Aluminum alloy smelting slag removal equipment

By installing the robot on the swing seat in the aluminum alloy slag removal equipment and using the telescopic rod and driver to increase the slag removal depth, the problem of insufficient freedom of the robot is solved, and more thorough slag removal and higher aluminum alloy smelting quality is achieved.

CN119755984AInactive Publication Date: 2025-04-04LONGKOU CONGLIN ALUMINUM CO LTD +1
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Patent Information

Application Number
CN202411930107.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing aluminum alloy smelting and slag removal equipment has insufficient freedom, which leads to incomplete slag removal, affecting the finished product effect of aluminum alloy.

Method used

An aluminum alloy sludge removal device is designed. By installing the robot on the swing seat, the swing seat rotates to provide more freedom, allowing the robot to rotate the slag in the space, and to increase the slag depth through the telescopic rod and the driver.

Benefits of technology

A more thorough slag removal is achieved, the quality of aluminum alloy smelting is improved, and the quality and performance of the finished aluminum alloy products are ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of aluminum alloy production equipment, and in particular to an aluminum alloy smelting and slag removal equipment, comprising a first support, a swing seat, a second support, a manipulator and a stirring rod, wherein the first support is connected to a first telescopic rod; the swing seat is rotatably connected to the first support, and the movable end of the first telescopic rod is connected to the swing seat; the second support is rotatably connected to the swing seat, and the swing seat is connected to a second driver for controlling the rotation of the second support; one end of the manipulator is connected to the second support; and the stirring rod is connected to the manipulator. The aluminum alloy smelting and slag removal equipment disclosed by the present invention can ensure the slag removal effect of the aluminum alloy during the smelting process.
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Description

Technical Field

[0001] The invention relates to the technical field of aluminum alloy production equipment, and in particular to aluminum alloy smelting and slagging equipment. Background Art

[0002] Aluminum alloy needs to be slag-removed during the smelting process, mainly to remove oxides and impurities generated during the smelting process. During the smelting process of aluminum alloy, due to high temperature and oxidation, a certain amount of oxides and impurities will be produced, which will seriously affect the yield and performance of aluminum alloy. Therefore, slag removal is very important for aluminum alloy smelting.

[0003] Using a manipulator to remove slag from aluminum alloy during the smelting process is a common technical means, as shown in the Chinese utility model patent with publication number CN221198052U, entitled Automatic Slag Removal Device for Aluminum Furnace. However, the main disadvantage of using a manipulator to remove slag is that the manipulator does not have enough freedom. For example, in the above patent, the manipulator can only remove slag in one plane, which easily causes incomplete slag removal and affects the finished product effect of the aluminum alloy. Summary of the invention

[0004] In order to overcome the deficiencies in the prior art, the present invention provides an aluminum alloy smelting and slagging device to improve the smelting effect of the aluminum alloy.

[0005] To achieve the above purpose, the present invention discloses an aluminum alloy smelting and slagging equipment, comprising:

[0006] A first support, wherein the first support is connected to a first telescopic rod;

[0007] A swing seat, the swing seat is rotatably connected to the first support, and the movable end of the first telescopic rod is connected to the swing seat;

[0008] A second support, the second support being rotatably connected to the swing seat, and the swing seat being connected to a second driver for controlling the rotation of the second support;

[0009] A manipulator, one end of which is connected to the second support;

[0010] A stirring rod is connected to the robot arm.

[0011] Preferably, the rocking seat includes a first plate, a second plate and a third plate, the first plate is arranged parallel to the second plate, and the first plate and the second plate are rotated to the first support; the third plate is hinged to one end of the first plate and the second plate, and the first plate, the second plate and the third plate form a parallelogram structure.

[0012] Preferably, the manipulator includes a first arm, a second arm and a third arm, the second arm is hinged to the end of the first arm, the third arm is hinged to the end of the second arm, a second telescopic rod is connected between the first arm and the second arm, and a third telescopic rod is connected between the second arm and the third arm.

[0013] Preferably, the arm section includes a first rod, a second rod, a third rod and a fourth rod, the first rod is fixedly connected to the second support, one end of the second rod is hinged to the first rod, one end of the third rod is hinged to the first rod, the middle part of the fourth rod is connected to the other end of the second rod, one end of the fourth rod is connected to the other end of the third rod, and the movable end of the second telescopic rod is fixedly connected to the third rod via the third support.

[0014] Preferably, the two-section arm includes a fifth rod, a sixth rod, a seventh rod and an eighth rod, one end of the fifth rod is hinged to the end of the fourth rod, the second telescopic rod is hinged to one end of the sixth rod, one end of the seventh rod is hinged to one end of the sixth rod, the other end of the seventh rod is hinged to the eighth rod, and one end of the eighth rod is hinged to one end of the fifth rod.

[0015] Preferably, the three-section arm includes a ninth rod, a tenth rod, and an eleventh rod, one end of the ninth rod is hinged to one end of the sixth rod, one end of the ninth rod is hinged to the fourth support, one end of the tenth rod is hinged to the ninth rod, the other end of the tenth rod is hinged to one end of the eleventh rod, the other end of the eleventh rod is hinged to the fourth support, the third telescopic rod is hinged to one end of the seventh rod, the other end of the third telescopic rod is hinged to the tenth rod, and the eleventh rod is hinged to the fourth support.

[0016] Preferably, the stirring rod comprises a fourth support and a stirring tooth, and the stirring tooth is fixedly connected to the fourth support.

[0017] The present invention has the following technical effects:

[0018] 1. The present invention installs the manipulator on a swing seat. The rotation of the swing seat can provide more degrees of freedom for the manipulator, so that the manipulator can rotate in space to remove slag, which can ensure that the slag removal is more thorough, thereby ensuring the smelting quality of the aluminum alloy;

[0019] 2. The swing seat in the present invention can deepen the slag removal depth during the aluminum alloy smelting process, further ensuring the slag removal quality of the aluminum alloy. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2It is a structural schematic diagram of the combination of the manipulator and the swing seat in the present invention.

[0022] In the figure, 1, the first support; 2, the swing seat; 3, the second support; 4, the second driver; 5, the manipulator; 6, the stirring rod; 7, the first plate; 8, the second plate; 9, the third plate; 10, the first arm; 11, the second arm; 12, the third arm; 13, the second telescopic rod; 14, the third telescopic rod; 15, the first rod; 16, the second rod; 17, the third rod; 18, the fourth rod; 19, the third support; 20, the fifth rod; 21, the sixth rod; 22, the seventh rod; 23, the eighth rod; 24, the ninth rod; 25, the tenth rod; 26, the eleventh rod; 27, the stirring teeth; 28, the first telescopic rod; 29, the fourth support. DETAILED DESCRIPTION

[0023] The principles and features of the present invention are described below in conjunction with embodiments; the examples given are only used to explain the present invention; they are not used to limit the scope of the present invention.

[0024] A slag removal device for aluminum alloy smelting comprises a first support 1, a swing seat 2, a second support 3, a manipulator 5 and a stirring rod 6.

[0025] The first support 1 is composed of two parallel plates, which are fixed in parallel and at intervals, and the middle position of the swing seat 2 is rotatably connected to the first support 1. Similarly, the first support 1 is connected to a first telescopic rod 28, which is arranged between the two parallel plates. The first telescopic rod 28 is a cylinder or a hydraulic cylinder, and the movable end of the first telescopic rod 28 is hinged to the swing seat 2, which is used to drive the swing seat 2 to swing up and down.

[0026] The swing seat 2 includes a first plate 7, a second plate 8 and a third plate 9, wherein the first plate 7 and the second plate 8 are arranged in parallel, and the first plate 7 and the second plate 8 are hinged to the first support 1 at the middle position in the length direction, forming a rotation connection with the first support 1. The third plate 9 is hinged to one end of the first plate 7 and the second plate 8, and the first plate 7, the second plate 8 and the third plate 9 form a parallelogram structure. Under the action of the first telescopic rod 28, the swing seat 2 can swing back and forth around the hinge point with the first support 1.

[0027] The second support 3 is rotatably connected to the swing seat 2 , and the swing seat 2 is connected to a second driver 4 for controlling the rotation of the second support 3 , and the second driver 4 is a servo motor.

[0028] The manipulator 5 is of three-section type, one end of which is connected to the second support 3, and the other end is connected to the stirring rod 6. Specifically, the manipulator 5 includes a first arm 10, a second arm 11 and a third arm 12. The second arm 11 is hinged to the end of the first arm 10, and the third arm 12 is hinged to the end of the second arm 11. A second telescopic rod 13 is connected between the first arm 10 and the second arm 11, and a third telescopic rod 14 is connected between the second arm 11 and the third arm 12. In this embodiment, the second telescopic rod 13 and the third telescopic rod 14 are hydraulic cylinders. By driving the second telescopic rod 13 and the third telescopic rod 14, the stirring angle of the stirring rod 6 at the end can be changed. Refer to the attached Figure 2 The first arm 10 includes a first rod 15, a second rod 16, a third rod 17 and a fourth rod 18. The first rod 15 is fixedly connected to the second support 3. One end of the second rod 16 is hinged to one end of the first rod 15. One end of the third rod 17 is hinged to the other end of the first rod 15. The middle part of the fourth rod 18 is connected to the other end of the second rod 16. One end of the fourth rod 18 is connected to the other end of the third rod 17. The fourth rod 18, the third rod 17, the second rod 16 and the first rod 15 form a triangular structure. The movable end of the second telescopic rod 13 is fixedly connected to the third rod 17 through the third support 19.

[0029] The second-section arm 11 includes a fifth rod 20, a sixth rod 21, a seventh rod 22 and an eighth rod 23. One end of the fifth rod 20 is hinged to the end of the fourth rod 18 and the middle part of the sixth rod 21. One end of the seventh rod 22 is hinged to one end of the sixth rod 21. The other end of the seventh rod 22 is hinged to the eighth rod 23. One end of the eighth rod 23 is hinged to one end of the fifth rod 20. The movable end of the second telescopic rod 13 is hinged to the end of the sixth rod 21.

[0030] The three-section arm 12 includes a ninth rod 24, a tenth rod 25, and an eleventh rod 26. One end of the ninth rod 24 is hinged to one end of the sixth rod 21, one end of the ninth rod 24 is hinged to the fourth support 29, one end of the tenth rod 25 is hinged to the ninth rod 24, the other end of the tenth rod 25 is hinged to one end of the eleventh rod 26, the other end of the eleventh rod 26 is hinged to the fourth support 29, the third telescopic rod 14 is hinged to one end of the seventh rod 22, the other end of the third telescopic rod 14 is hinged to the tenth rod 25, and the eleventh rod 26 is hinged to the fourth support 29.

[0031] The stirring rod 6 includes a fourth support 29 and stirring teeth 27 , wherein the stirring teeth 27 are fixedly connected to the fourth support 29 , wherein the stirring teeth 27 are evenly arranged in an array at the end of the fourth support 29 .

[0032] In the present device, the swing seat 2, the second support seat 3, the first arm 10, the second arm 11 and the third arm 12 provide more degrees of freedom for the stirring rod 6, thereby ensuring the slag removal effect during aluminum alloy casting.

[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A slag removal equipment for aluminum alloy smelting, characterized in that: include A first support (1), the first support (1) being connected to a first telescopic rod (28); A swing seat (2), the swing seat (2) being rotatably connected to the first support (1), and the movable end of the first telescopic rod (28) being connected to the swing seat (2); A second support (3), the second support (3) being rotatably connected to the swing seat (2), and the swing seat (2) being connected to a second driver (4) for controlling the rotation of the second support (3); A manipulator (5), one end of which is connected to the second support (3); A stirring rod (6), the stirring rod (6) is connected to the robot (5).

2. The aluminum alloy smelting and slagging equipment according to claim 1, characterized in that: The swing seat (2) comprises a first plate (7), a second plate (8) and a third plate (9); the first plate (7) and the second plate (8) are arranged in parallel; the first plate (7) and the second plate (8) are rotated to the first support (1); the third plate (9) is hinged to one end of the first plate (7) and the second plate (8); the first plate (7), the second plate (8) and the third plate (9) form a parallelogram structure.

3. The aluminum alloy smelting and slagging equipment according to claim 1, characterized in that: The manipulator (5) comprises a first arm (10), a second arm (11) and a third arm (12); the second arm (11) is hinged to the end of the first arm (10); the third arm (12) is hinged to the end of the second arm (11); a second telescopic rod (13) is connected between the first arm (10) and the second arm (11); and a third telescopic rod (14) is connected between the second arm (11) and the third arm (12).

4. The aluminum alloy smelting and slagging equipment according to claim 3, characterized in that: The arm section (10) comprises a first rod (15), a second rod (16), a third rod (17) and a fourth rod (18); the first rod (15) is fixedly connected to the second support (3); one end of the second rod (16) is hinged to the first rod (15); one end of the third rod (17) is hinged to the first rod (15); the middle part of the fourth rod (18) is connected to the other end of the second rod (16); one end of the fourth rod (18) is connected to the other end of the third rod (17); and the movable end of the second telescopic rod (13) is fixedly connected to the third rod (17) via a third support (19).

5. The aluminum alloy smelting and slagging equipment according to claim 4, characterized in that: The two-section arm (11) comprises a fifth rod (20), a sixth rod (21), a seventh rod (22) and an eighth rod (23); one end of the fifth rod (20) is hinged to the end of the fourth rod (18); the second telescopic rod (13) is hinged to one end of the sixth rod (21); one end of the seventh rod (22) is hinged to one end of the sixth rod (21); the other end of the seventh rod (22) is hinged to the eighth rod (23); and one end of the eighth rod (23) is hinged to one end of the fifth rod (20).

6. The aluminum alloy smelting and slagging equipment according to claim 5, characterized in that: The three-section arm (12) comprises a ninth rod (24), a tenth rod (25), and an eleventh rod (26); one end of the ninth rod (24) is hinged to one end of the sixth rod (21); one end of the ninth rod (24) is hinged to a fourth support (29); one end of the tenth rod (25) is hinged to the ninth rod (24); the other end of the tenth rod (25) is hinged to one end of the eleventh rod (26); the other end of the eleventh rod (26) is hinged to the fourth support (29); the third telescopic rod (14) is hinged to one end of the seventh rod (22); the other end of the third telescopic rod (14) is hinged to the tenth rod (25); and the eleventh rod (26) is hinged to the fourth support (29).

7. The aluminum alloy smelting and slagging equipment according to claim 6, characterized in that: The stirring rod (6) comprises a fourth support (29) and a stirring tooth (27), wherein the stirring tooth (27) is fixedly connected to the fourth support (29).

Citation Information

Patent Citations

  • Automatic slagging-off device for molten aluminum furnace

    CN221198052U