A stone veneer panel installation structure and construction method thereof

Abstract

The present invention provides a stone veneer panel installation structure, including a vertical keel, a horizontal keel, a stone veneer panel and a spacing filling mechanism. The upper and lower edges of the stone veneer panel are each provided with a through groove, the width of the through groove is greater than the thickness of the vertical plate, and the through groove and the vertical plate are connected in cooperation so that the stone veneer panel is clamped between two adjacent horizontal keels; the spacing filling mechanism is arranged in the gap between the through groove of the stone veneer panel and the vertical plate of the horizontal keel. In the present invention, the force bearing mode of the stone veneer panel is the linear load-bearing of the vertical plate rather than the dry hanging point load-bearing, which improves the safety factor. The stone veneer panel does not need to be grooved on site, but has been grooved during production in the factory. Compared with on-site groove, it is more efficient and avoids the problem of low groove precision caused by the difficulty in controlling the quality of on-site groove. In addition, the gap between the through groove of the stone veneer panel and the vertical plate of the horizontal keel is filled by the spacing filling mechanism, without the need for marble glue or AB glue, thus avoiding the problems of environmental protection and easy aging.

Description

Technical Field

[0001] The present invention relates to the technical field of stone veneer panel installation, and more specifically, to a stone veneer panel installation structure and a construction method thereof. Background Art

[0002] Stone facing walls are widely used in the decoration of interior and exterior walls of buildings. At present, they are usually fixed on the wall by dry hanging. The traditional construction process is that the construction unit purchases stones of corresponding sizes from the stone processing plant and transports them to the construction site. Then, an angle grinder or other tools are used to process grooves on the edges of the stone, and the dry hanging parts are buckled into the grooves. The stone is fixed on the horizontal keel through the dry hanging parts. This process is prone to edge collapse when the stone is grooved, and the stone loss is large. The efficiency of on-site grooving is low, the technical level of on-site construction workers is uneven, the quality of grooving is difficult to control, the accuracy of on-site stone grooving is not high, there is a gap between the dry hanging parts and the side wall of the stone groove, and the gap needs to be filled with marble glue or AB glue. The filled glue is not conducive to environmental protection on the one hand, and it is also easy to age on the other hand. At the same time, the force mode of the stone is dry hanging point load-bearing, the seismic performance is poor, and the safety factor is low. Summary of the invention

[0003] In order to overcome the defects of the above-mentioned prior art, the present invention provides a stone decorative panel installation structure and a construction method thereof, which improves the safety factor, avoids the problem of low grooving accuracy caused by the difficulty in controlling the quality of on-site grooving, and avoids the problems of being environmentally friendly and easy to age.

[0004] In order to solve the above technical problems, the technical solution of the present invention is as follows: A first aspect of the present invention provides a stone veneer panel installation structure, comprising vertical purlins, horizontal purlins, stone veneer panels and spacing filling mechanisms, wherein a number of the vertical purlins are vertically fixed to the wall, and a number of the horizontal purlins are horizontally fixed to the vertical purlins at equal intervals, and the horizontal purlins extend a horizontal plate in a direction away from the wall, and the ends of the horizontal plate have vertical plates extending upward and / or downward; the stone veneer panels are rectangular plate-like structures, and a through groove is provided on the upper and lower edges of the stone veneer panels, the width of the through groove is greater than the thickness of the vertical plate, and the through groove and the vertical plate are cooperatively connected so that the stone veneer panels are clamped between two adjacent horizontal purlins; the spacing filling mechanism is arranged in the gap between the through groove of the stone veneer panel and the vertical plate of the horizontal purlin.

[0005] Furthermore, the upper edge and the lower edge of the stone veneer panel are provided with notches adjacent to the through groove on the side close to the wall.

[0006] Furthermore, the transverse keel includes a top transverse keel, a middle transverse keel, and a bottom transverse keel. The end of the transverse plate at the top of the top transverse keel has a vertical plate extending downward, the end of the transverse plate at the top of the middle transverse keel has vertical plates extending upward and downward, and the end of the transverse plate at the bottom transverse keel has a vertical plate extending upward.

[0007] Furthermore, the spacing filling mechanism includes a filling plate, and the thickness of the filling plate is consistent with the gap width between the stone veneer plate through groove and the horizontal keel vertical plate.

[0008] Furthermore, the vertical plate extends a horizontal rib in a direction away from the wall, the filling plate extends a horizontal groove in a direction close to the wall, and the horizontal rib is cooperatively connected with the horizontal groove.

[0009] Furthermore, a plurality of balls are embedded in the horizontal ribs, and a sliding groove corresponding to the balls is provided on the side wall of the horizontal groove.

[0010] Furthermore, corresponding screw holes are provided on the transverse keel and the vertical keel, and the transverse keel and the vertical keel are connected by bolts passing through the corresponding screw holes.

[0011] A second aspect of the present invention provides a construction method for a stone veneer panel installation structure, comprising the following steps: S1: Fix several vertical keels vertically on the wall; S2: Fix several horizontal keels at equal intervals horizontally on the vertical keels; S3: Complete the installation of each stone veneer panel in sequence. During installation, the through grooves at the upper edge and the lower edge of the stone veneer panel need to be respectively clamped on the vertical plates of two adjacent horizontal keels; S4: Insert the spacing filling mechanism into the gap between the through groove of the stone veneer panel and the vertical plate of the horizontal keel.

[0012] Furthermore, the transverse keel includes a top transverse keel, a middle transverse keel, and a bottom transverse keel. A vertical plate extends downward from the end of the transverse plate on the top of the top transverse keel, a vertical plate extends upward and downward from the end of the transverse plate on the top of the middle transverse keel, and a vertical plate extends upward from the end of the transverse plate on the bottom transverse keel. In step S2, the top transverse keel, several middle transverse keels, and the bottom transverse keel are installed in sequence.

[0013] Furthermore, the upper and lower edges of the stone veneer panel are provided with notches adjacent to the through grooves on the side close to the wall. In step S3, the notches are used to tilt the stone veneer panel, first the upper through groove is connected with the horizontal keel vertical plate, and then the lower through groove is connected with the horizontal keel vertical plate, so as to complete the installation of the stone veneer panel.

[0014] Compared with the prior art, the technical solution of the present invention has the following beneficial effects: The present invention provides a stone veneer panel installation structure, including vertical keels, horizontal keels, stone veneer panels and spacing filling mechanisms. For example, during the construction of the stone veneer panel installation structure, firstly, a number of vertical keels are fixed vertically on the wall; then, a number of horizontal keels are fixed horizontally on the vertical keels at equal intervals; then, the installation of each stone veneer panel is completed in sequence, and during installation, the through grooves on the upper edge and the through grooves on the lower edge of the stone veneer panel need to be respectively clamped on the vertical plates of two adjacent horizontal keels; finally, the spacing filling mechanism is inserted into the gap between the through grooves of the stone veneer panel and the vertical plates of the horizontal keels. The force bearing mode of the stone veneer panel of the present invention is that the vertical plate bears the load linearly instead of the dry hanging point, which improves the safety factor. The stone veneer panel does not need to be grooved on site, but has been grooved during production in the factory. Compared with on-site grooves, it is more efficient and avoids the problem of low groove precision caused by the difficulty in controlling the quality of on-site grooves. In addition, the gap between the through groove of the stone veneer panel and the vertical plate of the horizontal keel is filled by a spacing filling mechanism, without the need for marble glue or AB glue, thus avoiding the problems of being environmentally friendly and easy to age. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a cross-sectional view of the stone veneer panels of Example 1 and Example 2 of the present invention.

[0016] Figure 2 This is a schematic diagram of the stone veneer panel installation structure before construction according to Example 1 of the present invention.

[0017] Figure 3 This is a schematic diagram of the stone veneer panel installation structure after construction according to Example 1 of the present invention.

[0018] Figure 4 for Figure 3 A partial schematic diagram of .

[0019] Figure 5 This is a schematic diagram of the stone veneer panel installation structure before construction according to Example 2 of the present invention.

[0020] Figure 6 This is a schematic diagram of the stone veneer panel installation structure after construction according to Example 2 of the present invention.

[0021] Figure 7 for Figure 6 A partial schematic diagram of .

[0022] Among them: 1. vertical keel; 2. transverse keel; 201. transverse plate; 202. vertical plate; 203. horizontal rib; 204. ball bearing; 3. stone veneer; 301. through groove; 302. notch; 4. spacing filling mechanism; 401. filling plate; 402. horizontal groove; 5. bolt. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the present application will be clearly and completely described below in conjunction with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all of the embodiments. Based on the described embodiments, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0024] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. "First", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly. Example 1

[0025] like Figure 1-4 As shown, the present embodiment provides a stone veneer panel installation structure, including vertical purlins 1, horizontal purlins 2, stone veneer panels 3 and spacing filling mechanisms 4, a number of vertical purlins 1 are vertically fixed on the wall, a number of horizontal purlins 2 are horizontally fixed on the vertical purlins 1 at equal intervals, the horizontal purlins 2 extend a horizontal plate 201 in the direction away from the wall, and the ends of the horizontal plate 201 extend upward and / or downward with vertical plates 202; the stone veneer panel 3 is a rectangular plate structure, and a through groove 301 is provided on the upper and lower edges of the stone veneer panel 3, the width of the through groove 301 is greater than the thickness of the vertical plate 202, and the through groove 301 is matched and connected with the vertical plate 202 so that the stone veneer panel 3 is clamped between two adjacent horizontal purlins 2; the spacing filling mechanism 4 is arranged in the gap between the through groove 301 of the stone veneer panel 3 and the vertical plate 202 of the horizontal purlin 2.

[0026] During the construction of the installation structure of the stone veneer panel 3 of this embodiment, firstly, several vertical purlins 1 are fixed vertically on the wall; then several horizontal purlins 2 are fixed horizontally on the vertical purlins 1 at equal intervals; then, the installation of each stone veneer panel 3 is completed in sequence, and during installation, the through groove 301 on the upper edge and the through groove 301 on the lower edge of the stone veneer panel 3 need to be respectively clamped on the vertical plates 202 of two adjacent horizontal purlins 2; finally, the spacing filling mechanism 4 is inserted into the gap between the through groove 301 of the stone veneer panel 3 and the vertical plates 202 of the horizontal purlins 2. In this embodiment, the force bearing mode of the stone veneer panel 3 is linear load-bearing of the vertical plate 202 rather than dry hanging point load-bearing, which improves the safety factor. The stone veneer panel 3 does not need to be grooved on site, but has been grooved during production in the factory. Compared with on-site grooves, it is more efficient and avoids the problem of low groove precision caused by the difficulty in controlling the quality of on-site grooves. Furthermore, the gap between the through groove 301 of the stone veneer panel 3 and the vertical plate 202 of the horizontal keel 2 is filled by the spacing filling mechanism 4, without marble glue or AB glue, thus avoiding the problems of environmental pollution and easy aging.

[0027] In the specific implementation process, the upper edge and the lower edge of the stone veneer panel 3 are further provided with a notch 302 adjacent to the through groove 301 on the side close to the wall.

[0028] It should be noted that, in order to maintain the integrity of the stone veneer 3, the spacing between adjacent transverse keels 2 should be consistent with the height of the stone veneer 3, so that it is difficult to clamp the stone veneer 3 between two adjacent transverse keels 2 after the transverse keels 2 are fixed. To solve this problem, one solution is to slide the stone veneer 3 into the specified position from the side, but this solution requires operating space on the side to be implemented. If a stone veneer 3 is damaged and needs to be replaced separately, all the stone veneer panels 3 on one side must be removed, which is a cumbersome and laborious operation. In this embodiment, notches 302 adjacent to the through grooves 301 are provided on the upper and lower edges of the stone veneer panel 3 on the side close to the wall. The notches 302 can be used to tilt the stone veneer panel 3, firstly connect the upper through groove 301 with the vertical plate 202 of the horizontal keel 2, and then connect the lower through groove 301 with the vertical plate 202 of the horizontal keel 2, so as to complete the installation of the stone veneer panel 3, which is convenient for replacing a single stone veneer panel 3 during later maintenance.

[0029] In the specific implementation process, the transverse keel 2 includes a top transverse keel, a middle transverse keel, and a bottom transverse keel. The end of the transverse plate 201 at the top of the top transverse keel has a vertical plate 202 extending downward, the end of the transverse plate 201 at the top of the middle transverse keel has vertical plates 202 extending upward and downward, and the end of the transverse plate 201 at the bottom transverse keel has a vertical plate 202 extending upward.

[0030] It should be noted that the top horizontal keel only extends a vertical plate 202 downward, the middle horizontal keel extends a vertical plate 202 upward and downward, and the bottom horizontal keel only extends a vertical plate 202 upward. The purpose is to avoid protrusion of the upper or lower end of the overall structure and maintain the overall flatness and beauty of the structure.

[0031] In a specific implementation process, the spacing filling mechanism 4 includes a filling plate 401 , and the thickness of the filling plate 401 is consistent with the gap width between the through groove 301 of the stone veneer panel 3 and the vertical plate 202 of the horizontal keel 2 .

[0032] In a specific implementation process, the vertical plate 202 extends a horizontal rib 203 in a direction away from the wall, and the filling plate 401 extends a horizontal groove 402 in a direction close to the wall, and the horizontal rib 203 is connected with the horizontal groove 402 in a cooperative manner.

[0033] It should be noted that the vertical plate 202 and the filling plate 401 are connected in cooperation with the horizontal groove 402 through the horizontal ribs 203 , so as to facilitate the insertion of the filling plate 401 into the gap between the vertical plate 202 and the side wall of the through groove 301 .

[0034] In a specific implementation process, corresponding screw holes are provided on the transverse keel 2 and the vertical keel 1 , and the transverse keel 2 and the vertical keel 1 are connected by bolts 5 passing through the corresponding screw holes. Example 2

[0035] like Figure 1 , 5 As shown in Figure 7, this embodiment provides a stone veneer panel installation structure. Based on Example 1, the horizontal ribs 203 and the horizontal grooves 402 of this embodiment form a mortise and tenon connection structure. The mortise and tenon connection structure improves the stability of the connection between the vertical plate 202 and the filling plate 401 to avoid displacement.

[0036] In the specific implementation process, a plurality of balls 204 are embedded on the horizontal ribs 203, and a slide groove corresponding to the balls 204 is provided on the side wall of the horizontal groove 402. The cooperation between the balls 204 and the slide groove facilitates the insertion of the filling plate 401 into the gap between the vertical plate 202 and the side wall of the through groove 301. Example 3

[0037] This embodiment provides a construction method of the stone veneer panel installation structure of Embodiment 1 and Embodiment 2, comprising the following steps: S1: Fix several vertical keels 1 vertically on the wall; S2: Fix a number of horizontal keels 2 at equal intervals on the vertical keel 1 horizontally, and install the top horizontal keel, a number of middle horizontal keels, and the bottom horizontal keel in sequence; S3: Complete the installation of each stone veneer panel 3 in sequence. During installation, the through groove 301 on the upper edge and the through groove 301 on the lower edge of the stone veneer panel 3 need to be respectively clamped on the vertical plates 202 of two adjacent horizontal keels 2; S4: insert the spacing filling mechanism 4 into the gap between the through groove 301 of the stone veneer panel 3 and the vertical plate 202 of the horizontal keel 2.

[0038] In the specific implementation process, in step S3, the notch 302 is used to tilt the stone veneer panel 3, first the upper edge groove 301 is connected with the vertical plate 202 of the horizontal keel 2, and then the lower edge groove 301 is connected with the vertical plate 202 of the horizontal keel 2, so that the installation of the stone veneer panel 3 can be completed.

[0039] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the embodiments here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.

Claims

1. A stone veneer panel installation structure, characterized in that: The invention comprises a vertical keel (1), a horizontal keel (2), a stone veneer panel (3) and a spacing filling mechanism (4), wherein a plurality of the vertical keels (1) are vertically fixed on the wall, a plurality of the horizontal keels (2) are horizontally fixed on the vertical keels (1) at equal intervals, the horizontal keel (2) extends a horizontal plate (201) in a direction away from the wall, and a vertical plate (202) is extended upward and / or downward at the end of the horizontal plate (201); the stone veneer panel (3) is a rectangular plate The stone veneer panel (3) is provided with a through groove (301) at the upper edge and the lower edge thereof, the width of the through groove (301) being greater than the thickness of the vertical plate (202), the through groove (301) being matched and connected with the vertical plate (202) so that the stone veneer panel (3) is clamped between two adjacent transverse keels (2); the spacing filling mechanism (4) is arranged in the gap between the through groove (301) of the stone veneer panel (3) and the vertical plate (202) of the transverse keel (2).

2. The stone veneer panel installation structure according to claim 1, characterized in that: The upper edge and the lower edge of the stone veneer panel (3) are also provided with notches (302) adjacent to the through groove (301) on the side close to the wall.

3. The stone veneer panel installation structure according to claim 1, characterized in that: The transverse keel (2) comprises a top transverse keel, a middle transverse keel and a bottom transverse keel, wherein a vertical plate (202) extends downwardly from the end of the transverse plate (201) at the top of the top transverse keel, a vertical plate (202) extends upwardly and downwardly from the end of the transverse plate (201) at the top of the middle transverse keel, and a vertical plate (202) extends upwardly from the end of the transverse plate (201) at the top of the bottom transverse keel.

4. The stone veneer panel installation structure according to claim 3, characterized in that: The spacing filling mechanism (4) comprises a filling plate (401), the thickness of the filling plate (401) being consistent with the width of the gap between the through groove (301) of the stone veneer panel (3) and the vertical plate (202) of the transverse keel (2).

5. The stone veneer panel installation structure according to claim 4, characterized in that: The vertical plate (202) extends a horizontal rib (203) in a direction away from the wall, and the filling plate (401) extends a horizontal groove (402) in a direction close to the wall. The horizontal rib (203) is connected in a cooperative manner to the horizontal groove (402).

6. The stone veneer panel installation structure according to claim 5, characterized in that: A plurality of balls are embedded in the horizontal rib (203), and a sliding groove corresponding to the balls is provided on the side wall of the horizontal groove (402).

7. The stone veneer panel installation structure according to any one of claims 1 to 6, characterized in that: The transverse keel (2) and the vertical keel (1) are provided with corresponding screw holes, and the transverse keel (2) and the vertical keel (1) are connected by bolts (5) passing through the corresponding screw holes.

8. A construction method for the stone veneer panel installation structure according to claim 1, characterized in that: The following steps are involved: S1: vertically fix a plurality of vertical keels (1) on the wall; S2: Fixing a plurality of horizontal keels (2) at equal intervals horizontally on the vertical keel (1); S3: completing the installation of each stone veneer panel (3) in sequence, during which the through groove (301) at the upper edge and the through groove (301) at the lower edge of the stone veneer panel (3) need to be respectively clamped on the vertical plates (202) of two adjacent horizontal keels (2); S4: inserting the spacing filling mechanism (4) into the gap between the through groove (301) of the stone veneer panel (3) and the vertical plate (202) of the horizontal keel (2).

9. The construction method of the stone veneer panel installation structure according to claim 8, characterized in that: The transverse keel (2) comprises a top transverse keel, a middle transverse keel, and a bottom transverse keel. A vertical plate (202) extends downwardly from the end of the transverse plate (201) at the top of the top transverse keel. A vertical plate (202) extends upwardly and downwardly from the end of the transverse plate (201) at the top of the middle transverse keel. A vertical plate (202) extends upwardly from the end of the transverse plate (201) at the top of the bottom transverse keel. In step S2, the top transverse keel, a plurality of middle transverse keels, and the bottom transverse keel are sequentially installed.

10. The construction method of the stone veneer panel installation structure according to claim 8, characterized in that: The upper and lower edges of the stone veneer panel (3) are provided with notches (302) adjacent to the through grooves (301) on the side close to the wall. In step S3, the notches (302) are used to tilt the stone veneer panel (3), firstly the upper through groove (301) is connected with the vertical plate (202) of the horizontal keel (2), and then the lower through groove (301) is connected with the vertical plate (202) of the horizontal keel (2), so that the installation of the stone veneer panel (3) is completed.

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