurities on the surface of the substrate and to improve the subsequent adsorption and pressing effects;

[0041] Step 2: Apply glue evenly on the surface of the pre-treated substrate. The glue must have good adhesion and weather resistance to ensure a firm bond between the wood strips and the substrate.

[0042] Step 3: The scanning mechanism 3 starts to accurately scan the placement position of the substrate to detect whether there are any debris in the substrate placement area;

[0043] Step 4: When debris is detected, the debris removal mechanism 2 is activated. The debris removal mechanism 2 uses high-pressure gas to blow the debris away from the substrate placement area to ensure the cleanliness of the substrate placement area before lamination;

[0044] Step 5: Place the substrate at the substrate placement position of the hydraulic press 1, start the hydraulic press 1, and slowly lower the pressing plate of the hydraulic press 1 to apply uniform pressure to the substrate so that the blister film is closely attached to the surface of the substrate;

[0045] Step 6: During the lamination process, the control system of the hydraulic press 1 will accurately control the temperature, time and pressure of the lamination according to the preset process parameters to ensure that the bonding effect between the blister film and the substrate is optimal.

[0046] like Figure 3 , 4As shown in , 5, 6, 7, 9 and 10, the debris removal mechanism 2 includes a debris removal mechanism control seat 21, the front side of the debris removal mechanism control seat 21 is fixedly connected to the rear bottom of the hydraulic press 1, and a blowing plate 22 is arranged on the top of the debris removal mechanism control seat 21. The debris removal mechanism control seat 21 includes a bellows 211, the top of the bellows 211 is fixedly connected to a bottom plate 212, and a hydraulic push rod connecting plate 213 is fixedly connected to the top left side of the bottom plate 212, and hydraulic push rod connecting blocks 214 are fixedly connected to the front and rear sides of the top of the hydraulic push rod connecting plate 213 respectively, and hydraulic push rods 215 are fixedly connected to the tops of the two hydraulic push rod connecting blocks 214, and rack rod push-pull rods 216 are fixedly connected to the rear side of the outer wall of the hydraulic push rod 215. 5 is fixedly connected with a second rack rod 219 at the rear end, four rotating rod connecting blocks 2110 are respectively fixedly connected to the side of the top of the bottom plate 212 away from the hydraulic push rod connecting plate 213, a rack rod push-pull plate 217 is fixedly connected to the side of the front side of the rack rod push-pull rod 216 away from the hydraulic push rod 215, a rack rod 218 is fixedly connected to the top of the rack rod push-pull plate 217, the inner walls of the four rotating rod connecting blocks 2110 are rotatably connected with rotating rods 2112, the left end of the rotating rod 2112 extends to the left side of the outer wall of the leftmost rotating rod connecting block 2110 and is fixedly connected with a gear 2111, the outer wall of the gear 2111 is meshed with the top of the rack rod 218, the rear sides of the left and right sets of rotating rod connecting blocks 2110 are fixedly connected with support plates 2113, and the blowing plate 22 includes a blowing plate The plate body 221, the inner wall of the blowing plate body 221 is provided with a wind direction control component 227, the bottom middle part of the blowing plate body 221 is fixedly connected with an air pipe connecting plate 222, the bottom of the air pipe connecting plate 222 is respectively fixedly connected with a plurality of air pipes 223, one end of the plurality of air pipes 223 away from the air pipe connecting plate 222 is fixedly connected to the rear side of the bellows 211, the left and right sides of the rear side of the air pipe connecting plate 222 are fixedly connected with two rotating block connecting plates 224, the rear sides of the left and right groups of rotating block connecting plates 224 are fixedly connected with rotating blocks 225, the tops of the two rotating blocks 225 are fixedly connected with pressing blocks 226, the inner walls of the two rotating blocks 225 are respectively fixedly connected to the outer wall of one side of the rotating rod 2112 on the inner side of the two groups of rotating rod connecting blocks 2110, the two pressing blocks 226 The bottom is respectively fitted with the top of the two support plates 2113, and the scanning mechanism 3 includes a scanning mechanism base 31. The front side of the scanning mechanism base 31 is fixedly connected to the middle of the bottom of the rear side of the bellows 211, and the left side of the bottom of the scanning mechanism base 31 is fixedly connected to the second rack rod connecting block bottom plate 32, and the front and rear sides of the top of the second rack rod connecting block bottom plate 32 are respectively fixedly connected to the second rack rod connecting block 33, and the inner walls of the two second rack rod connecting blocks 33 are respectively slidably connected to the front and rear sides of the outer wall of the second rack rod 219, and the two sides of the top of the two scanning mechanism bases 31 away from the second rack rod connecting block bottom plate 32 are respectively fixedly connected to the second rotating rod connecting block 34, and the left and right sides of the rear side of the top of the scanning mechanism base 31 are respectively fixedly connected to the columnar sliding groove rod 35.The inner walls of the two second rotating rod connecting blocks 34 are rotatably connected with the second rotating rod 36, the left end of the second rotating rod 36 extends to the left side of the left second rotating rod connecting block 34 and is fixedly connected with the second gear 37, the outer wall of the second gear 37 is meshed with the top of the second rack rod 219, the outer wall of the second rotating rod 36 is fixedly connected with the third gear 38 on the left and right sides of the inner sides of the two second rotating rod connecting blocks 34, the outer wall rear sides of the two third gears 38 are meshed with the columnar rack rod 319, the outer walls of the two columnar rack rods 319 are respectively slidably connected to the inner walls of the two columnar slide groove rods 35, the top ends of the two columnar rack rods 319 are fixedly connected with the L-shaped lifting plate 39, the top rear side and the top of the L-shaped lifting plate 39 are respectively provided with lifting plate slide grooves 311, and the top rear side of the L-shaped lifting plate 39 is fixedly connected to the lifting plate slide groove 311. A third rack bar 310 is fixedly connected, a scanner connecting plate slider 312 is slidably connected to the inner wall of the rear lifting plate slot 311, a scanner connecting plate 313 is fixedly connected to the rear side of the scanner connecting plate slider 312, a C-shaped motor placement plate 314 is fixedly connected to the middle of the rear side of the scanner connecting plate 313, a motor 315 is fixedly connected to the inner wall of the C-shaped motor placement plate 314, an output end of the motor 315 extends to the front side of the scanner connecting plate 313 and is fixedly connected to a fourth gear 316, an outer wall of the fourth gear 316 is meshed with the top of the third rack bar 310, a scanner 317 is fixedly connected to the top of the front side of the scanner connecting plate 313, a scanner slider 318 is fixedly connected to the bottom of the scanner 317, and the outer wall of the scanner slider 318 is slidably connected to the inner wall of the top lifting plate slot 311;

[0047] When it is necessary to press-fit the blister door panel to form a concave appearance, first, the start of the motor 315 will drive the fourth gear 316 to rotate. Since the fourth gear 316 is meshed with the top of the third rack rod 310, when the fourth gear 316 rotates, it will drive the scanner connecting plate 313 and the scanner 317 to move along the direction of the third rack rod 310, thereby realizing the horizontal scanning function of the scanner, and scanning the placement table 1 where the blister door panel is placed to prevent debris or gravel and other debris on the placement table where the blister door panel is placed, which will cause damage to the surface of the blister door panel during pressing. When debris is detected, the hydraulic push rod 215 is started at this time. After the hydraulic push rod 215 is started, it pushes the rack rod push-pull rod 216 and the second rack rod 219 to move backward. When the rack rod push-pull rod 216 moves backward, it will bring The movable rack rod push-pull plate 217 and the rack rod 218 move backward synchronously. Since the gear 2111 is meshed with the top of the rack rod 218, when the rack rod 218 moves backward, it will drive the gear 2111 and the rotating rod 2112 connected thereto to rotate. The rotation of the rotating rod 2112 will further drive the rotating block 225 and the pressing block 226 to perform a circular motion, thereby driving the blowing plate body 221 to rotate and then causing the blowing plate body 221 to flip ninety degrees, so that the air outlet of the blowing plate body 221 faces the hydraulic press 1, and the bellows 211 is started. The bellows 211 starts to deliver high-pressure gas to the blowing plate body 221 through the air pipe 223 and the rotating block connecting plate 224. The blowing plate body 221 blows the high-pressure gas to the debris on the hydraulic press 1, blows the debris away from the placement table, and prevents the debris from affecting the pressing effect;

[0048] At the same time, the second rack rod 219 moves backward to engage with the second gear 37 connected thereto and rotates. Since the second gear 37 is engaged with the top of the second rack rod 219 and the second gear 37 is fixedly connected to the left end of the second rotating rod 36, the second rotating rod 36 will rotate accordingly. The rotation of the second rotating rod 36 further drives the two third gears 38 to rotate. The rear sides of the outer walls of the two third gears 38 are respectively engaged with the two columnar rack rods 319. Therefore, when the third gear 38 rotates, the columnar rack rod 319 is driven to slide up and down along the inner wall of the columnar slide rod 35. The up and down sliding of the columnar rack rod 319 drives the L-shaped lifting plate 39 to move up and down. The lifting and lowering movement further drives the scanner 317 and all the components connected to it to rise and fall synchronously, thereby realizing the height adjustment function of the scanner 317 to avoid blocking the scanner 317 when the blowing plate body 221 is turned over. When the blowing plate body 221 blows the debris away from the placement table, the scanner 317 can continue to scan the placement table to ensure that there is no missed debris on the entire placement table, thereby improving the quality of the pressing and forming. When the scanner 317 confirms that the placement table is completely clean, the entire system will enter the next step of operation, that is, starting the pressing and forming process. At this time, the hydraulic press 1 will perform precise pressing operations on the blister door panel according to preset parameters to form the desired concave appearance.

[0049] like Figure 8 As shown, the wind direction control component 227 includes a wind direction control chamber 2271, the outer wall of the wind direction control chamber 2271 is fixedly connected to the right side of the inner wall of the wind box 211, and a dual-axis motor 2272 is fixedly connected to the middle of the inner wall of the wind direction control component 227, and the front and rear output ends of the dual-axis motor 2272 are respectively fixedly connected with conical teeth 2273, the outer walls of the two conical teeth 2273 are meshed with second conical teeth 2274, and the inner walls of the two second conical teeth 2274 are fixedly connected with screw rods 2275, the right ends of the two screw rods 2275 extend to the outer wall of the wind direction control chamber 2271 and are movably connected to the left side of the inner wall of the wind direction control chamber 2271, and the outer walls of the two screw rods 2275 are threadedly connected with a plurality of transmission blocks 2276, the inner sides of the front and rear transmission blocks 2276 are fixedly connected with columnar slide rods 2277, the outer walls of the front and rear columnar slide rods 2277 are slidably connected with shutter leaf rotating blocks 2278, the middle parts of the front and rear shutter leaf rotating blocks 2278 are provided with elliptical slide grooves 2279, the outer walls of the front and rear columnar slide rods 2277 are respectively slidably connected to the inner walls of the elliptical slide grooves 2279 provided in the front and rear shutter leaf rotating blocks 2278, the tops of the front and rear shutter leaf rotating blocks 2278 are fixedly connected with shutter blades 2280, and the front and rear sides of the plurality of shutter blades 2280 are respectively movably connected to the front and rear sides of the inner wall of the blowing plate body 221 away from the wind direction control component 227;

[0050] When the debris in a certain position is difficult to blow away, the operator can start the dual-axis motor 2272 to drive the two conical teeth 2273 to rotate. The rotation of the two conical teeth 2273 will drive the two second conical teeth 2274 meshing therewith to rotate in the opposite direction. The reverse rotation of the two second conical teeth 2274 will further drive the two screw rods 2275 to rotate. Since the outer walls of the two screw rods 2275 are threadedly connected with a plurality of transmission blocks 2276, when the two screw rods 2275 rotate, the plurality of transmission blocks 2276 will be driven to move along the axial direction of the screw rods 2275. The movement of the front and rear two sets of transmission blocks 2276 will drive the two sets of transmission blocks 2276 fixed thereto to rotate. The columnar slide rod 2277 connected thereto moves synchronously. Since the outer wall of the columnar slide rod 2277 is slidably connected to the inner wall of the elliptical slide groove 2279 opened by the louver leaf rotating block 2278, the movement of the columnar slide rod 2277 will drive the louver leaf rotating block 2278 to rotate. As the louver leaf rotating block 2278 rotates, the louver blades 2280 fixedly connected to the top thereof will also change their angles, thereby adjusting the direction and intensity of the air blowing. Through this design, the operator can easily adjust the direction of the air blowing according to the situation of debris at different positions before the blister door panel is pressed, to ensure that the debris can be effectively blown away, thereby avoiding the influence of debris on the production and processing technology of the blister door panel pressing.

[0051] Working principle of the present invention: when it is necessary to press-fit the blister door panel to form a concave appearance, first, the start of the motor 315 will drive the fourth gear 316 to rotate. Since the fourth gear 316 is meshed with the top of the third rack rod 310, when the fourth gear 316 rotates, it will drive the scanner connecting plate 313 and the scanner 317 to move along the direction of the third rack rod 310, thereby realizing the horizontal scanning function of the scanner, and scanning the placement table 1 where the blister door panel is placed to prevent debris or gravel and other debris on the placement table where the blister door panel is placed, which will cause damage to the surface of the blister door panel during pressing. When debris is detected, at this time, the hydraulic push rod 215 is started, and the hydraulic push rod 217 is started. After starting, the rack rod push-pull rod 216 and the second rack rod 219 are pushed to move backward. When the rack rod push-pull rod 216 moves backward, it will drive the rack rod push-pull plate 217 and the rack rod 218 to move backward synchronously. Since the gear 2111 is meshed with the top of the rack rod 218, when the rack rod 218 moves backward, it will drive the gear 2111 and the rotating rod 2112 connected thereto to rotate. The rotation of the rotating rod 2112 will further drive the rotating block 225 and the pressing block 226 to perform a circular motion, thereby driving the blowing plate body 221 to rotate and then causing the blowing plate body 221 to flip 90 degrees, so that the air outlet of the blowing plate body 221 faces the hydraulic press 1, and starting. The bellows 211 is driven. When the bellows 211 is started, high-pressure gas is delivered to the blowing plate body 221 through the air pipe 223 and the rotating block connecting plate 224. The blowing plate body 221 blows the high-pressure gas to the debris on the hydraulic press 1, blows the debris away from the placement table, and prevents the debris from affecting the pressing effect. At the same time, the second rack bar 219 moves backward to engage with the second gear 37 connected thereto and rotates. Since the second gear 37 is engaged with the top of the second rack bar 219, and the second gear 37 is fixedly connected to the left end of the second rotating rod 36, the second rotating rod 36 will rotate accordingly. The rotation of the second rotating rod 36 further drives the two third gears 38 to rotate. The rear sides of the outer walls of the two third gears 38 are respectively connected to the left end of the second rotating rod 36. The two columnar rack rods 319 are meshed, so when the third gear 38 rotates, the columnar rack rod 319 is driven to slide up and down along the inner wall of the columnar slide rod 35, and the up and down sliding of the columnar rack rod 319 drives the L-shaped lifting plate 39 to move up and down, and the lifting movement of the L-shaped lifting plate 39 further drives the scanner 317 and all the components connected thereto to move up and down synchronously, thereby realizing the height adjustment function of the scanner 317, avoiding blocking the scanner 317 when the blowing plate body 221 is turned over, and when the blowing plate body 221 blows the debris away from the placement table, the scanner 317 can continue to scan the placement table to ensure that there is no missed debris on the entire placement table;

[0052] When the debris at a certain position is difficult to blow away, the operator can start the dual-axis motor 2272 to drive the two conical teeth 2273 to rotate. The rotation of the two conical teeth 2273 will drive the two second conical teeth 2274 meshing therewith to rotate in the opposite direction. The reverse rotation of the two second conical teeth 2274 will further drive the two screw rods 2275 to rotate. Since the outer walls of the two screw rods 2275 are threadedly connected with a plurality of transmission blocks 2276, when the two screw rods 2275 rotate, the plurality of transmission blocks 2276 will be driven along the The screw rod 2275 moves in the axial direction, and the movement of the front and rear sets of transmission blocks 2276 will drive the columnar slide 2277 fixedly connected thereto to move synchronously. Since the outer wall of the columnar slide 2277 is slidably connected to the inner wall of the elliptical slide groove 2279 opened by the louver page rotating block 2278, the movement of the columnar slide 2277 will drive the louver page rotating block 2278 to rotate. As the louver page rotating block 2278 rotates, the louver blades 2280 fixedly connected to the top thereof will also change their angles accordingly, thereby adjusting the direction and strength of the blowing.

[0053] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A production and processing technology for pressing and pasting blister door panels, characterized in that: The invention comprises a hydraulic press (1), wherein a debris removal mechanism (2) is fixedly connected to the bottom of the rear side of the hydraulic press (1), and a scanning mechanism (3) is fixedly connected to the bottom of the rear side of the debris removal mechanism (2). The specific processing technology comprises the following steps: Step 1: Pre-treat the substrate, including cleaning and drying, to ensure that there are no impurities on the surface of the substrate and to improve the subsequent adsorption and pressing effects; Step 2: Apply glue evenly on the surface of the pre-treated substrate. The glue must have good adhesion and weather resistance to ensure a firm bond between the wood strips and the substrate. Step 3: The scanning mechanism (3) starts to accurately scan the placement position of the substrate to detect whether there are any debris in the substrate placement area; Step 4: When debris is detected, the debris removal mechanism (2) is activated, and the debris removal mechanism (2) blows the debris away from the substrate placement area through high-pressure gas to ensure the cleanliness of the substrate placement area before lamination; Step 5: placing the substrate at the substrate placement position of the hydraulic press (1), starting the hydraulic press (1) and slowly lowering the pressing plate of the hydraulic press (1) to apply uniform pressure to the substrate so that the blister film is closely attached to the surface of the substrate; Step 6: During the lamination process, the control system of the hydraulic press (1) will accurately control the temperature, time and pressure of the lamination according to the preset process parameters to ensure that the bonding effect between the blister film and the substrate is optimal.

2. The process for producing and processing a blister door panel by pressing according to claim 1, characterized in that: The debris removal mechanism (2) comprises a debris removal mechanism control seat (21), the front side of the debris removal mechanism control seat (21) is fixedly connected to the rear bottom of the hydraulic press (1), and the top of the debris removal mechanism control seat (21) is provided with a blowing plate (22).

3. The process for producing and processing a blister door panel by pressing according to claim 2, characterized in that: The debris removal mechanism control seat (21) comprises a bellows (211), the top of the bellows (211) is fixedly connected to a bottom plate (212), the left side of the top of the bottom plate (212) is fixedly connected to a hydraulic push rod connecting plate (213), the front and rear sides of the top of the hydraulic push rod connecting plate (213) are respectively fixedly connected to hydraulic push rod connecting blocks (214), the tops of the two hydraulic push rod connecting blocks (214) are fixedly connected to hydraulic push rods (215), the rear side of the outer wall of the hydraulic push rod (215) is fixedly connected to a rack rod push-pull rod (216), the rear end of the hydraulic push rod (215) is fixedly connected to a second rack rod (219), and the top of the bottom plate (212) away from the hydraulic push rod connecting plate (213) is respectively fixedly connected to four rotating rod connecting blocks (2110).

4. The process for producing and processing a blister door panel by pressing according to claim 3, characterized in that: A rack rod push-pull plate (217) is fixedly connected to the front side of the rack rod push-pull rod (216) away from the hydraulic push rod (215), and a rack rod (218) is fixedly connected to the top of the rack rod push-pull plate (217). The inner walls of the four rotating rod connecting blocks (2110) are rotatably connected to a rotating rod (2112). The left end of the rotating rod (2112) extends to the left side of the outer wall of the leftmost rotating rod connecting block (2110) and is fixedly connected to a gear (2111). The outer wall of the gear (2111) is meshed with the top of the rack rod (218). The rear sides of the left and right groups of rotating rod connecting blocks (2110) are fixedly connected to a support plate (2113).

5. The process for producing and processing a blister door panel by pressing according to claim 2, characterized in that: The blowing plate (22) comprises a blowing plate body (221), an inner wall of the blowing plate body (221) is provided with a wind direction control component (227), a middle portion of the bottom of the blowing plate body (221) is fixedly connected to an air pipe connecting plate (222), a plurality of air pipes (223) are respectively fixedly connected to the bottom of the air pipe connecting plate (222), one end of the plurality of air pipes (223) away from the air pipe connecting plate (222) is fixedly connected to the rear side of the bellows (211), and the air pipe connecting plate (222) is fixedly connected to the rear side of the bellows (211). Two rotating block connecting plates (224) are fixedly connected to the left and right sides of the rear side, and the rear sides of the left and right groups of rotating block connecting plates (224) are fixedly connected to rotating blocks (225), and the tops of the two rotating blocks (225) are fixedly connected to pressing blocks (226), and the inner walls of the two rotating blocks (225) are respectively fixedly connected to the outer wall of one side of the rotating rod (2112) on the inner side of the two groups of rotating rod connecting blocks (2110), and the bottoms of the two pressing blocks (226) are respectively in contact with the tops of the two supporting plates (2113).

6. The process for producing and processing a blister door panel by pressing according to claim 5, characterized in that: The wind direction control component (227) comprises a wind direction control chamber (2271), the outer wall of the wind direction control chamber (2271) is fixedly connected to the right side of the inner wall of the wind box (211), a dual-axis motor (2272) is fixedly connected to the middle of the inner wall of the wind direction control chamber (227), the front and rear output ends of the dual-axis motor (2272) are respectively fixedly connected to conical teeth (2273), the outer walls of the two conical teeth (2273) are meshed with second conical teeth (2274), the inner walls of the two second conical teeth (2274) are fixedly connected to screw rods (2275), and the right ends of the two screw rods (2275) extend to the outer wall of the wind direction control chamber (2271) and are movably connected to the left side of the inner wall of the wind direction control chamber (2271).

7. The process for producing and processing a blister door panel by pressing according to claim 6, characterized in that: The outer walls of the two screw rods (2275) are threadedly connected with a plurality of transmission blocks (2276), the inner sides of the front and rear groups of the transmission blocks (2276) are fixedly connected with columnar slide rods (2277), the outer walls of the front and rear groups of the columnar slide rods (2277) are slidably connected with louver leaf rotation blocks (2278), the middle parts of the front and rear groups of the louver leaf rotation blocks (2278) are provided with elliptical slide grooves (2279), and the front and rear groups of the columnar slide rods (2277) are fixedly connected with columnar slide rods (2277). The outer wall of the sliding rod (2277) is slidably connected to the inner wall of the elliptical sliding groove (2279) opened by the front and rear groups of louver leaf rotating blocks (2278), and the tops of the front and rear groups of louver leaf rotating blocks (2278) are fixedly connected with louver blades (2280), and the front and rear sides of the plurality of louver blades (2280) are movably connected to the front and rear sides of the inner wall of the blowing plate body (221) away from the wind direction control component (227).

8. The process for producing and processing a blister door panel by pressing according to claim 1, characterized in that: The scanning mechanism (3) comprises a scanning mechanism base (31), the front side of the scanning mechanism base (31) is fixedly connected to the middle part of the bottom of the rear side of the bellows (211), the left side of the bottom of the scanning mechanism base (31) is fixedly connected to a second rack rod connecting block bottom plate (32), the front and rear sides of the top of the second rack rod connecting block bottom plate (32) are respectively fixedly connected to second rack rod connecting blocks (33), the inner walls of the two second rack rod connecting blocks (33) are respectively slidably connected to the front and rear sides of the outer wall of the second rack rod (219), the two sides of the top of the two scanning mechanism bases (31) away from the second rack rod connecting block bottom plate (32) are respectively fixedly connected to second rotating rod connecting blocks (34), and the left and right sides of the rear side of the top of the scanning mechanism base (31) are respectively fixedly connected to columnar sliding groove rods (35).

9. The process for producing and processing a blister door panel by pressing according to claim 8, characterized in that: The inner walls of the two second rotating rod connecting blocks (34) are rotatably connected with the second rotating rod (36); the left end of the second rotating rod (36) extends to the left side of the left second rotating rod connecting block (34) and is fixedly connected with the second gear (37); the outer wall of the second gear (37) is meshed with the top of the second rack rod (219); the outer wall of the second rotating rod (36) is fixedly connected with the third gear (38) on the left and right sides of the inner sides of the two second rotating rod connecting blocks (34); the rear sides of the outer walls of the two third gears (38) are meshed with the columnar rack rod (319); the outer walls of the two columnar rack rods (319) are respectively slidably connected to the inner walls of the two columnar sliding groove rods (35); the top ends of the two columnar rack rods (319) are fixedly connected with the L-shaped lifting plate (39).

10. The process for producing and processing a blister door panel press-laminating according to claim 9, characterized in that: The top rear side and the top of the L-shaped lifting plate (39) are respectively provided with a lifting plate sliding groove (311); the top rear side of the L-shaped lifting plate (39) is fixedly connected to a third rack rod (310) on a side away from the lifting plate sliding groove (311); the inner wall of the rear lifting plate sliding groove (311) is slidably connected to a scanner connecting plate slider (312); the rear side of the scanner connecting plate slider (312) is fixedly connected to a scanner connecting plate (313); the middle part of the rear side of the scanner connecting plate (313) is fixedly connected to a C-shaped motor placement plate (314); the C-shaped motor placement plate (314) is fixedly connected to the rear side of the scanner connecting plate (313); A motor (315) is fixedly connected to the inner wall of the mounting plate (314); an output end of the motor (315) extends to the front side of the scanner connecting plate (313) and is fixedly connected to a fourth gear (316); an outer wall of the fourth gear (316) is meshed with the top of the third rack rod (310); a scanner (317) is fixedly connected to the top of the front side of the scanner connecting plate (313); a scanner slider (318) is fixedly connected to the bottom of the scanner (317); and an outer wall of the scanner slider (318) is slidably connected to the inner wall of the top lifting plate slide groove (311).

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