Battery swapping cabinet unlocking and locking device and method
By introducing a locking module and a detection module into the battery swapping cabinet for comprehensive judgment, the control accuracy and reliability issues of the battery swapping cabinet unlocking device are solved, and efficient battery anti-theft and emergency unlocking functions in case of power failure are realized.
Patent Information
- Application Number
- CN202411949626.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The existing battery swapping cabinet's locking and unlocking device has low control accuracy and reliability, which may cause old batteries to fail to lock completely but be mistakenly identified as locked by the system, potentially leading to battery theft.
The system employs a combination of a locking module, a motor drive component, a mechanical unlocking component, a battery position detection module, and a locking detection module. Sensors are used to determine the locked or unlocked state of the battery, improving the accuracy of the determination and enabling emergency unlocking in the event of a power outage.
It improves the accuracy of battery lock or unlock status judgment, avoids false locking, enhances anti-theft capabilities, and makes it easier for users to remove the battery when the power is off, thus improving operational efficiency.
Smart Images

Figure CN119754631B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of battery swap cabinets, and in particular to a battery swap cabinet unlocking and locking device and method. BACKGROUND
[0002] With the wide application of electric two-wheelers, battery swap cabinets can facilitate users to quickly replace batteries and have gradually become important equipment for providing battery replacement services. In order to ensure the safety and convenience of battery access, the battery swap cabinet usually sets an unlocking and locking device for locking or unlocking the battery. However, the control accuracy and reliability of the unlocking and locking device in the prior art are low, and the battery swap cabinet may fail to reset the lock catch to the locked state after detecting the return of the old battery, at which time the old battery is in an unlocked state and can still be pulled out, but the control system sends a signal that the battery is locked, at which time the user may take away both the new and old batteries, resulting in the problem of battery loss. SUMMARY
[0003] The present application provides a battery swap cabinet unlocking and locking device and method, which can improve the anti-theft effect of the battery swap cabinet and avoid the problem of battery loss.
[0004] In a first aspect, the present application provides a battery swap cabinet unlocking and locking device, which includes a main body, a locking module, a motor drive assembly and a mechanical unlocking assembly, a battery position detection module, and a locking detection module. The locking module is arranged in the main body and is used to lock or unlock the battery in the battery swap cabinet. The locking module has a first state of locking the battery and a second state of unlocking the battery. The motor drive assembly and the mechanical unlocking assembly are both arranged in the main body and can drive the locking module to switch from the first state to the second state. The motor drive assembly includes a driving part, a transmission assembly, and a sensor. The driving part can drive the transmission assembly to rotate. The transmission assembly can trigger the sensor to send a position signal. The driving part receives the position signal and stops driving the transmission assembly to rotate. The battery position detection module can sense the access state of the battery and send an access signal. The driving part can receive the access signal and drive the transmission assembly to rotate. The locking detection module can detect the state of the locking module and send an action signal to jointly determine whether the battery is locked or unlocked with the sensor.
[0005] The technical scheme of the present application sets a locking module in the unlocking and locking device of the battery replacement cabinet, the locking module can be separated from the battery or connected with the battery to unlock or lock the battery, the locking module has a first state of locking the battery and a second state of unlocking the battery, the battery is directly locked by setting the locking module, the locking does not need a key, and the battery is directly pushed into the battery replacement cabinet, so that the battery is buckled with the locking module to complete the locking, and the operation is convenient. The battery position detection module can sense the storage and access state of the battery and send an access signal, the locking detection module can detect the state of the locking module and send an action signal to jointly judge with the sensor whether the battery is locked or unlocked, the signals fed back by the battery position detection module and the locking detection module are comprehensively judged to determine whether the battery is locked or unlocked, the accuracy of the state judgment of the battery locking or unlocking is improved, and the phenomenon of false locking, such as the locking part failing to return to the locking position, is avoided, and the anti-theft capability of the battery is further improved. Moreover, the battery does not need to be pushed into the battery replacement cabinet until the door of the battery replacement cabinet is opened, the operation is more convenient, and the efficiency is higher. In the technical scheme of the present application, the mechanical unlocking assembly is set, and under the action of external force, the mechanical unlocking assembly can be actuated to drive the locking module to move, so that the locking module is separated from the battery, and the battery in the battery replacement cabinet is mechanically unlocked, which is beneficial to realize the emergency unlocking function of the battery replacement cabinet in a power-off state, and the user can also smoothly take out the battery in the power-off state.
[0006] According to the foregoing embodiment of the first aspect of the present application, the transmission assembly comprises a first transmission wheel and a second transmission wheel meshing with each other, the first transmission wheel is connected with the driving part, and the second transmission wheel can trigger the sensor. The second transmission wheel comprises a wheel body, a protruding tooth structure and a protruding structure. The wheel body comprises an eccentric column capable of driving the locking module to switch between the first state and the second state. The protruding tooth structure is arranged on the outer periphery of the wheel body, and the second transmission wheel is connected with the first transmission wheel through the protruding tooth structure. The protruding structure is located outside the protruding tooth structure, and the protruding structure can trigger the sensor to make the sensor send a signal that the battery is in place.
[0007] According to the foregoing embodiment of the first aspect of the present application, the locking module further comprises a locking part for locking or unlocking the battery, a pushing part and a first elastic member. The pushing part is connected with the locking part, the eccentric column and the mechanical unlocking assembly and can drive the locking part to move to lock or unlock the battery. The first elastic member is connected with the locking part and provides elastic restoring force for the movement of the locking part.
[0008] According to the foregoing embodiment of the first aspect of the present application, the locking part is in the form of a barb, the locking part and the buckling surface of the battery form an included angle, and the included angle is 0° to 10°.
[0009] According to the foregoing embodiment of the first aspect of the present application, the locking module further comprises a positioning pin. The positioning pin is arranged on one side of the locking module, and the positioning pin provides guidance for the battery when the battery is inserted.
[0010] According to the foregoing embodiment of the first aspect of the present application, the mechanical unlocking assembly comprises an unlocking tab and a second elastic member. Under the action of an external force, the unlocking tab can push the pushing part to move, so that the pushing part can drive the locking part to move. The second elastic member is connected with the unlocking tab. Under the action of an external force, the unlocking tab is pushed and the second elastic member is compressed. In the state that the unlocking tab is away from the external force, the second elastic member can provide elastic restoring force for the movement of the unlocking tab.
[0011] According to the foregoing embodiment of the first aspect of the present application, the pushing part comprises a first guide channel and a second guide channel arranged in a bypass manner. The eccentric column drives the locking part to move through the first guide channel, and the unlocking tab drives the locking part to move through the second guide channel.
[0012] According to any one of the foregoing embodiments of the first aspect of the present application, the battery swap cabinet unlocking and locking device further comprises a plug assembly connected with the battery. The plug assembly is arranged in the main body, and the plug assembly is arranged integrally with the locking module.
[0013] In the second aspect, the embodiment of the present application provides a battery swap cabinet unlocking and locking method. The battery swap cabinet unlocking and locking method is applied to the battery swap cabinet unlocking and locking device according to any one of the foregoing embodiments of the first aspect of the present application. The battery swap cabinet unlocking and locking method comprises the following steps: the battery position detection module detects the storage state of the inserted old battery and obtains a storage signal. The locking detection module detects the state of the locking part. Based on the storage signal and the action signal, it is judged whether the old battery is inserted and located at the preset position of the battery swap cabinet. If it is judged that the old battery is inserted and located at the preset position of the battery swap cabinet, the driving part drives the transmission assembly to rotate, the transmission assembly drives the locking module to move, the second transmission wheel triggers the sensor to make the sensor send a to-position signal, the driving part receives the to-position signal and stops driving the transmission assembly to rotate, and the locking module unlocks the new battery. The battery position detection module detects the taking state of the new battery and obtains a taking signal. Based on the taking signal, the driving part drives the transmission assembly to rotate, the transmission assembly drives the locking module to reset, the second transmission wheel is away from the sensor, the driving part stops driving the transmission assembly, and the locking module is locked.
[0014] The technical scheme of the present application detects the storage state of the inserted old battery by the battery position detection module and obtains a storage signal, detects the state of the locking part by the locking detection module, judges whether the old battery is inserted and at the preset position of the battery swap cabinet based on the storage signal and the action signal, if the old battery is judged to be inserted and at the preset position of the battery swap cabinet, controls the driving part to drive the transmission assembly to rotate, the transmission assembly drives the locking module to move, the second transmission wheel triggers the sensor to make the sensor send a to-position signal, the driving part receives the to-position signal and stops driving the transmission assembly to rotate, and the locking module unlocks the new battery; and the battery position detection module detects the taking state of the new battery and obtains a taking signal, based on the taking signal, controls the driving part to drive the transmission assembly to rotate, the transmission assembly drives the locking module to reset, the second transmission wheel is away from the sensor, the driving part stops driving the transmission assembly, and the locking module is locked, by setting the battery position detection module, the battery storage and taking states can be sensed and the storage and taking signals can be sent, by setting the locking detection module, the state of the locking module can be detected and the action signal can be sent to jointly judge with the sensor whether the battery is locked or unlocked, according to the signals fed back by the battery position detection module and the locking detection module, whether the battery is locked or unlocked is comprehensively judged, the accuracy of the battery locking or unlocking state judgment is improved, the phenomenon of the locking part failing to return to the locking position and other "false locking" is avoided, the battery anti-theft capability is further improved, and the battery can be pushed in without waiting for the battery swap cabinet door to be opened, the operation is more convenient, and the efficiency is higher.
[0015] According to the foregoing embodiment of the second aspect of the present application, judging whether the old battery is inserted and at the preset position of the battery swap cabinet based on the storage signal and the action signal comprises: if the battery position detection module detects that the battery is inserted, and the state of the locking part detected by the locking detection module is the action signal of closing-opening-closing, it is judged that the old battery is inserted and at the preset position of the battery swap cabinet.
[0016] The technical scheme of the present application is beneficial to solve the problem that although the battery replacement cabinet detects the return of the old battery, the locking part fails to reset to the locking state by buckling with the old battery, at this time the old battery is in an unlocked state and can still be pulled out, but the control system sends a signal that the battery is locked, at this time the user can take away the new and old batteries at the same time, thereby causing the battery theft problem. By setting the locking detection module, the state of the locking module can be detected and an action signal can be sent to jointly judge with the sensor whether the battery is locked or unlocked, the signals fed back by the battery position detection module and the locking detection module are comprehensively judged to determine whether the battery is locked or unlocked, the accuracy of the locking or unlocking state judgment of the battery is improved, thereby avoiding the phenomenon of "false locking" that the locking part fails to return to the locking position, and the anti-theft capability of the battery is further improved. The plug assembly is integrally arranged with the locking module, which is beneficial to prevent the plug assembly from being loose or detached from the socket due to external force collision under the condition of ensuring that the locking module is locked, thereby preventing the problem of poor charging contact caused by power interruption. Without waiting for the battery replacement cabinet door to be opened to push in the battery, the operation is more convenient and efficient. Under the action of external force, the mechanical unlocking assembly can be actuated to move the locking module, so that the locking module is separated from the battery, and the battery in the battery replacement cabinet is mechanically unlocked, which is beneficial to realize the emergency unlocking function of the battery replacement cabinet in a power-off state, and the user can also smoothly take out the battery in a power-off state. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor based on the structures shown in the drawings.
[0018] Figure 1 It is an explosion structure schematic view of an embodiment of the battery replacement cabinet unlocking and locking device of the present application.
[0019] Figure 2 It is an explosion structure schematic view of the locking module in an embodiment of the battery replacement cabinet unlocking and locking device of the present application.
[0020] Figure 3 It is a schematic view of the first state of the locking module in an embodiment of the battery replacement cabinet unlocking and locking device of the present application.
[0021] Figure 4 It is a schematic view of the second state of the locking module in an embodiment of the battery replacement cabinet unlocking and locking device of the present application.
[0022] Figure 5 It is a schematic view of the false locking state of the locking module in an embodiment of the battery replacement cabinet unlocking and locking device of the present application.
[0023] Figure 6 The schematic view of the second transmission wheel trigger sensor in the embodiment of the battery swap cabinet unlocking and locking device;
[0024] Figure 7 The schematic view of the second transmission wheel departure sensor in the embodiment of the battery swap cabinet unlocking and locking device;
[0025] Figure 8 The schematic view of the mechanical unlocking module in the first state in the embodiment of the battery swap cabinet unlocking and locking device;
[0026] Figure 9 The schematic view of the mechanical unlocking in the embodiment of the battery swap cabinet unlocking and locking device;
[0027] Figure 10 The schematic view of the step flow of the embodiment of the battery swap cabinet unlocking and locking method;
[0028] Figure 11 The schematic view of the step flow of the embodiment of the battery swap cabinet unlocking and locking method for preventing false locking.
[0029] Explanation of the reference numerals:
[0030] Main body-100, locking module-200, motor drive assembly-300, mechanical unlocking assembly-400, battery position detection module-500, locking detection module-600, plug assembly-700, battery-800;
[0031] Upper shell-110, lower shell-120, sealing gasket-130, wire protection coil-140, locking part-210, pushing part-220, first elastic member-230, positioning pin-240, shaft sleeve-250, gasket-260, driving part-310, transmission assembly-320, sensor-330, unlocking paddle-410, second elastic member-420, guide part-430, magnetic steel-610, protective shell-620;
[0032] First guide channel-231, second guide channel-232, first transmission wheel-321, second transmission wheel-322, speed reduction gear-323, O-ring-324;
[0033] Wheel body-3221, eccentric column-3222, protrusion structure-3223, convex structure-3224;
[0034] Angle-A.
[0035] The implementation of the purpose, functional characteristics and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0036] With reference to the accompanying drawings, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative effort belong to the scope of protection of the present application.
[0037] It should be noted that all the direction indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative position relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the direction indications also change accordingly.
[0038] In addition, the descriptions of “first”, “second” and the like in the present application are only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as “first” and “second” can explicitly or implicitly include at least one of the features. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of a person of ordinary skill in the art, and when the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the scope of protection claimed by the present application.
[0039] The embodiments of the present application provide a battery replacement cabinet unlocking and locking device and method, which can improve the anti-theft effect of the battery replacement cabinet and avoid the problem of stolen batteries.
[0040] As shown in Figures 1 to 5 The present application provides a battery replacement cabinet unlocking and locking device. The battery replacement cabinet unlocking and locking device comprises a main body 100, a locking module 200, a motor driving assembly 300 and a mechanical unlocking assembly 400, a battery position detection module 500 and a locking detection module 600. The locking module 200 is arranged in the main body 100, and the locking module 200 is used to lock or unlock the batteries 800 in the battery replacement cabinet. The locking module 200 has a first state of locking the batteries 800 and a second state of unlocking the batteries 800. The motor driving assembly 300 and the mechanical unlocking assembly 400 are both arranged in the main body 100, and both can drive the locking module 200 to switch from the first state to the second state.
[0041] As shown in Figure 6 The motor driving assembly 300 comprises a driving part 310, a transmission assembly 320 and a sensor 330, and the driving part 310 can drive the transmission assembly 320 to rotate. As shown in Figure 1As shown, the transmission assembly 320 comprises a first transmission wheel 321, a second transmission wheel 322 and a reduction gear 323 which are engaged with each other. The first transmission wheel 321 is connected with the driving part 310, and the first transmission wheel 321, the reduction gear 323 and the second transmission wheel 322 are drivingly connected to realize speed reduction and torque increase. Figures 6 to 7 As shown, the second transmission wheel 322 can trigger the sensor 330. Preferably, the sensor 330 is a micro switch for detecting the position of the rotation of the second transmission wheel 322, so as to control the start and stop of the driving part 310. An O-ring is used for sealing between the second transmission wheel 322 and the lower shell 120.
[0042] As shown, Figure 1 As shown, the second transmission wheel 322 comprises a wheel body 3221, a protruding tooth structure 3223 and a protruding structure 3224. The wheel body 3221 comprises an eccentric column 3222 which can drive the locking module 200 to switch between the first state and the second state. The protruding tooth structure 3223 is arranged on the outer periphery of the wheel body 3221, and the second transmission wheel 322 is engagedly connected with the first transmission wheel 321 through the protruding tooth structure 3223. The protruding structure 3224 is located outside the protruding tooth structure 3223, and as shown, Figures 6 to 7 As shown, the protruding structure 3224 can trigger the sensor 330 to make the sensor 330 send a to-position signal, and the driving part 310 receives the to-position signal and stops driving the first transmission wheel 321 to rotate.
[0043] In the embodiment, the battery position detection module 500 can sense the access state of the battery 800 and send an access signal, and the driving part 310 can receive the access signal and drive the transmission assembly 320 to rotate. The locking detection module 600 can detect the state of the locking part 210 of the locking module 200 and send an action signal to jointly judge with the sensor whether the battery is locked or unlocked. Preferably, the battery position detection module 500 and the locking detection module 600 are dry reed tubes respectively. As shown, Figure 2 As shown, the locking detection module 600 further comprises a magnetic steel 610 which can feedback the position of the locking part 210 to the locking detection module 600.
[0044] The technical scheme of the present application sets the locking module 200 in the battery unlocking and locking device, the locking module 200 can be separated from the battery 800 or connected with the battery 800 to unlock or lock the battery 800, the locking module 200 has a first state of locking the battery 800 and a second state of unlocking the battery 800, and by setting the locking module 200 to directly lock the battery 800, the locking does not need a key, and the battery 800 is directly pushed into the locking module 200 to complete the locking by buckling the battery 800 with the locking module 200, so that the operation is convenient.
[0045] By setting the battery position detection module 500, the access state of the battery 800 can be sensed and an access signal is sent out. By setting the locking detection module 600, the state of the locking part 210 of the locking module 200 can be detected and an action signal is sent out to jointly determine with the sensor whether the battery is locked or unlocked. According to the signals fed back by the battery position detection module 500 and the locking detection module 600, it is comprehensively determined whether the battery 800 is locked or unlocked, the accuracy of the state determination of the battery 800 is improved, and the phenomenon of "false locking" that the locking part 210 fails to return to the locking position is avoided, the anti-theft capability of the battery 800 is further improved, and the battery 800 does not need to be pushed in after the battery exchange cabinet door is opened, the operation is more convenient, and the efficiency is higher.
[0046] By setting the mechanical unlocking assembly 400, under the action of an external force, the mechanical unlocking assembly 400 can be actuated to drive the locking module 200 to move, so that the locking module 200 is separated from the battery 800, and the battery 800 in the battery exchange cabinet is mechanically unlocked. This is beneficial to realize the emergency unlocking function of the battery exchange cabinet in a power-off state, and the user can also smoothly take out the battery 800 in a power-off state.
[0047] By setting the motor driving assembly 300, when it is necessary to unlock the new battery 800 in the battery exchange cabinet, the battery position detection module 500 can sense the access state of the battery 800 and send out an access signal. The driving part 310 can receive the access signal and drive the transmission assembly 320 to rotate. The second transmission wheel 322 can trigger the sensor 330 to make the sensor 330 send a to-position signal. The driving part 310 receives the to-position signal and stops driving the transmission assembly 320 to rotate. The motor driving assembly 300 can drive the locking module 200 to switch from the first state to the second state to unlock the new battery 800. This is beneficial to realize motor automatic unlocking and locking operation, avoids manual intervention, and improves the convenience and efficiency of operation. In this embodiment, the driving part 310 includes a motor.
[0048] In this embodiment, as shown in Figure 1 The main body 100 further includes an upper cover 110, a lower cover 120, a sealing gasket 130, and a wire protection ring 140. The upper cover 110 and the lower cover 120 can close the inside of the main body 100 and play a dustproof role. The upper cover 110 is used to isolate the electronic component compartment from the outside. The sealing gasket 130 is arranged between the upper cover 110 and the lower cover 120 and is used to seal the inside of the main body 100. The wire protection ring 140 is used to protect the wires in the main body 100.
[0049] As shown in Figure 1 The locking module 200 is arranged in the lower shell 120. As shown in Figure 2As shown, the locking module 200 further comprises a locking portion 210 for locking or unlocking the battery 800, a pushing portion 220, and a first elastic member 230. The pushing portion 220 is connected with the locking portion 210, the eccentric column 3222, and the mechanical unlocking assembly 400, and can drive the locking portion 210 to move to lock or unlock the battery 800. The first elastic member 230 is connected with the locking portion 210 and provides elastic restoring force for the movement of the locking portion 210. Preferably, the first elastic member 230 is a torsion spring, which can provide good elastic restoring force.
[0050] Preferably, as Figures 3 to 5 As shown, the locking module 200 further comprises a shaft sleeve 250 for connecting the pushing portion 220 and the locking portion 210, so that the contact surface of the locking portion 210 and the pushing portion 220 is in rolling contact, which is beneficial to reduce the friction. A gasket 260 can also be arranged between the locking portion 210 and the lower shell 120 to reduce the contact area of the locking portion 210 and the lower shell 120, which is beneficial to reduce the friction.
[0051] As Figures 3 to 5 As shown, the locking portion 210 is in the form of a barb, which is beneficial to avoid the situation as Figure 5 As shown, the locking portion 210 and the battery 800 are not securely engaged due to machining and assembly errors, as Figure 3 As shown, the locking portion 210 and the battery 800 form an included angle A, and the included angle is 0° to 10°, so that the locking of the locking portion 210 and the battery 800 is more secure.
[0052] As Figures 1 to 2 As shown, the locking module 200 further comprises a positioning pin 240. The positioning pin 240 is arranged on one side of the locking module 200, and the positioning pin 240 provides guiding and positioning functions for the battery 800 when the battery 800 is inserted.
[0053] As Figure 2 As shown, the mechanical unlocking assembly 400 comprises an unlocking tab 410, a guide portion 430, and a second elastic member 420. As Figures 8 to 9 As shown, under the action of an external force, the unlocking tab 410 can move the pushing portion 220 through the guide portion 430, so that the pushing portion 220 can drive the locking portion 210 to move. The second elastic member 420 is arranged in the guide portion 430, and under the action of an external force, the unlocking tab 410 is actuated and the second elastic member 420 is compressed. When the external force is removed from the unlocking tab 410, the second elastic member 420 can provide elastic restoring force for the movement of the unlocking tab 410. Preferably, the second elastic member 420 is a spring, which can provide good elastic restoring force for the unlocking tab 410.
[0054] As Figures 3 to 5As shown, the pushing part 220 includes a first guide channel 231 and a second guide channel 232 which are arranged to avoid each other, the eccentric column 3222 drives the locking part 210 to move through the first guide channel 231, and the guide part 430 of the unlocking tab 410 drives the locking part 210 to move through the second guide channel 232.
[0055] In this embodiment, after the unlocking jig is used to push the unlocking tab 410, the unlocking tab 410 can drive the guide part 430 to push the pushing part 220 to move along the second guide channel 232 by extruding the second elastic member 420, so that the pushing part 220 can drive the locking part 210 to move to unlock the battery 800, thereby realizing the emergency mechanical unlocking function. In other embodiments, the unlocking tab 410 can also be actuated in other ways, and the application does not limit the form of the unlocking tab 410. It can be a specially designed unlocking key, or it can be a common tab, or it can be manually actuated by the operator directly with the fingers. As long as the unlocking tab 410 can be actuated, the emergency mechanical unlocking can be realized. In the case of power failure or system failure of the battery replacement cabinet, it is more convenient for the user to actuate the mechanical unlocking assembly 400 to mechanically unlock the battery 800 in the battery replacement cabinet, thereby improving the user experience.
[0056] When the unlocking jig leaves the unlocking tab 410, the second elastic member 420 can provide elastic restoring force for the unlocking tab 410, and the second elastic member 420 will reset the unlocking tab 410. The unlocking tab 410 is no longer in contact with the locking part 210, and the locking part 210 returns to the locked position, thereby realizing the automatic locking function after the emergency mechanical unlocking.
[0057] As shown in Figure 1 The battery replacement cabinet unlocking and locking device also includes a plug assembly 700 connected to the battery 800. The plug assembly 700 is arranged in the main body 100, and the plug assembly 700 is arranged integrally with the locking module 200. In the state of ensuring that the locking module 200 has been locked, it is beneficial to prevent the plug assembly 700 from being in contact with the socket due to external force impact and loosening or loosening, thereby preventing the problem of poor charging contact caused by power interruption.
[0058] Next, the specific unlocking and locking process of the battery replacement cabinet unlocking and locking device will be described.
[0059] When the new battery 800 in the battery swap cabinet needs to be unlocked, the battery position detection module 500 detects that the old battery 800 is in place and sends an access signal, and the driving part 310 receives the access signal to start rotating. The driving part 310 drives the first transmission wheel 321 to rotate, the first transmission wheel 321 drives the speed reduction gear 323 to rotate, thereby driving the second transmission wheel 322 to rotate, the eccentric column 3222 of the second transmission wheel 322 contacts the first guide channel 231 on the pushing part 220, the pushing part 220 moves upward, and the locking part 210 opens. When the protruding structure 3224 on the second transmission wheel 322 contacts the sensor 330, a to-position signal is sent, the driving part 310 receives the to-position signal and stops driving the transmission assembly 320 to rotate, and the locking part 210 stops at the unlocking position. The battery swap cabinet unlocking and locking device realizes unlocking of the new battery 800.
[0060] After the new battery 800 is taken out, the battery position detection module 500 detects that the new battery 800 has been taken out, the driving part 310 receives the instruction to start rotating, the driving part 310 drives the first transmission wheel 321 to rotate, the first transmission wheel 321 drives the speed reduction gear 323 to rotate, thereby driving the second transmission wheel 322 to rotate, the eccentric column 3222 on the second transmission wheel 322 contacts the first guide channel 231 on the pushing part 220, the pushing part 220 moves downward, the first elastic member 230 resets the locking part 210, and when the protruding structure 3224 on the second transmission wheel 322 is separated from the sensor 330, the driving part 310 receives the instruction to stop rotating, and the locking part 210 stops at the locking position.
[0061] When the old battery 800 is replaced, the old battery 800 is pushed into the battery 800 compartment of the battery swap cabinet along the preset channel, and the positioning pin 240 on the locking module 200 guides the old battery 800 to the appropriate position. When the old battery 800 contacts the locking part 210, the locking part 210 is supported by the locking part 210, and when the old battery 800 passes through the locking part 210, the locking part 210 is reset under the action of the first elastic member 230. The locking part 210 locks the old battery 800, realizing the locking of the old battery 800. The battery position detection module 500 detects whether the old battery 800 is in place, the locking detection module 600 detects the state of the locking part 210 and sends an action signal, and the battery 800 is locked or unlocked according to the signals fed back by the battery position detection module 500 and the locking detection module 600.
[0062] When emergency mechanical unlocking is needed, the front door of the battery swap cabinet is opened, and a specific tool is used to pull the unlocking tab 410, which will push the locking part 210 to move to the unlocked state, realizing the mechanical unlocking of the locking module 200. When the external force acting on the unlocking tab 410 is removed, the second elastic member 420 will reset the unlocking tab 410, and the unlocking tab 410 will no longer be in contact with the locking part 210, and the locking part 210 will return to the locking position.
[0063] As shown in Figure 10 The present application also provides a battery swap cabinet unlocking and locking method, which is applied to the battery swap cabinet unlocking and locking device of any of the preceding embodiments. The battery swap cabinet unlocking and locking method comprises:
[0064] The battery position detection module 500 detects the storage state of the inserted old battery 800 and obtains a storage signal, and the locking detection module 600 detects the state of the locking part 210. Based on the storage signal and the action signal, it is determined whether the old battery 800 is inserted and located at the preset position of the battery swap cabinet.
[0065] If it is determined that the old battery 800 is inserted and located at the preset position of the battery swap cabinet, the control driving part 310 drives the transmission assembly 320 to rotate, the transmission assembly 320 drives the locking module 200 to move, the second transmission wheel 322 triggers the sensor 330 to make the sensor 330 send a to-position signal, and the driving part 310 receives the to-position signal and stops driving the transmission assembly 320 to rotate, and the locking module 200 unlocks the new battery 800.
[0066] The battery position detection module 500 detects the taking state of the new battery 800 and obtains a taking signal. Based on the taking signal, the control driving part 310 drives the transmission assembly 320 to rotate, the transmission assembly 320 drives the locking module 200 to reset, the second transmission wheel 322 leaves the sensor 330, the driving part 310 stops driving the transmission assembly 320, and the locking module 200 is locked.
[0067] The technical scheme of the present application can sense the storage and taking state of the battery 800 and send a storage and taking signal by setting the battery position detection module 500, can detect the state of the locking part 210 of the locking module 200 and send an action signal by setting the locking detection module 600, can comprehensively determine whether the battery 800 is locked or unlocked according to the signals fed back by the battery position detection module 500 and the locking detection module 600, can improve the accuracy of the locking or unlocking state determination of the battery 800, can avoid the phenomenon of "false locking" that the locking part 210 fails to return to the locking position, can further improve the anti-theft capability of the battery 800, and can push the battery 800 without waiting for the battery swap cabinet door to be opened, which is more convenient and efficient.
[0068] As shown in Figure 11As shown, the battery replacement cabinet unlocking and locking method further comprises a step of preventing false locking. Based on the storage signal and the action signal, it is determined whether the old battery 800 is inserted and located at the preset position of the battery replacement cabinet, comprising: if the battery position detection module 500 detects that the battery 800 is inserted, and the locking detection module 600 detects that the state of the locking part 210 is the action signal of closing-opening-closing, it is determined that the old battery 800 is inserted and located at the preset position of the battery replacement cabinet.
[0069] The technical scheme of the present application is advantageous to solve the problem that although the battery replacement cabinet detects that the old battery 800 is returned, the locking part 210 fails to reset to the locking state with the old battery 800 buckle, at this time the old battery 800 is in an unlocked state, the old battery 800 can still be pulled out, but the control system sends a signal that the battery 800 is locked, at this time the user can take away the new and old batteries 800 at the same time, thereby causing the problem of battery 800 theft. By setting the locking detection module 600, the state of the locking module 200 can be detected and an action signal can be sent to jointly determine whether the battery is locked or unlocked with the sensor, according to the signals fed back by the battery position detection module 500 and the locking detection module 600, it is determined whether the battery 800 is locked or unlocked, the accuracy of the battery 800 locking or unlocking state determination is improved, thereby avoiding the phenomenon of "false locking" that the locking part 210 fails to return to the locking position, and further improving the anti-theft capability of the battery 800. The plug assembly 700 is integrally arranged with the locking module 200, which is advantageous to prevent the plug assembly 700 from being loose or detached due to external force collision with the socket under the condition of ensuring that the locking module 200 is locked, thereby being advantageous to avoid the problem of poor charging contact caused by power supply interruption. Without waiting for the battery replacement cabinet door to open to push in the battery 800, the operation is more convenient and efficient. Under the action of external force, the mechanical unlocking assembly 400 can be actuated to move the locking module 200, so that the locking module 200 is separated from the battery 800, and the battery 800 in the battery replacement cabinet is mechanically unlocked, which is advantageous to realize the emergency unlocking function of the battery replacement cabinet in the power-off state, and the user can also smoothly take out the battery 800 in the power-off state.
[0070] The above description is only the preferred embodiment of the present application, and does not limit the patent scope of the present application, any equivalent structural transformation made based on the inventive concept of the present application, or direct / indirect application in other related technical fields is included in the patent protection scope of the present application.
Claims
1. A battery replacement cabinet unlocking and locking device, characterized in that, The battery swap cabinet unlocking device comprises: a main body; a locking module arranged in the main body, the locking module being used for locking or unlocking a battery in a battery swap cabinet, the locking module having a first state of locking the battery and a second state of unlocking the battery; a motor driving assembly and a mechanical unlocking assembly, both of which are arranged in the main body and can drive the locking module to switch from the first state to the second state, the motor driving assembly comprising a driving part, a transmission assembly and a sensor, the driving part being capable of driving the transmission assembly to rotate, the transmission assembly being capable of triggering the sensor to make the sensor send a signal of reaching a position, the driving part receiving the signal of reaching the position and stopping driving the transmission assembly to rotate, the transmission assembly comprising a first transmission wheel and a second transmission wheel which are engaged with each other, the first transmission wheel being connected with the driving part, the second transmission wheel being capable of triggering the sensor, the second transmission wheel comprising a wheel body, the wheel body comprising an eccentric column, the eccentric column being capable of driving the locking module to switch between the first state and the second state; a battery position detection module capable of sensing a battery access state and sending an access signal, the driving part being capable of receiving the access signal and driving the transmission assembly to rotate; and a locking detection module capable of detecting a state of the locking module and sending an action signal to jointly determine whether the battery is locked or unlocked with the sensor.
2. The battery swap cabinet unlocking and locking device of claim 1, wherein, The second transmission wheel further comprises: a convex tooth structure arranged on an outer periphery of the wheel body, the second transmission wheel being engaged with the first transmission wheel through the convex tooth structure; and a convex structure located outside the convex tooth structure, the convex structure being capable of triggering the sensor to make the sensor send the signal of reaching the position.
3. The battery swap cabinet unlocking and locking device of claim 2, wherein, The locking module further comprises: a locking part used for locking or unlocking the battery; a pushing part connected with the locking part, the eccentric column and the mechanical unlocking assembly and capable of moving the locking part to lock or unlock the battery; and a first elastic member connected with the locking part and providing an elastic restoring force for movement of the locking part.
4. The battery swap cabinet unlocking and locking device of claim 3, wherein, The locking part is in the form of a barb, the locking part and a fastening surface of the battery forming an included angle, the included angle being 0° to 10°.
5. The battery swap cabinet unlocking and locking device of claim 3, wherein, The locking module further comprises: a positioning pin arranged on one side of the locking module, the positioning pin providing a guide for the battery when the battery is inserted.
6. The battery swap cabinet unlocking and locking device of claim 3, wherein, The mechanical unlocking assembly comprises: an unlocking tab capable of moving the pushing part under the action of an external force, so that the pushing part can move the locking part; and a second elastic member connected with the unlocking tab, the second elastic member being capable of providing an elastic restoring force for movement of the unlocking tab under the state of the external force acting away from the unlocking tab.
7. The battery swap cabinet unlocking and locking device of claim 6, wherein, The pushing part comprises a first guide channel and a second guide channel arranged in a bypass manner, the eccentric column drives the locking part to move through the first guide channel, and the unlocking tab drives the locking part to move through the second guide channel.
8. The battery swap cabinet unlocking and locking device according to any one of claims 1 to 7, characterized in that, The battery swap cabinet unlocking and locking device further comprises a plug assembly connected with the battery, the plug assembly is arranged on the main body, and the plug assembly is arranged integrally with the locking module.
9. A method for unlocking and locking a battery swap cabinet, characterized in that, The battery swap cabinet unlocking and locking method is applied to the battery swap cabinet unlocking and locking device as claimed in any one of claims 1 to 8, and the battery swap cabinet unlocking and locking method comprises the following steps: The battery position detection module detects the storage state of the inserted old battery and obtains a storage signal, the locking detection module detects the state of the locking part, and based on the storage signal and the action signal, it is determined whether the old battery is inserted and located at a preset position of the battery swap cabinet; If it is determined that the old battery is inserted and located at the preset position of the battery swap cabinet, the driving part drives the transmission assembly to rotate, the transmission assembly drives the locking module to move, the second transmission wheel triggers the sensor to make the sensor send a to-position signal, the driving part receives the to-position signal and stops driving the transmission assembly to rotate, and the locking module unlocks the new battery; and The battery position detection module detects the taking state of the new battery and obtains a taking signal, based on the taking signal, the driving part drives the transmission assembly to rotate, the transmission assembly drives the locking module to reset, the second transmission wheel is away from the sensor, the driving part stops driving the transmission assembly, and the locking module is locked.
10. The battery swap cabinet unlocking and locking method of claim 9, wherein, The battery position detection module detects the taking state of the new battery and obtains a taking signal, based on the taking signal, the driving part drives the transmission assembly to rotate, the transmission assembly drives the locking module to reset, the second transmission wheel is away from the sensor, the driving part stops driving the transmission assembly, and the locking module is locked. If the battery position detection module detects that the battery is inserted, and the locking detection module detects that the state of the locking part is the action signal of closing-opening-closing, it is determined that the old battery is inserted and located at the preset position of the battery swap cabinet.
Citation Information
Patent Citations
Locking system and unlocking method for electric bicycle
CN109424275A
Intelligent cabinet lock, control method of intelligent cabinet lock and cabinet equipment
CN114150938A