Organic feed and processing method thereof

By designing an organic feed processing device including a central tube and multiple compression chambers, the weight of the heavy slider and the rotation of the central tube are used to achieve extrusion molding and cutting of the feed, the problem of high energy consumption in traditional equipment is solved and the energy consumption is significantly reduced.

CN119769756AInactive Publication Date: 2025-04-08高雪花
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Patent Information

Application Number
CN202510213323.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional organic feed granulation equipment needs to consume a lot of energy during processing, resulting in high energy consumption and affecting energy conservation and emission reduction.

Method used

An organic feed processing device including a central tube and multiple compression chambers is designed. The weight of the heavy slider and the rotation of the central tube are used to drive the compression chamber to rotate, thereby achieving extrusion molding and cutting of the feed and reducing energy consumption.

Benefits of technology

Through the use of this device, the extrusion molding and cutting of feed can be completed under a smaller power transmission, significantly reducing energy consumption and achieving the purpose of energy conservation and emission reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of organic feed, in particular to organic feed and a processing method thereof.The processing method includes the steps that S1, mixed organic feed bulk materials are added into a compression cavity; s2, the transmission center pipe rotates to drive a plurality of compression cavities to rotate, so that heavy sliding blocks in the compression cavities rotate; s3, each heavy sliding block rotating to the interior of the compression cavity below can automatically slide in the direction away from the axis of the central pipe to extrude the bulk organic feed, so that extruded and formed columnar feed is obtained at the outer end of the compression cavity; s4, the columnar feed is carried in the compression cavity to rotate to the arc cutter plate to be cut, and organic feed particles are obtained. The machining device comprises a supporting ring plate with one side provided with a supporting leg frame, a center pipe is rotationally arranged in the center of the supporting ring plate, the center pipe extends in the direction away from the center to be provided with a plurality of compression cavities, a heavy sliding block slides in each compression cavity, and an arc cutter plate is fixed to one end of the supporting ring plate. The invention uses a processing device with low energy consumption.
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Description

Technical Field

[0001] The invention relates to the field of organic feed, in particular to an organic feed and a processing method thereof. Background Art

[0002] Organic feed is a feed product produced by an organic production system using organic feed raw materials in accordance with relevant organic feed standards; feed pelleting is an indispensable link in the feed processing process. In the traditional processing method, the feed pelleting equipment used in it mostly needs to provide a large power to extrude the feed, compress the feed into shape, and then shear it into pellets. Therefore, when in use, the equipment will consume a lot of energy. Therefore, in order to save energy and reduce emissions, a feed pelleting processing device with low energy consumption is needed. Summary of the invention

[0003] The object of the present invention is to provide an organic feed processing method using a processing device with low energy consumption.

[0004] The purpose of the present invention is achieved through the following technical solutions:

[0005] An organic feed processing device includes a support ring plate on a leg frame on one side, a central tube rotating at the center of the support ring plate, and a plurality of compression chambers extending away from the center of the central tube. The plurality of compression chambers are evenly distributed circumferentially with the axis of the central tube as the axis, a heavy sliding block slides in each compression chamber, and an arc knife plate is fixed at one end of the support ring plate.

[0006] A material box is provided at the upper end of the support ring plate, and a discharge hole is provided at the lower end of the material box on the support ring plate. A feeding hole is provided at the position corresponding to the discharge hole of each compression chamber, and an arc baffle is provided between two adjacent compression chambers.

[0007] A slide frame is slidably penetrated at the inclined bottom plate at the lower end of the material box, a slide rod frame is slidably penetrated at the upper end of the slide frame, and a vibration plate is fixed on the slide rod frame.

[0008] A limit frame is fixed on the inclined bottom plate at the lower end of the material box, and the slide frame is lifted and lowered and limited and slid in the limit frame. A crankshaft rotates at the lower end of the limit frame, and a linkage plate rotates between the crankshaft and the slide frame. A spring I is provided between the slide frame and the slide rod frame.

[0009] The lower end of the vibration plate is provided with a wide bottom.

[0010] The weight slide block is provided with an arm rod extending in a direction away from the supporting ring plate, a hanging rod is rotatably provided on the arm rod, and a counterweight plate is fixed at the lower end of the hanging rod.

[0011] Two through nails are fixed on the counterweight plate, and the processing device also includes a plurality of counterweight cakes with openings, one side of the counterweight cake is provided with two through nails, and the side opposite to the two through nails is provided with two grooves matching with the through nails.

[0012] A gantry frame is slidably passed through the end of the center tube axis near the weight slide block, a spring II is arranged between the gantry frame and the weight slide block, and a plurality of gantry frames all pass through the center tube, and a guide ring frame is fixed in the center tube through a turning plate.

[0013] A processing method using the processing device includes:

[0014] S1. Add the mixed organic feed bulk materials into the compression chamber respectively;

[0015] S2, the transmission center tube rotates, which in turn drives multiple compression chambers to rotate, thereby causing the heavy slider in the compression chamber to rotate;

[0016] S3, each heavy slider that rotates to the compression chamber below will automatically slide away from the axis of the central tube to extrude the bulk organic feed, thereby obtaining an extruded columnar feed at the outer end of the compression chamber;

[0017] S4, the columnar feed is carried in the compression chamber and rotated to the arc knife plate to be cut to obtain organic feed particles.

[0018] An organic feed is prepared into pellets using the method. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 and Figure 2 It is a schematic diagram of the structure of an organic feed processing device;

[0020] Figure 3 and Figure 4 It is a schematic diagram of the structure of the support ring plate and the material box;

[0021] Figure 5 It is a structural diagram of the vibration plate;

[0022] Figure 6 and Figure 7 It is a schematic diagram of the structure of the central tube and the compression chamber;

[0023] Figure 8 It is a structural schematic diagram of a heavy slide block and a gantry frame;

[0024] Fig. 9 yes Figure 8 A schematic cross-sectional structure diagram of ;

[0025] Fig.10 It is a schematic diagram of the structure of the suspension rod, the counterweight plate and the counterweight cake;

[0026] Fig.11 It is a schematic diagram of the structure of the suspension rod and the counterweight plate;

[0027] Fig.12 It is a schematic diagram of the structure of the weight cake;

[0028] Fig.13 It is a structural schematic diagram of the guide ring frame.

[0029] In the figure:

[0030] Support ring plate 101; material box 102; discharge hole 103; arc knife plate 104; leg support 105; limit frame 106;

[0031] Vibration plate 201; slide bar frame 202; slide frame 203; spring I 204; linkage plate 205; crankshaft 206;

[0032] Central tube 301; compression chamber 302; arc baffle 303; feeding hole 304;

[0033] Heavy slide block 401; support arm 402; gantry 403; spring II 404;

[0034] Hanging rod 501; counterweight plate 502; through nail 503; counterweight cake 504; opening 505;

[0035] Guide ring frame 601; Turn plate 602. DETAILED DESCRIPTION

[0036] like Figure 1-13 As shown, the organic feed processing device is described in detail:

[0037] An organic feed processing device includes a support ring plate 101 on one side of which a leg frame 105 is provided. A central tube 301 rotates at the center of the support ring plate 101. The central tube 301 extends away from the center and is provided with a plurality of compression chambers 302. The plurality of compression chambers 302 are evenly distributed circumferentially with the axis of the central tube 301 as the axis. A heavy slider 401 slides in each compression chamber 302. An arc knife plate 104 is fixed at one end of the support ring plate 101.

[0038] The support ring plate 101 is vertically supported on the ground by the leg frame 105, thereby forming a horizontal support for the central tube 301. The central tube 301 is driven by a power motor installed on the leg frame 105, and the central tube 301 will drive the multiple compression chambers 302 to rotate, and drive the multiple heavy sliders 401 to rotate downward in sequence. When each heavy slider 401 is about to rotate downward in the corresponding compression chamber 302, the heavy slider 401 will slide down in the compression chamber 302 by its own weight, that is, slide in the direction away from the axis of the central tube 301, thereby providing a certain power for the rotation of the central tube 301. At the same time, the weight slider 401 slides down in the compression chamber 302, and the organic feed in the compression chamber 302 is automatically squeezed, so that the organic feed is squeezed and formed into columnar feed at the outer end of the compression chamber 302, and then rotates to the arc knife plate 104 to complete the cutting and obtain feed particles. In this process, the weight slider 401 slides down in the compression chamber 302 by its own weight, and the rotation of the central tube 301 through a smaller power transmission can be achieved. As long as the central tube 301 rotates, the feed can be extruded and formed by the weight of the weight slider 401 itself, thereby achieving the purpose of saving energy consumption.

[0039] like Figure 3-7 As shown:

[0040] A material box 102 is provided at the upper end of the support ring plate 101 , and a discharge hole 103 is provided at the lower end of the material box 102 on the support ring plate 101 . A filling hole 304 is provided at each compression chamber 302 corresponding to the discharge hole 103 , and an arc baffle 303 is provided between two adjacent compression chambers 302 .

[0041] The material box 102 is used to place the loose feed to be compressed. The feed in the material box 102 will automatically slide to the discharge hole 103. Whenever one of the compression chambers 302 rotates upward, the feeding hole 304 on it and the discharge hole 103 are aligned, and the purpose of automatically adding feed to the compression chamber 302 can be achieved.

[0042] Moreover, at this time, the compression chamber 302 is located at the top, and the heavy slider 401 in the compression chamber 302 will slide to the center end closest to the center tube 301 under the influence of its own gravity, so that the newly added feed falls onto the heavy slider 401, so that the heavy slider 401 can squeeze the feed when it slides down;

[0043] The arc baffle 303 is provided to block the discharge hole 103, thereby preventing feed from being scattered and wasted.

[0044] Further:

[0045] A slide 203 is slidably penetrated at the inclined bottom plate at the lower end of the material box 102 , a slide rod frame 202 is slidably penetrated at the upper end of the slide 203 , and a vibration plate 201 is fixed on the slide rod frame 202 .

[0046] A limit frame 106 is fixed on the inclined bottom plate at the lower end of the material box 102, and the slide 203 is raised and lowered and limited and slid in the limit frame 106. A crankshaft 206 rotates at the lower end of the limit frame 106, and a linkage plate 205 rotates between the crankshaft 206 and the slide 203. A spring I 204 is provided between the slide 203 and the slide rod frame 202.

[0047] The vibration plate 201 is attached to the upper surface of the inclined bottom plate at the lower end of the material box 102 to support the feed in the material box 102. The crankshaft 206 is driven by the first motor installed on the limit frame 106. The crankshaft 206 drives the vibration plate 201 to move up and down through the linkage plate 205 transmission slide 203, thereby vibrating the feed in the material box 102, so that the feed is quickly discharged from the discharge hole 103.

[0048] The slide 203 is lifted and limited to slide in the limit frame 106, and a spring I 204 is provided between the slide 203 and the slide bar frame 202. The elastic force of the spring I 204 will push the slide bar frame 202, so that the slide bar frame 202 drives the vibration plate 201 to move upward, and then the upper end of the vibration plate 201 is always pressed against the side plate connected to the upper end of the inclined bottom plate of the material box 102, thereby preventing the feed from leaking from the upper end of the vibration plate 201 to the inclined bottom plate of the material box 102;

[0049] At the same time, since there is feed pressed on the vibration plate 201, when the vibration plate 201 moves back and forth, the end of its lower end is always in contact with the upper end surface of the inclined bottom plate of the material box 102, thereby forming a reciprocating motion in which the upper end of the vibration plate 201 is always in contact with the side plate wall of the material box 102, and the lower end of the vibration plate 201 is always in contact with the upper end surface of the inclined bottom plate of the material box 102. This movement changes the inclination angle of the vibration plate 201, so that the feed can be better discharged quickly from the discharge hole 103.

[0050] Further:

[0051] The lower end of the vibration plate 201 is provided with a wide bottom.

[0052] Since the lower end of the vibration plate 201 is always in contact with the upper end surface of the inclined bottom plate of the material box 102, the lower end of the vibration plate 201 is set to a wide bottom, which can push the feed downward through the wide bottom when the vibration plate 201 reciprocates, and further enable the feed to be quickly discharged from the discharge hole 103.

[0053] like Figure 8-12 As shown:

[0054] The weight slide block 401 is provided with a support arm 402 extending in a direction away from the support ring plate 101 , a hanging rod 501 is rotatably provided on the support arm 402 , and a counterweight plate 502 is fixed at the lower end of the hanging rod 501 .

[0055] The counterweight plate 502 rotates on the support arm 402 through the suspension rod 501, further increasing the gravity of the weight slide 401 and improving the squeezing force on the feed.

[0056] Further:

[0057] Two through nails 503 are fixed on the counterweight plate 502, and the processing device also includes a plurality of counterweight cakes 504 with openings 505, one side of the counterweight cake 504 is provided with two through nails 503, and the opposite side to the two through nails 503 is provided with two grooves matching with the through nails 503.

[0058] By buckling the opening 505 of the counterweight cake 504 onto the hanging rod 501 and making the two grooves sit on the two through nails 503 at the lower end, the weight of a counterweight cake 504 can be stably added to the counterweight plate 502. Moreover, since the through nails 503 are provided on the counterweight cake 504, multiple counterweight cakes 504 can be added again, thereby further increasing the weight of the counterweight slider 401 and further increasing the squeezing force on the feed.

[0059] like Fig.13 As shown;

[0060] A gantry frame 403 slides through the weight slide block 401 near the axial end of the center tube 301 , a spring II 404 is provided between the gantry frame 403 and the weight slide block 401 , and multiple gantry frames 403 all penetrate the center tube 301 , and a guide ring frame 601 is fixed in the center tube 301 via a turning plate 602 .

[0061] After the gantry 403 slides down and squeezes the feed along with the heavy slider 401, the crossbeam on the gantry 403 will contact the guide ring frame 601 and slide along the guide ring frame 601 as the center tube 301 rotates. The guide ring frame 601 will squeeze the crossbeam on the gantry 403, so that the crossbeam on the gantry 403 squeezes the spring II 404, thereby further increasing the force of squeezing the feed and limiting the state of the heavy slider 401 squeezing the feed until the compression chamber 302 corresponding to the heavy slider 401 slides over the arc knife plate 104 and is cut. Then the crossbeam on the gantry 403 will be separated from the guide ring frame 601. When the gantry 403 returns to its original position due to the spring II 404, the heavy slider 401 slides to the center end closest to the center tube 301 due to its own gravity, thereby avoiding the heavy slider 401 being unable to squeeze the feed during cutting, affecting the cutting effect.

[0062] like Figure 1-13 As shown:

[0063] A processing method using the processing device includes:

[0064] S1, adding the mixed organic feed bulk materials into the compression chamber 302 respectively;

[0065] S2, the transmission center tube 301 rotates, which in turn drives the multiple compression chambers 302 to rotate, thereby causing the heavy sliders 401 in the compression chambers 302 to rotate;

[0066] S3, each heavy slider 401 rotated to the lower compression chamber 302 will automatically slide away from the axis of the central tube 301, and squeeze the bulk organic feed, so as to obtain the extruded columnar feed at the outer end of the compression chamber 302;

[0067] S4, the columnar feed is carried in the compression chamber 302 and rotated to the arc blade 104 to be cut to obtain organic feed particles.

[0068] An organic feed is prepared into pellets using the method.

Claims

1. An organic feed processing device, characterized in that: The invention comprises a support ring plate (101) on one side of which a leg frame (105) is provided. A central tube (301) is rotated at the center of the support ring plate (101). The central tube (301) is provided with a plurality of compression chambers (302) extending away from the center. The plurality of compression chambers (302) are evenly distributed in the circumferential direction with the axis of the central tube (301) as the axis. A heavy sliding block (401) slides in each compression chamber (302). An arc knife plate (104) is fixed to one end of the support ring plate (101).

2. An organic feed processing device according to claim 1, characterized in that: A material box (102) is provided at the upper end of the support ring plate (101), a discharge hole (103) is provided at the lower end of the material box (102) on the support ring plate (101), a feeding hole (304) is provided at a position corresponding to the discharge hole (103) of each compression chamber (302), and an arc baffle (303) is provided between two adjacent compression chambers (302).

3. An organic feed processing device according to claim 2, characterized in that: A slide frame (203) is slidably penetrated at the inclined bottom plate at the lower end of the material box (102), a slide bar frame (202) is slidably penetrated at the upper end of the slide frame (203), and a vibration plate (201) is fixed on the slide bar frame (202).

4. The organic feed processing device according to claim 3, characterized in that: A limit frame (106) is fixed on the inclined bottom plate at the lower end of the material box (102), and the slide (203) is raised and lowered and limited and slid in the limit frame (106). A crankshaft (206) is rotated at the lower end of the limit frame (106), and a linkage plate (205) is rotated between the crankshaft (206) and the slide (203), and a spring I (204) is provided between the slide (203) and the slide rod frame (202).

5. The organic feed processing device according to claim 4, characterized in that: The lower end of the vibration plate (201) is provided with a wide bottom.

6. The organic feed processing device according to claim 1, characterized in that: The weight slide block (401) is provided with a support arm rod (402) extending in a direction away from the support ring plate (101), a hanging rod (501) is rotatably arranged on the support arm rod (402), and a counterweight plate (502) is fixed at the lower end of the hanging rod (501).

7. An organic feed processing device according to claim 6, characterized in that: Two through nails (503) are fixed on the counterweight plate (502), and the processing device also includes a plurality of counterweight cakes (504) provided with openings (505), two through nails (503) are provided on one side of the counterweight cake (504), and two grooves matching with the through nails (503) are provided on the side opposite to the two through nails (503).

8. The organic feed processing device according to claim 1, characterized in that: A gantry frame (403) is slidably passed through the end of the axis of the center tube (301) near the weight slider (401), a spring II (404) is provided between the gantry frame (403) and the weight slider (401), and multiple gantry frames (403) all pass through the center tube (301), and a guide ring frame (601) is fixed in the center tube (301) through a turning plate (602).

9. A processing method using the processing device according to any one of claims 1 to 8, characterized in that: include S1, adding the mixed organic feed bulk materials into the compression chamber (302); S2, the transmission center tube (301) rotates, which in turn drives the plurality of compression chambers (302) to rotate, thereby causing the heavy sliders (401) in the compression chambers (302) to rotate; S3, each heavy slider (401) rotated to the compression chamber (302) below will automatically slide away from the axis of the central tube (301) to extrude the bulk organic feed, thereby obtaining an extruded columnar feed at the outer end of the compression chamber (302); S4. The columnar feed is carried in the compression chamber (302) and rotated to the arc blade (104) to be cut to obtain organic feed particles.

10. An organic feed, characterized in that: The feed is prepared into particles using the method described in claim 9.