Luminescent reagent strip filling, film sealing and film cutting all-in-one machine
By designing a luminescent reagent strip filling and sealing film cutting machine, integrating transportation, filling, cutting, sealing and gland functions, the problems of unsolid bonding of the sealing film and low degree of automation are solved, and efficient sealing effect and automated production are achieved.
Patent Information
- Application Number
- CN202510155553.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-02-12
AI Technical Summary
In the prior art, the sealing film of the luminescent reagent strip is not firmly bonded, which affects the sealing property. In addition, filling, cutting and capping operations require manual or multiple independent tools, which has low degree of automation and affects processing efficiency.
A luminescent reagent strip filling, sealing and film cutting machine is designed, integrating transportation, filling, cutting, sealing and gland functions. It ensures the firm adhesion of the sealing membrane and the reagent strip through hot pressing and repressing components, and improves production efficiency through automated processes.
The adhesive firmness of the sealing film and the luminescent reagent strip is improved, the sealing effect is enhanced, the risk of sealing film falling off is reduced, the sealing and stability of the product is improved, and the operation is automated, which significantly improves production efficiency.
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Figure CN119749995A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of filling equipment, and in particular to a luminescent reagent strip filling, sealing and film cutting integrated machine. Background Art
[0002] In the pharmaceutical field, a luminescent reagent strip is a reagent used for in vitro diagnostics that detects specific biomarkers based on the principle of chemiluminescence. Chemiluminescence refers to the process by which certain substances absorb chemical energy during a chemical reaction and then release the energy in the form of light. Luminescent reagent strips usually contain all the necessary components that are packaged together to complete a specific in vitro diagnostic test.
[0003] In the related art, it is generally necessary to fill the luminescent reagent strip with two liquids, namely, a luminescent substrate solution and an oxidant. The luminescent reagent strip needs to be filled with a luminescent substrate solution at room temperature first, and then the oxidant in a heated state is filled into the luminescent reagent strip. Then, the sealing film is cut and the cut sealing film is bonded to the top side of the luminescent reagent strip to seal the top side of the luminescent reagent strip. Finally, the cover is pressed into the end of the luminescent reagent strip to seal the end of the luminescent reagent strip.
[0004] However, in the related art, the sealing film is bonded to the top side of the luminescent reagent strip, which is prone to loose bonding, thereby affecting the sealing of the luminescent reagent strip. In addition, in the related art, manual or multiple independent tools are generally required for filling, film cutting and capping operations, resulting in a low degree of automation and affecting processing efficiency. Summary of the invention
[0005] In order to make the sealing film and the luminescent reagent strip adhere more firmly, improve the processing efficiency of the luminescent reagent strip, and increase the degree of automation, the present application provides a luminescent reagent strip filling, sealing and film cutting all-in-one machine.
[0006] The present application provides a luminescent reagent strip filling, sealing and film cutting integrated machine, which adopts the following technical solutions: A luminescent reagent strip filling, sealing and film cutting integrated machine, comprising: frame; A transport mechanism, the transport mechanism is connected to the frame and is used to transport the luminescent reagent strip; A first filling mechanism, the first filling mechanism is connected to the frame, and the first filling mechanism fills the luminescent reagent strip with a first solution; a second filling mechanism, the second filling mechanism being connected to the frame and used for heating the second solution and filling the second solution into the luminescent reagent strip; A film cutting mechanism, the film cutting mechanism is connected to the frame, the film cutting mechanism cuts the sealing film and places the sealing film on the top side of the luminescent reagent strip; The film sealing mechanism comprises a hot pressing assembly and a re-pressing assembly, wherein the re-pressing assembly is located at a next station of the hot pressing assembly; the hot pressing assembly comprises a first mounting frame, a hot pressing driving source and a hot pressing block, wherein the first mounting frame is connected to the frame, the hot pressing driving source is connected to the first mounting frame, the hot pressing block is connected to the hot pressing driving source, and the hot pressing driving source drives the hot pressing block to hot-press the sealing film on the top side of the luminescent reagent strip; the re-pressing assembly comprises a second mounting frame, a pressing driving source and a pressing block, wherein the second mounting frame is connected to the frame, the pressing driving source is connected to the second mounting frame, the pressing block is connected to the pressing driving source, and the pressing driving source drives the pressing block to press the sealing film on the top side of the luminescent reagent strip; A capping mechanism presses a cap into the end of the luminescent reagent strip.
[0007] By adopting the above technical solution, the transport mechanism transports the luminescent reagent strip, the first filling mechanism fills the first solution into the luminescent reagent strip, the second filling mechanism heats the second solution and fills it into the luminescent reagent strip, and the film cutting mechanism places the sealing film on the top side of the luminescent reagent strip. Subsequently, the hot pressing drive source drives the hot pressing block to hot press the sealing film on the luminescent reagent strip, so that the sealing film is bonded to the luminescent reagent strip; the pressing drive source drives the pressing block to press the sealing film on the luminescent reagent strip, further improving the firmness of the adhesion, enhancing the sealing effect, making it difficult for the sealing film to fall off, and improving the sealing and stability of the product. Finally, the capping mechanism presses the cap into the end of the luminescent reagent strip, thereby sealing the end of the luminescent reagent strip. The present application integrates the functions of transportation, filling, film cutting, film sealing and capping, realizes an automated operation process, and greatly improves production efficiency.
[0008] Optionally, the first filling mechanism includes a first moving component and a first pipette, the first moving component is connected to the frame, the first pipette is connected to the first moving component, the first moving component drives the first pipette to extend into the luminescent reagent strip, and the first pipette injects the first solution into the luminescent reagent strip.
[0009] By adopting the above technical solution, the first moving component drives the first pipette to extend into the luminescent reagent strip and inject the first solution, thereby improving the automation and accuracy of the filling process, and enhancing production efficiency and product quality.
[0010] Optionally, the second filling mechanism includes a second moving component, a second pipette, a heating component and a liquid cup; the liquid cup is arranged on the heating component, the liquid cup is used to hold the second solution, and the heating component heats the liquid cup; the second pipette is connected to the second moving component, and the second moving component drives the second pipette to move, so that the second pipette absorbs the second solution in the liquid cup into the luminescent reagent strip.
[0011] By adopting the above technical solution, the heating component heats the liquid cup to ensure that the second solution reaches the required temperature before filling. The second moving component drives the second pipette to move, so that the second pipette fills the second solution in the liquid cup into the luminescent reagent strip, realizing an automated filling process and improving production efficiency.
[0012] Optionally, the heating component includes: A water bath heating box, the water bath heating box is connected to the frame, and the water bath heating box is filled with water; A heat equalizing barrel, the heat equalizing barrel is arranged in the water bath heating box, and the liquid holding cup is inserted into the heat equalizing barrel; A heating element is disposed in the water bath heating box, and heats the water in the water bath heating box.
[0013] By adopting the above technical solution, the heating element heats the water in the water bath heating box, the equalizing barrel is arranged in the water bath heating box, and the liquid holding cup is inserted into the equalizing barrel, so that the second solution in the liquid holding cup is evenly heated, ensuring the temperature stability of the second solution.
[0014] Optionally, the heating component also includes a rotating support shaft, a rotating drive source and a stirring blade, the rotating support shaft is rotatably connected to the water bath heating box, the equalizing barrel is connected to the rotating support shaft, and the rotating drive source drives the rotating support shaft to rotate; the stirring blade is connected to the water bath heating box, the stirring blade extends into the liquid holding cup, and the stirring blade is provided with a plurality of spoiler holes.
[0015] By adopting the above technical solution, the rotating driving source drives the liquid cup to rotate in the water bath heating box through the rotating support shaft, the stirring blade can stir the second solution, and the multiple spoiler holes on the stirring blade can improve the stirring effect and ensure that the second solution is evenly heated during the heating process.
[0016] Optionally, the heating assembly further includes a thermal insulation cover and a liquid collection tube, wherein the thermal insulation cover is connected to the water bath heating box and seals the top side of the liquid holding cup; the liquid collection tube is passed through the thermal insulation cover and is connected to the liquid holding cup, and the second pipette collects liquid from the liquid collection tube.
[0017] By adopting the above technical solution, the heat-insulating cover can effectively reduce heat loss, keep the temperature in the liquid cup stable, ensure the temperature uniformity and stability of the second solution during the heating process, and reduce the risk of contamination. At the same time, the second pipette draws the second solution from the liquid cup through the liquid collection conduit, which improves the accuracy of liquid collection and reduces heat loss.
[0018] Optionally, the film cutting mechanism includes a unwinding roller, a winding roller, a cutting assembly and a film moving assembly, the unwinding roller and the winding roller are wound with film tapes, and the unwinding roller and the winding roller drive the film tape to move; the cutting assembly cuts the film tape to obtain a sealing film, and the film moving assembly moves the sealing film to the top side of the luminescent reagent strip.
[0019] By adopting the above technical solution, the unwinding roller and the winding roller can realize the continuous supply and recovery of the film strip, thereby improving the production efficiency. The cutting component cuts the film strip into a sealing film of a required size, and the film transfer component moves the cut sealing film to the top side of the luminescent reagent strip.
[0020] Optionally, the cutting assembly includes a cutting template, a cutting block and a cutting drive source; the cutting template is connected to the frame, the cutting template is provided with a film cutting groove, the film strip passes through the film cutting groove, and the shape of the film cutting groove is adapted to the shape of the top side of the luminescent reagent strip; The cutting block is connected to the cutting drive source, and the cutting block is adapted to the film cutting groove. The cutting drive source drives the cutting block to move, so that the cutting block passes through the film cutting groove, and the cutting block cuts the film strip to form a sealing film.
[0021] By adopting the above technical solution, the cutting drive source drives the cutting block to pass through the film cutting groove, so that the film strip can be cut into a sealing film that matches the shape of the top side of the luminescent reagent strip, ensuring that the sealing film fits perfectly with the top side of the luminescent reagent strip, thereby improving the sealing effect.
[0022] Optionally, the capping mechanism includes: A material transfer slide, the material transfer slide is connected to the transport mechanism; A capping drive source, the capping drive source is connected to the material transfer slide, and the material transfer slide drives the capping drive source to move in a horizontal direction; A material taking head, the material taking head is connected to the capping drive source, the material taking head is used to suck the cap, and the capping drive source drives the material taking head to move in the vertical direction, so that the material taking head presses the cap into the end of the luminescent reagent strip; A limit baffle is located at the top side of the luminescent reagent strip; when the capping drive source drives the material taking head to press the cap into the end of the luminescent reagent strip, the limit baffle limits the top side of the luminescent reagent strip.
[0023] By adopting the above technical solution, the material transfer slide and the capping drive source can drive the material taking head to move, so that the material taking head presses the cap into the end of the luminescent reagent strip, thereby improving the stability and reliability of the capping process. At the same time, the limit baffle limits the top side of the luminescent reagent strip, thereby reducing the possibility of the luminescent reagent strip tilting or shifting during the capping process.
[0024] Optionally, the transport mechanism is provided with a material unloading mechanism, and the material unloading mechanism is used to make the luminescent reagent strip leave the transport mechanism, and the material unloading mechanism includes: A material unloading movable slide, the material unloading movable slide being connected to the transport mechanism; A lifting drive source, the lifting drive source is connected to the material unloading movable slide, and the material unloading movable slide drives the lifting drive source to move in the horizontal direction; the limit baffle is connected to the lifting drive source, and the lifting drive source drives the limit baffle to move in the vertical direction; A material discharge suction cup is connected to the bottom side of the limit baffle, and the material discharge suction cup sucks up the luminescent reagent strip.
[0025] By adopting the above technical solution, the unloading moving slide and the lifting drive source drive the unloading suction cup to move up and down and horizontally, so that the unloading suction cup absorbs the luminescent reagent strip and removes the luminescent reagent strip from the transport mechanism. At the same time, the limit baffle and the unloading suction cup can limit the top side of the luminescent reagent strip, thereby reducing the possibility of the luminescent reagent strip being lifted or shifted during the capping process.
[0026] In summary, the present application includes at least one of the following beneficial effects: 1. The transport mechanism transports the luminescent reagent strip, the first filling mechanism fills the first solution into the luminescent reagent strip, the second filling mechanism heats the second solution and fills it into the luminescent reagent strip, and the film cutting mechanism places the sealing film on the top side of the luminescent reagent strip. Subsequently, the hot pressing drive source drives the hot pressing block to hot press the sealing film onto the luminescent reagent strip, and the pressing drive source drives the pressing block to press the sealing film onto the luminescent reagent strip. Finally, the capping mechanism presses the cap into the end of the luminescent reagent strip, thereby sealing the end of the luminescent reagent strip. The present application integrates the functions of transport, filling, film cutting, film sealing and capping, realizes an automated operation process, and greatly improves production efficiency; 2. The rotary driving source drives the liquid cup to rotate in the water bath heating box by rotating the support shaft, and the stirring blade can stir the second solution. The multiple spoiler holes on the stirring blade can improve the stirring effect and ensure that the second solution is evenly heated during the heating process; 3. The material transfer slide and the capping drive source enable the material taking head to press the cap into the end of the luminescent reagent strip, and the limit baffle limits the top side of the luminescent reagent strip, thereby reducing the possibility of the luminescent reagent strip tilting or shifting during the capping process. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of the overall structure of the luminescent reagent strip filling, sealing and cutting integrated machine according to Example 1 of the present application; Figure 2 It is a structural schematic diagram of the transport mechanism and the first filling mechanism of Example 1 of the present application; Figure 3 This is a schematic structural diagram of the second filling mechanism of Example 1 of the present application; Figure 4 is a schematic cross-sectional structural diagram of a heating assembly in Example 1 of the present application; Figure 5 It is a schematic diagram of the structure of the film cutting mechanism, the film sealing mechanism and the marking mechanism of Example 1 of the present application; Figure 6 This is a schematic diagram of the structure of the film cutting mechanism of Example 1 of the present application; Figure 7 yes Figure 5 A schematic diagram of the enlarged structure of part A; Figure 8 is a structural schematic diagram of the capping mechanism of Example 1 of the present application; Fig. 9 It is a structural schematic diagram of the second filling mechanism of Example 2 of the present application; Fig.10 It is a structural schematic diagram of the capping mechanism and the feeding mechanism of Example 3 of the present application.
[0028] Explanation of the reference numerals: 1. frame; 2. transport mechanism; 21. conveyor belt; 22. carrier; 3. first filling mechanism; 31. first moving assembly; 311. support frame; 312. first Y-axis moving slide; 313. first Z-axis moving slide; 32. first pipette; 33. first waste liquid bucket; 4. second filling mechanism; 41. second moving assembly; 411. support frame; 412. second Y-axis moving slide; 413. second Z-axis moving slide; 42. second pipette; 43. liquid holding cup; 44. heating assembly; 441. water bath heating box; 442. heating element; 443. rotating drive source; 444. rotating support shaft; 445. equalizing barrel; 446. stirring blade; 447. heat preservation cover; 448. discharge pipe; 45. liquid collection conduit; 46. second waste liquid bucket; 5. film cutting machine structure; 51, unwinding roller; 52, winding roller; 53, winding roller; 54, cutting assembly; 541, cutting template; 542, cutting block; 543, cutting drive source; 55, film transfer assembly; 551, Y-axis slide; 552, Z-axis slide; 553, film transfer suction cup; 6, film sealing mechanism; 61, hot pressing assembly; 611, first mounting frame; 612, hot pressing drive source; 613, hot pressing block; 6 2. Re-pressing assembly; 621. Second mounting frame; 622. Pressing drive source; 623. Pressing block; 7. Marking mechanism; 71. Marking head; 72. Display screen; 8. Capping mechanism; 81. Feeding trough; 82. Material transfer slide; 83. Capping drive source; 84. Material picking head; 85. Limit baffle; 9. Unloading mechanism; 91. Unloading suction cup; 92. Unloading moving slide; 93. Lifting drive source. DETAILED DESCRIPTION
[0029] The following combination Figures 1 to 10 This application is described in further detail.
[0030] Embodiment 1: Embodiment 1 of the present application provides a luminescent reagent strip filling, sealing and film cutting integrated machine.
[0031] refer to Figure 1 The luminescent reagent strip filling, sealing and cutting integrated machine includes a frame 1, a transport mechanism 2, a first filling mechanism 3, a second filling mechanism 4, a film cutting mechanism 5, a film sealing mechanism 6, a marking mechanism 7 and a capping mechanism 8. The transport mechanism 2 can transport the luminescent reagent strip, the first filling mechanism 3 can fill the luminescent reagent strip with a first solution, and the second filling mechanism 4 can fill the luminescent reagent strip with a second solution. The film cutting mechanism 5 cuts the film strip to form a sealing film, and the film sealing mechanism 6 connects the sealing film to the top side of the luminescent reagent strip. The marking mechanism 7 marks the sealing film, and the capping mechanism 8 presses the cap into the end of the luminescent reagent strip. In the present embodiment, the first solution is a luminescent substrate solution, and the second solution is an oxidant.
[0032] refer to Figure 1 and Figure 2 The transport mechanism 2 includes a conveyor belt 21 and a carrier 22. The body of the conveyor belt 21 is fixedly connected to the frame 1, the belt body of the conveyor belt 21 is fixedly connected to the carrier 22, the carrier 22 is engaged with the luminescent reagent strip, and a plurality of carriers 22 are arranged at intervals on the belt body of the conveyor belt 21.
[0033] refer to Figure 1 and Figure 2 , the first filling mechanism 3 includes a first moving assembly 31, a first pipette 32 and a first waste liquid bucket 33. The first moving assembly 31 includes a support frame 311, a first Y-axis moving slide 312 and a first Z-axis moving slide 313. In the present application, the two vertical directions of the horizontal plane are the X-axis and the Y-axis, the vertical direction is the Z-axis, and the transportation direction of the conveyor belt 21 is the X-axis direction. The first Y-axis moving slide 312 and the first Z-axis moving slide 313 both specifically adopt linear modules, the support frame 311 is fixedly connected to the frame 1, the body of the first Y-axis moving slide 312 is fixedly connected to the support frame 311, the first Z-axis moving slide 313 is fixedly connected to the moving end of the first Y-axis moving slide 312, and the first pipette 32 is fixedly connected to the moving end of the first Z-axis moving slide 313. The first pipette 32 is externally connected to a hose so that the first pipette 32 can transport the first solution. The first Y-axis movable slide 312 can drive the first pipette 32 to move along the Y-axis direction, and the first Z-axis movable slide 313 can drive the first pipette 32 to move along the Z-axis direction, so that the first pipette 32 extends into the luminescent reagent strip and fills the luminescent reagent strip with the first solution.
[0034] refer to Figure 2 The first waste liquid barrel 33 is fixedly connected to the frame 1 . After each filling of the first solution is completed, the first moving component 31 allows the first pipette 32 to extend into the first waste liquid barrel 33 , and the first pipette 32 discharges the excess first solution into the first waste liquid barrel 33 .
[0035] refer to Figure 1 and Figure 3 The second filling mechanism 4 includes a second moving assembly 41 and a second pipette 42. The second moving assembly 41 includes a carrier body 411, a second Y-axis moving slide 412 and a second Z-axis moving slide 413. The carrier body 411 is fixedly connected to the frame 1, the second Y-axis moving slide 412 is fixedly connected to the carrier body 411, the second Z-axis moving slide 413 is fixedly connected to the moving end of the second Y-axis moving slide 412, and the second pipette 42 is fixedly connected to the moving end of the second Z-axis moving slide 413. The second Y-axis moving slide 412 can drive the second Z-axis moving slide 413 to move along the Y-axis direction, and the second Z-axis moving slide 413 drives the second pipette 42 to move along the Z-axis direction.
[0036] refer to Figure 3 and Figure 4 , the second filling mechanism 4 also includes a liquid holding cup 43 and a heating assembly 44, the heating assembly 44 includes a water bath heating box 441, a heating element 442, a rotation drive source 443, a rotation support shaft 444, a heat equalizing barrel 445, a stirring blade 446 and a discharge pipe 448. The water bath heating box 441 is fixedly connected to the frame 1, the rotation drive source 443 is specifically a motor, and the rotation drive source 443 is fixedly connected to the bottom side of the water bath heating box 441. The rotation support shaft 444 passes through the water bath heating box 441 and is rotationally connected to the water bath heating box 441, and the heat equalizing barrel 445 is fixedly connected to the rotation support shaft 444. The water bath heating box 441 is filled with water, and the heating element 442 is specifically an electric heating wire. The heating element 442 can heat the water in the water bath heating box 441, thereby heating the heat equalizing barrel 445 in a water bath. The exhaust pipe 448 is connected to the top of the water bath heating box 441 , and the water vapor generated in the water bath heating box 441 is discharged from the exhaust pipe 448 .
[0037] refer to Figure 3 and Figure 4 The liquid cup 43 is inserted into the heat equalizing barrel 445, and the second solution is contained in the liquid cup 43. The stirring blade 446 is fixedly connected to the water bath heating box 441, and the stirring blade 446 extends into the liquid cup 43. The stirring blade 446 is provided with a plurality of flow disturbance holes. The rotary drive source 443 drives the heat equalizing barrel 445 to rotate by rotating the support shaft 444, and the heat equalizing barrel 445 drives the liquid cup 43 to rotate, and the stirring blade 446 stirs the second solution in the liquid cup 43, and the flow disturbance holes of the stirring blade 446 can further enhance the stirring effect.
[0038] refer to Figure 3 and Figure 4 , the second moving assembly 41 drives the second pipette 42 to extend into the liquid cup 43, the second pipette 42 absorbs the second solution, and then the second moving assembly 41 drives the second pipette 42 to extend into the luminescent reagent strip, and the second pipette 42 fills the second solution into the luminescent reagent strip. A second waste liquid barrel 46 is fixedly connected to the frame 1. After the filling is completed, the second moving assembly 41 drives the second pipette 42 to extend into the second waste liquid barrel 46, and the second pipette 42 discharges the excess second solution into the second waste liquid barrel 46.
[0039] refer to Figure 5 The film cutting mechanism 5 includes an unwinding roller 51, a winding roller 52, a winding roller 53, a cutting assembly 54 and a film moving assembly 55. The unwinding roller 51, the winding roller 52 and the winding roller 53 are all connected to the frame 1. The film tape passes around the winding roller 53, and the two ends of the film tape are wound on the unwinding roller 51 and the winding roller 52. The winding roller 52 can drive the film tape to be wound, and the unwinding roller 51 can unwind the film tape.
[0040] refer to Figure 5 and Figure 6 , the excision assembly 54 comprises an excision template 541, an excision block 542 and an excision driving source 543. The excision template 541 is fixedly connected to the frame 1, and the excision template 541 is provided with a film cutting groove, and the shape of the film cutting groove is adapted to the shape of the top side of the luminescent reagent strip. The excision driving source 543 specifically adopts a cylinder, and the excision driving source 543 is fixedly connected to the excision template 541. The excision block 542 is fixedly connected to the output end of the excision driving source 543, and the excision block 542 cooperates with the film cutting groove. The film strip passes between the excision template 541 and the excision block 542, and the excision driving source 543 drives the excision block 542 to pass through the film cutting groove, thereby cutting the film strip to form a sealing film, and the excision block 542 ejects the sealing film from the film cutting groove.
[0041] refer to Figure 6 The membrane transfer assembly 55 includes a Y-axis slide 551, a Z-axis slide 552 and a membrane transfer sucker 553. The Y-axis slide 551 is fixedly connected to the frame 1, the Z-axis slide 552 is fixedly connected to the moving end of the Y-axis slide 551, and the membrane transfer sucker 553 is fixedly connected to the moving end of the Z-axis slide 552. The membrane transfer sucker 553 can absorb the sealing film. The Y-axis slide 551 can drive the Z-axis slide 552 to move along the Y-axis direction, and the Z-axis slide 552 can drive the membrane transfer sucker 553 to move along the Z-axis direction, so that the membrane transfer sucker 553 absorbs the sealing film on the top side of the cut-off block 542 and places the sealing film on the top side of the luminescent reagent strip.
[0042] refer to Figure 5 and Figure 7 The film sealing mechanism 6 includes a hot pressing assembly 61 and a re-pressing assembly 62. The hot pressing assembly 61 includes a first mounting frame 611, a hot pressing driving source 612 and a hot pressing block 613. The first mounting frame 611 is fixedly connected to the frame 1. The hot pressing driving source 612 is specifically a cylinder. The hot pressing driving source 612 is fixedly connected to the first mounting frame 611. The hot pressing block 613 is fixedly connected to the moving end of the hot pressing driving source 612. The hot pressing block 613 can generate heat. The hot pressing driving source 612 drives the hot pressing block 613 to hot press the sealing film on the top side of the luminescent reagent strip.
[0043] refer to Figure 7 The re-pressing assembly 62 includes a second mounting frame 621, a pressing drive source 622 and a pressing block 623. The second mounting frame 621 is fixedly connected to the frame 1, the pressing drive source 622 is specifically a cylinder, the pressing drive source 622 is fixedly connected to the second mounting frame 621, and the pressing block 623 is fixedly connected to the moving end of the pressing drive source 622. After the sealing film is hot-pressed on the top side of the luminescent reagent strip, the pressing drive source 622 drives the pressing block 623 to press the sealing film against the top side of the luminescent reagent strip, so that the sealing film and the top side of the luminescent reagent strip are more firmly bonded.
[0044] refer to Figure 5The marking mechanism 7 includes a marking head 71 and a display screen 72. Both the marking head 71 and the display screen 72 are fixedly connected to the frame 1. The marking head 71 faces the top side of the luminescent reagent strip. The marking head 71 can laser code the sealing film on the top side of the luminescent reagent strip to print product identification and information. The display screen 72 can display the printed information.
[0045] refer to Figure 1 and Figure 8 , the capping mechanism 8 includes a capping drive source 83 and a limit baffle 85. The capping drive source 83 specifically adopts a cylinder, and the capping drive source 83 is fixedly connected to the body of the conveyor belt 21. The staff places a cap on the end of the luminescent reagent strip in advance, and the mobile end of the capping drive source 83 moves along the Z axis, and the mobile end of the capping drive source 83 can press the cap into the end of the luminescent reagent strip. The limit baffle 85 is fixedly connected to the body of the conveyor belt 21, and the limit baffle 85 is located at the top side of the luminescent reagent strip. When the capping drive source 83 is pressed into the cap, the end of the luminescent reagent strip will be forced, and the limit baffle 85 can limit the top side of the luminescent reagent strip, thereby reducing the tilting of the luminescent reagent strip. Finally, the luminescent reagent strip is taken out from the carrier 22 by the staff or an external manipulator to realize the unloading operation of the luminescent reagent strip.
[0046] The implementation principle of the luminescent reagent strip filling, sealing and cutting machine in Example 1 of the present application is as follows: the luminescent reagent strip is connected to the carrier 22, and the conveyor belt 21 transports the luminescent reagent strip. The first moving component 31 drives the first pipette 32 to move, so that the first pipette 32 fills the first solution into the luminescent reagent strip. The second moving component 41 drives the second pipette 42 to move, so that the second pipette 42 draws the second solution from the liquid cup 43 and fills it into the luminescent reagent strip. The cutting drive source 543 drives the cutting block 542 to cut the film strip to form a sealing film, and the film transfer component 55 places the sealing film in the luminescent reagent strip. The hot pressing drive source 612 causes the hot pressing block 613 to hot press the sealing film on the top side of the luminescent reagent strip, and the pressing drive source 622 drives the pressing block 623 to hot press the sealing film on the top side of the luminescent reagent strip. Then the marking head 71 codes the sealing film, and the capping drive source 83 presses the cap into the end of the luminescent reagent strip.
[0047] Embodiment 2: Embodiment 2 of the present application provides a luminescent reagent strip filling, sealing and cutting integrated machine. The difference between Embodiment 2 of the present application and Embodiment 1 is that: refer to Fig. 9The heating mechanism further includes a heat preservation cover plate 447, which is fixedly connected to the top side of the water bath heating box 441, and the heat preservation cover plate 447 seals the top side of the liquid holding cup 43, thereby keeping the liquid holding cup 43 warm. The heat preservation cover plate 447 is penetrated by a liquid collection conduit 45, which is in communication with the liquid holding cup 43, and the second pipette 42 can absorb the second solution from the liquid collection conduit 45.
[0048] Embodiment 3: Embodiment 3 of the present application provides a luminescent reagent strip filling, sealing and cutting integrated machine. The difference between Embodiment 3 of the present application and Embodiment 2 is that: refer to Fig.10 , the capping mechanism 8 also includes a feeding trough body 81, a material transfer slide 82 and a material picking head 84. The feeding trough body 81 is fixedly connected to the body of the conveyor belt 21. In the present embodiment, an external manipulator clamps the cap and puts it into the feeding trough body 81. In other implementations of the present embodiment, the discharge port of the vibration plate can also be connected to the feeding trough body 81 to realize the conveying of the cap to the feeding trough body 81. The material transfer slide 82 is fixedly connected to the body of the conveyor belt 21, and the material transfer slide 82 specifically adopts a linear module. The capping drive source 83 is fixedly connected to the moving end of the material transfer slide 82, and the material picking head 84 specifically adopts a suction cup, and the material picking head 84 is fixedly connected to the moving end of the capping drive source 83. The material transfer slide 82 can drive the capping drive source 83 to move along the Y-axis direction, and the capping drive source 83 can drive the material taking head 84 to move along the Z-axis direction, so that the material taking head 84 absorbs the cap in the feeding trough 81 and presses the cap into the end of the luminescent reagent strip.
[0049] refer to Fig.10 , a feeding mechanism 9 is provided on the conveyor belt 21, and the feeding mechanism 9 includes a feeding suction cup 91, a feeding moving slide 92 and a lifting drive source 93. The feeding moving slide 92 specifically adopts a linear module, and the lifting drive source 93 specifically adopts a cylinder. The feeding moving slide 92 is fixedly connected to the body of the conveyor belt 21, the lifting drive source 93 is fixedly connected to the moving end of the feeding moving slide 92, and the limit baffle 85 is fixedly connected to the moving end of the lifting drive source 93. The feeding moving slide 92 can drive the lifting drive source 93 to move along the Y-axis direction, and the lifting drive source 93 can drive the limit baffle 85 to move along the Z-axis direction. The feeding suction cup 91 is fixedly connected to the bottom side of the limit baffle 85, and the feeding suction cup 91 can absorb the luminescent reagent strip. When the capping driving source 83 applies force to the end of the luminescent reagent strip, the lifting driving source 93 drives the limit baffle 85 to move downward, so that the unloading suction cup 91 presses the top side of the luminescent reagent strip to reduce the situation where the top side of the luminescent reagent strip is lifted. After the capping is completed, the unloading moving slide 92 and the lifting driving source 93 drive the unloading suction cup 91 to move through the limit baffle 85, so that the unloading suction cup 91 absorbs the luminescent reagent strip and removes the luminescent reagent strip from the carrier 22, thereby realizing the unloading operation of the luminescent reagent strip.
[0050] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A luminescent reagent strip filling, sealing and film cutting integrated machine, characterized in that: include: Rack(1); A transport mechanism (2), the transport mechanism (2) being connected to the frame (1), and the transport mechanism (2) being used to transport the luminescent reagent strip; A first filling mechanism (3), the first filling mechanism (3) being connected to the frame (1), and the first filling mechanism (3) filling the luminescent reagent strip with a first solution; A second filling mechanism (4), the second filling mechanism (4) being connected to the frame (1), and the second filling mechanism (4) being used for heating the second solution and filling the second solution into the luminescent reagent strip; A film cutting mechanism (5), the film cutting mechanism (5) being connected to the frame (1), the film cutting mechanism (5) cutting the sealing film and placing the sealing film on the top side of the luminescent reagent strip; The film sealing mechanism (6) comprises a hot pressing component (61) and a re-pressing component (62), wherein the re-pressing component (62) is located at a next station of the hot pressing component (61); the hot pressing component (61) comprises a first mounting frame (611), a hot pressing driving source (612) and a hot pressing block (613), wherein the first mounting frame (611) is connected to the frame (1), the hot pressing driving source (612) is connected to the first mounting frame (611), the hot pressing block (613) is connected to the hot pressing driving source (612), and the hot pressing driving source (612) is connected to the first mounting frame (611). The source (612) drives the heat pressing block (613) to heat-press the sealing film onto the top side of the luminescent reagent strip; the re-pressing assembly (62) comprises a second mounting frame (621), a pressing driving source (622) and a pressing block (623); the second mounting frame (621) is connected to the frame (1); the pressing driving source (622) is connected to the second mounting frame (621); the pressing block (623) is connected to the pressing driving source (622); the pressing driving source (622) drives the pressing block (623) to press the sealing film onto the top side of the luminescent reagent strip; A capping mechanism (8) is provided, wherein the capping mechanism (8) presses the cap into the end of the luminescent reagent strip.
2. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The first filling mechanism (3) comprises a first moving component (31) and a first pipette (32); the first moving component (31) is connected to the frame (1); the first pipette (32) is connected to the first moving component (31); the first moving component (31) drives the first pipette (32) to extend into the luminescent reagent strip; and the first pipette (32) injects a first solution into the luminescent reagent strip.
3. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The second filling mechanism (4) comprises a second moving component (41), a second pipette (42), a heating component (44) and a liquid holding cup (43); the liquid holding cup (43) is arranged on the heating component (44), the liquid holding cup (43) is used to hold a second solution, and the heating component (44) heats the liquid holding cup (43); the second pipette (42) is connected to the second moving component (41), and the second moving component (41) drives the second pipette (42) to move, so that the second pipette (42) absorbs the second solution in the liquid holding cup (43) into the luminescent reagent strip.
4. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 3, characterized in that: The heating component (44) comprises: a water bath heating box (441), the water bath heating box (441) being connected to the frame (1), the water bath heating box (441) being filled with water; A heat equalizing barrel (445), the heat equalizing barrel (445) is arranged in the water bath heating box (441), and the liquid holding cup (43) is plugged into the heat equalizing barrel (445); A heating element (442), wherein the heating element (442) is disposed in the water bath heating box (441), and the heating element (442) heats the water in the water bath heating box (441).
5. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 4, characterized in that: The heating component (44) further comprises a rotating support shaft (444), a rotating drive source (443) and a stirring blade (446); the rotating support shaft (444) is rotatably connected to the water bath heating box (441); the heat equalizing barrel (445) is connected to the rotating support shaft (444); the rotating drive source (443) drives the rotating support shaft (444) to rotate; the stirring blade (446) is connected to the water bath heating box (441); the stirring blade (446) extends into the liquid holding cup (43); and the stirring blade (446) is provided with a plurality of spoiler holes.
6. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 5, characterized in that: The heating assembly (44) further comprises a heat-insulating cover (447) and a liquid collection conduit (45); the heat-insulating cover (447) is connected to the water bath heating box (441); the heat-insulating cover (447) seals the top side of the liquid holding cup (43); the liquid collection conduit (45) is passed through the heat-insulating cover (447); the liquid collection conduit (45) is communicated with the liquid holding cup (43); and the second pipette (42) collects liquid from the liquid collection conduit (45).
7. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The film cutting mechanism (5) comprises an unwinding roller (51), a winding roller (52), a cutting assembly (54) and a film moving assembly (55); the unwinding roller (51) and the winding roller (52) are wound with a film strip, and the unwinding roller (51) and the winding roller (52) drive the film strip to move; the cutting assembly (54) cuts the film strip to obtain a sealing film, and the film moving assembly (55) moves the sealing film to the top side of the luminescent reagent strip.
8. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 7, characterized in that: The cutting assembly (54) comprises a cutting template (541), a cutting block (542) and a cutting drive source (543); the cutting template (541) is connected to the frame (1), the cutting template (541) is provided with a film cutting groove, the film strip passes through the film cutting groove, and the shape of the film cutting groove is adapted to the shape of the top side of the luminescent reagent strip; The cutting block (542) is connected to the cutting drive source (543), the cutting block (542) is adapted to the film cutting groove, and the cutting drive source (543) drives the cutting block (542) to move, so that the cutting block (542) passes through the film cutting groove, so that the cutting block (542) cuts the film strip to form a sealing film.
9. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 1, characterized in that: The capping mechanism (8) comprises: A material transfer slide (82), the material transfer slide (82) being connected to the transport mechanism (2); A capping drive source (83), the capping drive source (83) being connected to the material transfer slide (82), and the material transfer slide (82) drives the capping drive source (83) to move in a horizontal direction; A material taking head (84), the material taking head (84) is connected to the capping drive source (83), the material taking head (84) is used to suck the cap, and the capping drive source (83) drives the material taking head (84) to move in the vertical direction, so that the material taking head (84) presses the cap into the end of the luminescent reagent strip; A limit baffle (85), the limit baffle (85) is located on the top side of the luminescent reagent strip; when the capping drive source (83) drives the material taking head (84) to press the cap into the end of the luminescent reagent strip, the limit baffle (85) limits the top side of the luminescent reagent strip.
10. The luminescent reagent strip filling, sealing and film cutting integrated machine according to claim 9, characterized in that: The transport mechanism (2) is provided with a material unloading mechanism (9), and the material unloading mechanism (9) is used to make the luminescent reagent strip leave the transport mechanism (2). The material unloading mechanism (9) comprises: A material unloading movable slide (92), wherein the material unloading movable slide (92) is connected to the transport mechanism (2); A lifting drive source (93), the lifting drive source (93) being connected to the material removal movable slide (92), the material removal movable slide (92) driving the lifting drive source (93) to move in the horizontal direction; the limit baffle (85) being connected to the lifting drive source (93), the lifting drive source (93) driving the limit baffle (85) to move in the vertical direction; A material unloading suction cup (91), the material unloading suction cup (91) is connected to the bottom side of the limit baffle (85), and the material unloading suction cup (91) sucks up the luminescent reagent strip.
Citation Information
Patent Citations
Filling, punching and packaging integrated machine
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Apparatuses and methods for producing containers
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