Full-intelligent rice noodle and rice noodle production line system and control method

Abstract

The invention discloses a full-intelligent rice noodle and rice noodle production line system and a control method, and relates to the technical field of mechanical equipment. The multi-raw-material mixing mechanism is connected with the stirring and mixing mechanism, the multi-raw-material mixing mechanism is used for conveying raw materials to the stirring and mixing mechanism, the stirring and mixing mechanism is used for stirring the raw materials and then temporarily storing the raw materials, and the stirring and mixing mechanism is connected with the production unit through the material distributing mechanism; the multiple storage bins of the multi-raw-material mixing mechanism are adopted for achieving raw material storage, rapid quantitative material supply can be conducted on the stirring bin, and when a weighing sensor detects that no material exists, automatic closing can be conducted, and rapid material supplement can be achieved; the raw materials are rapidly and uniformly stirred through the stirring and mixing mechanism, and after stirring is completed, storage is achieved through the stored material storage bin, so that the materials are conveniently supplied to the production unit, the phenomenon that the production unit stops to wait for the materials is not prone to occurring, and continuous production can be achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of mechanical equipment, and in particular relates to a fully intelligent rice noodle and rice flour production line system and a control method. Background Art

[0002] At present, the method for making rice noodles is: take rice and grind it into powder and then directly squeeze it in the machine to make it gelatinized and formed by the heat of friction. The existing rice noodle production equipment is semi-automatic, and manual adjustment is required during operation. At the same time, manual loading is required during feeding, which increases the labor intensity of manual labor and wastes time. After the raw materials are mixed, they need to be unloaded and then transported to the rice noodle production machine. The rice noodle production machine is used to produce rice noodles. When the rice noodle production machine is short of materials, it needs to stop and wait for the transportation of raw materials. Summary of the invention

[0003] To solve the problems mentioned in the above background technology, the purpose of the present invention is to provide a fully intelligent rice noodle and rice flour production line system and control method.

[0004] The invention discloses a fully intelligent rice noodle and rice flour production line system, comprising a plurality of raw material mixing mechanisms, a stirring and mixing mechanism, a production unit and a material dividing mechanism; the plurality of raw material mixing mechanisms are connected with the stirring and mixing mechanism, the plurality of raw material mixing mechanisms are used for conveying each raw material to the stirring and mixing mechanism, the stirring and mixing mechanism is used for temporarily storing the raw materials after stirring, and the stirring and mixing mechanism is connected with the production unit through the material dividing mechanism.

[0005] Preferably, the multiple raw material mixing mechanism includes raw material storage bin one, raw material storage bin two, raw material storage bin three, and a raw material storage bin; raw material storage bin one, raw material storage bin two, raw material storage bin three, and the raw material storage bin are all installed on the frame, and weighing sensor one, weighing sensor two, weighing sensor three, and weighing sensor four are respectively installed between raw material storage bin one, raw material storage bin two, raw material storage bin three, and the raw material storage bin and the bracket.

[0006] Preferably, a crushing and feeding mechanism and a dust removal device are installed on the raw material storage bin, and the crushing and feeding mechanism is an automatic crushing and feeding mechanism for rice. An electric valve is installed on the bottom outlet of the raw material storage bin. When the weighing sensor detects the upper limit, the crushing and feeding mechanism stops feeding and crushes the rice noodles according to the setting requirements. When there is enough material in the raw material storage bin, the mixing bin of the mixing mechanism can release the material in time when the material is needed. When the weighing sensor detects the lower limit, the electric valve is closed and the crushing and feeding mechanism replenishes the material in time.

[0007] Preferably, a spiral feeding mechanism is installed on the raw material storage bin 2, and an electric valve is installed on the bottom discharge port of the raw material storage bin 2. The raw material storage bin 2 carries a certain amount of starch according to the setting requirements, and releases the material in time when the stirring bin of the stirring and mixing mechanism needs a certain amount of starch. When the weighing sensor 2 measures the lower limit, the electric valve is closed, and the material can be replenished in time.

[0008] Preferably, a feeding mechanism is installed on the raw material storage bin three, and the feeding mechanism is a spread screw feeding mechanism, a scraper feeding mechanism, or a conveyor belt feeding mechanism. An electric valve is installed on the discharge port at the bottom of the raw material storage bin three. When the weighing sensor three detects the lower limit, the electric valve is closed, and material can be replenished in time.

[0009] Preferably, the raw material storage bin is used to store a mixed liquid of water and other additives, and an infusion pump mechanism is installed on the raw material storage bin.

[0010] Preferably, the stirring and mixing mechanism includes a stirring bin and a material storage bin; the stirring bin and the material storage bin are both installed on a frame, a weighing sensor five is installed between the stirring bin and the frame, a weighing sensor six is ​​installed between the material storage bin and the frame, a discharge valve is installed at the lower side of the stirring bin, the stirring bin will promptly put the stirred material into the material storage bin for standby use, and the material storage bin is provided with a plurality of outlets with electric valves.

[0011] Preferably, the material distribution mechanism is a vacuum loader, and the production unit includes multiple rice noodle production machines, each of which is installed on a frame, each of which is equipped with a vacuum loader, each of which is connected to a material storage bin via a pipeline, and a material level sensor is installed on the rice noodle production machine.

[0012] A control method for a fully intelligent rice noodle and rice flour production line system, wherein the control steps are as follows: Step 1: Set the preset parameter values: including the weight required for the raw material storage bin 1, raw material storage bin 2, raw material storage bin 3, and raw material storage bins of various raw materials, as well as the required mixing time, weight, mixing speed, and feeding interval time of each rice noodle production unit; Step 2: This equipment only needs one button to start, and the raw material storage bin 1, raw material storage bin 2, raw material storage bin 3 and raw material storage bin will feed according to the required weight. If only one or two kinds are needed, the others can be set to zero; When the weighing sensors under the raw material storage bin 1, raw material storage bin 2, raw material storage bin 3 and raw material storage bin detect the required weight, the feeding stops automatically, the electric valves under the raw material storage bin 1, raw material storage bin 2, raw material storage bin 3 and raw material storage bin open automatically, and the materials enter the mixing bin for mixing. The mixing time and speed can be set according to actual requirements. When the set time is up, the discharge valve opens automatically and the materials enter the storage bin. When the weighing sensor 5 detects that there is no material in the mixing bin, the discharge valve closes automatically, and various raw materials fall down automatically, and the mixing continues. When the weighing sensor 6 under the material storage bin detects that there is material, each vacuum feeder will automatically suck the material into each rice noodle production machine through each pipeline; According to the requirements, if any unit does not need to produce, it is set to full signal.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. Use multiple storage bins with multiple raw material mixing mechanisms to realize raw material storage, which can quickly and quantitatively supply materials to the mixing bin. When the weighing sensor detects that there is no material, it will automatically close and quickly refill the material.

[0014] Second, the raw materials are quickly and evenly stirred through the stirring and mixing mechanism. After the stirring is completed, the raw materials are stored in the material storage bin, which is convenient for feeding the production unit. This makes it less likely for the production unit to stop waiting for materials, and continuous production can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] For ease of explanation, the present invention is described in detail with reference to the following specific embodiments and accompanying drawings.

[0016] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a flow chart of the present invention.

[0017] In the figure: 1-multiple raw material mixing mechanism; 2-stirring and mixing mechanism; 3-production unit; 1-1-Raw material storage bin 1; 1-2-Raw material storage bin 2; 1-3-Raw material storage bin 3; 1-4-Raw material storage bin; 1-11-Weighing sensor 1; 1-21-Weighing sensor 2; 1-31-Weighing sensor three; 1-41-Weighing sensor four; 2-1-Mixing bin; 2-2-Material storage bin; 2-11-Weighing sensor five; 3-1-Rice noodle production machine; 3-2-Material level sensor. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is described below by the specific embodiments shown in the accompanying drawings. However, it should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that the present invention can be implemented, so they have no technical substantive significance. Any structural modification, change in proportional relationship or adjustment of size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope of the technical content disclosed by the present invention. In addition, in the following description, the description of known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0019] It should also be noted that, in order to avoid obscuring the present invention due to unnecessary details, only structures and / or processing steps closely related to the solutions according to the present invention are shown in the accompanying drawings, while other details that are not closely related to the present invention are omitted.

[0020] like Figure 1 As shown, this specific implementation adopts the following technical scheme: it includes a multi-raw material mixing mechanism 1, a stirring and mixing mechanism 2, a production unit 3, and a material dividing mechanism; the multi-raw material mixing mechanism 1 is connected to the stirring and mixing mechanism 2, the multi-raw material mixing mechanism 1 is used to convey each raw material to the stirring and mixing mechanism 2, the stirring and mixing mechanism 2 is used to temporarily store the raw materials after stirring, and the stirring and mixing mechanism 2 is connected to the production unit 3 through the material dividing mechanism.

[0021] In this specific implementation, a variety of raw materials are stored through a variety of raw material mixing mechanism 1, and the following technical scheme is specifically adopted: the various raw material mixing mechanism 1 includes a raw material storage bin 1-1, a raw material storage bin 2 1-2, a raw material storage bin 3 1-3, and a raw material storage bin 1-4; the raw material storage bin 1-1, the raw material storage bin 2 1-2, the raw material storage bin 3 1-3, and the raw material storage bin 1-4 are all installed on a frame, and a weighing sensor 1-11 is installed at the bottom of the raw material storage bin 1-1. A crushing and feeding mechanism and a dust removal device are installed on the raw material storage bin 1-1. The crushing and feeding mechanism is an automatic crushing and feeding mechanism for rice. An electric valve is installed on the bottom discharge port of the raw material storage bin 1-1. When the weighing sensor 1-11 detects the upper limit, the crushing and feeding mechanism stops feeding and crushes the rice noodles according to the setting requirements. When the raw material storage bin 1-1 has enough material, the mixing bin of the mixing and mixing mechanism 2 can discharge the material in time when the material is needed. When the weighing sensor 1-11 detects the lower limit, the electric valve is closed, and the crushing and feeding mechanism replenishes the material in time. The raw material storage bin 1-2 is provided with a spiral feeding mechanism, and an electric valve is provided at the bottom discharge port of the raw material storage bin 1-2. The raw material storage bin 1-2 is provided with a certain amount of starch according to the setting requirements, and the material is discharged in time when the mixing bin of the mixing mechanism 2 needs the starch. A weighing sensor 1-21 is provided at the bottom of the raw material storage bin 1-2. When the weighing sensor 1-21 measures the lower limit, the electric valve is closed, and the material can be replenished in time. The raw material storage bin 1-3 is provided with a feeding mechanism, and the feeding mechanism is a bulk An open spiral feeding mechanism or a scraper feeding mechanism or a conveyor belt feeding mechanism, an electric valve is installed on the discharge port at the bottom of the raw material storage bin 1-3, a weighing sensor 1-31 is installed at the bottom of the raw material storage bin 1-3, when the weighing sensor 1-31 detects the lower limit, the electric valve is closed, and the material can be replenished in time; the raw material storage bin 1-4 is used as a storage for a mixed liquid of water and other additives, a weighing sensor 1-41 is installed at the bottom of the raw material storage bin 1-4, and an infusion pump mechanism is installed on the raw material storage bin 1-4.

[0022] In this specific embodiment, the stirring and mixing mechanism 2 can achieve the mixing of raw materials, and can achieve temporary storage of the mixed raw materials, and specifically adopts the following technical scheme: the stirring and mixing mechanism 2 includes a stirring bin 2-1 and a material storage bin 2-2; the stirring bin 2-1 and the material storage bin 2-2 are both installed on the frame, a weighing sensor five 2-11 is installed between the stirring bin 2-1 and the frame, a weighing sensor six 2-21 is installed between the material storage bin 2-2 and the frame, a discharge valve is installed on the lower side of the stirring bin, the stirring bin 2-1 will promptly put the stirred material into the material storage bin 2-2 for standby use, and the material storage bin 2-2 is provided with a plurality of outlets with electric valves.

[0023] In this specific implementation, a vacuum loader is used to achieve rapid loading, which is convenient for feeding the production unit 3 and facilitating assembly line production. The following technical scheme is specifically adopted: the material dividing mechanism is a vacuum loader, and the production unit 3 includes multiple rice noodle production machines 3-1, each of which is installed on a frame, and each of which is equipped with a vacuum loader. Each vacuum loader is connected to a material storage bin 2-2 through a pipeline, and a material level sensor 3-2 is installed on the rice noodle production machine 3-1. The material level sensor 3-2 can sense the amount of material.

[0024] like Figure 2 As shown, a control method for a fully intelligent rice noodle and rice flour production line system, its control steps are as follows: Step 1, loading: the raw material storage bin 1-1 is used to store rice raw materials, the raw material storage bin 2 1-2 is used to store wheat starch, wheat flour, corn flour, and dry powder materials that are not easy to be blocked, such as corn starch, the raw material storage bin 3 1-3 is used to store a mixture of powder heads and starch with relatively large moisture content, and the raw material storage bin 1-4 is used to store water and other additive mixed liquids; Step 2: Setting preset parameter values: including the weights of the raw material storage bin 1-1, raw material storage bin 2 1-2, raw material storage bin 3 1-3, and raw material storage bin 1-4 of various raw materials, and the required mixing time, weight, mixing speed, and feeding interval time of each rice noodle production unit; Step 3: This equipment only needs one button to start, and the raw material storage bin 1-1, raw material storage bin 2 1-2, raw material storage bin 3 1-3, and raw material storage bin 1-4 will feed according to the required weight. If only one or two kinds are needed, the others can be set to zero; when the weighing sensors under the raw material storage bin 1-1, raw material storage bin 2 1-2, raw material storage bin 3 1-3, and raw material storage bin 1-4 detect the required weight, the feeding will stop automatically, and the electric valves under the raw material storage bin 1-1, raw material storage bin 2 1-2, raw material storage bin 3 1-3, and raw material storage bin 1-4 will open automatically , enter the mixing bin 2-1 for mixing. The mixing time and speed can be set according to actual requirements. When the set time is up, the discharge valve will automatically open and enter the material storage bin 2-2. When the weighing sensor five 2-11 detects that there is no material in the mixing bin 2-1, the discharge valve will automatically close, and a variety of raw materials will automatically fall down and continue to mix; when the weighing sensor six 2-21 under the material storage bin 2-2 detects that there is material, each vacuum feeder will automatically suck the material into each rice noodle production machine 3-1 through each pipeline; according to requirements, if any unit does not need to produce, it can be set to a full signal.

[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fully intelligent rice noodle and rice flour production line system, characterized in that: The invention comprises a multiple raw material mixing mechanism (1), a stirring and mixing mechanism (2), a production unit (3), and a material dividing mechanism; the multiple raw material mixing mechanism (1) is connected to the stirring and mixing mechanism (2); the multiple raw material mixing mechanism (1) is used to convey each raw material to the stirring and mixing mechanism (2); the stirring and mixing mechanism (2) is used to temporarily store the raw materials after stirring; and the stirring and mixing mechanism (2) is connected to the production unit (3) via the material dividing mechanism.

2. A fully intelligent rice noodle and rice flour production line system according to claim 1, characterized in that: The multiple raw material mixing mechanism (1) comprises a raw material storage bin one (1-1), a raw material storage bin two (1-2), a raw material storage bin three (1-3), and a raw material storage bin (1-4); the raw material storage bin one (1-1), the raw material storage bin two (1-2), the raw material storage bin three (1-3), and the raw material storage bin (1-4) are all installed on a frame, and a weighing sensor one (1-11), a weighing sensor two (1-21), a weighing sensor three (1-31), and a weighing sensor four (1-41) are respectively installed between the raw material storage bin one (1-1), the raw material storage bin two (1-2), the raw material storage bin three (1-3), and the raw material storage bin (1-4) and the bracket.

3. A fully intelligent rice noodle and rice flour production line system according to claim 2, characterized in that: The raw material storage bin (1-1) is provided with a crushing and feeding mechanism and a dust removal device. The crushing and feeding mechanism is an automatic crushing and feeding mechanism for rice. An electric valve is provided at the bottom outlet of the raw material storage bin (1-1). When the weighing sensor (1-11) detects the upper limit, the crushing and feeding mechanism stops feeding and crushes the rice flour according to the setting requirements. When there is enough material in the raw material storage bin (1-1), the mixing bin of the mixing and stirring mechanism (2) can discharge the material in time when the material is needed. When the weighing sensor (1-11) detects the lower limit, the electric valve is closed and the crushing and feeding mechanism replenishes the material in time.

4. A fully intelligent rice noodle and rice flour production line system according to claim 2, characterized in that: The raw material storage bin 2 (1-2) is provided with a spiral feeding mechanism, and the bottom discharge port of the raw material storage bin 2 (1-2) is provided with an electric valve. The raw material storage bin 2 (1-2) carries a certain amount of starch according to the setting requirements, and discharges the material in time when the stirring bin of the stirring and mixing mechanism (2) needs a certain amount of starch. When the weighing sensor 2 (1-21) measures the lower limit, the electric valve is closed, and the material can be replenished in time.

5. A fully intelligent rice noodle and rice flour production line system according to claim 2, characterized in that: The raw material storage bin three (1-3) is provided with a feeding mechanism, which is a spread-out spiral feeding mechanism, a scraper feeding mechanism or a conveyor belt feeding mechanism. An electric valve is provided at the discharge port at the bottom of the raw material storage bin three (1-3). When the weighing sensor three (1-31) detects a lower limit, the electric valve is closed, so that material can be replenished in time.

6. A fully intelligent rice noodle and rice flour production line system according to claim 2, characterized in that: The raw material storage bin (1-4) is used to store a liquid mixture of water and other additives, and an infusion pump mechanism is installed on the raw material storage bin (1-4).

7. A fully intelligent rice noodle and rice flour production line system according to claim 1, characterized in that: The stirring and mixing mechanism (2) comprises a stirring bin (2-1) and a material storage bin (2-2); the stirring bin (2-1) and the material storage bin (2-2) are both mounted on a frame, a weighing sensor five (2-11) is mounted between the stirring bin (2-1) and the frame, a weighing sensor six (2-21) is mounted between the material storage bin (2-2) and the frame, a material discharge valve is mounted on the lower side of the stirring bin (2-1), the stirring bin (2-1) will timely put the stirred material into the material storage bin (2-2) for standby use, and the material storage bin (2-2) is provided with a plurality of outlets with electric valves.

8. A fully intelligent rice noodle and rice flour production line system according to claim 1, characterized in that: The material distribution mechanism is a vacuum feeder, the production unit (3) comprises a plurality of rice noodle production machines (3-1), each of the rice noodle production machines (3-1) is mounted on a frame, each of the rice noodle production machines is equipped with a vacuum feeder, each of the vacuum feeders is connected to a material storage bin (2-2) via a pipeline, and a material level sensor (3-2) is installed on the rice noodle production machine (3-1).

9. A control method for a fully intelligent rice noodle and rice flour production line system, characterized in that: Its control steps are as follows: Step 1: Set the preset parameter values: including the weights of the raw material storage bin 1 (1-1), raw material storage bin 2 (1-2), raw material storage bin 3 (1-3), and raw material storage bin (1-4) of various raw materials, as well as the required mixing time, weight, mixing speed, and feeding interval time of each rice noodle production unit; Step 2: The equipment only needs one button to start, and the raw material storage bin 1 (1-1), raw material storage bin 2 (1-2), raw material storage bin 3 (1-3), and raw material storage bin (1-4) will feed materials according to the required weight. If only one or two materials are needed, the others can be set to zero. When the weighing sensors under the raw material storage bin 1 (1-1), raw material storage bin 2 (1-2), raw material storage bin 3 (1-3) and raw material storage bin (1-4) detect the required weight, the feeding stops automatically, the electric valves under the raw material storage bin 1 (1-1), raw material storage bin 2 (1-2), raw material storage bin 3 (1-3) and raw material storage bin (1-4) open automatically, and the materials enter the mixing bin (2-1) for mixing. The mixing time and speed can be set according to actual requirements. When the set time is up, the discharge valve opens automatically and the materials enter the storage bin (2-2). When the weighing sensor 5 (2-11) detects that there is no material in the mixing bin (2-1), the discharge valve closes automatically, and the various raw materials fall down automatically, and mixing continues. When the weighing sensor 6 (2-21) under the material storage bin (2-2) detects the presence of material, each vacuum feeder automatically sucks the material into each rice noodle production machine (3-1) through each pipeline; According to the requirements, if a unit does not need to produce, it is set to a full signal.

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