Laser hoisting positioning frame and assembly type wall installation method

Through the use of laser lifting positioning frames, the problem of inaccurate wall lifting positioning in prefabricated buildings is solved, efficient alignment of wall steel bars and reserved holes is achieved, and construction efficiency and accuracy are improved.

CN119754587AActive Publication Date: 2025-04-04CHINA MCC17 GRP CO LTD

Patent Information

Application Number
CN202510208749.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-04-04
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

During prefabricated buildings, the wall lifting positioning is inaccurate, which makes it difficult to align the steel bars with the reserved holes, reduces construction efficiency and accuracy, and easily causes the steel bars to break.

Method used

The laser lifting positioning frame is adopted, including the plug-in frame body, plug-in pipe, adjustment frame, drive unit and laser detector. Through laser measurement and automatic adjustment of the level of the frame, the steel bars on the upper end of the wall are accurately aligned with the plug-in pipe, and the steel bars are fixed and separated through the driving unit.

Benefits of technology

It significantly improves the installation efficiency and accuracy of prefabricated walls, ensures that the steel bars are aligned with the reserved holes, and reduces the human error during construction and the risk of steel bar breakage.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119754587A_ABST
Patent Text Reader

Abstract

The invention discloses a laser hoisting positioning frame. An inserting frame body is arranged at the lower position of hoisting equipment; the multiple groups of inserting pipes are arranged at intervals in the length direction of the inserting frame body, and the inserting pipes are used for combining steel bars at the upper end of a wall body; the adjusting frame is arranged above the inserting frame body and is used for adjusting the levelness of the inserting frame body; the driving unit is used for driving the inserting pipe to be inserted and fixed with or separated from the wall upper end reinforcing steel bar; the laser detection head is installed on the inserting frame body and used for measuring coordinate information of a wall, the laser detection head transmits detected coordinate signals to the central control unit, the central control unit is used for controlling the adjusting frame to adjust the levelness of the inserting frame body, and the levelness of the wall is adjusted by adjusting the levelness of the inserting frame body. The wall to be installed and the installed wall are aligned, it is ensured that the steel bars are aligned with the preformed holes, accurate installation of the wall can be ensured, the installation efficiency of the fabricated prefabricated wall can be improved, and the construction quality can be ensured.
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Description

Technical Field

[0001] The invention relates to the technical field of engineering construction, and in particular to a laser hoisting positioning frame and an assembled wall installation method. Background Art

[0002] Prefabricated buildings are buildings assembled on site from prefabricated parts. According to the form of prefabricated parts and the construction method, they are divided into five types: block buildings, plate buildings, box buildings, skeleton plate buildings, and lifting plate and layer buildings. During the construction of prefabricated buildings, it involves using a lifting device to lift the wall above the pre-buried steel bars, and then constantly adjusting the angle of the wall so that the reserved holes on the wall are aligned with the steel bars one by one, and then lowering the wall so that the steel bars are inserted into the reserved holes of the wall.

[0003] When the wall of the prefabricated building is matched, because the embedded steel bars and the wall are higher, when the wall is hoisted above the embedded steel bars and the reserved holes on the wall are aligned with the steel bars, it is difficult for the staff below or the hoisting operator to observe the alignment of the steel bars and the reserved holes. Therefore, the alignment operation is very troublesome, which greatly reduces the efficiency of positioning and alignment. In the process of hoisting the wall to pass through the steel bars, because the steel bars are thin and tall, and the lower end is the fixed end and the upper end is the free end, the upper end of the steel bars is prone to deflection and bending, that is, the central axis of the steel bars cannot remain vertical, which will affect The steel bars and the reserved holes need to be aligned and positioned or the wall needs to be sunk, and then the assembled wall needs to be adjusted in the up and down directions so that the two side surfaces of the assembled wall are flush. Therefore, when the above-mentioned prefabricated walls are actually assembled, the actual operation efficiency is low and the assembly accuracy is poor. Moreover, since the steel bars and the reserved holes contain multiple groups, the steel bars and the reserved holes need to be aligned and plugged at the same time, which requires close cooperation between the operating personnel and the hoisting personnel, resulting in low assembly efficiency. In addition, the assembled wall at the upper position is prone to deflection, which in turn causes the steel bars at the lower position to break. Summary of the invention

[0004] The purpose of the present invention is to provide a laser hoisting positioning frame and an assembled wall installation method, which can effectively improve the construction efficiency between assembled walls, ensure the installation accuracy between assembled walls, and ensure the construction quality.

[0005] The technical solution adopted by the present invention is as follows:

[0006] A laser hoisting positioning frame, comprising

[0007] The plug-in frame is arranged below the lifting equipment;

[0008] A plurality of plug-in pipes are arranged at intervals along the length direction of the plug-in frame, and the plug-in pipes are used to connect the steel bars at the upper end of the wall;

[0009] An adjustment frame, arranged above the plug-in frame, and used to adjust the horizontality of the plug-in frame;

[0010] A driving unit, used for driving the insertion and fixing or separation of the plug-in pipe and the steel bars at the upper end of the wall;

[0011] A laser detection head is installed on the plug-in frame and is used to measure the coordinate information of the wall. The laser detection head transmits the detected coordinate signal to the central control unit, and the central control unit is used to control the adjustment frame to adjust the horizontality of the plug-in frame.

[0012] The present invention also has the following features:

[0013] In a preferred embodiment of the invention, a positioning frame is provided below the adjustment frame, the positioning frame and the adjustment frame form a vertical sliding fit, and the positioning frame abuts against or is separated from the upper end of the wall.

[0014] In a preferred embodiment of the invention, two groups of clamping arc blocks are symmetrically arranged in the plug-in tube, and the gap between the two groups of clamping arc blocks constitutes a channel for clamping the steel bars at the upper end of the wall. The upper ends of the two groups of clamping arc blocks are movably mounted on the plug-in frame, and the outer walls of the two groups of clamping arc blocks are provided with driven inclined surfaces. The plug-in tube is connected to a driving unit, and the inner wall of the plug-in tube is provided with a driving inclined surface. The driving unit drives the plug-in tube to move vertically and makes the driving inclined surface abut against the driven inclined surface, so as to link the two groups of clamping arc blocks to move closer.

[0015] In a preferred embodiment of the invention, the plug-in tube is vertically slidably arranged on a supporting tube sleeve, and the supporting tube sleeve is installed on a supporting slider, a movable opening is arranged on the supporting slider, the supporting tube sleeve extends into the movable opening and flanges are arranged at both ends of the tube openings, the flanges abut against the two side plates of the supporting slider, a supporting spring is provided on the plug-in tube, and the two ends of the supporting spring respectively abut against the supporting tube sleeve and the outer wall of the plug-in tube.

[0016] In a preferred embodiment of the invention, a support roller is arranged on the support slider, the support roller core is horizontal and rollingly arranged on the support track, the support track is horizontally arranged, an adjustment spring is arranged between adjacent support sliders, the adjustment spring is arranged parallel to the support track, and the support sliders are connected to one end of the adjustment push rod, the adjustment push rod is parallel to the support track and one end is connected to the adjustment frame, an adjustment nut is arranged on the adjustment frame, an adjustment screw is arranged in the adjustment nut, the adjustment screw is parallel to the support track and one end is rotatably installed on the support track, and one end of the adjustment screw is connected to the adjustment motor.

[0017] In a preferred embodiment of the invention, a bell mouth is provided at the lower end of the plug-in tube, the two groups of clamping arc blocks extend out of the upper end of the plug-in tube, and movable balls are provided at the extended ends of the two groups of clamping arc blocks, and the movable balls abut against the cross brace, and the cross brace is installed above the support rail and is parallel to each other;

[0018] The driving unit includes a vertical track, both ends of the supporting track are slidably arranged on the vertical track, the upper end of the vertical track is installed on the plug-in frame, a driving nut is provided on the supporting track, the driving nut cooperates with the driving screw rod, the driving screw rod is vertical and the upper end is connected to the driving motor, and the driving motor is installed on the plug-in frame.

[0019] In a preferred embodiment of the invention, the adjustment frame includes a first adjustment frame and a second adjustment frame, the plug-in frame body is in the shape of a frame as a whole and is hinged to the first adjustment frame at the middle section, the hinge axis of the plug-in frame body is arranged horizontally, the first adjustment frame is in the shape of a rectangular frame as a whole and a first adjustment inclined surface is arranged on the lower frame surface, the first adjustment inclined surface is symmetrically arranged on both sides of the first adjustment frame, a first adjustment roller is arranged between the adjustment frame and the first adjustment inclined surface, the first adjustment roller abuts against the plug-in clamp body and the first adjustment inclined surface, and the first adjustment rollers arranged on both sides of the first adjustment frame are connected to a first horizontal driving mechanism, and the first horizontal driving mechanism drives the first adjustment roller to move horizontally;

[0020] The middle section of the first adjusting frame is hinged to the second adjusting frame, the hinge axis of the first adjusting frame is arranged perpendicular to the hinge axis of the second adjusting frame, the second adjusting frame is in the shape of a rectangular frame as a whole, and the lower frame surface is provided with a second adjusting inclined surface, the second adjusting inclined surfaces are symmetrically arranged on both sides of the second adjusting frame, a second adjusting roller is provided between the first adjusting frame and the second adjusting inclined surface, the second adjusting roller is abutted against the first adjusting frame and the second adjusting inclined surface, and the second adjusting rollers arranged on both sides of the first adjusting frame are connected to the second horizontal driving mechanism, the second horizontal driving mechanism drives the second adjusting roller to move horizontally, and the moving direction of the second adjusting roller is perpendicular to the moving direction of the first adjusting roller.

[0021] In a preferred embodiment of the invention, lifting wheels are respectively provided at the four corners of the upper frame surface of the second adjustment frame, and lifting cables are respectively provided on the four groups of lifting wheels. One end of the lifting cable is fixed to the lifting arm, and the other end of the lifting cable is connected to the adjustment disk. The adjustment disk is rotatably arranged on the lifting arm, and a worm gear is provided at one end of the adjustment disk. The worm gear cooperates with the worm, and the worm is connected to the driving motor.

[0022] In a preferred embodiment of the invention, a vertical spring is arranged between the positioning frame and the plug-in frame, the upper and lower ends of the vertical spring are respectively against the adjustment frame and the positioning frame, and locking frames are arranged on both sides of the positioning frame. Multiple groups of locking frames are arranged at intervals along the length direction of both sides of the positioning frame, and a clamping roller frame is vertically slidably arranged on the clamping frame, a telescopic spring is arranged between the clamping roller frame and the clamping frame, and multiple groups of positioning rollers are arranged on the clamping roller frame, and the positioning rollers are horizontal and the roller surfaces are against the two sides of the wall.

[0023] Another object of the present invention is to provide a method for installing a prefabricated wall, the method comprising the following steps:

[0024] The first step is to prepare materials, transport the prefabricated wall to the construction site, and set up the hoisting frame at the construction site;

[0025] Step 2: Start the hoisting arm of the hoisting equipment, so that the adjustment frame descends to the upper end of the wall, and the positioning frame abuts against the upper end of the wall;

[0026] Step 3: The steel bars at the upper end of the wall are inserted from the lower end of the plug-in pipe, the drive unit is started, and the plug-in pipe is used to plug and fix the steel bars at the upper end of the wall;

[0027] Step 4: Start the hoisting arm of the hoisting equipment to hoist the wall, and measure the coordinate information of the wall through the laser detection head. The laser detection head transmits the detected coordinate signal to the central control unit. The central control unit controls the adjustment frame to adjust the horizontality of the plug-in frame so that the upper end of the wall maintains the set horizontality and is hoisted to the position above the wall to be assembled;

[0028] Step 5: Start the hoisting arm of the hoisting equipment to descend, so that the positioning frame abuts against the upper end of the assembled wall, and use the clamping roller frame below the positioning frame to keep the upper and lower walls flush, and release the hoisting equipment until the steel bars of the wall are aligned with the expected holes and plugged into one;

[0029] Step 6: Start the driving unit to make the plug-in pipe rise, so that the plug-in pipe is separated from the steel bars at the upper end of the wall, and start the hoisting arm of the hoisting equipment to separate the entire hoisting positioning frame from the assembled wall;

[0030] Step 7: Treat the assembled walls and fill the gaps between them with waterproof materials to ensure that the walls are integrated as a whole;

[0031] Step 8. Repeat steps 2 to 7 until the wall installation of the entire building is completed.

[0032] The technical effect achieved by the present invention is as follows: when the hoisting positioning frame is actually used, the hoisting arm of the hoisting equipment is used to bring the plug-in frame body close to the upper end of the wall to be hoisted, and the plug-in pipe at the upper end of the wall is plug-fitted with the upper end of the wall, and the driving unit is started to make the plug-in pipe and the steel bars at the upper end of the wall form a plug-in fit, and the steel bars and the plug-in pipe are fixed as one, the hoisting arm of the hoisting equipment is started, the coordinate signal of the wall is measured by the laser detection head, and the adjustment frame is controlled by the central control unit to adjust the horizontality of the plug-in frame body, and then adjust the horizontality of the wall, so that the wall to be installed is aligned with the installed wall, and the steel bars are aligned with the reserved holes, thereby ensuring the accurate installation of the wall, which can significantly improve the installation efficiency of the assembled prefabricated wall and ensure the construction quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 and Figure 2 2 is a schematic diagram of the structure of a laser hoisting positioning frame in one embodiment of the present invention from two viewing angles;

[0034] Figure 3 This is a front view of a laser hoisting positioning frame in an embodiment of the present invention in a use state;

[0035] Figure 4 and Figure 5 1 is a schematic diagram of the structure of the adjustment frame in the laser hoisting positioning frame in two viewing angles in one embodiment of the present invention;

[0036] Figure 6 It is a left view of an adjustment frame in a laser hoisting positioning frame in one embodiment of the present invention;

[0037] Figure 7 It is a front view of an adjustment frame in a laser hoisting positioning frame in one embodiment of the present invention;

[0038] Figure 8 It is a structural schematic diagram of a plug-in frame in a laser hoisting positioning frame in one embodiment of the present invention;

[0039] Fig. 9 It is a front view of a plug-in frame in a laser hoisting positioning frame in one embodiment of the present invention;

[0040] Fig.10 and Fig.11 It is a schematic diagram of the structure of two viewing angles in which the plug-in pipes in the plug-in frame are arranged on the support rail in one embodiment of the present invention;

[0041] Fig.12 It is a schematic diagram of the cross-sectional structure of a plug-in tube in one embodiment of the present invention;

[0042] Fig.13 It is a structural schematic diagram of a positioning frame, a fixing frame and a clamping roller frame in one embodiment of the present invention. DETAILED DESCRIPTION

[0043] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is specifically described in conjunction with the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention, and does not strictly limit the scope of protection of the specific claims of the present invention. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for reasonable and inconsistent machining or human errors;

[0044] The following is combined with Figures 1 to 13 , the laser hoisting positioning frame of the present invention is described in detail:

[0045] When the assembled wall is actually hoisted and installed, when it is hoisted and installed on a building with lower floors, the assembled wall can be hoisted by a vehicle-mounted hoisting arm. When it is hoisted and installed on a high-rise building with higher floors, it is necessary to build a fixed hoisting equipment to realize the installation between the assembled walls. During the actual installation, in order to ensure that the assembled wall at the upper position can accurately fall on the upper position of the assembled wall at the lower position, and to ensure that the steel bars of the assembled wall at the lower position can be accurately inserted into the reserved holes of the assembled wall at the upper position, it is generally necessary for the operating personnel to assist the hoisting personnel to make fine adjustments to the position, so that the steel bars of the assembled wall at the lower position can be aligned with the reserved holes of the assembled wall at the upper position. The above-mentioned fine-tuning process is relatively slow, and the accuracy of the hoisting equipment is poor. Repeated correction is required to ensure that the above-mentioned steel bars are aligned with the reserved holes, which leads to very low construction efficiency.

[0046] To this end, the present invention proposes a laser hoisting positioning frame, comprising:

[0047] The plug-in frame 100 is arranged below the lifting equipment;

[0048] A plurality of plug-in pipes 110 are arranged at intervals along the length direction of the plug-in frame 100, and the plug-in pipes 110 are used to connect the steel bars at the upper end of the wall; an adjustment frame 200 is arranged above the plug-in frame 100, and is used to adjust the horizontality of the plug-in frame 100;

[0049] A driving unit, used for driving the insertion and fixing or separation of the plug-in tube 110 and the steel bars at the upper end of the wall;

[0050] The laser detection head 300 is installed on the plug-in frame 100 and is used to measure the coordinate information of the wall. The laser detection head 300 transmits the detected coordinate signal to the central control unit, and the central control unit is used to control the adjustment frame 200 to adjust the horizontality of the plug-in frame 100.

[0051] In one embodiment, multiple groups of laser detection heads 300 can be installed on the plug-in frame 100. Through the multiple groups of laser detection heads 300, the position signal of the upper end of the wall can be obtained more accurately, and the coordinate signal of the steel bars at the upper end of the wall can be obtained. By adjusting the position of the plug-in tube 110, it can be ensured that the position of the plug-in tube 110 corresponds to the position of the steel bars at the upper end of the wall, so as to ensure that the steel bars at the upper end of the wall are accurately inserted into the plug-in tube 110, thereby ensuring that the plug-in frame 100 can effectively implement the grasping of the wall and ensure that the wall is accurately hoisted to the top of the installed wall.

[0052] In one embodiment, when the plug-in tube 110 is fixed to the steel bars on the wall, the wall will be tilted to a certain extent and the horizontality of the upper end of the wall cannot be guaranteed. Therefore, the horizontality of the plug-in frame 100 can be effectively adjusted through the central control unit to ensure that the upper and lower walls are aligned, thereby ensuring the accuracy of the installation position.

[0053] In one embodiment, in order to ensure that the adjustment frame 200 is reliably positioned with the upper end of the wall, thereby ensuring that the steel bars at the upper end of the wall are accurately inserted into the insertion tube 110, a positioning frame 400 is provided below the adjustment frame 200, and the positioning frame 400 and the adjustment frame 200 form a vertical sliding fit, and the positioning frame 400 abuts against or separates from the upper end of the wall.

[0054] In one embodiment, the positioning frame 400 is in the shape of a rectangular frame as a whole. The positioning frame 400 is against the two sides of the upper end of the wall, and the plug-in tube 110 extends out of the frame surface of the positioning frame 400, so that the steel bars at the upper end of the wall extend into the plug-in tube 110 to ensure that the steel bars can be effectively fixed to the plug-in tube 110.

[0055] In one embodiment, in order to ensure that the plug-in tube 110 is integrated with the steel bars at the upper end of the wall, two groups of clamping arc blocks 120 are symmetrically arranged in the plug-in tube 110, and the gap between the two groups of clamping arc blocks 120 constitutes a channel for clamping the steel bars at the upper end of the wall. The upper ends of the two groups of clamping arc blocks 120 are movably installed on the plug-in frame 100, and the outer walls of the two groups of clamping arc blocks 120 are provided with driven inclined surfaces 121. The plug-in tube 110 is connected to a driving unit, and a driving inclined surface 111 is provided on the inner wall of the plug-in tube 110. The driving unit drives the plug-in tube 110 to move vertically and makes the driving inclined surface 111 abut against the driven inclined surface 121, so as to link the two groups of clamping arc blocks 120 to move closer.

[0056] In one embodiment, when the steel bars are clamped, the driving unit is started to move the plug-in tube 110 vertically, and the driving inclined surface 111 abuts against the driven inclined surface 121, thereby driving the two sets of clamping arc blocks 120 to approach, thereby clamping the steel bars to engage the wall.

[0057] In one embodiment, the plug-in tubes 110 are arranged in multiple groups at intervals along the length direction of the adjustment frame 200. In some embodiments, the plug-in tubes 110 are arranged in 6 groups or 8 groups at intervals along the length direction of the adjustment frame 200. When the adjustment frame 200 is combined with the wall, the clamping arc blocks 120 in the multiple groups of plug-in tubes 110 arranged at intervals can effectively clamp the steel bars, and then clamp and fix the entire wall, so that the wall can be hoisted onto the assembly base. This is an automated installation of multiple groups of walls in Xi'an, ensuring the installation accuracy between the walls.

[0058] In one embodiment, in order to ensure that the steel bars can be accurately inserted into the plug-in tube 110, the plug-in tube 110 is vertically slidably set on the support sleeve 130, and the support sleeve 130 is installed on the support slider 140. The support slider 140 is provided with a movable opening, and the support sleeve 130 extends into the movable opening and the pipe openings at both ends are provided with flanges 131, and the flanges 131 are abutted against the two side plates of the support slider 140. A support spring 132 is sleeved on the plug-in tube 110, and the two ends of the support spring 132 are respectively abutted against the support sleeve 130 and the outer wall of the plug-in tube 110.

[0059] In one embodiment, the movable opening on the support slider 140 is circular, and the diameter of the movable opening is larger than the diameter of the support sleeve 130, and the diameter of the movable opening is smaller than the diameter of the flange 131, so the support sleeve 130 can be moved in the movable opening of the support slider 140, so the plug-in tube 110 is in a floating state on the support slider 140, and when the upper end of the steel bar is inserted into the plug-in tube 110, the support sleeve 130 can slide on the support slider 140, thereby achieving a certain range of fine adjustment to adapt to the upper end of the wall steel bar. The error in the reinforcement arrangement position can ensure that the reinforcement can be reliably inserted into the plug-in tube 110, and then the driving unit is started to link the support slider 140 to move vertically, and when the support sleeve 130 moves vertically, the upper end of the linkage reinforcement is inserted into the plug-in tube 110, which can compress the support spring 132 in real time until the support sleeve 130 is used to implement elastic clamping of the two sets of clamping arc blocks 120 to ensure elastic clamping of the reinforcement to avoid clamping the reinforcement, and also ensure that the entire wall is bitten and lifted to implement the transportation of the wall.

[0060] In one embodiment, a support roller 141 is provided on the support slider 140, and the core of the support roller 141 is horizontally and rollingly arranged on the support rail 142. The support rail 142 is horizontally arranged, and an adjustment spring 143 is provided between adjacent support sliders 140. The adjustment spring 143 is arranged parallel to the support rail 142, and the support sliders 140 are all connected to one end of the adjustment push rod 144, and the adjustment push rod 144 is parallel to the support rail 142 and one end is connected to the adjustment frame 145, and an adjustment nut 1451 is provided on the adjustment frame 145, and an adjustment screw rod 1452 is provided in the adjustment nut 1451, and the adjustment screw rod 1452 is parallel to the support rail 142 and one end is rotatably installed on the support rail 142, and one end of the adjustment screw rod 1452 is connected to the adjustment motor 1453.

[0061] In one embodiment, in order to ensure the support of the entire wall and thus ensure that the wall is reliably lifted, the support roller 141 on the support slider 140 is rotatably set on the support track 142. The support track 142 can effectively support the support pipe sleeve 130 and the plug-in pipe 110 at the upper position, and the support sliders 140 are connected by adjusting springs 143, so that the spacing between the support sliders 140 can be adjusted by adjusting the motor 1453 to meet the requirements of clamping steel bars at different spacings at the upper end of the wall. The adjusting motor 1453 can be used to rotate the adjusting screw rod 1452, thereby linking the adjusting top rod 144 to slide along the length direction of the support track 142, so that adjacent support sliders 140 are moved closer or farther away, so as to implement synchronous compression or extension of the adjusting spring 143, so as to adjust the spacing between the plug-in pipes 110, so that the position of the plug-in pipe 110 corresponds to the position of the steel bars at the upper end of the wall, ensuring that the steel bars at the upper end of the wall can be accurately inserted into the plug-in pipe 110.

[0062] In one embodiment, in order to ensure that the upper end of the steel bar is inserted into the plug-in tube 110 and to ensure that the steel bar can be accurately introduced between the two groups of clamping arc blocks 120, a bell mouth 112 is provided at the lower end of the plug-in tube 110, and the two groups of clamping arc blocks 120 extend out of the upper end pipe mouth of the plug-in tube 110. The protruding ends of the two groups of clamping arc blocks 120 are provided with movable balls, and the movable balls rest on the cross brace 1421. The cross brace 1421 is installed above the support rail 142 and is parallel to each other. Specifically, it can be installed on the bottom surface of the plug-in frame 100.

[0063] In one embodiment, the protruding ends of the two groups of clamping arc blocks 120 are provided with movable balls, and the movable balls abut against the cross brace 1421. Therefore, when the steel bars are clamped, the two groups of clamping arc blocks 120 can be adjusted along with the adjustment of the position of the steel bars to ensure that the steel bars can be introduced into the position between the two groups of clamping arc blocks 120. By starting the driving unit, the plug-in tube 110 moves vertically, and the driving inclined surface 111 abuts against the driven inclined surface 121, thereby linking the two groups of clamping arc blocks 120 to approach, thereby clamping the steel bars to implement the bite of the wall.

[0064] In one embodiment, in order to implement the vertical drive of the plug-in tube 110, the driving unit includes a vertical rail 150, and the two ends of the support rail 142 are slidably set on the vertical rail 150. The upper end of the vertical rail 150 is installed on the plug-in frame 100. A driving nut is provided on the support rail 142, and the driving nut cooperates with the driving screw 1422. The driving screw 1422 is vertical and the upper end is connected to the driving motor 1423. The driving motor 1423 is installed on the plug-in frame 100.

[0065] In one embodiment, by starting the driving motor 1423, the support rail 142 moves vertically along the vertical rail 150, thereby driving the plug-in tube 110 to move downward to tighten the two sets of clamping arc blocks 120, and then clamp the steel bars to ensure clamping and fixing of the wall.

[0066] In one embodiment, in order to adjust the horizontality of the adjustment frame 200, the adjustment frame 200 includes a first adjustment frame 210 and a second adjustment frame 230. The plug-in frame body 100 is in the shape of a frame as a whole and is hinged to the first adjustment frame 210 at the middle section. The hinge axis of the plug-in frame body 100 is arranged horizontally. The first adjustment frame 210 is in the shape of a rectangular frame as a whole and a first adjustment inclined surface 211 is arranged on the lower frame surface. The first adjustment inclined surface 211 is symmetrically arranged on both sides of the first adjustment frame 210. A first adjustment roller 220 is arranged between the adjustment frame 200 and the first adjustment inclined surface 211. The first adjustment roller 220 abuts against the plug-in frame body 100 and the first adjustment inclined surface 211. The first adjustment rollers 220 arranged on both sides of the first adjustment frame 210 are connected to a first horizontal driving mechanism. The first horizontal driving mechanism drives the first adjustment roller 220 to move horizontally.

[0067] The middle section of the first adjustment frame 210 is hinged to the second adjustment frame 230, and the hinge axis of the first adjustment frame 210 is arranged perpendicular to the hinge axis of the second adjustment frame 230. The second adjustment frame 230 is in the shape of a rectangular frame as a whole, and the lower frame surface is provided with a second adjustment inclined surface 231, and the second adjustment inclined surfaces 231 are symmetrically arranged on both sides of the second adjustment frame 230. A second adjustment roller 240 is provided between the first adjustment frame 210 and the second adjustment inclined surface 231, and the second adjustment roller 240 is abutted against the first adjustment frame 210 and the second adjustment inclined surface 231, and the second adjustment rollers 240 arranged on both sides of the first adjustment frame 210 are connected to the second horizontal driving mechanism, and the second horizontal driving mechanism drives the second adjustment roller 240 to move horizontally, and the moving direction of the second adjustment roller 240 is perpendicular to the moving direction of the first adjustment roller 220.

[0068] In one embodiment, the first horizontal driving mechanism includes a first nut, a first screw rod is arranged inside the first nut, the first screw rod is horizontal and arranged vertically with the first adjusting roller 220, the first screw rod is connected to the first driving motor, and by starting the first driving motor, the first adjusting rollers 220 on both sides are moved horizontally, thereby adjusting the angle between the adjustment frame 200 and the first adjusting frame 210, and the second horizontal driving mechanism includes a second nut, a second screw rod is arranged inside the second nut, the second screw rod is horizontal and arranged vertically with the second adjusting roller 240, the second screw rod is connected to the second driving motor, and by starting the second driving motor, the second adjusting rollers 240 on both sides are moved horizontally, thereby adjusting the angle between the first adjusting frame 210 and the second adjusting frame 230, until the horizontality of the adjustment frame 200 is adjusted.

[0069] In one embodiment, in order to lift the second adjustment frame 230 so that the second adjustment frame 230 is lifted to a specified position, lifting wheels 232 are respectively provided at the four corners of the upper frame surface of the second adjustment frame 230, and lifting cables are respectively provided on the four sets of lifting wheels 232, one end of the lifting cable is fixed to the lifting arm, and the other end of the lifting cable is connected to an adjustment disk, the adjustment disk is rotatably arranged on the lifting arm, and a worm gear is provided at one end of the adjustment disk, the worm gear cooperates with a worm, and the worm is connected to a driving motor.

[0070] In one embodiment, a hoisting wheel 232 is provided at each of the four corners of the second adjustment frame 230, and a hoisting steel cable is wound around each of the hoisting wheels 232. The hoisting steel cables on the four hoisting wheels 232 are connected to respective hoisting mechanisms. By starting respective drive motors, the horizontality of the adjustment frame 200 can be adjusted. By driving and starting four sets of drive motors, the height of the second adjustment frame 230 can be adjusted so that the wall can be hoisted to the position to be installed.

[0071] In one embodiment, in order to ensure that the walls are in a flush state, a vertical spring 410 is arranged between the positioning frame 400 and the vertical rail 150, and the upper and lower ends of the vertical spring 410 are respectively against the vertical rail 150 and the positioning frame 400, and fixing frames 420 are arranged on both sides of the positioning frame 400. The fixing frames 420 are arranged in multiple groups at intervals along the length direction of both sides of the positioning frame 400, and a clamping roller frame 430 is vertically slidably arranged on the clamping roller frame 420, and a telescopic spring 431 is arranged between the clamping roller frame 430 and the clamping frame 420, and multiple groups of positioning rollers 432 are arranged on the clamping roller frame 430, and the positioning rollers 432 are horizontal and the roller surfaces are against the two sides of the wall.

[0072] In one embodiment, the locking frame 420 and the clamping roller frame 430 are connected by a vertically arranged telescopic spring 431, so that the locking frame 420 and the clamping roller frame 430 can be in a telescopic state in the longitudinal direction, thereby ensuring that the multiple groups of positioning rollers 432 can be clamped on both sides of the wall. When part of the roller bodies of the multiple groups of positioning rollers 432 rest on both sides of the installed wall, and the other part of the roller bodies rest on both sides of the hoisted wall, the alignment between the walls can be ensured, thereby ensuring the final installation quality.

[0073] The following is an introduction to the assembly wall installation method, which includes the following steps:

[0074] The first step is to prepare materials, transport the prefabricated wall to the construction site, and set up the hoisting frame at the construction site;

[0075] Step 2: Start the hoisting arm of the hoisting equipment to lower the adjustment frame 200 to the upper end of the wall, and make the positioning frame 400 abut against the upper end of the wall;

[0076] Step 3: The steel bars at the upper end of the wall are inserted into the lower end of the plug-in tube 110, and the drive unit is started, and the plug-in tube 110 is used to plug and fix the steel bars at the upper end of the wall;

[0077] Step 4: Start the hoisting arm of the hoisting equipment to hoist the wall, and measure the coordinate information of the wall through the laser detection head 300. The laser detection head 300 transmits the detected coordinate signal to the central control unit. The central control unit controls the adjustment frame 200 to adjust the horizontality of the plug-in frame 100 so that the upper end of the wall maintains the set horizontality and is hoisted to the position above the wall to be assembled;

[0078] Step 5: Start the hoisting arm of the hoisting device to descend, so that the positioning frame 400 abuts against the upper end of the assembled wall, and use the clamping roller frame 430 below the positioning frame 400 to keep the upper and lower walls flush, and release the hoisting device until the steel bars of the wall are aligned with the expected holes and plugged into one;

[0079] Step 6: Start the driving unit to make the plug-in pipe 110 rise, so that the plug-in pipe 110 is separated from the steel bars at the upper end of the wall, and start the hoisting arm of the hoisting equipment to separate the entire hoisting positioning frame from the assembled wall;

[0080] Step 7: Treat the assembled walls and fill the gaps between them with waterproof materials to ensure that the walls are integrated as a whole;

[0081] Step 8. Repeat steps 2 to 7 until the wall installation of the entire building is completed.

[0082] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A laser hoisting positioning frame, characterized in that: include The plug-in frame (100) is arranged below the lifting equipment; A plurality of plug-in pipes (110) are arranged at intervals along the length direction of the plug-in frame (100), and the plug-in pipes (110) are used to connect the steel bars at the upper end of the wall; An adjustment frame (200) is arranged above the plug-in frame body (100) and is used to adjust the horizontality of the plug-in frame body (100); A driving unit, used for driving the insertion and fixing or separation of the insertion tube (110) and the steel bars at the upper end of the wall; A laser detection head (300) is installed on the plug-in frame (100) and is used to measure coordinate information of a wall. The laser detection head (300) transmits the detected coordinate signal to a central control unit, and the central control unit is used to control the adjustment frame (200) to adjust the horizontality of the plug-in frame (100).

2. The laser hoisting positioning frame according to claim 1, characterized in that: A positioning frame (400) is arranged below the adjustment frame (200), the positioning frame (400) and the adjustment frame (200) form a vertical sliding fit, and the positioning frame (400) abuts against or separates from the upper end of the wall.

3. The laser hoisting positioning frame according to claim 1 or 2, characterized in that: Two groups of clamping arc blocks (120) are symmetrically arranged in the plug-in tube (110), and the gap between the two groups of clamping arc blocks (120) constitutes a channel for clamping the steel bars at the upper end of the wall. The upper ends of the two groups of clamping arc blocks (120) are movably mounted on the plug-in frame (100), and the outer walls of the two groups of clamping arc blocks (120) are provided with driven inclined surfaces (121). The plug-in tube (110) is connected to a driving unit, and the inner wall of the plug-in tube (110) is provided with a driving inclined surface (111). The driving unit drives the plug-in tube (110) to move vertically and causes the driving inclined surface (111) to abut against the driven inclined surface (121), so as to link the two groups of clamping arc blocks (120) to move closer.

4. The laser hoisting positioning frame according to claim 3, characterized in that: The plug-in tube (110) is vertically slidably arranged on the support tube sleeve (130), the support tube sleeve (130) is installed on the support slider (140), a movable opening is arranged on the support slider (140), the support tube sleeve (130) extends into the movable opening and the tube openings at both ends are provided with flanges (131), the flanges (131) are in contact with the two side plate surfaces of the support slider (140), a support spring (132) is sleeved on the plug-in tube (110), and the two ends of the support spring (132) are respectively in contact with the outer walls of the support tube sleeve (130) and the plug-in tube (110).

5. The laser hoisting positioning frame according to claim 4, characterized in that: The support slider (140) is provided with a support roller (141), the wheel core of the support roller (141) is horizontally and rollingly arranged on a support track (142), the support track (142) is arranged horizontally, an adjustment spring (143) is arranged between adjacent support sliders (140), the adjustment spring (143) is arranged parallel to the support track (142), and the support sliders (140) are all connected to one end of the adjustment push rod (144), and the adjustment push rod (144) is arranged horizontally. The rod (144) is parallel to the support rail (142) and one end of the rod is connected to the adjustment frame (145); an adjustment nut (1451) is provided on the adjustment frame (145); an adjustment screw rod (1452) is provided inside the adjustment nut (1451); the adjustment screw rod (1452) is parallel to the support rail (142) and one end of the adjustment screw rod (1452) is rotatably mounted on the support rail (142); one end of the adjustment screw rod (1452) is connected to the adjustment motor (1453).

6. The laser hoisting positioning frame according to claim 5, characterized in that: The lower end of the plug-in tube (110) is provided with a bell mouth (112), the two groups of clamping arc blocks (120) extend out of the upper end of the plug-in tube (110), and the extended ends of the two groups of clamping arc blocks (120) are provided with movable balls, which abut against the cross brace (1421), and the cross brace (1421) is installed above the support rail (142) and is parallel to each other; The driving unit comprises a vertical track (150), both ends of the supporting track (142) are slidably arranged on the vertical track (150), the upper end of the vertical track (150) is mounted on the plug-in frame (100), a driving nut is arranged on the supporting track (142), the driving nut cooperates with a driving screw rod (1422), the driving screw rod (1422) is vertical and the upper end is connected to a driving motor (1423), and the driving motor (1423) is mounted on the plug-in frame (100).

7. The laser hoisting and positioning frame according to claim 1, characterized in that: The adjustment frame (200) comprises a first adjustment frame (210) and a second adjustment frame (230); the plug-in frame body (100) is in the shape of a frame as a whole and is hinged to the first adjustment frame (210) at its middle section; the hinge axis of the plug-in frame body (100) is arranged horizontally; the first adjustment frame (210) is in the shape of a rectangular frame as a whole and a first adjustment inclined surface (211) is arranged on the lower frame surface; the first adjustment inclined surface (211) is symmetrically arranged on both sides of the first adjustment frame (210); a first adjustment roller (220) is arranged between the adjustment frame (200) and the first adjustment inclined surface (211); the first adjustment roller (220) abuts against the adjustment frame (200) and the first adjustment inclined surface (211); and the first adjustment rollers (220) arranged on both sides of the adjustment frame (200) are connected to a first horizontal driving mechanism; the first horizontal driving mechanism drives the first adjustment roller (220) to move horizontally; The middle section of the first adjustment frame (210) is hinged to the second adjustment frame (230); the hinge axis of the first adjustment frame (210) and the hinge axis of the second adjustment frame (230) are arranged perpendicularly; the second adjustment frame (230) is in the shape of a rectangular frame as a whole and a second adjustment inclined surface (231) is arranged on the lower frame surface; the second adjustment inclined surfaces (231) are symmetrically arranged on both sides of the second adjustment frame (230); a second adjustment roller (240) is arranged between the first adjustment frame (210) and the second adjustment inclined surface (231); the second adjustment roller (240) abuts against the first adjustment frame (210) and the second adjustment inclined surface (231); and the second adjustment rollers (240) arranged on both sides of the first adjustment frame (210) are connected to a second horizontal driving mechanism; the second horizontal driving mechanism drives the second adjustment roller (240) to move horizontally; and the moving direction of the second adjustment roller (240) is perpendicular to the moving direction of the first adjustment roller (220).

8. The laser hoisting and positioning frame according to claim 7, characterized in that: Lifting wheels (232) are respectively arranged at the four corners of the upper frame surface of the second adjustment frame (230), and lifting steel cables are respectively arranged on the four sets of lifting wheels (232), one end of the lifting steel cables is fixed to the lifting arm, and the other end of the lifting steel cables is connected to the adjustment disk, and the adjustment disk is rotatably arranged on the lifting arm, and one end of the adjustment disk is provided with a worm wheel, the worm wheel cooperates with a worm, and the worm is connected to a driving motor.

9. The laser hoisting and positioning frame according to claim 2, characterized in that: A vertical spring (410) is arranged between the positioning frame (400) and the plug-in frame body (100), and the upper and lower ends of the vertical spring (410) respectively abut against the adjustment frame (200) and the positioning frame (400). A locking frame (420) is arranged on both sides of the positioning frame (400), and a plurality of locking frames (420) are arranged at intervals along the length direction of both sides of the positioning frame (400). A clamping roller frame (430) is arranged on the clamping frame (420) for vertical sliding, and a telescopic spring (431) is arranged between the clamping roller frame (430) and the clamping frame (420). A plurality of positioning rollers (432) are arranged on the clamping roller frame (430), and the positioning rollers (432) are horizontal and the roller surfaces abut against both sides of the wall.

10. The method for installing a prefabricated wall is characterized by: The assembled wall installation method comprises the following steps: The first step is to prepare materials, transport the prefabricated wall to the construction site, and set up the hoisting frame at the construction site; Step 2: Start the hoisting arm of the hoisting equipment, so that the adjustment frame (200) descends to the upper end of the wall, and the positioning frame (400) abuts against the upper end of the wall; Step 3: The steel bars at the upper end of the wall are inserted into the lower end of the plug-in tube (110), the driving unit is started, and the plug-in tube (110) is plugged and fixed to the steel bars at the upper end of the wall; Step 4: Start the hoisting arm of the hoisting equipment to hoist the wall, and measure the coordinate information of the wall through the laser detection head (300). The laser detection head (300) transmits the detected coordinate signal to the central control unit. The central control unit controls the adjustment frame (200) to adjust the horizontality of the plug-in frame (100) so that the upper end of the wall maintains the set horizontality and is hoisted to the position above the wall to be assembled; Step 5: Start the lifting arm of the lifting device to descend, so that the positioning frame (400) abuts against the upper end of the assembled wall, and use the clamping roller frame (430) below the positioning frame (400) to keep the upper and lower walls flush, and release the lifting device until the steel bars of the wall are aligned with the expected holes and plugged into one body; Step 6: Start the driving unit to make the plug-in pipe (110) rise, so that the plug-in pipe (110) is separated from the steel bars at the upper end of the wall, and start the hoisting arm of the hoisting equipment to separate the entire hoisting positioning frame from the assembled wall; Step 7: Treat the assembled walls and fill the gaps between them with waterproof materials to ensure that the walls are integrated as a whole; Step 8. Repeat steps 2 to 7 until the wall installation of the entire building is completed.

Citation Information

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