A flange production efficient stacking device and method
By designing a flange efficient stacking device including support components, anti-position biasing device, anti-bumping device and anti-oxidation device, the problem of flange being easily disturbed by external forces during movement in the prior art is solved, and the centered conveying and vertical discharge of flange are realized, which improves stacking efficiency and reduces collision risk.
Patent Information
- Application Number
- CN202411946581.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing flange production efficient stacking devices are susceptible to external forces during movement, making it difficult to ensure that the flange of different specifications is transported in the center, causing the center round hole to deviate from the center rod, increasing the risk of collision and extending the stacking time.
An efficient stacking device including a support assembly, an anti-position device, an anti-bumping device and an anti-oxidation device are designed. Through the cooperation of transmission components, telescopic rods, sliders, flip plates, round rods, soft-face rollers and other components, the flanges are stacked one by one and layer by layer to ensure the centered conveying and vertical discharge of the flanges, reduce manual participation, and improve stacking efficiency.
It effectively avoids the phenomenon of misalignment during flange stacking, reduces manual participation, improves stacking efficiency, ensures that the center hole of flange is always located in the center of the center rod, reducing collision risk and stacking time.
Smart Images

Figure CN119750101A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flange production, and in particular to a high-efficiency stacking device and method for flange production. Background Art
[0002] Flange, also known as flange for short, is a general term, usually referring to a disc-shaped metal body with several fixing holes opened around it for connecting other things. Flanges are widely used in machinery, such as in the manufacture of large cranes, generators and other equipment, to facilitate the connection between parts.
[0003] The patent with the patent announcement number CN118811346A discloses an efficient stacking device for flange production, which belongs to the field of flange production technology. The efficient stacking device for flange production includes a slide, a stand and a flange. The slide is arranged on the side wall of the stand, and the top wall of the slide is provided with a slideway, which is inclined, and the end of the slideway close to the stand is the lower end. The flange is located on the slideway, and a first electric push rod is arranged at the bottom of the stand. The output end of the first electric push rod is fixedly connected with a lifting plate, and a driving mechanism for driving the plug rod is arranged between the plug rod and the stand. A card plate is respectively arranged at one end of the two plug rods away from the side plate, and a fixing mechanism for controlling the card plate is arranged between the plug rod and the card plate, and the two card plates are both against the side wall of the center rod. The patent sets two card plates on the stand, thereby closing the upper and lower ends of the center rod, making it convenient for the staff to move the stacked flanges.
[0004] However, the device still has some shortcomings: the device can stack flanges in a straight line, but the flanges are easily disturbed by external forces during movement, and it is difficult to ensure that flanges of different specifications are always transported in the center, which causes the center circular hole of the flange to easily deviate from the penetration point of the center rod, increasing the risk of collision between the center rod and the bottom of the flange, thereby prolonging the stacking time. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a highly efficient stacking device and method for flange production, which solves the problems raised in the above-mentioned background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a flange production efficient stacking device, including a support assembly, two L-shaped bottom plates are symmetrically arranged at the bottom of the inner wall of the support assembly, a U-shaped plate is arranged on the left side of the top of the support assembly, two transmission assemblies are symmetrically arranged inside the U-shaped plate, a connecting rod is arranged between the two transmission assemblies, arc-shaped baffles are arranged on the inner walls of the right ends of the two transmission assemblies, a telescopic rod is arranged on the right side of the top of the support assembly, a slider is hinged on the top of the telescopic rod, and the top of the slider is slidably installed on the right side of the bottom of the transmission assembly; An anti-deflection device is provided on the right side of the top of the support assembly, an anti-collision device is provided below the anti-deflection device, and an anti-oxidation device is provided inside the anti-collision device; The anti-bias device includes two groove plates, the bottoms of the two groove plates are symmetrical and fixedly installed on the right side of the top of the support assembly, the groove plate is hinged with a flip plate through a torsion spring on the side close to the axis of the support assembly, a round stick is rotatably installed inside the U-shaped groove of the flip plate, a pressure plate is slidably installed inside the groove plate, a vertical rod is fixedly installed at the center of the bottom of the pressure plate, a side plate is fixedly installed on the left side of the groove plate, an electric screw is rotatably installed on the side of the L-shaped bottom plate close to the axis of the support assembly, a push plate is penetrated through the outer wall of the electric screw and threadedly connected, a plurality of telescopic push rods are fixedly installed on the side of the push plate close to the side plate, a U-shaped frame is fixedly installed on the telescopic end of the telescopic push rod close to the axis of the support assembly, and a soft-surface roller is rotatably installed inside the U-shaped frame.
[0007] When the flange plate is moved upward, the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved upward, and the outer wall of the supporting plate is moved downward ... The U-shaped frame is moved by the push rod to move synchronously, and the U-shaped frame drives the soft roller to move synchronously, thereby completing the adjustment of the limit spacing of the flange delivered by the top of the transmission assembly. When the outer wall of the flange contacts the outer wall of the soft roller, a resistance force is generated, and the resistance force causes the soft roller to contact the U-shaped frame to push the retractable end of the telescopic push rod to contract. At the same time, during the conveying process, the flange contacts the outer wall of the soft roller to generate friction, and the soft roller rotates inside the U-shaped frame by the friction force.
[0008] According to the above technical scheme, the anti-collision device includes a hollow frame, a dust suction assembly, a spiral hose and a collector. The bottom of the hollow frame is fixedly installed on the outer wall of the push plate away from the support assembly, and the bottom of the dust suction assembly is fixedly installed on the top of the hollow frame. The end of the spiral hose close to the axis of the support assembly passes through and is fixedly installed inside the dust suction assembly. The collector is fixedly installed on the outer wall of the L-shaped bottom plate close to the axis of the support assembly. The collector is fixedly connected to the spiral hose close to the axis of the support assembly. When the push plate moves toward the axis of the support assembly, it drives the hollow frame to move synchronously, and the hollow frame drives the dust suction assembly to move synchronously. The dust suction assembly pulls the spiral hose to deform and extend. At this time, the dust suction assembly is started, and the bottom of the dust suction assembly absorbs the dirt attached to the top of the flange, and transports the dirt to the inside of the collector through the spiral hose.
[0009] According to the above technical solution, the anti-collision device also includes an inclined plate, an L-shaped slide plate, a hinged plate and a curved top block. The top of the inclined plate is fixedly installed on the bottom of the hollow frame, the bottom of the L-shaped slide plate is slidably installed on the top of the support assembly, the bottom of the hinged plate is hinged to the bottom of the inner wall of the L-shaped slide plate, and the bottom of the curved top block is hinged to the top of the inclined plate.
[0010] According to the above technical solution, a square groove is provided inside the L-shaped slide plate, and the side of the L-shaped slide plate away from the axis of the support assembly is located on the movement trajectory of the inclined plate. A torsion spring is arranged between the bottom of the hinged plate and the L-shaped slide plate, and the hollow frame drives the inclined plate to move synchronously. When the inclined plate moves toward the axis of the support assembly, it pushes the L-shaped slide plate to slide synchronously along the top of the support assembly. During the synchronous sliding of the L-shaped slide plates on both sides, the hinged plates are driven to move synchronously. During the synchronous movement of the two hinged plates, the top of the two hinged plates is restricted by the bottom of the arc top block, which prompts the hinge shaft of the hinged plate to start rotating and drives the hinged plate to push the arc top block to move upward.
[0011] According to the above technical scheme, the anti-oxidation device includes a dryer, a bending frame, a plurality of friction wheels, a transmission rod and a plurality of spoiler plates. The bottom of the dryer is fixedly installed on the bottom of the inner wall of the L-shaped slide plate, and desiccant particles are arranged inside the dryer. The top of the bending frame is fixedly installed on the outer wall surface of the L-shaped slide plate away from the axis of the support assembly. Several friction wheels are symmetrically and rotatably installed inside the bending frame. The outer wall of the friction wheel contacts the top of the support assembly. Both ends of the transmission rod are fixedly installed on the side of the friction wheel close to the center of the bending frame. Several spoilers are equidistant and fixedly installed on the outer wall of the transmission rod. When the L-shaped slide plate slides toward the axis of the support assembly, it drives the dryer to move synchronously, and the L-shaped slide plate also drives the bending frame to move synchronously. The bending frame drives the friction wheel to slide and rub synchronously along the top of the support assembly. The friction wheel generates a rotational force through friction and rotates along the inner wall of the bending frame. The friction wheel drives the transmission rod to rotate. When the transmission rod rotates, it drives the spoiler to revolve. When the spoiler revolves, it causes a rotational disturbance to the dry gas emitted by the dryer.
[0012] According to the above technical scheme, the anti-oxidation device also includes a cross bar, a U-shaped frame, a corrugated plate, a plurality of cams, a curved cross plate and a slotted plate. Both ends of the cross bar are fixedly installed inside the bending frame. The interior of the U-shaped frame is penetrated by a torsion spring and hinged at the outer wall of the cross bar. The top of the corrugated plate is fixedly installed on the top of the inner wall of the U-shaped frame. The interiors of the plurality of cams are penetrated and fixedly installed on the outer walls at both ends of the transmission rod. The outer wall of the curved cross plate is penetrated and slidably installed inside the dryer. Both sides of the slotted plate are fixedly installed on the side of the curved cross plate close to the center of the dryer.
[0013] When the spoiler revolves, the U-shaped frame causes its internal structure to flip along the outer wall of the cross bar toward the axis of the support assembly. When the spoiler passes over the U-shaped frame, the U-shaped frame automatically resets itself through the torsion spring and repeats this process, causing the U-shaped frame to drive the wave plate to swing back and forth, and the transmission rod drives the cam to rotate when it rotates. When the cam rotates, the limiting resistance to the arc surface of the arc surface of the arc surface cross plate is released. At this time, the arc surface cross plate drives the slotted plate to move toward the axis of the support assembly through the elastic force of the spring. When the cam resists the arc surface cross plate again, it pushes the arc surface cross plate and the slotted plate to reset. This process causes the slotted plate to bounce the desiccant particles inside the dryer back and forth.
[0014] A method for using a flange production high-efficiency stacking device comprises the following steps: S1: Place the flange on the top of the left end of the transmission assembly, drive the transmission assembly to run through an external motor and drive the flange to move to the right. When the right side of the flange contacts the left side of the arc-shaped baffle, the transmission assembly stops running. At this time, the telescopic end of the telescopic rod extends upward and pushes the slider. The slider is limited by the transmission assembly, causing the hinge shaft of the telescopic end of the telescopic rod to start rotating and push the slider to slide along the bottom of the transmission assembly and push the transmission assembly. S2: At this time, the right end of the transmission assembly drives the flange to move upward. During the upward movement of the flange, it contacts the bottom of the flip plate and generates a resistance force. At this time, the hinge shaft between the flip plate and the groove plate starts to rotate and drives the flip plate to flip upward. During the process of the flange passing the flip plate close to the axis of the support assembly, the flange contacts and rubs against the outer wall of the round stick. S3: The round stick rotates along the inner wall of the U-shaped groove of the flip plate by friction, thereby reducing the movement resistance between the flange and the flip plate. After the flange passes over the flip plate, its own central circular hole is inserted into the outer wall of the vertical rod limited by the pressure plate. At the same time, the flip plate is reset by the torsion spring and blocks the bottom of the flange, and this is repeated repeatedly. S4: The groove plate limits the side plate. At the same time, the electric screw is started before the flange is conveyed. The electric screw can rotate forward and reverse to drive the threaded push plate to move toward the axis of the support component and reset. When the push plate moves toward the axis of the support component, it drives the telescopic push rod to move synchronously. The telescopic end of the telescopic push rod drives the U-shaped frame to move synchronously. The U-shaped frame drives the soft surface roller to move synchronously, thereby completing the limit spacing adjustment of the flange conveyed by the top of the transmission component.
[0015] The present invention provides a flange production efficient stacking device and method, which has the following beneficial effects: (1) The present invention realizes the stacking of flanges one by one and layer by layer through the arrangement of an anti-deviation device, through the cooperation of a groove plate, a flip plate, a round stick, a pressure plate, a vertical rod, a side plate, an electric screw, a push plate, a telescopic push rod, a U-shaped frame and a soft roller, and at the same time realizes the vertical discharge of the stacked flanges with the help of the vertical rod, thereby avoiding the phenomenon of misalignment and tilting during the stacking of the flanges, and effectively reducing the manual participation of the staff, thereby improving the stacking efficiency with an automated process; at the same time, the self-rotation of the soft roller is used to improve the smoothness of the flange conveying process and avoid jamming, and at the same time, the soft rollers on both sides synchronously limit the spacing of the outer walls of the flanges, ensuring that the flanges are always located at the center of the two transmission components for conveying, thereby avoiding the center hole of the flanges from deviating from the vertical rod, thereby requiring the staff to manually adjust the position, thereby avoiding the collision between the vertical rod and the flanges and reducing the stacking rate.
[0016] (2) The present invention expands the range of motion of the dust collection assembly and realizes centralized collection of dirt by setting an anti-collision device through the cooperation of a push plate, a hollow frame, a dust collection assembly, a spiral hose, a collector, an inclined plate, an L-shaped slide plate, a hinged plate and a curved top block, thereby ensuring the cleanliness of the top of the flange and preventing the flange from being attached to dirt on the top, thereby preventing a gap from being generated between the two flanges during the stacking process and causing wear and depression due to particle dirt during the mutual squeezing process, thereby preventing the quality of the flange from being reduced; at the same time, the curved top block is guided by its own curved surface when moving upward, thereby pushing the flange conveyed to the right end of the transmission assembly, that is, before the flange is stacked upward, the pushing of the curved top block reduces the limiting resistance between the flange and the soft roller, thereby facilitating the flange to separate from the top of the transmission assembly and enter the top of the flip plate for stacking, thereby preventing the flange from being difficult to separate from the center limit of the soft roller.
[0017] (3) The present invention effectively expands the range of movement of the dryer by setting an anti-oxidation device, and by cooperating with an L-shaped slide plate, a dryer, a bending frame, a friction wheel, a transmission rod, a spoiler, a cross bar, a U-shaped frame, a wave plate, a cam, a curved cross plate and a slotted plate. At the same time, the rotation disturbance of the spoiler is used to further accelerate the diffusion speed of the dry gas in the processing area. The bottom of the flange is dried by the dry gas to avoid the generation of water vapor at the bottom of the flange due to weather reasons and not being removed, and to avoid the difficulty of water vapor volatilization after the flanges are stacked, thereby accelerating its oxidation speed and being unfavorable for storage; at the same time, the wave plate is caused to oscillate back and forth, and the dry gas diffused in the processing area is guided by its own wave surface, thereby improving the overall dryness in the processing area and preventing water vapor from attaching to the surface of the flange for the second time. At the same time, the slotted plate causes the desiccant particles to be constantly turned over, ensuring the overall volatilization uniformity and looseness of the desiccant particles, thereby ensuring that the dry gas emitted by the dryer during the movement is equivalently emitted. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the present invention as a whole; Figure 2 It is a schematic diagram of the internal structure of the present invention as a whole; Figure 3 It is a schematic diagram of the anti-deviation device of the present invention; Figure 4 It is a schematic diagram of the anti-deviation device of the present invention from the left side perspective; Figure 5 This is a schematic diagram of the anti-collision device of the present invention; Figure 6 This is a schematic diagram of the anti-collision device of the present invention from the right side perspective; Figure 7 It is a schematic diagram of the anti-oxidation device of the present invention; Figure 8 It is a schematic cross-sectional view of the anti-oxidation device of the present invention.
[0019] In the figure: 1, support assembly; 2, L-shaped bottom plate; 21, U-shaped plate; 22, transmission assembly; 3, arc baffle; 31, telescopic rod; 32, slider; 4, anti-bias device; 41, groove plate; 42, flip plate; 43, round stick; 44, pressure plate; 45, vertical rod; 46, side plate; 47, electric screw; 48, push plate; 49, telescopic push rod; 410, U-shaped frame; 411, soft roller; 5, anti-collision device; 51. Hollow frame; 52. Dust collection assembly; 53. Spiral hose; 54. Collector; 55. Inclined plate; 56. L-shaped slide plate; 57. Hinge plate; 58. Arc top block; 6. Anti-oxidation device; 61. Dryer; 62. Bending frame; 63. Friction wheel; 64. Transmission rod; 65. Spoiler; 66. Cross bar; 67. U-shaped frame; 68. Corrugated plate; 69. Cam; 610. Arc cross plate; 611. Slotted plate. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] See also Figure 1-Figure 8 One embodiment of the present invention is: a flange production efficient stacking device, including a support assembly 1, two L-shaped bottom plates 2 are symmetrically arranged at the bottom of the inner wall of the support assembly 1, a U-shaped plate 21 is arranged on the left side of the top of the support assembly 1, two transmission assemblies 22 are symmetrically arranged inside the U-shaped plate 21, a connecting rod is arranged between the two transmission assemblies 22, an arc-shaped baffle 3 is arranged on the inner wall of the right end of the two transmission assemblies 22, a telescopic rod 31 is arranged on the right side of the top of the support assembly 1, a slider 32 is hinged on the top of the telescopic rod 31, and the top of the slider 32 is slidably installed on the right side of the bottom of the transmission assembly 22; An anti-deflection device 4 is provided on the right side of the top of the support assembly 1, an anti-collision device 5 is provided below the anti-deflection device 4, and an anti-oxidation device 6 is provided inside the anti-collision device 5; The anti-bias device 4 includes two groove plates 41, the bottoms of the two groove plates 41 are symmetrical and fixedly installed on the top right side of the support assembly 1, the groove plate 41 is hinged with a flip plate 42 on the side close to the axis of the support assembly 1 through a torsion spring, a round stick 43 is rotatably installed inside the U-shaped groove of the flip plate 42, a pressure plate 44 is slidably installed inside the groove plate 41, a vertical rod 45 is fixedly installed at the bottom center of the pressure plate 44, a side plate 46 is fixedly installed on the left side of the groove plate 41, an electric screw 47 is rotatably installed on the side of the L-shaped bottom plate 2 close to the axis of the support assembly 1, a push plate 48 is penetrated through the outer wall of the electric screw 47 and is threadedly connected, a plurality of telescopic push rods 49 are fixedly installed on the side of the push plate 48 close to the side plate 46, a U-shaped frame 410 is fixedly installed on the telescopic end of the telescopic push rod 49 close to the axis of the support assembly 1, and a soft surface roller 411 is rotatably installed inside the U-shaped frame 410.
[0022] A U-shaped groove is provided on one side of the flip plate 42 close to the axis of the support component 1, and a plurality of telescopic push rods 49 are equidistantly distributed on the outer wall of the push plate 48. The telescopic ends of the telescopic push rods 49 penetrate and are slidably installed inside the side plate 46. The above cooperation realizes the stacking of the flanges one by one and layer by layer, and at the same time, the vertical discharge of the stacked flanges is realized with the help of the vertical rods 45, so as to avoid the misalignment and tilting during the stacking of the flanges, and effectively reduce the manual participation of the staff, so as to improve the stacking efficiency with the automated process; through the above cooperation, the self-rotation of the soft rollers 411 is used to improve the smoothness of the flange transportation process and avoid jamming. At the same time, the soft rollers 411 on both sides synchronously limit the spacing of the outer walls of the flanges to ensure that the flanges are always located at the center of the two transmission components 22 for transportation, so as to avoid the center hole of the flanges deviating from the vertical rods 45, which requires manual alignment adjustment by the staff, so as to avoid the vertical rods 45 from colliding with the flanges and reducing the stacking rate.
[0023] When in use, the flange is placed on the top of the left end of the transmission component 22, and the transmission component 22 is driven by an external motor to run and drive the flange to move to the right. When the right side of the flange contacts the left side of the arc baffle 3, the transmission component 22 stops running. At this time, the telescopic end of the telescopic rod 31 extends upward and pushes the slider 32. The slider 32 is limited by the transmission component 22, prompting the hinge axis of the telescopic end of the telescopic rod 31 to start rotating and push the slider 32 to slide along the bottom of the transmission component 22 and push the transmission component 22. At this time, the right end of the transmission component 22 drives the flange to move upward. During the upward movement of the flange, it contacts the bottom of the flip plate 42 and generates a resistance force. At this time, the hinge axis between the flip plate 42 and the groove plate 41 The turning plate 42 starts to rotate and drives the flip plate 42 to flip upward. In the process of the flange passing through the flip plate 42 close to the axis of the supporting assembly 1, the flange contacts and rubs against the outer wall of the round stick 43. The round stick 43 rotates along the inner wall of the U-shaped groove of the flip plate 42 by friction, thereby reducing the movement resistance between the flange and the flip plate 42. After the flange passes over the flip plate 42, its own center circular hole is inserted into the outer wall of the vertical rod 45 limited by the pressure plate 44. At the same time, the flip plate 42 is reset by the torsion spring and blocks the bottom of the flange, and this is repeated. Through the above cooperation, the flanges are stacked one by one and layer by layer, and the vertical discharge of the stacked flanges is achieved with the help of the vertical rod 45 to avoid misalignment and tilting during the stacking of the flanges. The tilt phenomenon can be eliminated, and the manual participation of the staff can be effectively reduced, so as to improve the stacking efficiency with the automated process; the groove plate 41 limits the side plate 46, and at the same time, the electric screw 47 is started before the flange is conveyed, and the electric screw 47 can be reversed to drive the threaded push plate 48 to move toward the axis of the support component 1 and reset, and when the push plate 48 moves toward the axis of the support component 1, it drives the telescopic push rod 49 to move synchronously, and the telescopic end of the telescopic push rod 49 drives the U-shaped frame 410 to move synchronously, and the U-shaped frame 410 drives the soft roller 411 to move synchronously, thereby completing the adjustment of the limit spacing of the flange conveyed by the top of the transmission component 22, and when the outer wall of the flange contacts the outer wall of the soft roller 411, a The resistance force causes the soft roller 411 to contact the U-shaped frame 410 through the resistance force, pushing the telescopic end of the telescopic push rod 49 to retract. At the same time, during the transportation process, the flange contacts the outer wall of the soft roller 411 to generate friction, and the soft roller 411 rotates inside the U-shaped frame 410 by relying on the friction force. Through the above cooperation, the self-rotation of the soft roller 411 is used to improve the smoothness of the flange transportation process and avoid jamming. At the same time, the soft rollers 411 on both sides synchronously limit the spacing of the outer wall of the flange to ensure that the flange is always located at the center of the two transmission components 22 for transportation, so as to avoid the center hole of the flange from deviating from the vertical rod 45, thereby requiring manual alignment adjustment by the staff, avoiding the vertical rod 45 from colliding with the flange and reducing the stacking rate.
[0024] See also Figure 1-Figure 8 , based on the above embodiment, another embodiment of the present invention further includes an anti-collision device 5; The anti-collision device 5 includes a hollow frame 51, a dust collection component 52, a spiral hose 53 and a collector 54. The bottom of the hollow frame 51 is fixedly installed on the outer wall of the push plate 48 away from the support component 1, the bottom of the dust collection component 52 is fixedly installed on the top of the hollow frame 51, the spiral hose 53 passes through and is fixedly installed inside the dust collection component 52 at one end close to the axis of the support component 1, and the collector 54 is fixedly installed on the outer wall of the L-shaped bottom plate 2 at one end close to the axis of the support component 1, and the collector 54 is fixedly connected to the spiral hose 53 at one end close to the axis of the support component 1. Through the above cooperation, the activity range of the dust collection component 52 is expanded and the centralized collection of dirt is realized, while the cleanliness of the top of the flange is ensured, so as to avoid the flange being attached with dirt on the top, thereby preventing the two flanges from having a gap during the stacking process and causing wear and depression due to granular dirt during the mutual squeezing process, thereby preventing the flange from being degraded in quality.
[0025] The anti-collision device 5 also includes an inclined plate 55, an L-shaped slide plate 56, a hinged plate 57 and a curved top block 58. The top of the inclined plate 55 is fixedly installed on the bottom of the hollow frame 51, the bottom of the L-shaped slide plate 56 is slidably installed on the top of the support assembly 1, the bottom of the hinged plate 57 is hinged to the bottom of the inner wall of the L-shaped slide plate 56, and the bottom of the curved top block 58 is hinged to the top of the inclined plate 55.
[0026] A square groove is provided inside the L-shaped slide plate 56. The side of the L-shaped slide plate 56 away from the axis of the support component 1 is located on the movement trajectory of the inclined plate 55. A torsion spring is arranged between the bottom of the hinged plate 57 and the L-shaped slide plate 56. Through the above cooperation, the arc top block 58 is prompted to move upward through its own arc surface guidance, so as to push the flange delivered to the right end of the transmission component 22. That is, before the flange is stacked upward, the arc top block 58 is pushed to reduce the limiting resistance between the flange and the soft roller 411, so that the flange can be easily separated from the top of the transmission component 22 and enter the top of the flip plate 42 for stacking, thereby avoiding the difficulty of the flange to break away from the center limit of the soft roller 411.
[0027] When in use, the push plate 48 drives the hollow frame 51 to move synchronously when it moves toward the axial direction of the support component 1, and the hollow frame 51 drives the dust collection component 52 to move synchronously. The dust collection component 52 pulls the spiral hose 53 to deform and extend. At this time, the dust collection component 52 is started, and the bottom of the dust collection component 52 absorbs the dirt attached to the top of the flange, and transports the dirt to the inside of the collector 54 through the spiral hose 53. The above cooperation expands the range of movement of the dust collection component 52 and realizes centralized collection of dirt. At the same time, the cleanliness of the top of the flange is ensured, and the flange is prevented from having dirt attached to the top, thereby preventing a gap from being generated between the two flanges during the stacking process, and wearing and sinking due to particle dirt during the mutual squeezing process, thereby preventing the flange from being reduced in quality; the hollow frame 51 drives the inclined plate 55 to move synchronously, and the inclined plate 55 moves toward the support When the component 1 moves in the axial direction, it pushes the L-shaped slide plate 56 to slide synchronously along the top of the support component 1. During the synchronous sliding of the L-shaped slide plates 56 on both sides, the hinged plate 57 is driven to move synchronously. During the synchronous movement of the two hinged plates 57, the top of the hinged plate 57 is restricted by the bottom of the arc-surface top block 58, which causes the hinge axis of the hinged plate 57 to start rotating and drives the hinged plate 57 to push the arc-surface top block 58 to move upward. Through the above cooperation, when the arc-surface top block 58 moves upward, it guides the flange delivered to the right end of the transmission component 22 through its own arc surface, that is, before the flange is stacked upward, the arc-surface top block 58 is pushed to reduce the limiting resistance between the flange and the soft roller 411, so that the flange can be easily separated from the top of the transmission component 22 and enter the top of the flip plate 42 for stacking, avoiding the difficulty of the flange to separate from the center limit of the soft roller 411.
[0028] See also Figure 1-Figure 8 , based on the above embodiment, another embodiment of the present invention further includes an anti-oxidation device 6; The anti-oxidation device 6 includes a dryer 61, a bending frame 62, a plurality of friction wheels 63, a transmission rod 64 and a spoiler 65. The bottom of the dryer 61 is fixedly mounted on the bottom of the inner wall of the L-shaped slide 56, and desiccant particles are arranged inside the dryer 61. The top of the bending frame 62 is fixedly mounted on the outer wall surface of the L-shaped slide 56 at one end away from the axis of the support assembly 1. The plurality of friction wheels 63 are symmetrically and rotatably mounted inside the bending frame 62. The outer wall of the friction wheel 63 contacts the top of the support assembly 1. Both ends of the transmission rod 64 are fixedly mounted on the side of the friction wheel 63 close to the center of the bending frame 62. The spoiler 65 is equidistant and fixedly mounted on the outer wall of the transmission rod 64. The above cooperation effectively expands the range of movement of the dryer 61. At the same time, the rotation disturbance of the spoiler 65 is used to further accelerate the diffusion speed of the dry gas in the processing area. The bottom of the flange is dried by the dry gas to avoid the generation of water vapor at the bottom of the flange due to weather reasons and not being removed, and to avoid the difficulty of water vapor in volatilization after the flanges are stacked, thereby accelerating their oxidation speed and being unfavorable for storage.
[0029] The anti-oxidation device 6 also includes a cross bar 66, a U-shaped frame 67, a wave plate 68, a plurality of cams 69, a curved cross plate 610 and a slotted plate 611. Both ends of the cross bar 66 are fixedly installed inside the bending frame 62. The U-shaped frame 67 is penetrated by a torsion spring and is hinged at the outer wall of the cross bar 66. The top of the wave plate 68 is fixedly installed on the top of the inner wall of the U-shaped frame 67. The plurality of cams 69 are penetrated and fixedly installed on the outer walls of both ends of the transmission rod 64. The outer wall of the curved cross plate 610 is penetrated and slidably installed inside the dryer 61. Both sides of the slotted plate 611 are fixedly installed on the curved cross plate 610 near the center of the dryer 61.
[0030] A spring is arranged between the arc-surface transverse plate 610 and the inside of the dryer 61. The arc-surface transverse plate 610 contacts the outer wall of the cam 69 on the side close to the axis of the support assembly 1. The above cooperation causes the wave plate 68 to swing back and forth, and guides the dry gas diffused in the processing area through its own wave surface, thereby improving the overall dryness in the processing area and preventing water vapor from attaching to the flange surface for a second time. At the same time, the slotted plate 611 causes the desiccant particles to be continuously flipped, ensuring the overall volatilization uniformity and looseness of the desiccant particles, thereby ensuring that the dry gas emitted by the dryer 61 during movement is equivalently emitted.
[0031] When in use, the L-shaped slide plate 56 drives the dryer 61 to move synchronously when sliding toward the axial direction of the support assembly 1, and the L-shaped slide plate 56 also drives the bending frame 62 to move synchronously, and the bending frame 62 drives the friction wheel 63 to slide and rub synchronously along the top of the support assembly 1, and the friction wheel 63 generates a rotational force through friction and rotates along the inner wall of the bending frame 62, and the friction wheel 63 drives the transmission rod 64 to rotate, and the transmission rod 64 drives the spoiler 65 to revolve when rotating, and the spoiler 65 rotates when revolving. The dry gas emitted by the dryer 61 is disturbed by rotation. The above cooperation effectively expands the activity range of the dryer 61, and at the same time, with the help of the rotation disturbance of the spoiler 65, the diffusion speed of the dry gas in the processing area is further accelerated, and the bottom of the flange is dried by the dry gas to prevent the bottom of the flange from breeding water vapor due to weather reasons and not being removed, and to prevent the water vapor from being difficult to volatilize after the flanges are stacked, thereby accelerating its oxidation speed and being unfavorable for storage; when the spoiler 65 revolves, it contacts and resists the bottom arc surface of the U-shaped frame 67, and the U-shaped frame 67 is urged to move along the outer wall of the cross bar 66 by the resistance force of the spoiler 65. The axial direction of the near support component 1 is flipped. When the spoiler 65 passes over the U-shaped frame 67, the U-shaped frame 67 is automatically reset by the torsion spring and reciprocates, so that the U-shaped frame 67 can drive the wave plate 68 to swing back and forth, and the transmission rod 64 drives the cam 69 to rotate when it rotates. When the cam 69 rotates, the limit contact with the arc surface of the arc surface horizontal plate 610 is released. At this time, the arc surface horizontal plate 610 drives the slotted plate 611 to move toward the axial direction of the support component 1 through the elastic force of the spring. When the cam 69 contacts the arc surface horizontal plate 610 again, it pushes the arc surface horizontal plate 610 and the slotted plate 611 The plate 611 is reset, and the reciprocating movement causes the slotted plate 611 to reciprocate and bounce the desiccant particles inside the dryer 61. Through the above cooperation, the wave plate 68 is caused to swing back and forth, and the dry gas diffused in the processing area is guided by its own wave surface, thereby improving the overall dryness in the processing area and preventing water vapor from attaching to the flange surface for the second time. At the same time, the slotted plate 611 causes the desiccant particles to be continuously flipped, ensuring the overall volatilization uniformity and looseness of the desiccant particles, thereby ensuring that the dry gas emitted by the dryer 61 during the movement is equivalently emitted.
[0032] A method for using a flange production high-efficiency stacking device comprises the following steps: S1: Place the flange on the top of the left end of the transmission assembly 22, drive the transmission assembly 22 to run and drive the flange to move to the right through an external motor, and when the right side of the flange contacts the left side of the arc-shaped baffle 3, the transmission assembly 22 stops running, and at this time, the telescopic end of the telescopic rod 31 extends upward and pushes the slider 32, and the slider 32 is limited by the transmission assembly 22, so that the hinge shaft of the telescopic end of the telescopic rod 31 starts to rotate and pushes the slider 32 to slide along the bottom of the transmission assembly 22 and push the transmission assembly 22; S2: At this time, the right end of the transmission component 22 drives the flange to move upward. During the upward movement of the flange, it contacts the bottom of the flip plate 42 and generates a resistance force. At this time, the hinge shaft between the flip plate 42 and the groove plate 41 starts to rotate and drives the flip plate 42 to flip upward. During the process of the flange passing the flip plate 42 close to the axis of the support component 1, the flange contacts and rubs against the outer wall of the round stick 43; S3: The round rod 43 rotates along the inner wall of the U-shaped groove of the flip plate 42 by friction, thereby reducing the movement resistance between the flange and the flip plate 42. After the flange passes over the flip plate 42, its own central circular hole is inserted into the outer wall of the vertical rod 45 limited by the pressure plate 44. At the same time, the flip plate 42 is reset by the torsion spring and blocks the bottom of the flange, and this is repeated repeatedly. S4: The groove plate 41 limits the side plate 46. At the same time, the electric screw 47 is started before the flange conveying starts. The electric screw 47 can rotate forward and reverse to drive the threaded push plate 48 to move toward the axial direction of the support component 1 and reset. When the push plate 48 moves toward the axial direction of the support component 1, it drives the telescopic push rod 49 to move synchronously. The telescopic end of the telescopic push rod 49 drives the U-shaped frame 410 to move synchronously. The U-shaped frame 410 drives the soft surface roller 411 to move synchronously, thereby completing the limit spacing adjustment of the flange conveyed by the top of the transmission component 22.
[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An efficient stacking device for flange production, comprising a support assembly (1), characterized in that: Two L-shaped bottom plates (2) are symmetrically arranged at the bottom of the inner wall of the support component (1); a U-shaped plate (21) is arranged on the left side of the top of the support component (1); two transmission components (22) are symmetrically arranged inside the U-shaped plate (21); a connecting rod is arranged between the two transmission components (22); arc-shaped baffles (3) are arranged on the inner walls of the right ends of the two transmission components (22); a telescopic rod (31) is arranged on the right side of the top of the support component (1); a sliding block (32) is hinged on the top of the telescopic rod (31); and the top of the sliding block (32) is slidably mounted on the right side of the bottom of the transmission component (22); An anti-deflection device (4) is provided on the right side of the top of the support assembly (1), an anti-collision device (5) is provided below the anti-deflection device (4), and an anti-oxidation device (6) is provided inside the anti-collision device (5); The anti-deflection device (4) comprises two groove plates (41), the bottoms of the two groove plates (41) are symmetrical and fixedly mounted on the right side of the top of the support assembly (1), the groove plate (41) is hinged with a flip plate (42) on one side close to the axis of the support assembly (1) through a torsion spring, a round stick (43) is rotatably mounted inside the U-shaped groove of the flip plate (42), a pressure plate (44) is slidably mounted inside the groove plate (41), a vertical rod (45) is fixedly mounted at the center of the bottom of the pressure plate (44), and the left side of the groove plate (41) is hinged with a flip plate (42) through a torsion spring. A side plate (46) is fixedly installed on the side, an electric screw (47) is rotatably installed on the side of the L-shaped bottom plate (2) close to the axis of the support assembly (1), a push plate (48) passes through the outer wall of the electric screw (47) and is threadedly connected, a plurality of telescopic push rods (49) are fixedly installed on the side of the push plate (48) close to the side plate (46), a U-shaped frame (410) is fixedly installed on the telescopic end of the telescopic push rod (49) close to the axis of the support assembly (1), and a soft surface roller (411) is rotatably installed inside the U-shaped frame (410).
2. The flange production efficient stacking device according to claim 1, characterized in that: A U-shaped groove is provided on one side of the flip plate (42) close to the axis of the support assembly (1); a plurality of telescopic push rods (49) are evenly distributed on the outer wall of the push plate (48); and the telescopic ends of the telescopic push rods (49) penetrate through and are slidably mounted inside the side plate (46).
3. The flange production efficient stacking device according to claim 2, characterized in that: The anti-collision device (5) comprises a hollow frame (51), a dust collection component (52), a spiral hose (53) and a collector (54); the bottom of the hollow frame (51) is fixedly mounted on the outer wall of the push plate (48) at a side away from the support component (1); the bottom of the dust collection component (52) is fixedly mounted on the top of the hollow frame (51); one end of the spiral hose (53) close to the axis of the support component (1) passes through and is fixedly mounted inside the dust collection component (52); the collector (54) is fixedly mounted on the outer wall of the L-shaped bottom plate (2) at a side close to the axis of the support component (1); and the collector (54) is fixedly connected to the spiral hose (53) at a side close to the axis of the support component (1).
4. The flange production efficient stacking device according to claim 3, characterized in that: The anti-collision device (5) further comprises an inclined plate (55), an L-shaped slide plate (56), a hinged plate (57) and a curved top block (58); the top of the inclined plate (55) is fixedly mounted on the bottom of the hollow frame (51); the bottom of the L-shaped slide plate (56) is slidably mounted on the top of the support assembly (1); the bottom of the hinged plate (57) is hinged to the bottom of the inner wall of the L-shaped slide plate (56); and the bottom of the curved top block (58) is hinged to the top of the inclined plate (55).
5. The flange production efficient stacking device according to claim 4, characterized in that: A square groove is provided inside the L-shaped slide plate (56); the side of the L-shaped slide plate (56) away from the axis of the support assembly (1) is located on the movement track of the inclined plate (55); and a torsion spring is provided between the bottom of the hinge plate (57) and the L-shaped slide plate (56).
6. The flange production efficient stacking device according to claim 5, characterized in that: The anti-oxidation device (6) comprises a dryer (61), a bending frame (62), a plurality of friction wheels (63), a transmission rod (64) and a plurality of spoiler plates (65); the bottom of the dryer (61) is fixedly mounted on the bottom of the inner wall of the L-shaped slide plate (56), and desiccant particles are arranged inside the dryer (61); the top of the bending frame (62) is fixedly mounted on the outer wall surface of the L-shaped slide plate (56) at one end away from the axis of the support assembly (1); the plurality of friction wheels (63) are symmetrically and rotatably mounted inside the bending frame (62); the outer wall of the friction wheel (63) contacts the top of the support assembly (1); both ends of the transmission rod (64) are fixedly mounted on the side of the friction wheel (63) close to the center of the bending frame (62); and the plurality of spoiler plates (65) are equidistantly and fixedly mounted on the outer wall of the transmission rod (64).
7. The flange production efficient stacking device according to claim 6, characterized in that: The anti-oxidation device (6) further comprises a cross bar (66), a U-shaped frame (67), a wave plate (68), a plurality of cams (69), a curved cross plate (610) and a slotted plate (611); both ends of the cross bar (66) are fixedly mounted inside the bending frame (62); the inside of the U-shaped frame (67) is penetrated by a torsion spring and is hinged to the outer wall of the cross bar (66); the top of the wave plate (68) is fixedly mounted on the top of the inner wall of the U-shaped frame (67); the insides of the plurality of cams (69) are penetrated and fixedly mounted on the outer walls of both ends of the transmission rod (64); the outer wall of the curved cross plate (610) is penetrated and slidably mounted inside the dryer (61); and both sides of the slotted plate (611) are fixedly mounted on the curved cross plate (610) on a side close to the center of the dryer (61).
8. The flange production efficient stacking device according to claim 7, characterized in that: A spring is provided between the arc-surface transverse plate (610) and the interior of the dryer (61), and the arc-surface transverse plate (610) is in contact with the outer wall of the cam (69) on a side close to the axis of the support assembly (1).
9. A method for using a flange production efficient stacking device, using the flange production efficient stacking device according to claim 8, characterized in that: The following steps are involved: S1: placing the flange on the top of the left end of the transmission assembly (22), driving the transmission assembly (22) to run and drive the flange to move to the right through an external motor, and when the right side of the flange contacts the left side of the arc-shaped baffle (3), the transmission assembly (22) stops running, and at this time, the telescopic end of the telescopic rod (31) extends upward and pushes the slider (32), and the slider (32) is limited by the transmission assembly (22), so that the hinge shaft of the telescopic end of the telescopic rod (31) starts to rotate and pushes the slider (32) to slide along the bottom of the transmission assembly (22) and push the transmission assembly (22); S2: At this time, the right end of the transmission assembly (22) drives the flange to move upward. During the upward movement of the flange, the flange contacts the bottom of the flip plate (42) and generates a resistance force. At this time, the hinge shaft between the flip plate (42) and the groove plate (41) starts to rotate and drives the flip plate (42) to flip upward. During the process of the flange passing the flip plate (42) close to the axis of the support assembly (1), the flange contacts and rubs against the outer wall of the round stick (43); S3: The round stick (43) rotates along the inner wall of the U-shaped groove of the flip plate (42) by friction, thereby reducing the movement resistance between the flange and the flip plate (42). After the flange passes over the flip plate (42), its own central circular hole is inserted into the outer wall of the vertical rod (45) limited by the pressure plate (44). At the same time, the flip plate (42) is reset by the torsion spring and blocks the bottom of the flange, and this is repeated repeatedly. S4: The groove plate (41) limits the side plate (46), and at the same time, the electric screw (47) is started before the flange is conveyed. The electric screw (47) can rotate forward and reverse to drive the threaded push plate (48) to move toward the axial direction of the support component (1) and reset. When the push plate (48) moves toward the axial direction of the support component (1), it drives the telescopic push rod (49) to move synchronously. The telescopic end of the telescopic push rod (49) drives the U-shaped frame (410) to move synchronously. The U-shaped frame (410) drives the soft surface roller (411) to move synchronously, thereby completing the limit spacing adjustment of the flange conveyed by the top of the transmission component (22).
Citation Information
Patent Citations
Efficient stacking device for flange plate production
CN118811346A