A cleaning line loading and unloading device and method

By designing the support frame and adapter truck for the cleaning line loading and unloading device, the rapid cycle lifting of the hanger is achieved, solving the problem of low cleaning efficiency of workpieces in the prior art, and improving the cleaning efficiency and economic benefits of workpieces.

CN119750133APending Publication Date: 2025-04-04HANGZHOU DAHE THERMO MAGNETICS CO LTD
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Patent Information

Application Number
CN202411835772.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The loading and cutting areas of the existing workshop chemical cleaning lines are only recycled by a single hanger, resulting in low efficiency in suspending workpieces, rinsing, blow-drying and removing workpieces, and frequent human-like workpieces, workpieces, etc.

Method used

A cleaning line loading and unloading device is designed, including a support frame and an adapter trolley. The support frame is composed of a left frame body and a right frame body. The adapter trolley is placed between the two frame bodies, which can move outward and load a hanger to realize the rapid cycle lifting of the trolley.

Benefits of technology

Through the design of the adapter car, the workpiece cleaning, loading and unloading are achieved simultaneously, shortening the time for people, objects, etc., and improving the cleaning efficiency and economic benefits of the workpiece.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a material loading and unloading device and method for a cleaning line, aiming to solve the problem of low efficiency of chemical cleaning of workpieces. The invention comprises a support frame and a transfer trolley, wherein the support frame comprises a left frame body and a right frame body, the transfer trolley is placed between the left frame body and the right frame body, a hanging rack is loaded between the left frame body and the right frame body, a loading slot adapted to the hanging rack is arranged on the transfer trolley, and the hanging rack can be loaded into the loading slot. The material loading and unloading device for a cleaning line of the present patent application can realize the rapid cycle hoisting of the hanging rack, improve the cleaning efficiency of the workpiece, shorten the time for people to wait for objects and for objects to wait for people, and improve the economic benefits.
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Description

Technical Field

[0001] The present invention relates to the technical field of workpiece chemical cleaning, and more specifically, to a cleaning line loading and unloading device and method. Background Art

[0002] At present, the starting position of the loading area and the end position of the unloading area of ​​the workshop chemical cleaning line are equipped with hangers. Workers hang the workpieces on the hangers. There are multiple cleaning tanks between the starting position and the end position of the chemical cleaning line, and a specific cleaning solution is placed in each cleaning tank. After the workers in the loading area have finished hanging the workpieces, the workers operate the crane to lift the hanger to the top of the specified cleaning tank, and then immerse the workpiece in the cleaning solution. After a certain period of time, the workers operate the crane to lift the hanger and lift it to the loading area. Then the workers hold a high-pressure water gun and use pure water to rinse the cleaning solution on the surface of the workpiece. After the rinsing is completed, repeat the operation and lift the workpiece to the next cleaning tank for immersion treatment. After a certain period of time, the workers operate the crane to lift the hanger and lift it to the loading area for pure water cleaning. The cycle is repeated until the cleaning is completed and the hanger is lifted to the unloading area. Finally, the workers blow dry the workpiece and remove the workpiece from the hanger.

[0003] Only a single hanger is used in the loading and unloading areas. When the workpiece is hung, rinsed with pure water, blown dry, or removed, it is impossible to use the hanging rod to lift or immerse it, resulting in frequent situations such as people waiting for the workpiece, and the workpiece waiting for people, and low cleaning efficiency. Summary of the invention

[0004] In order to overcome the above-mentioned shortcomings, the present invention provides a cleaning line loading and unloading device and method, which can realize the rapid cycle lifting of the hanger, improve the cleaning efficiency of the workpiece, shorten the time people wait for objects and objects wait for people, and improve economic benefits.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions: a washing line loading and unloading device, comprising a support frame and a transfer trolley, the support frame comprises a left frame and a right frame, the transfer trolley is placed between the left frame and the right frame, a hanging rack is loaded between the left frame and the right frame, a loading slot adapted to the hanging rack is arranged on the transfer trolley, and the hanging rack can be loaded into the loading slot.

[0006] The transfer trolley is set between the left frame and the right frame. The transfer trolley can move outward to detach from the support frame, and then load the rack onto the transfer trolley. The workpiece can be directly mounted and loaded on the transfer trolley outside the loading area without the need for a small loading area. After the transfer trolley is moved to the loading area, the workpiece can be hoisted and cleaned immediately without waiting for loading in the loading area.

[0007] While the workpiece is being cleaned, the transfer trolley outside the loading area can be used to load the workpiece, which shortens the time people have to wait for the workpiece and the time the workpiece has to wait for people. During the workpiece cleaning process, the workpiece must be immersed in different cleaning liquids, such as acid, alkali, and water. After each cleaning, the workpiece must be transferred to the loading area for a clean water rinse until it is immersed in clean water for the last time. Then, it is directly transferred to the unloading area and blown dry in the unloading area. The transfer trolley in the unloading area can also be moved outside the unloading area for blow drying, and the workpieces can be unloaded while being blown dry. The transfer trolley is outside the unloading area. While unloading, the workpieces in the unloading area are blown dry simultaneously, which shortens the time people have to wait for the workpiece and the time the workpiece has to wait for people.

[0008] The cleaning line loading and unloading device of the patent application can realize the rapid cycle lifting of the hanger, improve the cleaning efficiency of the workpiece, shorten the time for people to wait for objects and for objects to wait for people, and improve the economic benefits.

[0009] Preferably, a plurality of hooks are installed on the rack.

[0010] Install a hook on the hanger to facilitate the workpiece to be hung on the hanger.

[0011] Preferably, a V-shaped latch is provided on the hanger, supports are provided on both the left frame and the right frame, and V-shaped support grooves are provided on the supports, and the latch is adapted to be inserted into the support grooves.

[0012] When the hanger is loaded onto the support frame, the two pins on the hanger are aligned with the support grooves on the two supports of the left frame and the right frame, so that the pins are adapted to be inserted into the support grooves, thereby achieving reliable positioning of the hanger and ensuring the stability of the hanger loading.

[0013] Preferably, the hanger includes a lower support bar and an upper support bar, a fixing bar is fastened to the two ends of the upper support bar and the lower support bar, a hanging rod is fastened to the fixing bar, and a hanging seat is arranged on the hanging rod.

[0014] The fixing bar connects the upper supporting bar and the lower supporting bar to form an integral structure, and a hanging seat is arranged on the hanging rod to facilitate the hoisting of the hanging rack by a driving vehicle.

[0015] Preferably, guide limit plates are installed on both the left frame and the right frame, arc-shaped guide sections are arranged at the outer ends of the guide limit plates, and the distance between the arc-shaped guide sections of the two guide limit plates gradually increases outwards; baffles are arranged on the guide limit plates, and the baffles block and limit the transfer trolley.

[0016] When the transfer trolley moves from outside the loading area to the loading area, the guide limit plate plays a good guiding and limiting role for the transfer trolley. The arc-shaped guide section guides the transfer trolley to correct it to the middle, ensuring that the transfer trolley can move accurately between the left frame and the right frame. The baffle blocks and limits the transfer trolley to prevent the transfer trolley from moving too far, ensuring the accuracy of the transfer trolley's moving position.

[0017] Preferably, a magnetic block, a buffer block and a proximity switch are installed on the baffle.

[0018] The magnetic block attracts the transfer trolley, thus realizing reliable positioning of the transfer trolley. When the transfer trolley moves inward, it hits the buffer block, which plays a buffering and energy-absorbing role, reducing the impact force on the baffle. The proximity switch can detect whether the transfer trolley has moved into place for subsequent operations.

[0019] Preferably, a plurality of guide wheels are installed on both sides of the transfer trolley, and the guide wheels are engaged with the guide limit plates to achieve guidance.

[0020] When the transfer trolley moves toward the upper material area, the guide wheel is in contact with the guide limit plate to achieve guidance, and the guide wheel can rotate, thereby reducing the resistance during the movement process of the guide limit plate.

[0021] Preferably, a plurality of universal wheels are installed at the bottom of the transfer trolley, and a handle is installed at the front side of the transfer trolley.

[0022] The universal wheels enable the transfer trolley to move in universal directions, and the handle facilitates pushing and pulling the transfer trolley to move.

[0023] Preferably, a fence is provided on the periphery of the support frame, and the left frame body and the right frame body are both fastened to the fence.

[0024] The enclosure plays a protective role and acts as a water barrier when the workpiece is sprayed with clean water. Moreover, the enclosure connects the left frame and the right frame into a whole, and the structure is stable and reliable.

[0025] A method for loading and unloading a cleaning line, in which loading and unloading devices for the cleaning line are arranged in a loading area and a unloading area, and the method comprises the following steps: S1, moving a transfer trolley between a left frame and a right frame, and loading a hanger on the transfer trolley in the loading area; S2, hanging a workpiece to be cleaned on the hanger in the loading area; S3, hoisting the hanger in the loading area by a crane to a cleaning tank for cleaning; after one cleaning process is completed, the crane hoists the hanger to the loading area, and hoists another hanger in the loading area to the cleaning tank for cleaning, and sprays water on the cleaned workpiece in the loading area; S4, repeating S3 for multiple cleanings, until the last clean water immersion cleaning is completed, and the crane hoists the hanger to a support frame or a transfer trolley in the unloading area; S5, drying the workpiece in the unloading area.

[0026] While the workpiece is being cleaned, the transfer trolley outside the loading area can be used to load the workpiece, which shortens the time people have to wait for the workpiece and the time the workpiece has to wait for people. During the workpiece cleaning process, the workpiece must be immersed in different cleaning liquids, such as acid, alkali, and water. After each cleaning, the workpiece must be transferred to the loading area for a clean water rinse until it is immersed in clean water for the last time. Then, it is directly transferred to the unloading area and blown dry in the unloading area. The transfer trolley in the unloading area can also be moved outside the unloading area for blow drying, and the workpieces can be unloaded while being blown dry. The transfer trolley is outside the unloading area. While unloading, the workpieces in the unloading area are blown dry simultaneously, which shortens the time people have to wait for the workpiece and the time the workpiece has to wait for people.

[0027] In this patent application, a transfer trolley is provided to achieve simultaneous cleaning of the workpiece and loading and unloading of the materials without waiting, thereby improving the cleaning efficiency and economic benefits of the workpiece.

[0028] Compared with the prior art, the beneficial effects of the present invention are: (1) The loading and unloading device of the cleaning line can realize the rapid cycle lifting of the hanger, improve the cleaning efficiency of the workpiece, shorten the time people wait for objects and objects wait for people, and improve economic benefits; (2) In this patent application, by setting up a transfer trolley, the workpiece cleaning and loading and unloading can be carried out simultaneously without waiting. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention.

[0030] Figure 2 It is a schematic diagram of the connection between the transfer trolley and the hanging bracket of the present invention.

[0031] Figure 3 It is a structural diagram of the transfer trolley of the present invention.

[0032] Figure 4 It is a structural diagram of a rack of the present invention.

[0033] Figure 5 It is a structural diagram of the guide and limiting plate of the present invention.

[0034] Figure 6 It is a top view of Example 2 of the present invention.

[0035] In the figure: 1, support frame, 2, transfer trolley, 3, left frame, 4, right frame, 5, enclosure, 6, support boss, 7, bracket, 8, loading slot, 9, hook, 10, latch, 11, support, 12, support slot, 13, lower support bar, 14, upper support bar, 15, fixing bar, 16, hanging rod, 17, hanging seat, 18, installation hook, 19, lifting hook, 20, guide plate, 21, positioning seat, 22, bottom Seat, 23. Left bracket, 24. Right bracket, 25. Crossbeam, 26. Rib plate, 27. Crossbar, 28. Frame, 29. Bottom plate, 30. Reinforcement rod, 31. Universal wheel, 32. Handle, 33. Guide limit plate, 34. Arc guide section, 35. Guide wheel, 36. Baffle, 37. Magnetic block, 38. Buffer block, 39. Proximity switch, 40. U-shaped connecting rod, 41. Correction piston cylinder, 42. Correction rod. DETAILED DESCRIPTION

[0036] The technical solution of the present invention is further described in detail below through specific embodiments and in conjunction with the accompanying drawings: Embodiment 1: A cleaning line loading and unloading device (see attached Figure 1 To Attachment Figure 5 ), including a support frame 1 and a transfer trolley 2, the support frame 1 includes a left frame 3 and a right frame 4, a U-shaped enclosure 5 with an advanced opening is arranged on the periphery of the support frame 1, and the left frame 3 and the right frame 4 are both fastened to the enclosure 5. The enclosure 5 plays a protective role, and plays a water blocking role in the process of spraying the workpiece with clean water. Moreover, the enclosure 5 connects the left frame 3 and the right frame 4 into a whole, and the structure is stable and reliable. The left frame 3 and the right frame 4 are both rectangular frame structures, and the upper ends of the left frame 3 and the right frame 4 are both provided with supporting bosses 6, and the two supporting bosses 6 extend in a relatively close direction, and the bottoms of the left frame 3 and the right frame 4 are both provided with downwardly extending legs. The transfer trolley 2 is placed between the left frame 3 and the right frame 4, and a hanger 7 is loaded between the left frame 3 and the right frame 4. A loading slot 8 adapted to the hanger 7 is arranged on the transfer trolley 2, and the hanger 7 can be loaded into the loading slot 8.

[0037] A plurality of hooks 9 are installed on the hanger 7, and a V-shaped latch 10 is provided on the hanger 7. The latch 10 is arranged on the left and right sides of the hanger 7. A support 11 is provided on the left frame 3 and the right frame 4. A V-shaped support groove 12 is provided on the support 11, and the latch 10 is adapted to be inserted into the support groove 12. When the hanger 7 is loaded onto the support frame 1, the two latches 10 on the hanger 7 are aligned with the support grooves 12 on the two supports 11 of the left frame 3 and the right frame 4, so that the latch 10 is adapted to be inserted into the support groove 12, thereby realizing the reliable positioning of the hanger 7 and ensuring the stability of the loading of the hanger 7. The hanger 7 includes a lower support bar 13 and an upper support bar 14, and the two ends of the upper support bar 14 are fastened to the fixing bar 15 and the lower support bar 13, and the fixing bar 15 is fastened to the hanging rod 16, and the hanging rod 16 is provided with a hanging seat 17. The hanger 17 is in an inverted V-shaped structure, and two hangers 17 are arranged on each hanger rod 16. The two ends of the lower support bar 13 are adapted to the loading slot 8. The upper end of the hook 9 is bent to form an inverted U-shaped installation hook 18, and the lower end of the hook 9 is bent to form a U-shaped lifting hook 19. The installation hook 18 is hoisted and connected with the lower support bar 13, and the workpiece is hoisted on the lifting hook 19. Both ends of the lower support bar 13 extend out of the two ends of the upper support bar 14, and two latches 10 are respectively arranged at the two ends of the lower support bar 13. The fixing bar 15 connects the upper support bar 14 and the lower support bar 13 to form an integral structure. The hanger 17 is arranged on the hanger rod 16 to facilitate the hoisting of the hanger 7 by the driving.

[0038] A guide plate 20 is installed on the hanger 7 near the latch 10, the lower part of the guide plate 20 is inclined, and the guide plate 20 is arranged on the lower support bar 13. In the process of the hanger 7 being lowered and hung on the support frame 1, the guide plate 20 plays a guiding role, so that the latch 10 can be accurately inserted into the support groove 12.

[0039] Positioning seats 21 are provided on both the left and right sides of the transfer trolley 2. A loading slot 8 is provided on the positioning seat 21. The loading slot 8 is adapted to the lower support bar 13. The upper opening of the loading slot 8 forms a V-shaped structure, which is convenient for inserting the lower support bar 13. The transfer trolley 2 includes a base 22, a left bracket 23, and a right bracket 24. A crossbeam 25 is fastened between the left bracket 23 and the rear side of the rear bracket. Both the left bracket 23 and the rear bracket include two vertical poles and a crossbeam 27 connected between the upper ends of the two vertical poles. The crossbeam 25 is connected between the upper ends of the two vertical poles on the rear sides of the left bracket 23 and the right bracket 24. The base 22 includes a frame 28 and a bottom plate 29. The bottom plate 29 is mounted on the frame 28. The lower ends of the vertical poles are fastened to the frame 28. Reinforcement rods 30 are connected between the upper and lower ends of the rear vertical poles and the middle of the front vertical poles. Reinforcement rods 30 are connected between the crossbeam 25 and the rear vertical poles and between the rear side of the frame 28 and the rear vertical poles. The positioning seat 21 on the transfer trolley 2 is fastened to the crossbar 27. A plurality of universal wheels 31 are installed at the bottom of the transfer trolley 2, and a handle 32 is installed at the front side of the transfer trolley 2. The universal wheels 31 are installed on the base 22. The handle 32 is installed on the vertical pole on the front side.

[0040] The left frame 3 and the right frame 4 are both equipped with guide limit plates 33, which are respectively installed at the lower ends of the left frame 3 and the right frame 4, and the two guide limit plates 33 are arranged opposite to each other. An arc-shaped guide section 34 is arranged at the outer end of the guide limit plate 33, and the spacing between the arc-shaped guide sections 34 of the two guide limit plates 33 gradually increases outward; a plurality of guide wheels 35 are installed on the left and right sides of the transfer trolley 2, and the guide wheels 35 are close to the guide limit plates 33 to achieve guidance. In the process of the transfer trolley 2 moving from outside the loading area to the loading area, the guide limit plates 33 play a good guiding and limiting role for the transfer trolley 2. The arc-shaped guide section 34 guides the transfer trolley 2, so that the transfer trolley 2 moves toward the middle for correction, ensuring that the transfer trolley 2 can accurately move between the left frame 3 and the right frame 4. A baffle plate 36 is arranged on the guide limit plate 33, and a triangular rib plate 26 is connected between the baffle plate 36 and the guide limit plate 33. The baffle 36 blocks and limits the transfer trolley 2 to prevent the transfer trolley 2 from moving too far, thereby ensuring the accuracy of the moving position of the transfer trolley 2. A magnetic block 37, a buffer block 38 and a proximity switch 39 are installed on the baffle 36. The magnetic block 37 attracts the transfer trolley 2, thereby achieving reliable positioning of the transfer trolley 2. When the transfer trolley 2 moves inward, it hits the buffer block 38, and the buffer block 38 plays a buffering and energy-absorbing role, reducing the impact force on the baffle 36. The proximity switch 39 can detect whether the transfer trolley 2 has moved into place for subsequent operations. The front and rear ends of the guide limit plate 33 are connected to a U-shaped connecting rod 40, and the U-shaped connecting rod 40 hugs the left frame 3 or the right frame 4 to achieve locking and positioning of the entire guide limit plate 33.

[0041] A method for loading and unloading a cleaning line, wherein loading and unloading devices for the cleaning line are arranged in both the loading area and the unloading area, comprising the following steps: S1, moving the transfer trolley 2 between the left frame 3 and the right frame 4, and loading the hanging rack 7 on the transfer trolley 2 in the loading area. At this time, the hanging rack 7 is loaded on both the support frame 1 in the loading area and the transfer trolley 2.

[0042] S2, the workpiece to be cleaned is mounted on the rack 7 in the loading area; at this time, the workpiece is mounted on both the racks 7 on the support frame 1 and the transfer trolley 2.

[0043] S3, the crane hoists the rack 7 in the loading area to the cleaning tank for cleaning; after one cleaning process is completed, the crane hoists the rack 7 to the loading area, and hoists another rack 7 in the loading area to the cleaning tank for cleaning, and sprays water on the cleaned workpieces in the loading area.

[0044] S4, repeat S3 for multiple cleanings until the last clean water immersion cleaning is completed, and then the crane hoists the hanger 7 to the support frame 1 or the transfer trolley 2 in the unloading area. Push the vacant transfer trolley 2 in the loading area outward, install the hanger 7, hang the workpiece to be cleaned on the hanger 7, and then push the transfer trolley 2 to the loading area.

[0045] S5, blow dry the workpieces in the unloading area.

[0046] While the workpiece is being cleaned, the workpiece can be mounted and loaded on the transfer trolley 2 outside the loading area, which shortens the time for people to wait for objects and objects to wait for people. During the workpiece cleaning process, the workpiece must be immersed in different cleaning liquids, such as acid, alkali, clean water, etc. After each cleaning, the workpiece must be transferred to the loading area for clean water rinsing until it is immersed in clean water for the last time, and then directly transferred to the unloading area for drying in the unloading area. The transfer trolley 2 in the unloading area can also be moved outside the unloading area for drying, and the workpieces in the unloading area are unloaded during drying. The transfer trolley 2 is outside the unloading area, and while unloading, the workpieces in the unloading area are dried synchronously, which shortens the time for people to wait for objects and objects to wait for people. When loading the workpiece, the vacant transfer trolley 2 in the loading area is pushed outward, and the hanger 7 is installed, and the workpiece to be cleaned is hung on the hanger 7, and then the transfer trolley 2 is pushed to the loading area to complete the loading.

[0047] The transfer trolley 2 is arranged between the left frame 3 and the right frame 4. The transfer trolley 2 can move outward to detach from the support frame 1, and then the hanger 7 is loaded onto the transfer trolley 2, and the workpiece is directly mounted and loaded on the transfer trolley 2 outside the loading area without the need for a narrow loading area. After the transfer trolley 2 that has completed the mounting and loading is moved to the loading area, the workpiece can be immediately hoisted and cleaned without the need to wait for loading in the loading area. In this patent application, by setting up the transfer trolley 2, the workpiece cleaning and loading and unloading can be carried out simultaneously without waiting, thereby improving the cleaning efficiency and economic benefits of the workpiece.

[0048] Embodiment 2: A cleaning line loading and unloading device (see attached Figure 6 ), including a support frame 1 and a transfer trolley 2, the support frame 1 includes a left frame 3 and a right frame 4, a U-shaped enclosure 5 with an advanced opening is arranged on the periphery of the support frame 1, and the left frame 3 and the right frame 4 are both fastened to the enclosure 5. The enclosure 5 plays a protective role, and plays a water blocking role in the process of spraying the workpiece with clean water. Moreover, the enclosure 5 connects the left frame 3 and the right frame 4 into a whole, and the structure is stable and reliable. The left frame 3 and the right frame 4 are both rectangular frame structures, and the upper ends of the left frame 3 and the right frame 4 are both provided with supporting bosses 6, and the two supporting bosses 6 extend in a relatively close direction, and the bottoms of the left frame 3 and the right frame 4 are both provided with downwardly extending legs. The transfer trolley 2 is placed between the left frame 3 and the right frame 4, and a hanger 7 is loaded between the left frame 3 and the right frame 4. A loading slot 8 adapted to the hanger 7 is arranged on the transfer trolley 2, and the hanger 7 can be loaded into the loading slot 8.

[0049] A plurality of hooks 9 are installed on the hanger 7, and a V-shaped latch 10 is provided on the hanger 7. The latch 10 is arranged on the left and right sides of the hanger 7. A support 11 is provided on the left frame 3 and the right frame 4. A V-shaped support groove 12 is provided on the support 11, and the latch 10 is adapted to be inserted into the support groove 12. When the hanger 7 is loaded onto the support frame 1, the two latches 10 on the hanger 7 are aligned with the support grooves 12 on the two supports 11 of the left frame 3 and the right frame 4, so that the latch 10 is adapted to be inserted into the support groove 12, thereby realizing the reliable positioning of the hanger 7 and ensuring the stability of the loading of the hanger 7. The hanger 7 includes a lower support bar 13 and an upper support bar 14, and the two ends of the upper support bar 14 are fastened to the fixing bar 15 and the lower support bar 13, and the fixing bar 15 is fastened to the hanging rod 16, and the hanging rod 16 is provided with a hanging seat 17. The hanger 17 is in an inverted V-shaped structure, and two hangers 17 are arranged on each hanger rod 16. The two ends of the lower support bar 13 are adapted to the loading slot 8. The upper end of the hook 9 is bent to form an inverted U-shaped installation hook 18, and the lower end of the hook 9 is bent to form a U-shaped lifting hook 19. The installation hook 18 is hoisted and connected with the lower support bar 13, and the workpiece is hoisted on the lifting hook 19. Both ends of the lower support bar 13 extend out of the two ends of the upper support bar 14, and two latches 10 are respectively arranged at the two ends of the lower support bar 13. The fixing bar 15 connects the upper support bar 14 and the lower support bar 13 to form an integral structure. The hanger 17 is arranged on the hanger rod 16 to facilitate the hoisting of the hanger 7 by the driving.

[0050] The left frame 3 and the right frame 4 are both installed with a correction piston cylinder 41, and the telescopic rod of the correction piston cylinder 41 connects the two correction rods 42. The support 11 provided on the left frame 3 and the right frame 4 is a long strip structure, and the support groove 12 on the support 11 is a long strip. The ends of the two correction rods 42 are respectively arranged corresponding to the support groove 12 and the loading groove 8. After the hanger 7 is loaded onto the support frame 1 or the transfer trolley 2, the correction piston cylinder 41 works to push the correction rod 42 to move outward, and the end of the correction rod 42 hits the pin 10 at the end of the hanger 7 to correct the positioning of the entire hanger 7, so as to ensure the accuracy of the loading position of the hanger 7 and facilitate the hoisting of the vehicle. After the hanger 7 is corrected, the correction piston cylinder 41 extends to drive the correction rod 42 back to its original position.

[0051] Positioning seats 21 are provided on both the left and right sides of the transfer trolley 2. A loading slot 8 is provided on the positioning seat 21. The loading slot 8 is adapted to the lower support bar 13. The upper opening of the loading slot 8 forms a V-shaped structure, which is convenient for inserting the lower support bar 13. The transfer trolley 2 includes a base 22, a left bracket 23, and a right bracket 24. A crossbeam 25 is fastened between the left bracket 23 and the rear side of the rear bracket. Both the left bracket 23 and the rear bracket include two vertical poles and a crossbeam 27 connected between the upper ends of the two vertical poles. The crossbeam 25 is connected between the upper ends of the two vertical poles on the rear sides of the left bracket 23 and the right bracket 24. The base 22 includes a frame 28 and a bottom plate 29. The bottom plate 29 is mounted on the frame 28. The lower ends of the vertical poles are fastened to the frame 28. Reinforcement rods 30 are connected between the upper and lower ends of the rear vertical poles and the middle of the front vertical poles. Reinforcement rods 30 are connected between the crossbeam 25 and the rear vertical poles and between the rear side of the frame 28 and the rear vertical poles. The positioning seat 21 on the transfer trolley 2 is fastened to the crossbar 27. A plurality of universal wheels 31 are installed at the bottom of the transfer trolley 2, and a handle 32 is installed at the front side of the transfer trolley 2. The universal wheels 31 are installed on the base 22. The handle 32 is installed on the vertical pole on the front side.

[0052] The left frame 3 and the right frame 4 are both equipped with guide limit plates 33, which are respectively installed at the lower ends of the left frame 3 and the right frame 4, and the two guide limit plates 33 are arranged opposite to each other. An arc-shaped guide section 34 is arranged at the outer end of the guide limit plate 33, and the spacing between the arc-shaped guide sections 34 of the two guide limit plates 33 gradually increases outward; a plurality of guide wheels 35 are installed on the left and right sides of the transfer trolley 2, and the guide wheels 35 are close to the guide limit plates 33 to achieve guidance. In the process of the transfer trolley 2 moving from outside the loading area to the loading area, the guide limit plates 33 play a good guiding and limiting role for the transfer trolley 2. The arc-shaped guide section 34 guides the transfer trolley 2, so that the transfer trolley 2 moves toward the middle for correction, ensuring that the transfer trolley 2 can accurately move between the left frame 3 and the right frame 4. A baffle plate 36 is arranged on the guide limit plate 33, and a triangular rib plate 26 is connected between the baffle plate 36 and the guide limit plate 33. The baffle 36 blocks and limits the transfer trolley 2 to prevent the transfer trolley 2 from moving too far, thereby ensuring the accuracy of the moving position of the transfer trolley 2. A magnetic block 37, a buffer block 38 and a proximity switch 39 are installed on the baffle 36. The magnetic block 37 attracts the transfer trolley 2, thereby achieving reliable positioning of the transfer trolley 2. When the transfer trolley 2 moves inward, it hits the buffer block 38, and the buffer block 38 plays a buffering and energy-absorbing role, reducing the impact force on the baffle 36. The proximity switch 39 can detect whether the transfer trolley 2 has moved into place for subsequent operations. The front and rear ends of the guide limit plate 33 are connected to a U-shaped connecting rod 40, and the U-shaped connecting rod 40 hugs the left frame 3 or the right frame 4 to achieve locking and positioning of the entire guide limit plate 33.

[0053] A method for loading and unloading a cleaning line, wherein loading and unloading devices for the cleaning line are arranged in both the loading area and the unloading area, comprising the following steps: S1, moving the transfer trolley 2 between the left frame 3 and the right frame 4, and loading the hanging rack 7 on the transfer trolley 2 in the loading area. At this time, the hanging rack 7 is loaded on both the support frame 1 in the loading area and the transfer trolley 2.

[0054] S2, the workpiece to be cleaned is mounted on the rack 7 in the loading area; at this time, the workpiece is mounted on both the racks 7 on the support frame 1 and the transfer trolley 2.

[0055] S3, the crane hoists the rack 7 in the loading area to the cleaning tank for cleaning; after one cleaning process is completed, the crane hoists the rack 7 to the loading area, and hoists another rack 7 in the loading area to the cleaning tank for cleaning, and sprays water on the cleaned workpieces in the loading area.

[0056] S4, repeat S3 for multiple cleanings until the last clean water immersion cleaning is completed, and then the crane hoists the hanger 7 to the support frame 1 or the transfer trolley 2 in the unloading area. Push the vacant transfer trolley 2 in the loading area outward, install the hanger 7, hang the workpiece to be cleaned on the hanger 7, and then push the transfer trolley 2 to the loading area.

[0057] S5, blow dry the workpieces in the unloading area.

[0058] While the workpiece is being cleaned, the workpiece can be mounted and loaded on the transfer trolley 2 outside the loading area, which shortens the time for people to wait for objects and objects to wait for people. During the workpiece cleaning process, the workpiece must be immersed in different cleaning liquids, such as acid, alkali, clean water, etc. After each cleaning, the workpiece must be transferred to the loading area for clean water rinsing until it is immersed in clean water for the last time, and then directly transferred to the unloading area for drying in the unloading area. The transfer trolley 2 in the unloading area can also be moved outside the unloading area for drying, and the workpieces in the unloading area are unloaded during drying. The transfer trolley 2 is outside the unloading area, and while unloading, the workpieces in the unloading area are dried synchronously, which shortens the time for people to wait for objects and objects to wait for people. When loading the workpiece, the vacant transfer trolley 2 in the loading area is pushed outward, and the hanger 7 is installed, and the workpiece to be cleaned is hung on the hanger 7, and then the transfer trolley 2 is pushed to the loading area to complete the loading. After the hanger 7 is loaded into the loading area, the correcting piston cylinder 41 works to push the correcting rod 42 to move outward, and the end of the correcting rod 42 hits the pin 10 at the end of the hanger 7 to correct the positioning of the entire hanger 7, thereby ensuring the accuracy of the loading position of the hanger 7 and facilitating the hoisting of the crane.

[0059] The transfer trolley 2 is arranged between the left frame 3 and the right frame 4. The transfer trolley 2 can move outward to detach from the support frame 1, and then the hanger 7 is loaded onto the transfer trolley 2, and the workpiece is directly mounted and loaded on the transfer trolley 2 outside the loading area without the need for a narrow loading area. After the transfer trolley 2 that has completed the mounting and loading is moved to the loading area, the workpiece can be immediately hoisted and cleaned without the need to wait for loading in the loading area. In this patent application, by setting up the transfer trolley 2, the workpiece cleaning and loading and unloading can be carried out simultaneously without waiting, thereby improving the cleaning efficiency and economic benefits of the workpiece.

[0060] The above-described embodiments are only preferred solutions of the present invention and are not intended to limit the present invention in any form. Other variations and modifications are possible without exceeding the technical solutions described in the claims.

Claims

1. A cleaning line loading and unloading device, characterized in that: It includes a support frame and a transfer trolley. The support frame includes a left frame body and a right frame body. The transfer trolley is placed between the left frame body and the right frame body. A hanging rack is loaded between the left frame body and the right frame body. A loading slot adapted to the hanging rack is arranged on the transfer trolley. The hanging rack can be loaded into the loading slot.

2. A cleaning line loading and unloading device according to claim 1, characterized in that: A plurality of hooks are installed on the rack.

3. A cleaning line loading and unloading device according to claim 1, characterized in that: A V-shaped latch is arranged on the hanging frame, and supports are arranged on the left frame body and the right frame body. A V-shaped supporting groove is arranged on the support, and the latch is adapted to be inserted in the supporting groove.

4. A cleaning line loading and unloading device according to claim 1, characterized in that: The hanging rack comprises a lower supporting bar and an upper supporting bar. The two ends of the upper supporting bar are fastened to the lower supporting bar with a fixing bar. The fixing bar is fastened to a hanging rod, and a hanging seat is arranged on the hanging rod.

5. A cleaning line loading and unloading device according to claim 1, characterized in that: Guide limit plates are installed on both the left frame and the right frame. Arc guide sections are arranged at the outer ends of the guide limit plates. The distance between the arc guide sections of the two guide limit plates gradually increases outwards. Baffles are arranged on the guide limit plates to block and limit the transfer trolley.

6. A cleaning line loading and unloading device according to claim 5, characterized in that: A magnetic block, a buffer block and a proximity switch are installed on the baffle.

7. A cleaning line loading and unloading device according to claim 5, characterized in that the transfer A number of guide wheels are installed on both sides of the trolley, and the guide wheels are engaged with the guide limit plates to achieve guidance.

8. A cleaning line loading and unloading device according to claim 1, characterized in that: A plurality of universal wheels are installed at the bottom of the transfer trolley, and a handle is installed at the front side of the transfer trolley.

9. A cleaning line loading and unloading device according to any one of claims 1 to 8, characterized in that: A fence is arranged on the periphery of the supporting frame, and the left frame body and the right frame body are both firmly connected to the fence.

10. A method for loading and unloading a cleaning line, characterized in that: The loading and unloading devices of the cleaning line as claimed in any one of claims 1 to 9 are arranged in the loading area and the unloading area, comprising the following steps: S1, moving the transfer trolley between the left frame and the right frame, and loading the rack on the transfer trolley in the loading area; S2, hanging the workpiece to be cleaned on the rack in the loading area; S3, the crane hoists the rack in the loading area to the cleaning tank for cleaning; after one cleaning process is completed, the crane hoists the rack to the loading area, and hoists another rack in the loading area to the cleaning tank for cleaning, and sprays water on the cleaned workpieces in the loading area; S4, repeating S3 for multiple cleanings until the last clean water immersion cleaning is completed, and the crane hoists the rack to the support frame or transfer trolley in the unloading area; S5, blowing dry the workpieces in the unloading area.