Ship battery heat preservation system

By designing a ship battery insulation system powered by solar, wind or mains power, the problem of degradation of performance of ship batteries in the existing technology in the low temperature environment is solved, effective heating and insulation of the battery is achieved, battery life is extended, and energy utilization efficiency is improved.

CN119764678AInactive Publication Date: 2025-04-04SHENZHEN BOCHA TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202411880291.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-04-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The performance of existing ship batteries in low temperature environments has deteriorated, and the existing battery preheating system and thermal management system have defects such as wasting energy, heating function cannot operate normally when the ship goes to sea, and cannot adaptively adjust the heater.

Method used

A marine battery insulation system is designed to use solar energy, wind energy or mains power supply to provide the battery with the energy required for heating and insulation, and intelligently adjust the input power of the heater according to external conditions through the temperature adjustment module and the control module.

Benefits of technology

Effectively heat and insulate marine batteries in low-temperature environments, avoiding the loss of energy in the power grid and battery, extending the battery life, and achieving maximum energy utilization through intelligent control and multi-energy integration.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of ship batteries, in particular to a ship battery heat preservation system which mainly comprises a power module used for converting energy sources of different forms into input power sources of a heater through multiple circuits, and the energy sources comprise solar energy, wind energy, mains supply and self energy of a ship battery; and the control module is used for identifying external conditions, controlling the power supply module based on the external conditions, and switching the input power supply of the heater according to a preset threshold value. Heating and heat preservation are conducted on the ship battery in a low-temperature environment, the normal working temperature range of the ship battery is maintained, energy loss of a power grid and the ship battery is avoided, the service life of the ship battery is prolonged, and through an intelligent control strategy and integration of multiple energy input modes including the mains supply, the solar energy and the wind energy, the energy utilization rate of the ship battery is improved. And an input power supply is flexibly selected according to different actual environments, so that the maximum utilization of energy is ensured.
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Description

Technical Field

[0001] The present application relates to the technical field of ship batteries, and in particular to a ship battery insulation system. Background Art

[0002] In low temperature environments, the performance of batteries will be significantly affected. Specifically, low temperatures will reduce the activity of the battery, slowing down the chemical reaction rate inside the battery, resulting in a decrease in the battery's discharge capacity, a longer charging time, and difficulty in fully charging. In addition, the concentration of the electrolyte will increase and the diffusion coefficient will decrease at low temperatures, causing the charge transfer impedance inside the battery to increase significantly, affecting the normal operation of the battery. These problems are particularly prominent for ship batteries, as ships often need to operate in harsh marine environments, including cold winters.

[0003] In the existing technology, in order to solve these problems, engineers have developed battery preheating systems and thermal management systems. These systems use external heating and internal heating to quickly raise the battery temperature to the optimal operating temperature when the temperature is low. However, there are some problems with the existing battery preheating systems and thermal management systems. For example: although the electric heating system can effectively heat the battery, it will continue to consume electrical energy, resulting in energy waste; the heating system needs to be connected to the mains to heat and keep the battery warm, and the heating function cannot operate normally when the ship is at sea; the system cannot adaptively adjust the heater's on, off, and heating power according to the external environment, which will cause the battery to dissipate heat poorly when the ambient temperature is too high in summer. Summary of the invention

[0004] The present application provides a ship battery insulation system, which uses solar energy, wind energy or AC power supply to provide the energy required for heating and insulation of the battery, thereby avoiding damage to the battery cells caused by long-term low-temperature storage of the ship battery in winter and reducing energy waste.

[0005] In order to achieve the above object, the present invention adopts the following technical scheme:

[0006] In a first aspect, the present invention provides a ship battery insulation system, comprising:

[0007] a heating module, including a heater, for generating heat to transfer the heat to a ship battery;

[0008] A power module, used to convert different forms of energy into input power of the heater through multiple circuits, wherein the energy includes solar energy, wind energy, mains electricity and the energy of the ship's battery;

[0009] The temperature regulation module is used to adjust the battery heating temperature range according to external conditions, monitor the battery cell temperature and control the switch of the heater;

[0010] The control module is used to identify external conditions, control the power module based on the external conditions, and switch the input power of the heater according to a preset threshold.

[0011] In a preferred example of the present application, it can be further configured that the heater is a PTC heater.

[0012] In a preferred example of the present application, it can be further configured that the power module includes:

[0013] A mains power unit, used for converting the mains power into input power for the heater;

[0014] a solar energy unit for converting solar energy into input power for the heater;

[0015] a wind power generation unit for converting wind energy into input power for the heater;

[0016] A battery power unit is used to convert the energy of the ship's battery into input power for the heater.

[0017] In a preferred example of the present application, it can be further configured to include:

[0018] The mains unit includes a mains access port, a first inverter and a switch K1;

[0019] The solar energy unit includes a solar panel, a DC-DC converter and a switch K2;

[0020] The wind power generation unit includes a wind generator, a second inverter and a switch K3;

[0021] The ship battery power supply unit includes a DC-DC converter and a switch K4;

[0022] The switch K1 , the switch K2 , the switch K3 and the switch K4 are respectively connected between the corresponding units and the heater.

[0023] In a preferred example of the present application, it can be further configured that the identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value include:

[0024] The control module collects the current sunshine intensity value, and closes the switch K2 when it is identified that the sunshine intensity value reaches a preset threshold.

[0025] In a preferred example of the present application, it can be further configured that the identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value include:

[0026] The control module collects the value of the current wind force level, and when it is identified that the value of the wind force level reaches a preset threshold, the switch K3 is closed.

[0027] In a preferred example of the present application, it can be further configured to adjust the power of the solar panel in real time according to the sunshine intensity value when the switch K2 is closed, and to adjust the power of the wind generator in real time according to the wind force level value when the switch K3 is closed.

[0028] In a preferred example of the present application, it can be further configured that the identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value include:

[0029] When the control module recognizes that the wind force level value or the sunshine intensity value does not meet the requirements of the heater, the switch K1 is closed to supplement the power required by the heater.

[0030] In a preferred example of the present application, it can be further configured that the identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value include:

[0031] When the control module recognizes that the ship is not connected to the mains or the sunshine intensity value does not meet the heating power of the heater, the switch K4 is closed.

[0032] In a preferred example of the present application, it can be further configured that the temperature regulating module receives the wind force level value and the sunshine intensity value collected by the control module, and adjusts the heating temperature range of the ship battery according to the wind force level value and the sunshine intensity value.

[0033] In a preferred example of the present application, it can be further configured that when it is identified that the battery cell temperature reaches the upper limit of the heating temperature range, the heater is stopped, and when it is identified that the battery cell temperature drops to the lower limit of the heating temperature range, the heater is restarted.

[0034] In a preferred example of the present application, it can be further configured that the temperature regulating module stops the heater and sets the heater to a heat preservation mode when it is recognized that the battery cell temperature reaches the upper limit of the heating temperature range.

[0035] In a preferred example of the present application, it can be further configured that the heater is a heat pump air conditioner.

[0036] In a preferred example of the present application, it can be further configured that the heating module applies heat to the ship battery by direct or indirect transfer.

[0037] In a preferred example of the present application, it can be further configured to include:

[0038] The human-computer interaction unit is used to provide an interactive screen for setting the heating temperature, viewing the battery temperature, or querying historical data.

[0039] In summary, compared with the prior art, the technical solution provided in the embodiment of the present application has at least the following beneficial effects:

[0040] 1. The system of the present application can heat and insulate the ship battery in a low temperature environment to maintain its normal operating temperature range, thereby avoiding the loss of energy to the power grid and the ship battery and extending the life of the ship battery.

[0041] 2. This application ensures the maximum utilization of energy through intelligent control strategies, by integrating multiple energy input methods, including AC power, solar energy, and wind energy, and flexibly selecting input power sources according to different actual environments. For example, when there is sufficient sunshine or wind, the system can automatically switch to solar or wind power supply, reducing dependence on AC power or battery energy. Through data analysis and parameter adjustment of the control module, it adapts to the needs of various scenarios, achieves the best energy utilization effect, meets the heating needs of the battery under different working conditions, and improves energy utilization efficiency.

[0042] 3. Existing battery heating systems often contain multiple complex components and connection points, which not only increases the complexity of the system, but also reduces the reliability and stability of the system. Complex systems also increase the difficulty of maintenance and upkeep. This system automatically adjusts the system through the algorithm of the control module, simplifies the connection relationship of the system modules, and makes the system simple and easy to maintain. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 A module diagram of a ship battery insulation system provided in accordance with an embodiment of the present application.

[0044] Figure 2 A connection diagram of a heating module and a power module of a ship battery insulation system provided in one embodiment of the present application. DETAILED DESCRIPTION

[0045] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0046] In one embodiment of the present application, a ship battery insulation system is provided. Figure 1 As shown, including:

[0047] The heating module 100 includes a heater for generating heat and transferring the heat to the ship battery;

[0048] A power module 200, used to convert different forms of energy into input power of the heater through multiple circuits, wherein the energy includes solar energy, wind energy, city electricity and the energy of the ship's battery;

[0049] The temperature adjustment module 300 is used to adjust the heating temperature range of the battery according to external conditions, monitor the battery cell temperature and control the switch of the heater;

[0050] The control module 400 is used to identify external conditions, control the power module based on the external conditions, and switch the input power of the heater according to a preset threshold.

[0051] In specific implementation, the preconditions for using this system include: installing solar panels on the deck or appropriate location of the ship to collect solar energy and convert it into electrical energy. The solar panels convert direct current into alternating current through an inverter to provide energy for the heater; installing a small wind turbine on the ship to generate electricity using wind energy. The electrical energy generated by the wind turbine is also converted into alternating current through an inverter to supply the heater. There is a temperature sensor inside the ship's battery pack to monitor the temperature of the battery cell in real time and send it to the temperature regulation module.

[0052] The control module is specifically implemented in the following manner: by means of a computer or a device capable of signal processing, the current sunshine or wind value is collected, the relationship between the judgment value and the preset threshold is judged, and then the switch between the power module and the heater of the heating module is controlled based on the judgment result. The preset threshold is set based on the insulation requirements of the ship's battery. When external conditions such as sunshine or wind are suitable, solar energy or wind energy is used to power the heater, and the power of wind power generation or solar power generation can be adjusted in real time through the controller to avoid wasting battery energy or city electricity. When the wind or sunshine does not meet the heating power of the heater, the city electricity is used to supplement the power required for the heater to work. When the hull is not connected to the city power supply, or the wind and sunshine intensity does not meet the conditions, the battery energy is directly used to heat the battery cell.

[0053] The temperature regulating module collects data of external conditions, such as outdoor room temperature and light intensity, and collects data from temperature sensors inside the ship battery pack through a computer or a device capable of signal processing, to obtain the temperature of the battery cells, analyzes the temperature of the battery cells in combination with the data of external conditions, and controls the heater based on the analysis results.

[0054] The steps for using this system are:

[0055] S100: Initialize the system. When the ship is started or the battery insulation system is started, the system is initialized first. The temperature adjustment module reads the initial value of the temperature sensor, obtains the battery cell temperature of the ship battery, and presets the heating temperature range to determine the initial working state of the heater.

[0056] S200: Heating stage. When the battery temperature is lower than the preset heating temperature setting value, the temperature adjustment module controls the heater to start working. When the battery temperature reaches the preset heating temperature setting value, the temperature adjustment module stops the heater from working. At the same time, the control module intelligently adjusts the input power of the heater according to external conditions (such as sunshine intensity, wind force level, mains connection status) and the actual temperature of the battery.

[0057] S300: When the battery temperature reaches the preset heating temperature setting value, it enters the heat preservation stage. At this time, the temperature adjustment module intelligently adjusts the opening and closing of the heater according to the real-time feedback of the temperature sensor to keep the battery temperature within the preset heat preservation temperature range. During the heat preservation stage, the controller will regularly detect the battery temperature and adjust the heating power of the heater as needed.

[0058] In this embodiment, the beneficial effects include at least:

[0059] 1. The ship battery can be heated and insulated in a low temperature environment to maintain its normal operating temperature range, avoiding the loss of power grid and ship battery energy and extending the life of the ship battery.

[0060] 2. This application ensures the maximum utilization of energy through intelligent control strategies, by integrating multiple energy input methods, including city electricity, solar energy, and wind energy, and flexibly selecting input power sources according to different actual environments. For example, when there is sufficient sunshine or wind, the system can automatically switch to solar or wind power supply, reducing dependence on city electricity or battery energy.

[0061] Through data analysis and parameter adjustment of the control module, it adapts to the needs of various scenarios, achieves the optimal energy utilization effect, meets the heating needs of the battery under different working conditions, and improves energy utilization efficiency.

[0062] 3. Existing battery heating systems often contain multiple complex components and connection points, which not only increases the complexity of the system, but also reduces the reliability and stability of the system. Complex systems also increase the difficulty of maintenance and upkeep. This system automatically adjusts the system through the algorithm of the control module, simplifies the connection relationship of the system modules, and makes the system simple and easy to maintain.

[0063] In some embodiments, the heater is a PTC heater.

[0064] During specific implementation, a PTC heater is selected as the main heat source.

[0065] In this embodiment, the PTC heater has the characteristic of automatic temperature control. When the temperature reaches the set value, its resistance will increase rapidly, thereby limiting the current and preventing overheating. In addition, the PTC heater has the advantages of small size, light weight, uniform heating, and long service life, and is very suitable for thermal insulation of ship batteries.

[0066] In some embodiments, the power module comprises:

[0067] A mains power unit, used for converting the mains power into input power for the heater;

[0068] a solar energy unit for converting solar energy into input power for the heater;

[0069] a wind power generation unit for converting wind energy into input power for the heater;

[0070] A battery power unit is used to convert the energy of the ship's battery into input power for the heater.

[0071] Furthermore, if Figure 2 As shown, the AC power unit includes a AC power access port, a first inverter and a switch K1; the solar unit includes a solar panel, a DC-DC converter and a switch K2; the wind power generation unit includes a wind generator, a second inverter and a switch K3; the ship battery power supply unit includes a DC-DC converter and a switch K4; the switches K1, K2, K3 and K4 are respectively connected between their corresponding units and the heater.

[0072] In a specific implementation, the switch K1, switch K2, switch K3 and switch K4 are respectively connected between their corresponding units and the heater, and the "corresponding unit" mentioned is a unit in the power module that includes this switch, for example, switch K1 corresponds to the AC power unit.

[0073] In this embodiment, the connection mode of the components of the power module reduces the complexity of the system, facilitates the control by the control module, and is also easy to maintain.

[0074] In some embodiments, it also includes:

[0075] The human-computer interaction unit is used to provide an interactive screen for setting the heating temperature, viewing the battery temperature, or querying historical data.

[0076] In this embodiment, it is convenient for users to set various thresholds of the system, thereby improving the convenience of using the system.

[0077] The technical features of the above embodiments can be combined arbitrarily. In order to make the description concise, all possible combinations of the technical features in the above embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification. The above-mentioned embodiments only express several implementation methods of the present application, and their descriptions are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that for ordinary technicians in this field, without departing from the concept of the present application, several deformations and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the patent of this application shall be based on the attached claims.

Claims

1. A ship battery insulation system, characterized in that: include: a heating module, including a heater, for generating heat to transfer the heat to a ship battery; A power module, used to convert different forms of energy into input power of the heater through multiple circuits, wherein the energy includes solar energy, wind energy, mains electricity and the energy of the ship's battery; The temperature regulation module is used to adjust the battery heating temperature range according to external conditions, monitor the battery cell temperature and control the switch of the heater; The control module is used to identify external conditions, control the power module based on the external conditions, and switch the input power of the heater according to a preset threshold.

2. The ship battery insulation system according to claim 1, characterized in that: The heater is a PTC heater.

3. The ship battery insulation system according to claim 1, characterized in that: The power module comprises: A mains power unit, used for converting the mains power into input power for the heater; a solar energy unit for converting solar energy into input power for the heater; a wind power generation unit for converting wind energy into input power for the heater; A battery power unit is used to convert the energy of the ship's battery into input power for the heater.

4. The ship battery insulation system according to claim 3, characterized in that: include: The mains unit includes a mains access port, a first inverter and a switch K1; The solar energy unit includes a solar panel, a DC-DC converter and a switch K2; The wind power generation unit includes a wind generator, a second inverter and a switch K3; The ship battery power supply unit includes a DC-DC converter and a switch K4; The switch K1 , the switch K2 , the switch K3 and the switch K4 are respectively connected between the corresponding units and the heater.

5. The ship battery insulation system according to claim 4, characterized in that: The identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value includes: The control module collects the current sunshine intensity value, and closes the switch K2 when it is identified that the sunshine intensity value reaches a preset threshold.

6. The ship battery insulation system according to claim 5, characterized in that: The identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value includes: The control module collects the value of the current wind force level, and when it is identified that the value of the wind force level reaches a preset threshold, the switch K3 is closed.

7. The ship battery insulation system according to claim 6, characterized in that: The control module is also used to adjust the power of the solar panel in real time according to the sunshine intensity value when the switch K2 is closed, and to adjust the power of the wind generator in real time according to the wind force level value when the switch K3 is closed.

8. The ship battery insulation system according to claim 7, characterized in that: The identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value includes: When the control module recognizes that the wind force level value or the sunshine intensity value does not meet the requirements of the heater, the switch K1 is closed to supplement the power required by the heater.

9. The ship battery insulation system according to claim 8, characterized in that: The identifying of the external conditions, controlling the power module based on the external conditions, and switching the input power of the heater according to a preset threshold value includes: When the control module recognizes that the ship is not connected to the mains or the sunshine intensity value does not meet the heating power of the heater, the switch K4 is closed.

10. The ship battery insulation system according to claim 6, characterized in that: The temperature regulating module receives the wind force level value and the sunshine intensity value collected by the control module, and adjusts the heating temperature range of the ship battery according to the wind force level value and the sunshine intensity value.

11. The ship battery insulation system according to claim 10, characterized in that: When it is identified that the battery cell temperature reaches the upper limit of the heating temperature range, the heater is stopped; when it is identified that the battery cell temperature drops to the lower limit of the heating temperature range, the heater is restarted.

12. The ship battery insulation system according to claim 1, characterized in that: The temperature regulating module stops the heater from operating and sets the heater to a heat preservation mode when it is recognized that the temperature of the battery core reaches an upper limit of the heating temperature range.

13. The ship battery insulation system according to claim 1, characterized in that: The heater is a heat pump air conditioner.

14. The ship battery insulation system according to claim 1, characterized in that: The heating module transfers heat to the ship battery by direct or indirect transfer.

15. The ship battery insulation system according to claim 1, characterized in that: Also includes: The human-computer interaction unit is used to provide an interactive screen for setting the heating temperature, viewing the battery temperature, or querying historical data.