Sprayable anchor rod car

By integrating the anchor support component and the spraying component into the sprayable anchor vehicle, the integrated operation of support and spraying is realized, which solves the problem of alternating operation of equipment, improves construction efficiency and protects the robotic arm.

CN119754826BActive Publication Date: 2025-10-21CCTEG COAL MINING RES INST +2
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202411908608.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-10-21
Estimated Expiration
2044-12-23

AI Technical Summary

Technical Problem

The existing sprayable anchor truck and spraying equipment with a robotic arm cannot enter the tunnel for operation at the same time, resulting in alternating operation of the equipment, affecting the support speed and the service life of the robotic arm.

Method used

A sprayable anchor truck is designed, which integrates anchor protection components and spraying components. A robotic arm is used to drive the spray gun for spraying. At the same time, protective parts are equipped to prevent gangue from falling and damaging the robotic arm, realizing the integrated operation of support and spraying.

Benefits of technology

It improves construction efficiency, avoids equipment alternating operations, protects the robotic arm, and increases construction speed and equipment service life.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119754826B_ABST
    Figure CN119754826B_ABST
Patent Text Reader

Abstract

The application discloses a sprayable anchor rod vehicle, which comprises a machine body, an anchor protection assembly and a spraying assembly. The anchor protection assembly comprises a plurality of drilling machines arranged at intervals in the width direction of the machine body. The spraying assembly comprises a mechanical arm, a spray gun and a protection piece. The mechanical arm is installed on the machine body and has a free end connected to the spray gun. The protection piece comprises a protection plate and a telescopic oil cylinder. The telescopic oil cylinder is connected to the machine body and has a top end connected to the protection plate. A top plate is located above the spraying assembly. The sprayable anchor rod vehicle can realize integrated operation of support and spraying, does not need to alternate operation of equipment, has high construction efficiency, and can avoid damage of the mechanical arm caused by falling gangue.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of anchoring equipment, in particular to a sprayable anchor truck. Background Art

[0002] Tunnel side spraying and anchoring are important means of tunnel protection. In related technologies, since the existing sprayable anchor vehicles and spraying equipment with robotic arms are large, they cannot enter the tunnel for operation at the same time. Usually, the top of the tunnel is supported first, and then spraying is carried out. Equipment switching and entering and exiting the tunnel will consume part of the support time, affecting the support speed and low construction efficiency. In addition, there will be falling gangue during the anchoring operation. The collision of the falling gangue with the spraying robotic arm will cause damage to the robotic arm, affecting the service life of the spraying components. Summary of the Invention

[0003] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.

[0004] The technical solution of the present invention provides a sprayable anchor truck, which can realize the integrated operation of support and spraying, does not require equipment to operate alternately, has high construction efficiency, and can prevent gangue from falling and damaging the mechanical arm.

[0005] The sprayable anchor truck of an embodiment of the present invention includes: a fuselage; an anchor guard assembly, the anchor guard assembly including a plurality of drills arranged at intervals in the width direction of the fuselage; a spray assembly, the spray assembly including a mechanical arm, a spray gun and a protective member, the mechanical arm is mounted on the fuselage and its free end is connected to the spray gun, the protective member includes a protective plate and a retractable telescopic cylinder, the telescopic cylinder is connected to the fuselage and its top end is connected to the protective plate, and the top plate is located above the spray assembly.

[0006] The sprayable anchor truck of the embodiment of the present invention has an anchor protection assembly and a spraying assembly on its body, the anchor protection bracket can drive the protective plate to move and support the tunnel, the mechanical arm can drive the spray gun to spray the side of the tunnel at the same time, the protective part includes a protective plate and a retractable telescopic oil cylinder, the retractable oil cylinder is connected to the body and its top is connected to the protective plate, the top plate is located above the spraying assembly, thereby, the sprayable anchor truck of the present application can realize the integrated operation of support and spraying, without the need for equipment alternating operation, with high construction efficiency, and the protective part can shield and protect the spraying assembly to prevent gangue from falling and damaging the mechanical arm.

[0007] In some embodiments, the protective member and the spray assembly are centrally arranged at the head of the fuselage.

[0008] The sprayable anchor truck according to claim 2 is characterized in that the telescopic cylinder comprises a first telescopic cylinder and a second telescopic cylinder arranged at intervals in the width direction of the fuselage, and the protective plate is connected to both the first telescopic cylinder and the second telescopic cylinder.

[0009] In some embodiments, the protective plate includes a body and a folding plate, the body is connected to the first telescopic cylinder and the second telescopic cylinder, and the folding plate is connected to one side of the body and is flippable relative to the body.

[0010] In some embodiments, the first telescopic cylinder and the second telescopic cylinder both include a telescopic rod, the top end of the telescopic rod is connected to the protective plate, and the telescopic rod is hinged with an extension cylinder at one end below the protective plate, and the outer end of the extension cylinder is hinged to the folding plate.

[0011] In some embodiments, the main body is respectively connected to a first folding plate and a second folding plate on both sides in the width direction of the fuselage, the first telescopic cylinder and the first folding plate are located on the same side and a first extension cylinder is connected between the two, and the second telescopic cylinder and the second folding plate are located on the same side and a second extension cylinder is connected between the two.

[0012] In some embodiments, the robotic arm includes a first robotic arm and a second robotic arm arranged at intervals in the width direction of the fuselage, the first robotic arm is located on the side of the first telescopic cylinder away from the second telescopic cylinder, and the second robotic arm is located on the side of the second telescopic cylinder away from the first telescopic cylinder.

[0013] In some embodiments, the robotic arm includes a lifting joint and a retractable cantilever joint, one end of the lifting joint is connected to the fuselage, and the other end is connected to the cantilever joint, the lifting joint is retractable in the up and down directions, the outer end of the cantilever joint is connected to the spray gun and the cantilever joint is rotatable in a vertical plane relative to the lifting joint.

[0014] In some embodiments, the outer end of the cantilever joint is connected to a first rotary joint, the first rotary joint is rotatable around a first axis in a vertical plane relative to the cantilever joint, and the spray gun is connected to the first rotary joint.

[0015] In some embodiments, the outer end of the first rotary joint is connected to a second rotary joint, the second rotary joint is rotatable around a second axis relative to the first rotary joint, the second axis is perpendicular to the extension direction of the first rotary joint and the first axis, and the spray gun is connected to one end of the second rotary joint. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 2 is a schematic structural diagram of a sprayable anchor truck according to an embodiment of the present invention.

[0017] Figure 2 Schematic diagram of the structure of a mechanical arm of a sprayable anchor truck according to an embodiment of the present invention.

[0018] Figure 3 2 is a schematic structural diagram of a sprayable anchor truck protective component according to an embodiment of the present invention.

[0019] Reference numerals:

[0020] Fuselage 1, drilling rig 2, spraying assembly 3, protective part 4, robotic arm 5, cantilever joint 6, first rotary joint 7, second rotary joint 8, spray gun 9, first telescopic cylinder 10, second telescopic cylinder 11, extension cylinder 12, main body 13, folding plate 14. DETAILED DESCRIPTION

[0021] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0022] like Figure 1-Figure 3 As shown, the sprayable anchor truck according to the embodiment of the present invention includes a body 1 , an anchor protection assembly and a spray assembly 3 .

[0023] Specifically, the anchor guard assembly includes a plurality of drills 2 arranged at intervals in the width direction of the fuselage, the spray assembly 3 includes a mechanical arm 5, a spray gun 9 and a protective member 4, the mechanical arm 5 is mounted on the fuselage 1 and its free end is connected to the spray gun 9, the protective member 4 includes a protective plate and a retractable telescopic cylinder, the telescopic cylinder is connected to the fuselage 1 and its top end is connected to the protective plate, and the top plate is located above the spray assembly 3.

[0024] It can be understood that the sprayable anchor truck of the present application integrates an anchor protection component and a spraying component 3 on the fuselage 1 at the same time. The anchor protection component uses a drilling rig 2 to anchor the tunnel, and the spraying component 3 uses a robotic arm to drive a spray gun 9 to spray the side of the tunnel. Support and spraying can be performed in one operation without the need for equipment alternation, saving construction time.

[0025] In addition, before the spraying operation, the telescopic cylinder can be used to drive the protective plate to move upward so that the protective plate blocks the top of the spraying component 3, thereby preventing the falling gangue from colliding with the robotic arm 5 and protecting the spraying component 3.

[0026] The sprayable anchor truck of the embodiment of the present invention has an anchor protection assembly and a spraying assembly 3 on the fuselage 1, the anchor protection bracket can drive the protective plate to move and support the tunnel, the mechanical arm 5 can drive the spray gun 9 to spray the side of the tunnel at the same time, the protective part 4 includes a protective plate and a retractable telescopic oil cylinder, the telescopic oil cylinder is connected to the fuselage 1 and its top is connected to the protective plate, and the top plate is located above the spraying assembly 3. Therefore, the sprayable anchor truck of the present application can realize the integrated operation of support and spraying, without the need for equipment alternating operation, and has high construction efficiency, and the protective part 4 can shield and protect the spraying assembly 3 to prevent the falling of gangue from damaging the mechanical arm 5.

[0027] Further, if Figure 1 As shown, the protective element 4 and the spray assembly 3 are centrally arranged at the head of the fuselage 1, the structural layout has a high degree of integration, the space utilization rate of the fuselage 1 is high, and the protective element 4 can realize nearby protection.

[0028] In some embodiments, as Figure 3 As shown, the telescopic cylinders include a first telescopic cylinder 10 and a second telescopic cylinder 11 spaced apart across the width of the fuselage 1. The protective plate is connected to both the first and second telescopic cylinders 10, 11. In other words, with a telescopic cylinder positioned on each side of the protective plate, the plate's movement is more stable, and the two telescopic cylinders provide more stable and balanced support, resulting in a better support effect.

[0029] Further, if Figure 3 As shown, the protective plate includes a main body 13 and a folding plate 14. The main body 13 is connected to the first telescopic cylinder 10 and the second telescopic cylinder 11. The folding plate 14 is connected to one side of the main body 13 and can be flipped relative to the main body 13. Therefore, before the spraying operation, the telescopic cylinder can be extended to drive the protective plate upward. After the protective plate is raised into position, the folding plate 14 can be flipped to a horizontal position to form a large support surface with the main body 13, improving the support effect. When the telescopic cylinder is lowered to release the protective plate from the top support state, the folding plate 14 can be rotated and retracted, reducing the size of the equipment.

[0030] It should be noted that before the spraying operation, the telescopic cylinder can support the protective plate on the top surface of the tunnel. It can use the reaction force of the support to stabilize the anchor truck to prevent shaking, and it can also directly support the top surface of the tunnel to prevent the gangue from falling.

[0031] Further, if Figure 3 As shown, the first telescopic cylinder 10 and the second telescopic cylinder 11 each include a telescopic rod, the top end of which is connected to the protective plate. An extension cylinder 12 is hingedly connected to one end of the telescopic rod below the protective plate. The outer end of the extension cylinder 12 is hingedly connected to the folding plate 14. Thus, extending the extension cylinder 12 drives the folding plate 14 to flip and unfold, while retracting the extension cylinder 12 drives the folding plate 14 to flip and fold. This makes operation simple and reliable.

[0032] Further, if Figure 3 As shown, the main body 13 is connected to a first folding plate 14 and a second folding plate 14 on either side of the fuselage 1 in the width direction. The first telescopic cylinder 10 and the first folding plate 14 are located on the same side, with the first extension cylinder 12 connected between them. The second telescopic cylinder 11 and the second folding plate 14 are located on the same side, with the second extension cylinder 12 connected between them. In other words, the protective plate is composed of the central body 13 and the two folding plates 14. Compared to a folding plate 14 on one side, the two folding plates 14 provide a larger protective area when deployed, while also not taking up space when retracted.

[0033] In some embodiments, as Figure 1 As shown, the robotic arms 5 include a first robotic arm 5 and a second robotic arm 5 spaced apart in the width direction of the fuselage 1. The first robotic arm 5 is located on the side of the first telescopic cylinder 10 facing away from the second telescopic cylinder 11, and the second robotic arm 5 is located on the side of the second telescopic cylinder 11 facing away from the first telescopic cylinder 10. Thus, the two robotic arms 5 can operate independently and simultaneously spray parts at different heights, achieving high operating efficiency.

[0034] Further, if Figure 2 As shown, the robot arm 5 includes a lifting joint and a retractable cantilever joint 6. One end of the lifting joint is connected to the fuselage 1, and the other end is connected to the cantilever joint 6. The lifting joint is retractable in the up and down directions. The outer end of the cantilever joint 6 is connected to the spray gun 9, and the cantilever joint 6 is rotatable in the vertical plane relative to the lifting joint. As a result, the lifting joint can drive the spray gun 9 to move up and down so as to spray working areas at different heights. The rotation of the cantilever joint 6 can further adjust the precise position and angle of the spray gun 9. In addition, the side surfaces at different positions in the roadway have undulations or cross-sections, which may result in different distances between the side surfaces at different positions and the spray head vehicle. At this time, the retractability of the cantilever joint 6 can flexibly adjust the extension distance of the spray gun 9, so that the side surfaces at different distances can be effectively sprayed.

[0035] Further, if Figure 2 As shown, the outer end of the cantilever joint 6 is connected to a first rotary joint 7. The first rotary joint 7 is rotatable about a first axis in a vertical plane relative to the cantilever joint 6. The spray gun 9 is connected to the first rotary joint 7. In other words, the first rotary joint 7 provides the spray gun 9 with a small degree of rotational freedom in the vertical plane, thereby enabling adjustment of the pitch angle of the spray gun 9 and ensuring that the spray gun 9 is always perpendicular to the spraying surface.

[0036] Further, if Figure 2As shown, the outer end of the first rotary joint 7 is connected to the second rotary joint 8. The second rotary joint 8 is rotatable relative to the first rotary joint 7 about a second axis. The second axis is perpendicular to the extension direction of the first rotary joint 7 and the first axis. The spray gun 9 is connected to one end of the second rotary joint 8. In other words, the second rotary joint 8 can rotate about the y-axis, so that the spray gun 9 can swing and spray within a certain width area.

[0037] Specifically, the rotation angle of the second rotary joint 8 can reach plus or minus 60 degrees, and the spray coverage width of one continuous operation can reach 1 meter in the X direction.

[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0040] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0041] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.

[0042] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0043] It should be understood that the present invention is not limited in its application to the detailed structure and arrangement of the components set forth in this specification. The present invention is capable of other embodiments and can be implemented and carried out in a variety of ways. The aforementioned variations and modifications fall within the scope of the present invention. It should be understood that the invention and the invention defined in this specification extend to all alternative combinations of two or more individual features mentioned or evident in the text and / or the drawings. All of these different combinations constitute multiple alternative aspects of the present invention. The embodiments of this specification illustrate the best mode known for implementing the present invention and will enable those skilled in the art to utilize the present invention.

Claims

1. A sprayable anchor truck, characterized in that: include: body; an anchor guard assembly, the anchor guard assembly comprising a plurality of drills spaced apart in a width direction of the fuselage; a spraying assembly, the spraying assembly comprising a robotic arm, a spray gun, and a protective member, the robotic arm being mounted on the fuselage and having a free end connected to the spray gun, the protective member comprising a protective plate and a retractable telescopic cylinder, the telescopic cylinder being connected to the fuselage and having a top end connected to the protective plate, the protective plate being located above the spraying assembly; The protective element and the spraying assembly are centrally arranged at the head of the fuselage; The telescopic oil cylinders are a first telescopic oil cylinder and a second telescopic oil cylinder arranged at intervals in the width direction of the fuselage, and the protective plate is connected to both the first telescopic oil cylinder and the second telescopic oil cylinder; The protective plate includes a body and a folding plate, wherein the body is connected to the first telescopic oil cylinder and the second telescopic oil cylinder, and the folding plate is connected to one side of the body and can be flipped relative to the body; The first telescopic oil cylinder and the second telescopic oil cylinder each include a telescopic rod, the top end of the telescopic rod is connected to the protective plate, the telescopic rod is hinged to an extension oil cylinder at one end below the protective plate, and the outer end of the extension oil cylinder is hinged to the folding plate; The robotic arm includes a first robotic arm and a second robotic arm spaced apart in the width direction of the fuselage, the first robotic arm being located on a side of the first telescopic oil cylinder facing away from the second telescopic oil cylinder, and the second robotic arm being located on a side of the second telescopic oil cylinder facing away from the first telescopic oil cylinder; The robotic arm includes a lifting joint and a retractable cantilever joint, one end of the lifting joint is connected to the fuselage, and the other end is connected to the cantilever joint. The lifting joint is retractable in the up and down directions, the outer end of the cantilever joint is connected to the spray gun, and the cantilever joint is rotatable in a vertical plane relative to the lifting joint.

2. The sprayable anchor bolt vehicle according to claim 1, characterized in that: The main body is respectively connected to a first folding plate and a second folding plate on both sides in the width direction of the fuselage, the first telescopic cylinder and the first folding plate are located on the same side and a first extension cylinder is connected between the two, and the second telescopic cylinder and the second folding plate are located on the same side and a second extension cylinder is connected between the two.

3. The sprayable anchor bolt vehicle according to claim 1, characterized in that: The outer end of the cantilever joint is connected to a first rotary joint. The first rotary joint is rotatable around a first axis in a vertical plane relative to the cantilever joint. The spray gun is connected to the first rotary joint.

4. The sprayable anchor bolt vehicle according to claim 3, characterized in that: The outer end of the first rotary joint is connected to a second rotary joint, and the second rotary joint is rotatable around a second axis relative to the first rotary joint. The second axis is perpendicular to the extension direction of the first rotary joint and the first axis, and the spray gun is connected to one end of the second rotary joint.

Citation Information

Patent Citations

  • Spraying temporary support and anchor rod permanent support method and system

    CN112228102A

  • Narrow-fuselage large-support-section eight-arm anchor protection unit and tunneling method using same

    CN113202526A