A kind of safety unloading block for construction

By setting a stable support assembly with a spiral contact surface at the joint part of the bridge prefabricated unloading block, combined with the scale identification assembly and the holding assembly, the problem of poor integrity of the existing unloading block is solved, and construction safety and adjustment convenience are improved.

CN119754164APending Publication Date: 2025-04-04CHINA RAILWAY SHANGHAI ENG BUREAU GRP THIRD ENG CO LTD +1
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Patent Information

Application Number
CN202411841503.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-04-04

AI Technical Summary

Technical Problem

The existing bridge prefabricated unloading blocks have poor integrity during construction, resulting in construction safety issues.

Method used

A safe unloading block for construction is designed, and a stable support assembly with a spiral contact surface is provided at the joints of the lower unloading and upper unloading seats, and combined with the scale identification assembly and the holding assembly, height adjustment and position retention are achieved.

Benefits of technology

It improves the support stability, integrity and safety during construction, and achieves the convenience of height adjustment and safety during use.

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Abstract

The present invention relates to the field of bridge construction, and specifically to a safe unloading block for construction, comprising a lower unloading seat, a scale marking component and a retaining component, wherein the lower end of the lower unloading seat is fixedly installed with a support base by bolts, and the upper end of the lower unloading seat is provided with an upper unloading seat through a stable support component, and stable support components with spiral contact surfaces are respectively arranged at the joints of the lower unloading seat and the upper unloading seat, and the spiral contact of the stable support component can be used to stably support and maintain at any stroke height, thereby improving the support stability, integrity and safety during the construction process, and then the scale marking component can be used to quickly adjust and use the support during adjustment, thereby improving the adjustment convenience during the construction process, and in addition, the use of the retaining component can maintain the position height of the upper unloading seat after the height adjustment, thereby improving the safety during use.
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Description

Technical Field

[0001] The invention relates to the field of bridge construction, in particular to a safe unloading block for construction. Background Art

[0002] Bridge assembly unloading blocks are mostly made of cast steel materials. They are tools specially used for bridge support elevation adjustment and unloading. In the application of bridge supports, unloading blocks play a vital role.

[0003] The existing unloading blocks are mainly assembled by several four-sided platforms, and then connected by precision-rolled threaded steel bars. When in use, the bridge body is jacked up by jacking equipment, and then the unloading blocks are placed at the position where the bridge needs to be supported. The height of the unloading blocks is adjusted by rotating the precision-rolled threaded steel bars. However, although the structure is installed and disassembled by assembling four prisms, its integrity is poor, which leads to construction safety problems. Summary of the invention

[0004] The object of the present invention is to provide a safe unloading block for construction to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a safe unloading block for construction, comprising:

[0006] A lower unloading seat, wherein the lower end of the lower unloading seat is fixedly mounted with a support base by bolts, and the upper end of the lower unloading seat is plugged with an upper unloading seat by a stable support assembly, and the stable support assembly comprises a first outer ring, a first inner ring, a second outer ring, and a second inner ring;

[0007] The scale marking assembly comprises a rotating ring, which is movably arranged on one side of the upper unloading seat, and a plurality of scale plates are symmetrically arranged at the lower end of the rotating ring, and the plurality of scale plates are movably penetrated and inserted into the lower unloading seat respectively;

[0008] The holding component is arranged on the side of the lower unloading seat close to the scale plate. The holding component includes a holding mounting seat and a constraint plate. The constraint plate is plugged into one side of the holding mounting seat. The four scale plates are respectively movable and penetrate the holding mounting seat.

[0009] Preferably, the support base includes a supporting cylinder, a cross supporting rib and an assembly support plate, the cross supporting rib is horizontally welded to the upper end of the inner circumference of the supporting cylinder, the assembly support plate is welded to the upper end of the supporting cylinder and contacts with the upper end of the cross supporting rib, and a plurality of reinforcing ribs are symmetrically welded to the lower end of the assembly support plate and the outer circumference of the supporting cylinder.

[0010] Preferably, a plurality of first assembly bolts are symmetrically provided on the upper end of the assembly tray, and the lower disassembly seat is fixedly installed on the upper end of the assembly tray by nuts, and the first outer ring and the first inner ring are both arranged at the upper end center of the lower disassembly seat, and the diameter of the first inner ring is smaller than the diameter of the first outer ring.

[0011] Preferably, the second outer ring and the second inner ring are both arranged at the lower end center of the upper unloading seat, the diameter of the second inner ring is smaller than the diameter of the second outer ring, and the diameter of the first outer ring is equal to the diameter of the second outer ring, the diameter of the first inner ring is equal to the diameter of the second inner ring, and the heights of the first outer ring, the first inner ring, the second outer ring and the second inner ring are the same.

[0012] Preferably, the upper ends of the first outer ring, the first inner ring, the second outer ring and the second inner ring are all provided with spiral contact surfaces, the spiral directions of the spiral contact surfaces of the first outer ring and the first inner ring are oppositely arranged, and the spiral directions of the spiral contact surfaces of the second outer ring and the second inner ring are oppositely arranged, and when the lower unloading seat is used in conjunction with the upper unloading seat, the lower end of the second inner ring is inserted into the first outer ring and contacts with the upper end spiral contact surface of the first inner ring, and the spiral contact surface of the second outer ring contacts with the spiral contact surface of the first outer ring.

[0013] Preferably, a guide sleeve is vertically provided at the center of the upper end of the lower unloading seat, and a guide column is vertically provided at the center of one side of the upper unloading seat close to the guide sleeve. The lower end of the guide column is movably inserted into the guide sleeve, and the movable distance of the guide column inserted into the guide sleeve is greater than the up and down movable distance of the upper unloading seat relative to the lower unloading seat.

[0014] Preferably, the rotating ring is movably sleeved on the second outer ring and fits closely to the upper and lower seats. A plurality of second assembly bolts are symmetrically provided on one side of the upper and lower seats close to the rotating ring. An assembly ring is fixed on the plurality of second assembly bolts by nuts. An annular groove is provided on one side of the assembly ring, and one side of the rotating ring is movably inserted into the annular groove of the assembly ring.

[0015] Preferably, the retaining mounting seat is arranged on one side of the lower unloading seat close to the first outer ring, and a guide slot is provided on one side of the retaining mounting seat vertically penetrating through the lower unloading seat, and the lower ends of the four scale plates respectively movably penetrate the guide slots of the four retaining mounting seats.

[0016] Preferably, a connecting groove is provided on the side of the retaining mounting seat away from the first outer ring and the scale plate, a support shaft is horizontally provided in the connecting groove, one side of the constraint plate is movably sleeved on the support shaft, one side of the retaining mounting seat is connected to the guide slot, and one side of the constraint plate is provided with an abutment protrusion, when the constraint plate is horizontally set, one side of the abutment protrusion is inserted into the guide slot and abuts against the scale plate.

[0017] Preferably, a spring groove is horizontally opened on the side of the constraint plate away from the support shaft, a positioning pin is horizontally inserted in the spring groove, one side of the positioning pin movably passes through the constraint plate, a cross positioning groove is opened on the side of the support shaft close to the positioning pin, one side of the positioning pin movably passes through the spring groove and is inserted in the cross positioning groove, a pressure plate is provided on the side of the positioning pin located in the spring groove close to the support shaft, and a return spring is sleeved on one side of the positioning pin located on the pressure plate.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] Stable support components with spiral contact surfaces are respectively arranged at the joints of the lower unloading seat and the upper unloading seat. Through the spiral contact of the stable support component, stable support can be maintained at any stroke height, thereby improving the support stability, integrity and safety during the construction process. Then, the scale marking component can be used to quickly adjust the support during adjustment, thereby improving the convenience of adjustment during the construction process. In addition, the use of the holding component can maintain the height of the upper unloading seat after the height adjustment, thereby improving safety during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0021] Figure 2 For the present invention Figure 1 Schematic diagram of part A;

[0022] Figure 3 This is a schematic diagram of the support base structure of the present invention;

[0023] Figure 4 This is a schematic diagram of the lower unloading seat installation structure of the present invention;

[0024] Figure 5 For the present invention Figure 4 Schematic diagram of part B;

[0025] Figure 6 This is a schematic diagram of the loading and unloading seating structure of the present invention;

[0026] Figure 7 For the present invention Figure 6 Schematic diagram of the C part;

[0027] Figure 8 It is a side cutaway view of the structure for mounting the scale plate and the retaining mounting seat of the present invention;

[0028] Fig. 9 For the present invention Figure 8 Schematic diagram of part D.

[0029] In the figure: lower unloading seat 1, upper unloading seat 2, supporting base 3, first outer ring 4, first inner ring 5, second outer ring 6, second inner ring 7, supporting cylinder 8, cross supporting rib 9, assembly support plate 10, reinforcing rib 11, guide column 12, guide sleeve 13, rotating ring 14, assembly ring 15, scale plate 16, retaining mounting seat 17, guide slot 18, connecting slot 19, supporting shaft 20, restraining plate 21, abutting protrusion 22, spring slot 23, positioning pin 24, cross positioning slot 25, reset spring 26. DETAILED DESCRIPTION

[0030] In order to make the purpose and technical solution of the present invention clearly and completely described, and the advantages more clearly understood, the embodiments of the present invention are further described in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figure 1-Figure 9 , the present invention provides the following technical solutions:

[0032] Embodiment 1: A safe unloading block for construction, characterized by comprising:

[0033] A lower unloading seat 1 is provided, the lower end of which is fixed with a support base 3 by bolts, the upper end of which is plugged with an upper unloading seat 2 through a stabilizing support assembly, the support base 3 comprises a support cylinder 8, a cross support rib 9 and an assembly support plate 10, the cross support rib 9 is horizontally welded to the upper end of the inner circumference of the support cylinder 8, the assembly support plate 10 is welded to the upper end of the support cylinder 8 and contacts with the upper end of the cross support rib 9, and the lower end of the assembly support plate 10 is symmetrically welded with a plurality of reinforcing ribs 11 on the outer circumference of the support cylinder 8, the support base 3 serves as the main body of the load-bearing support, and the support cylinder 8 cooperates with the design of the reinforcing ribs 11 and the cross support ribs 9 to improve the strength and stability of the support.

[0034] The stable support assembly includes a first outer ring 4, a first inner ring 5, a second outer ring 6 and a second inner ring 7. The upper end of the assembly tray 10 is symmetrically provided with a plurality of first assembly bolts. The lower unloading seat 1 is fixedly installed on the upper end of the assembly tray 10 by nuts. The first outer ring 4 and the first inner ring 5 are both arranged at the upper end center of the lower unloading seat 1. The diameter of the first inner ring 5 is smaller than the diameter of the first outer ring 4. The second outer ring 6 and the second inner ring 7 are both arranged at the lower end center of the upper unloading seat 2. The diameter of the second inner ring 7 is smaller than the diameter of the second outer ring 6. The diameter of the first outer ring 4 is equal to the diameter of the second outer ring 6. The diameter of the first inner ring 5 is equal to the diameter of the second inner ring 7. The heights of the first outer ring 4, the first inner ring 5, the second outer ring 6 and the second inner ring 7 are the same. The lower unloading seat 1 is fixedly connected with the support base 3 in advance. The upper unloading seat 2 can be used in combination with the lower unloading seat 1 by transportation. It is a movable assembly. The lower unloading seat 1 and the support base 3 are detachable assemblies, which are convenient for later transportation and use.

[0035] The upper ends of the first outer ring 4, the first inner ring 5, the second outer ring 6 and the second inner ring 7 are all provided with spiral contact surfaces, the spiral directions of the spiral contact surfaces of the first outer ring 4 and the first inner ring 5 are oppositely arranged, and the spiral directions of the spiral contact surfaces of the second outer ring 6 and the second inner ring 7 are oppositely arranged. When the lower unloading seat 1 is used in conjunction with the upper unloading seat 2, the lower end of the second inner ring 7 is inserted into the first outer ring 4 and contacts with the upper end spiral contact surface of the first inner ring 5, the spiral contact surface of the second outer ring 6 contacts with the spiral contact surface of the first outer ring 4, the spiral contact surfaces of the first outer ring 4 and the second outer ring 6 are arranged oppositely, and the spiral contact surfaces of the first inner ring 5 and the second inner ring 7 are arranged oppositely. When the lower unloading seat 1 is used in combination with the upper unloading seat 2, the second inner ring 7 is inserted into the first outer ring 4 and contacts with the first inner ring 5, and a part of the upper end of the first inner ring 5 is inserted into the second outer ring 6, and under the effect of the circular structure itself, they constrain each other and remain relatively stable;

[0036] A guide sleeve 13 is vertically provided at the center of the upper end of the lower unloading seat 1, and a guide column 12 is vertically provided at the center of one side of the upper unloading seat 2 close to the guide sleeve 13. The lower end of the guide column 12 is movably inserted into the guide sleeve 13, and the movable distance of the guide column 12 inserted into the guide sleeve 13 is greater than the upper and lower movable distances of the upper unloading seat 2 relative to the lower unloading seat 1. The guide column 12 and the guide sleeve 13 strengthen the lateral deformation strength between the upper unloading seat 2 and the lower unloading seat 1, further improve the stability, and provide a convenient effect when adjusting the height of the upper unloading seat 2.

[0037] The scale identification component includes a rotating ring 14, which is movably arranged on one side of the upper unloading seat 2, and a plurality of scale plates 16 are symmetrically arranged at the lower end of the rotating ring 14, and the plurality of scale plates 16 are respectively movably inserted through the lower unloading seat 1, and the rotating ring 14 is movably sleeved with the second outer ring 6 and is arranged in close contact with the upper unloading seat 2, and a plurality of second assembly bolts are symmetrically arranged on one side of the upper unloading seat 2 close to the rotating ring 14, and an assembly ring 15 is fixed on the plurality of second assembly bolts through nuts, and an annular groove is opened on one side of the assembly ring 15, and one side of the rotating ring 14 is movably inserted In the annular groove of the assembling ring 15, the rotating ring 14 is movably sleeved on one side of the second outer ring 6. When the upper unloading seat 2 is adjusted in height, in order to make the spiral contact surfaces of the first outer ring 4, the first inner ring 5, the second outer ring 6 and the second inner ring 7 cooperate, the upper unloading seat 2 will rotate. At this time, the rotating ring 14 and the scale plate 16 keep the relative position with the lower unloading seat 1 unchanged, but the upper unloading seat 2 will drive the scale plate 16 to move up and down. At this time, the height value between the upper unloading seat 2 and the lower unloading seat 1 can be quickly understood through the scale line on one side, so as to achieve the purpose of quickly adjusting the height.

[0038] In this embodiment, when it is used for construction, the main body of the building is lifted by a hydraulic lifting device, the lower unloading seat 1 is assembled and connected with the supporting base 3 in advance, and placed at the position where support is required, and then the upper unloading seat 2 is combined with the first outer ring 4 and the first inner ring 5 of the lower unloading seat 1 through the second outer ring 6 and the second inner ring 7, and the guide column 12 is plugged into the guide sleeve 13, and the upper unloading seat 2 is manually rotated to adjust the height of the upper unloading seat 2 under the sliding action of the spiral contact surface. The height adjustment can be quickly read and determined by the scale plate 16. After reaching the appropriate height, the hydraulic lifting equipment is used to lower the main body of the building, and the main body of the building contacts the upper end of the upper unloading seat 2. Under the friction force between the main body of the building and the upper unloading seat 2 and the self-gravity of the main body of the building, the lower unloading seat 1 and the upper unloading seat 2 remain in place to provide stable support for the main body of the building.

[0039] Embodiment 2: On the basis of embodiment 1, a holding component is provided to enable the upper unloading seat 2 to perform basic position maintenance after the height adjustment. The holding component is provided on the side of the lower unloading seat 1 close to the scale plate 16. The holding component includes a holding mounting seat 17 and a constraint plate 21. The constraint plate 21 is plugged into one side of the holding mounting seat 17. Four scale plates 16 are respectively movably inserted through the holding mounting seat 17. The holding mounting seat 17 is provided on the side of the lower unloading seat 1 close to the first outer ring 4. One side of the holding mounting seat 17 vertically penetrates the lower unloading seat 1 and is provided with a guide slot 18. The lower ends of the four scale plates 16 are respectively movably inserted into the guide slots 18 of the four holding mounting seats 17. The four scale plates 16 are respectively plugged into the four holding mounting seats 17. The holding mounting seat 17 can improve the external support strength of the first outer ring 4, and the rotating ring 14 can improve the external deformation support strength of the second outer ring 6.

[0040] A connecting groove 19 is provided on the side of the retaining mounting seat 17 away from the first outer ring 4 and the scale plate 16, and a support shaft 20 is horizontally provided in the connecting groove 19. One side of the constraint plate 21 is movably sleeved on the support shaft 20. One side of the retaining mounting seat 17 is connected to the guide slot 18, and abutment protrusion 22 is provided on one side of the constraint plate 21. When the constraint plate 21 is horizontally set, one side of the abutment protrusion 22 is plugged into the guide slot 18 and abuts against the scale plate 16. A spring groove 23 is horizontally provided on the side of the constraint plate 21 away from the support shaft 20, and a positioning pin 24 is horizontally plugged in the spring groove 23. One side of the positioning pin 24 movably penetrates the constraint plate 21. A cross positioning groove 25 is provided on the side of the support shaft 20 close to the positioning pin 24. One side of the positioning pin 24 movably penetrates the spring groove 23 and is plugged into the cross positioning groove 25. The positioning pin 24 is located in the spring groove 23 and is provided on the side close to the support shaft 20. The locating pin 24 is inserted into the horizontal section of the cross positioning groove 25 to keep the position of the constraint plate 21 stable. Since the scale plate 16 is in close contact with the upper and lower seats 2 through the rotating ring 14, when the scale plate 16 cannot be lowered or raised, the upper and lower seats 2 maintain their position, which improves the convenience of use. In addition, the number of scale plates 16 can be adjusted according to the weight of the upper and lower seats 2 to ensure that the upper and lower seats 2 maintain a stable height before losing human support and the main body of the building contacts it.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A safe unloading block for construction, characterized in that: include: A lower unloading seat (1), wherein the lower end of the lower unloading seat (1) is fixedly mounted with a support base (3) by means of bolts, and the upper end of the lower unloading seat (1) is plugged with an upper unloading seat (2) by means of a stable support assembly, wherein the stable support assembly comprises a first outer ring (4), a first inner ring (5), a second outer ring (6) and a second inner ring (7); A scale marking assembly, the scale marking assembly comprising a rotating ring (14), the rotating ring (14) being movably arranged on one side of the upper unloading seat (2), a plurality of scale plates (16) being symmetrically arranged at the lower end of the rotating ring (14), and the plurality of scale plates (16) being movably inserted through the lower unloading seat (1); A holding assembly is arranged on a side of the lower unloading seat (1) close to the scale plate (16), and the holding assembly comprises a holding mounting seat (17) and a restraining plate (21), the restraining plate (21) is plugged into one side of the holding mounting seat (17), and the four scale plates (16) are respectively and movably penetrated through the holding mounting seat (17).

2. A construction safety unloading block according to claim 1, characterized in that: The support base (3) comprises a support cylinder (8), a cross support rib (9) and an assembly support plate (10), wherein the cross support rib (9) is horizontally welded to the upper end of the inner circumference of the support cylinder (8), the assembly support plate (10) is welded to the upper end of the support cylinder (8) and is in contact with the upper end of the cross support rib (9), and a plurality of reinforcing ribs (11) are symmetrically welded between the lower end of the assembly support plate (10) and the outer circumference of the support cylinder (8).

3. A construction safety unloading block according to claim 2, characterized in that: A plurality of first assembly bolts are symmetrically arranged at the upper end of the assembly support plate (10); the lower disassembly seat (1) is fixedly mounted on the upper end of the assembly support plate (10) by nuts; the first outer ring (4) and the first inner ring (5) are both arranged at the center of the upper end of the lower disassembly seat (1); and the diameter of the first inner ring (5) is smaller than the diameter of the first outer ring (4).

4. A construction safety unloading block according to claim 3, characterized in that: The second outer ring (6) and the second inner ring (7) are both arranged at the lower end center of the upper unloading seat (2); the diameter of the second inner ring (7) is smaller than the diameter of the second outer ring (6); the diameter of the first outer ring (4) is equal to the diameter of the second outer ring (6); the diameter of the first inner ring (5) is equal to the diameter of the second inner ring (7); and the heights of the first outer ring (4), the first inner ring (5), the second outer ring (6) and the second inner ring (7) are the same.

5. A construction safety unloading block according to claim 4, characterized in that: The upper ends of the first outer ring (4), the first inner ring (5), the second outer ring (6) and the second inner ring (7) are all provided with spiral contact surfaces. The spiral directions of the spiral contact surfaces of the first outer ring (4) and the first inner ring (5) are arranged in opposite directions, and the spiral contact surfaces of the second outer ring (6) and the second inner ring (7) are arranged in opposite directions. When the lower unloading seat (1) and the upper unloading seat (2) are used in combination, the lower end of the second inner ring (7) is inserted into the first outer ring (4) and contacts with the spiral contact surface of the upper end of the first inner ring (5), and the spiral contact surface of the second outer ring (6) contacts with the spiral contact surface of the first outer ring (4).

6. A construction safety unloading block according to claim 5, characterized in that: A guide sleeve (13) is vertically provided at the center of the upper end of the lower unloading seat (1), and a guide column (12) is vertically provided at the center of one side of the upper unloading seat (2) close to the guide sleeve (13). The lower end of the guide column (12) is movably inserted into the guide sleeve (13), and the movable distance of the guide column (12) inserted into the guide sleeve (13) is greater than the vertical movable distance of the upper unloading seat (2) relative to the lower unloading seat (1).

7. A construction safety unloading block according to claim 6, characterized in that: The rotating ring (14) is movably sleeved on the second outer ring (6) and is arranged in close contact with the upper and lower seats (2). A plurality of second assembly bolts are symmetrically arranged on one side of the upper and lower seats (2) close to the rotating ring (14). An assembly ring (15) is fixed on the plurality of second assembly bolts by nuts. An annular groove is provided on one side of the assembly ring (15). One side of the rotating ring (14) is movably inserted into the annular groove of the assembly ring (15).

8. The construction safety unloading block according to claim 7, characterized in that: The retaining mounting seat (17) is arranged on one side of the lower unloading seat (1) close to the first outer ring (4); a guide slot (18) is provided on one side of the retaining mounting seat (17) vertically penetrating the lower unloading seat (1); and the lower ends of the four scale plates (16) are respectively movable through the guide slots (18) of the four retaining mounting seats (17).

9. A construction safety unloading block according to claim 8, characterized in that: A connecting groove (19) is provided on a side of the retaining mounting seat (17) away from the first outer ring (4) and the scale plate (16); a supporting shaft (20) is horizontally provided in the connecting groove (19); one side of the restraining plate (21) is movably sleeved on the supporting shaft (20); one side of the retaining mounting seat (17) is connected to the guide slot (18); one side of the restraining plate (21) is provided with an abutting protrusion (22); when the restraining plate (21) is horizontally arranged, one side of the abutting protrusion (22) is inserted into the guide slot (18) and abuts against the scale plate (16).

10. A construction safety unloading block according to claim 9, characterized in that: A spring groove (23) is horizontally provided on the side of the constraint plate (21) away from the support shaft (20), a positioning pin (24) is horizontally inserted in the spring groove (23), one side of the positioning pin (24) is movably penetrated through the constraint plate (21), a cross positioning groove (25) is provided on the side of the support shaft (20) close to the positioning pin (24), one side of the positioning pin (24) is movably penetrated through the spring groove (23) and inserted into the cross positioning groove (25), a pressure plate is provided on the side of the positioning pin (24) located in the spring groove (23) close to the support shaft (20), and a return spring (26) is sleeved on one side of the positioning pin (24) located on the pressure plate.