Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units

Abstract

The present invention discloses an Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor groups, comprising a conveyor belt, the bottom of which is placed on the ground; the top of the conveyor belt is rotatably connected to a driven rod, and the right end of the driven rod is keyed to a camera, and the camera is connected to a controller through a harness, the controller is installed on the top of the conveyor belt, and the controller is connected to a telescopic rod through a harness, and the top of the telescopic rod is fixed to the top of the conveyor belt, and a mounting frame is fixed to the bottom of the telescopic rod. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor groups is installed with a cleaning roller, and when a foreign object is detected by the camera, the controller controls the telescopic rod to drive the cleaning roller to move, so that the cleaning roller can clean the foreign object on the conveyor belt, thereby avoiding the cleaning roller from scratching the conveyor belt for a long time, thereby increasing the service life of the cleaning roller.

Description

Technical Field

[0001] The present invention relates to the technical field of belt conveyor unit operating condition monitoring, and in particular to an Ai intelligent online monitoring system for the operating conditions of multiple long-distance belt conveyor units. Background Art

[0002] The AI ​​intelligent monitoring system can monitor the operating status of multiple long-distance belt conveyors in real time 24 hours a day. Through high-definition cameras, sensors and other acquisition equipment, the system can capture the operating data of the conveyor in real time, such as key indicators such as speed, temperature, and conveying volume. Once abnormal behavior is detected or data exceeds the preset range, the system will immediately issue an alarm to ensure that relevant personnel can take timely response measures, thereby effectively preventing accidents. When the existing AI intelligent monitoring system monitors the operating conditions of multiple long-distance belt conveyor units, when the AI ​​intelligent monitoring system finds an abnormality, it can only prompt the operator through an alarm, and then the operator handles the problem of the multiple long-distance belt conveyor units, resulting in poor adaptability; In order to solve the above defects, a conveyor belt double-side monitoring and cleaning device with publication number CN105480673A is disclosed, which monitors the particles on the front side of the conveyor belt through a first dust detector, and monitors the particles on the back side of the conveyor belt through a second dust detector. Once the dust or other particles exceed the standard, the controller will drive the first electric cleaning roller or the second electric cleaning roller to rotate to remove the corresponding particles, thereby improving the cleanliness and conveying stability of the conveyor belt. In actual use of the above device, although the cleaning effect is achieved by using a cleaning roller, the electric cleaning roller is always in contact with the conveyor belt, which results in the electric cleaning roller continuing to clean the conveyor belt when cleaning is not needed. The electric cleaning roller will also wear out faster due to long-term friction, thereby reducing its service life.

[0003] In order to solve the above defects, a tobacco conveyor belt cleaning device with publication number CN205574994U is disclosed. On the one hand, the supporting wheel on the driving gear shaft supports the conveyor belt, so that the conveyor belt is in a better stress state during movement, thereby extending the service life of the conveyor belt; on the other hand, the supporting wheel and the contact tangent of the conveyor belt have the same movement direction. After the gears are meshed, the cleaning brush on the driven gear shaft moves in the opposite direction to the conveyor belt, so that various impurities adhering to the conveyor belt can be easily brushed off the belt surface and dropped onto the conveyor belt cleaning tray, thereby effectively improving the belt surface cleanliness of the conveyor belt without damaging the conveyor belt, and indirectly improving the quality of tobacco production; In actual use of the above device, although the cleaning brush is used to clean, the cleaning brush will generate a lot of dust due to friction when cleaning the conveyor belt, which will then cause the dust to float around the conveyor belt, thereby affecting the air quality around the conveyor belt.

[0004] Therefore, we proposed an Ai intelligent online monitoring system for the operating conditions of multiple long-distance belt conveyor units to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an Ai intelligent online monitoring system for the operating conditions of multiple long-distance belt conveyor units, so as to solve the problem raised by the above-mentioned background technology that the electric cleaning roller on the current market is always in contact with the conveyor belt, which leads to the electric cleaning roller continuing to clean the conveyor belt when cleaning is not needed, and the electric cleaning roller will be accelerated due to long-term friction, thereby reducing the service life; and the cleaning brush will generate a large amount of dust due to friction when cleaning the conveyor belt, which will cause the dust to float around the conveyor belt, thereby affecting the air quality around the conveyor belt.

[0006] To achieve the above object, the present invention provides the following technical solution: an Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units, comprising a conveyor belt, the bottom of which is placed on the ground; The top of the conveyor belt is rotatably connected to a driven rod, and the right end key of the driven rod is connected to a camera, and the camera is connected to a controller through a wiring harness, the controller is installed on the top of the conveyor belt, and the controller is connected to a telescopic rod through a wiring harness, and the top of the telescopic rod is fixed to the top of the conveyor belt, the bottom of the telescopic rod is fixed with a mounting frame, and the middle part of the mounting frame is rotatably connected to a connecting rod, and a cleaning roller is fixed to the middle part of the connecting rod, the cleaning roller is arranged inside the mounting frame, and the front end of the connecting rod is connected to the front end of the rotating rod through a pulley group, and the rotating rod rotates on the conveyor belt, the rear end key of the rotating rod is connected to a friction roller, and the bottom of the friction roller fits on the conveyor belt to form a transmission mechanism.

[0007] Preferably, the middle key of the rotary rod is connected to the first gear, and the tooth block on the first gear is half set, and the other half is a smooth surface setting.

[0008] Preferably, a second gear is meshed at the top of the first gear, and a middle key of the second gear is connected to the front end of the rotating rod, and the front end of the rotating rod is connected to the conveyor belt through a bearing.

[0009] Preferably, a first spring is nested in the front end of the rotating rod, the front end of the first spring is connected to the conveyor belt, and the rear end of the first spring is connected to the second gear.

[0010] Preferably, the rear end key of the rotating rod is connected to a winding roller, and a pull rope is wound around the winding roller, and the rear end of the pull rope is connected to the front end of the camera.

[0011] Preferably, a steering roller is attached to the bending part of the pull rope, and the top of the steering roller is fixed on the conveyor belt.

[0012] Preferably, the outer wall of the camera is connected to a second spring, and the outer end of the second spring is connected to the conveyor belt, and the middle part of the second spring is nested on the right side of the driven rod.

[0013] Preferably, the left end of the driven rod is connected to the middle part of the vacuum head, and the vacuum head rotates on the conveyor belt, and the vacuum head is located on the right side of the camera.

[0014] Preferably, the middle portion of the driven rod passes between the two sets of telescopic rods, and the driven rod is located at the top of the mounting frame.

[0015] Preferably, the front end of the connecting rod extends out of the outer wall of the conveyor belt to form a sliding mechanism, and the belt of the pulley group at the front end of the connecting rod is made of rubber material.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units has a longer service life, improves the surrounding air quality, and can increase the range of camera monitoring. By using the telescopic rod, it can avoid long-term friction with the conveyor belt, thereby increasing the service life of the cleaning roller, and by using the dust suction head, dust can be absorbed, thereby improving the quality of the surrounding environment of the conveyor belt, and by swinging the camera, the range of the camera's detection of the conveyor belt is increased. The specific contents are as follows: (1) A cleaning roller is provided. When a foreign object is detected by the camera, the controller controls the telescopic rod to drive the cleaning roller to move, so that the cleaning roller can clean the foreign object on the conveyor belt, thereby preventing the cleaning roller from scratching the conveyor belt for a long time, thereby increasing the service life of the cleaning roller; (2) A vacuum head is provided, and the suction force generated by the vacuum head can absorb the dust generated by the cleaning roller, thereby preventing the dust from floating into the air and affecting the surrounding air quality; (3) A camera is provided, and the movement of the conveyor belt drives the friction roller to rotate, and then the rotation of the friction roller drives the camera to swing, so that the conveyor belt can be monitored through the swing of the camera, thereby increasing the monitoring range of the camera; (4) A second spring is provided, the second spring is connected to the outer wall of the camera, and the outer end of the second spring is connected to the conveyor belt, and the middle part of the second spring is nested on the right side of the driven rod, so that the second spring can drive the camera to reverse, thereby enabling the camera to swing back and forth; (5) A steering roller is provided, and the steering roller is attached to the bending part of the pull rope. The top of the steering roller is fixed on the conveyor belt, so that the steering roller can allow the pull rope to slide smoothly, thereby preventing the pull rope from escaping from the winding roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a rear view structural schematic diagram of the present invention; Figure 3 It is a side view structural schematic diagram of the present invention; Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 This is a schematic diagram of the connection structure between the first gear and the second gear of the present invention; Figure 6 This is a schematic diagram of the connection structure between the pull rope and the camera of the present invention; Figure 7 It is a schematic diagram of the connection structure between the pulley assembly and the connecting rod of the present invention; Figure 8 This is a schematic diagram of the connection structure between the mounting frame and the telescopic rod of the present invention; Fig. 9 This is a schematic diagram of the connection structure between the driven rod and the dust collector head of the present invention; Fig.10 Schematic diagram of the work flow structure of the present invention In the figure: 1. conveyor belt; 2. friction roller; 3. rotating rod; 4. first gear; 5. second gear; 6. rotating rod; 7. first spring; 8. winding roller; 9. pull rope; 10. steering roller; 11. camera; 12. driven rod; 13. second spring; 14. controller; 15. pulley assembly; 16. connecting rod; 17. cleaning roller; 18. mounting bracket; 19. telescopic rod; 20. vacuum head. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Embodiment 1: The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units solves the problem that the existing electric cleaning roller is always in contact with the conveyor belt 1, which causes the electric cleaning roller to continue to clean the conveyor belt 1 when cleaning is not required, and then causes the electric cleaning roller to accelerate the wear due to long-term friction, thereby reducing the service life. The use of the telescopic rod 19 can increase the service life of the cleaning roller 17, and discloses: The bottom of the conveyor belt 1 is placed on the ground; the top of the conveyor belt 1 is rotatably connected to a driven rod 12, and the right end key of the driven rod 12 is connected to a camera 11, and the camera 11 is connected to a controller 14 through a harness, the controller 14 is installed on the top of the conveyor belt 1, and the controller 14 is connected to a telescopic rod 19 through a harness, and the top of the telescopic rod 19 is fixed to the top of the conveyor belt 1, the bottom of the telescopic rod 19 is fixed with a mounting frame 18, and the middle part of the mounting frame 18 is rotatably connected to a connecting rod 16, and a cleaning roller 17 is fixed to the middle part of the connecting rod 16, and the cleaning roller 17 is arranged inside the mounting frame 18, and the front end of the connecting rod 16 is connected to the front end of the rotating rod 3 through a pulley group 15, and the rotating rod 3 rotates on the conveyor belt 1, the rear end key of the rotating rod 3 is connected to a friction roller 2, and the bottom of the friction roller 2 is attached to the conveyor belt 1 to form a transmission mechanism, the front end of the connecting rod 16 extends out of the outer wall of the conveyor belt 1 to form a sliding mechanism, and the belt of the pulley group 15 at the front end of the connecting rod 16 is made of rubber material; refer to Figures 1 to 3 and Figure 8 When the conveyor belt 1 is running, the camera 11 can monitor the state of the conveyor belt 1. The AI ​​in the camera 11 can automatically identify foreign objects. When foreign objects are identified, the controller 14 can control the telescopic rod 19 to operate, so that the telescopic rod 19 can drive the mounting frame 18 to move downward, so that the movement of the mounting frame 18 will drive the cleaning roller 17 to move, and the conveyor belt 1 will contact the friction roller 2 during operation, so that the friction roller 2 can rotate, so that the rotation of the friction roller 2 will drive the rotating rod 3 to rotate, and the rotation of the rotating rod 3 will drive the pulley group 15 to rotate, so that the pulley The rotation of group 15 drives the connecting rod 16 to rotate, and the movement of the mounting frame 18 drives the connecting rod 16 to slide on the conveyor belt 1. The rotation of the connecting rod 16 drives the cleaning roller 17 to rotate, so that the rotation of the cleaning roller 17 can clean the foreign matter on the conveyor belt 1, thereby preventing the foreign matter from being adsorbed on the conveyor belt 1. After cleaning, the controller 14 can control the telescopic rod 19 to retract, so that the telescopic rod 19 drives the cleaning roller 17 to reset through the mounting frame 18, thereby preventing the cleaning roller 17 from continuously contacting the conveyor belt 1, thereby avoiding excessive wear of the cleaning roller 17, and thereby increasing the service life of the cleaning roller 17.

[0020] Embodiment 2: Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units solves the problem that the monitoring range of the existing camera 11 is relatively fixed, which leads to inconvenience in use. The camera 11 can be swung by using the first gear 4, thereby increasing the monitoring range. The following is disclosed: The middle key of the rotating rod 3 is connected with the first gear 4, and the tooth block on the first gear 4 is set in half, and the other half is set as a smooth surface. The top of the first gear 4 is meshed with the second gear 5, and the middle key of the second gear 5 is connected to the front end of the rotating rod 6, and the front end of the rotating rod 6 is connected to the conveyor belt 1 through a bearing. The front end of the rotating rod 6 is nested with a first spring 7, and the front end of the first spring 7 is connected to the conveyor belt 1, and the rear end of the first spring 7 is connected to the second gear 5. The rear end key of the rotating rod 6 is connected with a winding roller 8, and a pull rope 9 is wound around the winding roller 8, and the rear end of the pull rope 9 is connected to the front end of the camera 11. The bending part of the pull rope 9 is fitted with a steering roller 10, and the top of the steering roller 10 is fixed on the conveyor belt 1. The outer wall of the camera 11 is connected with a second spring 13, and the outer end of the second spring 13 is connected to the conveyor belt 1, and the middle part of the second spring 13 is nested on the right side of the driven rod 12; refer to Figure 1 , Figures 4 to 7 and Fig. 9 The rotation of the rotating rod 3 will drive the first gear 4 to rotate, and then the rotation of the first gear 4 will drive the second gear 5 to rotate, and the rotation of the second gear 5 will drive the rotating rod 6 to rotate, and the rotation of the rotating rod 6 will squeeze the first spring 7, so that the first spring 7 is compressed, and the rotation of the rotating rod 6 will drive the winding roller 8 to rotate, so that the winding roller 8 rotates and drives the pull rope 9 to move, and then the pull rope 9 moves through the steering roller 10 to drive the camera 11 to rotate, and the rotation of the camera 11 will drive the driven rod 12 to rotate, so that the rotation of the driven rod 12 will squeeze The second spring 13 then compresses the second spring 13, and when the first gear 4 and the second gear 5 are disengaged, the first spring 7 drives the rotating rod 6 to reverse, and then the rotating rod 6 reverses to drive the winding roller 8 to rotate, so that the rotation of the winding roller 8 can make the pull rope 9 become loose, and then the second spring 13 can drive the camera 11 to rotate through the driven rod 12, and so on, so that the camera 11 can swing, and then the camera 11 can fully monitor the conveyor belt 1, thereby increasing the monitoring range of the camera 11.

[0021] Embodiment 3: The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units solves the problem that when the existing conveyor belt 1 is cleaned, a large amount of dust will be generated due to friction, which will cause the dust to float around the conveyor belt 1, thereby affecting the air quality around the conveyor belt 1. The dust can be absorbed by using the dust suction head 20, thereby avoiding the reduction of the surrounding air quality. The following is disclosed: The left end of the driven rod 12 is connected to the middle of the dust collector 20, and the dust collector 20 rotates on the conveyor belt 1, and the dust collector 20 is located on the right side of the camera 11, the middle of the driven rod 12 passes between the two sets of telescopic rods 19, and the driven rod 12 is located on the top of the mounting frame 18; refer to Figure 1 , Figures 4 to 7 and Fig. 9 When the cleaning roller 17 cleans the conveyor belt 1, a lot of dust and impurities will be squeezed on the conveyor belt 1, so that the cleaning roller 17 will bring the dust on the conveyor belt 1 into the air during the rotation, and then cause the dust and impurities to float in the air. The rotation of the driven rod 12 will drive the dust collector 20 to rotate, and the driven rod 12 will also drive the dust collector 20 to swing in the opposite direction during the reversal, so that the dust collector 20 can swing back and forth, and then the dust floating in the air can be absorbed by the dust collector 20, thereby improving the air quality around the conveyor belt 1, and then avoiding the dust from causing damage to the operator's body, thereby completing a series of tasks.

[0022] Working principle of this embodiment: When using the Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units, first, refer to Figures 1 to 3 and Figure 8 When the conveyor belt 1 is running, the camera 11 can monitor the state of the conveyor belt 1. The AI ​​in the camera 11 can automatically identify foreign objects. When foreign objects are identified, the controller 14 can control the telescopic rod 19 to operate, and then the telescopic rod 19 can drive the mounting frame 18 to move downward. The conveyor belt 1 will contact the friction roller 2 during operation, and then the friction roller 2 can rotate. The rotation of the rotary rod 3 will drive the pulley group 15 to rotate, and then the rotation of the pulley group 15 will drive the connecting rod 16 to rotate. The rotation of the connecting rod 16 will drive the cleaning roller 17 to rotate, and then prevent foreign objects from being adsorbed on the conveyor belt 1. After cleaning, the controller 14 can control the telescopic rod 19 to retract, and then prevent the cleaning roller 17 from continuously contacting the conveyor belt 1, thereby avoiding excessive wear of the cleaning roller 17, and then increasing the service life of the cleaning roller 17. refer to Figure 1 , Figures 4 to 7 and Fig. 9, the rotation of the rotating rod 3 will drive the first gear 4 to rotate, and then the rotation of the first gear 4 will drive the second gear 5 to rotate, and the rotation of the second gear 5 will drive the rotating rod 6 to rotate, and the rotation of the rotating rod 6 will drive the winding roller 8 to rotate, and then the pull rope 9 moves through the steering roller 10 to drive the camera 11 to rotate, and the rotation of the camera 11 will drive the driven rod 12 to rotate, and when the first gear 4 and the second gear 5 are disengaged, the first spring 7 will drive the rotating rod 6 to reverse, and then the rotating rod 6 reverses to drive the winding roller 8 to rotate, and then the second spring 13 can drive the camera 11 to rotate through the driven rod 12, and so on, so that the camera 11 can play a swinging role, and then the camera 11 can fully monitor the conveyor belt 1, thereby increasing the monitoring range of the camera 11; refer to Figure 1 , Figures 4 to 7 and Fig. 9 When the cleaning roller 17 cleans the conveyor belt 1, a lot of dust and impurities will be squeezed on the conveyor belt 1, causing dust and impurities to float in the air. The rotation of the driven rod 12 will drive the dust collector head 20 to rotate, and the driven rod 12 will also drive the dust collector head 20 to swing in the opposite direction during the reversal. Then, the dust floating in the air can be absorbed by the dust collector head 20, thereby preventing the dust from causing damage to the operator's body, thereby completing a series of tasks.

[0023] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An Ai intelligent online monitoring system for the operating conditions of multiple long-distance belt conveyor groups, comprising a conveyor belt (1), wherein the bottom of the conveyor belt (1) is placed on the ground; It is characterized in that The top of the conveyor belt (1) is rotatably connected to a driven rod (12), and the right end of the driven rod (12) is key-connected to a camera (11), and the camera (11) is connected to a controller (14) via a harness, and the controller (14) is installed on the top of the conveyor belt (1), and the controller (14) is connected to a telescopic rod (19) via a harness, and the top of the telescopic rod (19) is fixed to the top of the conveyor belt (1), and the bottom of the telescopic rod (19) is fixed to a mounting frame (18), and the mounting frame (18) is fixed to the bottom of the telescopic rod (19). The middle part of the mounting frame (18) is rotatably connected to a connecting rod (16), and a cleaning roller (17) is fixed to the middle part of the connecting rod (16). The cleaning roller (17) is arranged inside the mounting frame (18), and the front end of the connecting rod (16) is connected to the front end of the rotating rod (3) through a pulley group (15), and the rotating rod (3) rotates on the conveyor belt (1), and the rear end of the rotating rod (3) is key-connected to a friction roller (2), and the bottom of the friction roller (2) is attached to the conveyor belt (1) to form a transmission mechanism.

2. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 1 is characterized by: The middle part of the rotary rod (3) is key-connected to the first gear (4), and the tooth block on the first gear (4) is half-arranged and the other half is a smooth surface arrangement.

3. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 2 is characterized in that: The top of the first gear (4) is meshed with a second gear (5), and the middle key of the second gear (5) is connected to the front end of a rotating rod (6), and the front end of the rotating rod (6) is connected to the conveyor belt (1) via a bearing.

4. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 3 is characterized by: A first spring (7) is nested in the front end of the rotating rod (6), the front end of the first spring (7) is connected to the conveyor belt (1), and the rear end of the first spring (7) is connected to the second gear (5).

5. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 4 is characterized in that: The rear end of the rotating rod (6) is key-connected to a winding roller (8), a pull rope (9) is wound around the winding roller (8), and the rear end of the pull rope (9) is connected to the front end of the camera (11).

6. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 5 is characterized in that: A steering roller (10) is attached to the bent portion of the pull rope (9), and the top of the steering roller (10) is fixed on the conveyor belt (1).

7. The intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 1 is characterized in that: The outer wall of the camera (11) is connected to a second spring (13), the outer end of the second spring (13) is connected to the conveyor belt (1), and the middle part of the second spring (13) is nested on the right side of the driven rod (12).

8. The intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 1 is characterized in that: The left end of the driven rod (12) is connected to the middle of the dust collector head (20), and the dust collector head (20) rotates on the conveyor belt (1), and the dust collector head (20) is located on the right side of the camera (11).

9. The Ai intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 8 is characterized in that: The middle portion of the driven rod (12) passes through between the two sets of telescopic rods (19), and the driven rod (12) is located on the top of the mounting frame (18).

10. The intelligent online monitoring system for the operation status of multiple long-distance belt conveyor units according to claim 8 is characterized in that: The front end of the connecting rod (16) extends out of the outer wall of the conveyor belt (1) to form a sliding mechanism, and the belt of the pulley group (15) at the front end of the connecting rod (16) is made of rubber material.

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