Dust removal device

By designing a swinging water spray structure in the dust removal device of the thermal power plant, and using gears and rack systems to drive the L-shaped pipe and nozzle to swing, the problem of small water spray range of existing devices is solved, and a wider dust dust reduction effect is achieved.

CN119771092APending Publication Date: 2025-04-08HUANENG JIAXIANG POWER GENERATION CO LTD
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Patent Information

Application Number
CN202510193980.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

When the dust removal device of existing thermal power plants sprays water and reduces dust, the outlet pipe cannot swing on its own, resulting in a small water spray range and cannot effectively cover a large area of ​​dust.

Method used

A dust removal device including a movable base, a swinging water spray structure, a water storage container and a water pump are designed. By driving the motor to drive the disk and fixed column movement, the rack and gear system can be driven, so that the L-shaped tube and spray head can swing relative to the water pump outlet pipe, thereby expanding the spray range.

Benefits of technology

Through the design of the swing water spray structure, the spray range of the device is increased, the dust reduction effect and practicality are improved, and the problem of small water spray range is solved.

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Abstract

The invention relates to the technical field of thermal power plant dust removal, and provides a dust removal device which comprises a movable base, a swing type water spraying structure, a water storage container and a water pump are installed on the movable base, a water inlet pipe of the water pump communicates with the water storage container, and the water outlet end of the water pump communicates with the swing type water spraying structure. The swing type water spraying structure comprises a supporting seat, the supporting seat is fixedly connected to the top of the movable base, a swing mechanism is arranged on the supporting seat, and a water spraying mechanism is arranged on the swing mechanism. The swing mechanism comprises a supporting frame, a protective shell, an L-shaped pipe and a driving assembly, the supporting frame is fixedly connected to the top of the supporting seat, the protective shell is fixedly connected to the top of the supporting frame, a water outlet pipe of the water pump penetrates through the supporting frame to be rotationally connected with the L-shaped pipe, part of the driving assembly is located in the protective shell, and the driving assembly provides power for swing of the L-shaped pipe. The spray head in the swing type water spraying structure can swing, so that the spraying range of the device is enlarged, and the practicability of the device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of dust removal in thermal power plants, in particular to a dust removal device. Background Art

[0002] Thermal power plants usually refer to power plants that generate electricity by burning fossil fuels (such as coal, oil or natural gas). The core principle is to use the heat energy generated by fuel combustion to heat water, convert it into steam, and drive steam turbines to generate electricity. Thermal power plants are one of the most common forms of power generation in the world and are widely used to provide large-scale and stable power supply.

[0003] Reference is made to the authorized patent number "(CN218944664U)" which discloses a dust removal device for a coal conveying system in a thermal power plant, which records: "After use, it is necessary to move the rotating tube and insert the plug-in block into the spray head again, so that the spray head can be sealed, thereby preventing the spray head from being blocked due to dust entering and accumulating in large quantities in the spray head. When a certain amount of dust accumulates in the spray head, personnel can pull the rotating tube back and forth and use the unblocking block to unblock the spray head." It also records: "Most of the existing dust removal devices for coal conveying systems in thermal power plants are not equipped with a spray mechanism anti-blocking mechanism. Therefore, when they are placed in a dusty place, dust will enter and accumulate on the spray mechanism, which may block the spray mechanism, thereby causing certain inconvenience to personnel when using it."

[0004] In the process of implementing the patent, the applicant found that the patent still has unresolved technical problems for those skilled in the art: When the above device is spraying water to reduce dust, the water outlet pipe cannot swing relative to the movable plate. As a result, when the movable plate is stationary, the water outlet pipe can only spray water in a small area in front of it, and the water spraying range of the device is small. Summary of the invention

[0005] The present invention provides a dust removal device to solve the problem raised by the above-mentioned background technology: when the above-mentioned device is spraying water to reduce dust, since the water outlet pipe cannot swing relative to the movable plate, when the movable plate is stationary, the water outlet pipe can only spray water in a small range in front of it, and the water spraying range of the device is small.

[0006] In order to solve the above problems, the present invention discloses a dust removal device, comprising: A movable base is provided on which a swinging water spraying structure, a water storage container and a water pump are installed. The water inlet pipe of the water pump is connected with the water storage container, and the water outlet end of the water pump is connected with the swinging water spraying structure.

[0007] Preferably, the movable base comprises: a device base, wherein brake wheels are fixedly mounted at the bottom of the device base and near the four corners thereof; The water storage container comprises a water storage barrel, and a protective cover is detachably connected to the outside of the water storage barrel.

[0008] Preferably, the swinging water spraying structure comprises: a supporting seat, the supporting seat is fixedly connected to the top of the movable base, a swinging mechanism is arranged on the supporting seat, and a water spraying mechanism is arranged on the swinging mechanism.

[0009] Preferably, the swing mechanism includes a support frame, a protective shell, an L-shaped tube, and a drive assembly. The top of the support seat is fixedly connected to the support frame, the top of the support frame is fixedly connected to the protective shell, the water outlet pipe of the water pump passes through the support frame and is rotatably connected to the L-shaped tube, part of the drive assembly is located in the protective shell, and the drive assembly provides power for the swing of the L-shaped tube.

[0010] Preferably, the drive assembly comprises: Driving motor, disc, fixed column, the inner wall of the support frame is fixedly installed with the driving motor, the output end of the driving motor is fixedly connected with the disc, and the top of the disc is fixedly connected with the fixed column; The sliding assembly includes: a limiting seat and a rack, the top of the support frame is fixedly connected with the limiting seat, the inner wall of the rack and the upper and lower sides are slidably connected with T-shaped slide rails, the two T-shaped slide rails are fixedly connected to the outer wall of the limiting seat, the outer wall of the rack is fixedly connected with a connecting frame, and the connecting frame is slidably connected to the outer wall of the fixed column; The rotating assembly comprises a gear. The outer wall of the L-shaped tube is fixedly connected with the gear, and the gear is meshed with the outer wall of the rack.

[0011] Preferably, the water spraying mechanism comprises: A nozzle, which is detachably connected to the inner wall of the L-shaped tube; The protective cover has an outer wall which is detachably connected to the inner wall of the L-shaped tube.

[0012] Preferably, a water pump is fixedly installed on the top of the support seat, a water inlet pipe of the water pump is fixedly connected to the inner wall of the water storage container, and a storage box is slidably connected to the inner wall of the support seat.

[0013] Compared with the prior art, the present invention has the following beneficial effects: Through the above structural design, after the operator pushes the cart to the working position, the water in the water storage barrel can be transported to the L-shaped tube by controlling the water pump, and then the driving motor is controlled to drive the disc to rotate. The rotation of the disc drives the fixed column to move accordingly, and then the rack slides under the restriction of the limiting seat and the T-shaped slide rail through the fixed column and the connecting frame. As the disc rotates, the rack slides back and forth on the limiting seat and the T-shaped slide rail, thereby driving the gear to rotate alternately forward and reverse, so that the L-shaped tube swings relative to the water outlet pipe of the water pump to increase the spraying range of the device and improve the practicability of the device.

[0014] The installation method, connection method or setting method of the dust reduction device of the present invention are all common mechanical methods, and any of them can be implemented as long as they can achieve their beneficial effects; the water pump, drive motor, nozzle and brake wheel of the dust reduction device of the present invention are all purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative labor.

[0015] The dust reduction device provided by the present invention can rotate the first thread circle relative to the L-shaped tube by the nozzle rotating relative to the L-shaped tube, so that the nozzle can be disassembled and separated from the L-shaped tube, and then the protective cover and the second thread circle are taken out of the storage box, and the second thread circle is installed on the L-shaped tube through threads, and the L-shaped tube is blocked by the protective cover, so that dust from the outside world enters the L-shaped tube when the device is idle, resulting in the dust inside the L-shaped tube moving to the hole on the nozzle with the water flow during subsequent use, thereby causing the nozzle to be blocked, and the storage box is used to place the replaced nozzle or protective cover, thereby reducing the loss of the nozzle or protective cover, and at the same time reducing the dust accumulated on the idle nozzle or protective cover, and the nozzle and the first thread circle and the protective cover and the second thread circle are disassembled, which is convenient for subsequent cleaning of the two.

[0016] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 This is a schematic diagram of the overall structure of the storage box of the present invention when it is not opened; Figure 2 This is a schematic diagram of the overall structure of the storage box of the present invention when it is opened; Figure 3 It is a structural schematic diagram of the swing type water spray structure of the present invention; Figure 4 It is a partial structural schematic diagram of a driving assembly in the swing-type water spraying structure of the present invention; Figure 5 It is a structural schematic diagram of the water spray structure in the swing type water spray structure of the present invention.

[0018] In the figure: 1. device base; 2. brake wheel; 3. water storage barrel; 4. protective cover; 5. support seat; 6. swing mechanism; 7. water pump; 8. water spraying mechanism; 9. support frame; 10. protective shell; 11. L-shaped tube; 12. driving motor; 13. disc; 14. fixing column; 15. limiting seat; 16. T-shaped slide rail; 17. rack; 18. connecting frame; 19. gear; 20. nozzle; 21. first thread circle; 22. protective cover; 23. second thread circle; 24. storage box. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0020] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0021] The technical solution of the present invention is further described in detail below through the accompanying drawings and embodiments.

[0022] The present invention provides the following embodiments Embodiment 1, the present invention provides a dust removal device, such as Figure 1-Figure 5 As shown, including: A movable base is provided on which a swinging water spraying structure, a water storage container and a water pump 7 are installed. The water inlet pipe of the water pump 7 is connected to the water storage container, and the water outlet end of the water pump 7 is connected to the swinging water spraying structure.

[0023] Preferably, the movable base comprises: a device base 1, and brake wheels 2 are fixedly mounted at the bottom of the device base 1 and near the four corners; The water storage container comprises: a water storage barrel 3, the outside of which is detachably connected with a protective cover 4. Preferably, the outside of the water storage barrel 3 is detachably connected with the protective cover 4 through a thread, and the water inlet pipe of the water pump 7 is fixedly connected to the inner wall of the water storage barrel 3.

[0024] Preferably, the swing-type water spraying structure comprises: a support seat 5, the support seat 5 is fixedly connected to the top of the movable base, a swing mechanism 6 is arranged on the support seat 5, and a water spraying mechanism 8 is arranged on the swing mechanism 6.

[0025] Preferably, the swing mechanism 6 includes a support frame 9, a protective shell 10, an L-shaped tube 11, and a drive assembly. The top of the support seat 5 is fixedly connected to the support frame 9, the top of the support frame 9 is fixedly connected to the protective shell 10, the water outlet pipe of the water pump 7 passes through the support frame 9 and is rotatably connected to the L-shaped tube 11, and part of the drive assembly is located in the protective shell 10, and the drive assembly provides power for the swing of the L-shaped tube 11.

[0026] Preferably, the drive assembly comprises: Drive motor 12, disc 13, fixed column 14, the inner wall of the support frame 9 is fixedly installed with the drive motor 12, the output end of the drive motor 12 is fixedly connected with the disc 13, and the top of the disc 13 is fixedly connected with the fixed column 14; the output end / axis of the drive motor 12 rotates and penetrates the upper end of the support frame 9; The sliding assembly includes: a limiting seat 15 and a rack 17. The top of the support frame 9 is fixedly connected with the limiting seat 15. The inner wall of the rack 17 and the upper and lower sides are slidably connected with T-shaped slide rails 16. The two T-shaped slide rails 16 are fixedly connected to the outer wall of the limiting seat 15. The outer wall of the rack 17 is fixedly connected with a connecting frame 18. The connecting frame 18 is slidably connected to the outer wall of the fixed column 14. The rotating assembly includes a gear 19, the outer wall of the L-shaped tube 11 is fixedly connected with the gear 19, and the gear 19 is meshed with the outer wall of the rack 17. The reciprocating motion of the rack 17 causes the gear 19 to rotate alternately forward and reverse, thereby causing the L-shaped tube 11 to swing accordingly, thereby increasing the spraying and dust reduction area of ​​the device. Among them, the present invention: the disc 13, the fixed column 14, the sliding assembly, and the rotating assembly are all located in the protective shell 10; The working principle and beneficial effects of the above technical solution are: Through the above structural design, after the operator pushes the cart to the working position, the water in the water storage barrel 3 can be transported to the L-shaped tube 11 by controlling the water pump 7, and then the driving motor 12 is controlled to drive the disc 13 to rotate. The rotation of the disc 13 drives the fixed column 14 to move accordingly, and then the rack 17 slides under the restriction of the limiting seat 15 and the T-shaped slide rail 16 through the fixed column 14 and the connecting frame 18. As the disc 13 rotates, the rack 17 slides back and forth on the limiting seat 15 and the T-shaped slide rail 16, thereby driving the gear 19 to rotate alternately forward and reverse, so that the L-shaped tube 11 swings relative to the water outlet pipe of the water pump 7 to increase the spraying range of the device and improve the practicality of the device.

[0027] The installation method, connection method or setting method of the dust reduction device of the present invention are all common mechanical methods, and any method that can achieve its beneficial effects can be implemented; the water pump 7, drive motor 12, nozzle 20 and brake wheel 2 of the dust reduction device of the present invention are all purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for technical personnel in this field to make creative labor.

[0028] Embodiment 2, on the basis of embodiment 1, as Figure 5 As shown, the water spray mechanism 8 comprises: The nozzle 20 is detachably connected to the inner wall of the L-shaped tube 11; the nozzle 20 can spray water in the form of atomized water, thereby achieving the effect of dust reduction. The outer wall of the nozzle 20 is fixedly connected with a first thread ring 21, and the first thread ring 21 is detachably connected to the inner wall of the L-shaped tube 11 through a thread; The protective cover 22 has an outer wall that is detachably connected to the inner wall of the L-shaped tube 11 .

[0029] Preferably, a water pump 7 is fixedly installed on the top of the support seat 5, and the water inlet pipe of the water pump 7 is fixedly connected to the inner wall of the water storage container. The inner wall of the support seat 5 is slidably connected to a storage box 24. When the operator enters a dusty work site, he generally wears protective tools. Clean protective tools can be stored in the storage box 24 for the operator to use while working. The outer wall (or inner wall) of the protective cover 22 is fixedly connected with a second threaded ring 23, and the second threaded ring 23 is detachably connected to the inner wall (or outer wall) of the L-shaped tube 11 through threads. Through the above structural design, after the device is used, the first threaded ring 21 can be rotated relative to the L-shaped tube 11 by rotating the nozzle 20 relative to the L-shaped tube 11, and then the nozzle 20 can be removed from the L-shaped tube 11, and then the protective cover 22 and the second threaded ring 23 are taken out of the storage box 24, and the second threaded ring 23 is installed on the L-shaped tube 11 through threads, and the L-shaped tube 11 is blocked by the protective cover 22, so that dust from the outside is prevented from entering the interior of the L-shaped tube 11 when the device is idle. When the device needs to be used, the nozzle 20 and the first threaded ring 21 are taken out of the storage box 24, and then the protective cover 22 is rotated relative to the L-shaped tube 11, and then the protective cover 22 can be removed and placed in the storage box 24, and then the first threaded ring 21 can be installed on the L-shaped tube 11.

[0030] The beneficial effects of the above technical solution are: The dust reduction device provided by the present invention can rotate the first thread ring 21 relative to the L-shaped tube 11 by the nozzle 20 relative to the L-shaped tube 11, so that the nozzle 20 can be disassembled and separated from the L-shaped tube 11, and then the protective cover 22 and the second thread ring 23 are taken out from the storage box 24, and the second thread ring 23 is installed on the L-shaped tube 11 through threads, and the L-shaped tube 11 is blocked by the protective cover 22, so as to prevent external dust from entering the L-shaped tube 11 when the device is idle, resulting in the dust inside the L-shaped tube 11 moving to the hole on the nozzle 20 with the water flow during subsequent use, thereby causing the nozzle 20 to be blocked, and the replaced nozzle 20 or protective cover 22 is placed by relying on the storage box 24, so as to reduce the loss of the nozzle 20 or the protective cover 22, and at the same time reduce the dust accumulated on the idle nozzle 20 or the protective cover 22, and the nozzle 20 and the first thread ring 21 and the protective cover 22 and the second thread ring 23 are disassembled, so as to facilitate the subsequent cleaning of the two.

[0031] Embodiment 3, based on Embodiment 1 or 2, further comprises: The first detection module is used to detect the environmental parameters of the area to be dusted, and the environmental parameters of the area to be dusted include: ambient wind speed, ambient temperature, ambient humidity, and ambient air pressure; The second detection module is used to detect dust-related parameters in the area to be removed, and the dust-related parameters in the area to be removed include: dust particle size and dust density sampled and detected; The third detection module is used to detect the water pressure and water temperature of the water outlet of the L-shaped pipe 11; A first calculation module, used to calculate the target diameter based on the first detection module, the second detection module, and the third detection module;

[0032] D is the target diameter, and d is the average value of the dust particle size sampled and tested in the dust-related parameters of the dust removal area; is the dust density in the dust-related parameters of the area to be removed; V is the ambient wind speed in the environmental parameters of the area to be removed; is the dynamic viscosity of air; S is the inertial collision coefficient between dust particles and droplets; F is the water pressure at the outlet of the L-shaped pipe 11 detected by the third detection module, is the ambient air pressure in the environmental parameters of the area to be dust-removed; A is the ambient temperature in the environmental parameters of the area to be dust-removed; The water temperature at the water outlet of the L-shaped tube 11 detected by the third detection module; is the logarithm to base 10; is the unit temperature; is the natural logarithm, e is the natural constant; B is the relative humidity of the environment in the environmental parameters of the dust removal area; is the correction factor; The control device is used to control the operation of the swinging water spraying structure so that the actual particle size of the droplets sprayed by the nozzle 20 of the swinging water spraying structure is the target diameter to reduce dust in the dust removal area.

[0033] The beneficial effects of the above technical solution are: The target particle size is determined based on detecting the environmental parameters of the area to be removed, the dust-related parameters of the area to be removed, the water pressure and the water temperature of the water outlet of the L-shaped pipe 11, and the control device controls the operation of the swinging water spray structure so that the actual particle size of the droplets sprayed by the nozzle 20 of the swinging water spray structure is the target diameter for dust reduction in the area to be removed, thereby ensuring that the nozzle 20 sprays droplets of appropriate particle size to ensure the dust reduction effect in the area to be removed.

[0034] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A dust removal device, characterized in that: include: A movable base is provided on which a swinging water spraying structure, a water storage container and a water pump (7) are installed. The water inlet pipe of the water pump (7) is connected to the water storage container, and the water outlet end of the water pump (7) is connected to the swinging water spraying structure.

2. A dust removal device according to claim 1, characterized in that: The movable base comprises: a device base (1), wherein brake wheels (2) are fixedly mounted at the bottom and near the four corners of the device base (1); The water storage container comprises: a water storage barrel (3), the outside of which is detachably connected with a protective cover (4).

3. A dust removal device according to claim 1, characterized in that: The swing-type water spraying structure comprises: a support seat (5), the support seat (5) is fixedly connected to the top of the movable base, a swing mechanism (6) is arranged on the support seat (5), and a water spraying mechanism (8) is arranged on the swing mechanism (6).

4. A dust removal device according to claim 3, characterized in that: The swing mechanism (6) comprises a support frame (9), a protective shell (10), an L-shaped tube (11), and a driving assembly. The top of the support seat (5) is fixedly connected to the support frame (9), the top of the support frame (9) is fixedly connected to the protective shell (10), the water outlet pipe of the water pump (7) passes through the support frame (9) and is rotatably connected to the L-shaped tube (11), part of the driving assembly is located in the protective shell (10), and the driving assembly provides power for the swing of the L-shaped tube (11).

5. A dust removal device according to claim 4, characterized in that: The drive components include: A driving motor (12), a disc (13), and a fixing column (14); the driving motor (12) is fixedly mounted on the inner wall of the support frame (9); the output end of the driving motor (12) is fixedly connected to the disc (13); and the top of the disc (13) is fixedly connected to the fixing column (14); The sliding assembly comprises: a limiting seat (15) and a rack (17); the top of the support frame (9) is fixedly connected with the limiting seat (15); the inner wall of the rack (17) and the upper and lower sides thereof are slidably connected with T-shaped slide rails (16); the two T-shaped slide rails (16) are fixedly connected to the outer wall of the limiting seat (15); the outer wall of the rack (17) is fixedly connected with a connecting frame (18); and the connecting frame (18) is slidably connected to the outer wall of the fixed column (14); The rotating assembly comprises a gear (19). The outer wall of the L-shaped tube (11) is fixedly connected with the gear (19), and the gear (19) is meshed with the outer wall of the rack (17).

6. A dust removal device according to claim 4, characterized in that: The water spraying mechanism (8) comprises: A nozzle (20), the nozzle (20) being detachably connected to the inner wall of the L-shaped tube (11); The protective cover (22) has an outer wall which is detachably connected to the inner wall of the L-shaped tube (11).

7. A dust removal device according to claim 1, characterized in that: A water pump (7) is fixedly mounted on the top of the support base (5); a water inlet pipe of the water pump (7) is fixedly connected to the inner wall of the water storage container; and a storage box (24) is slidably connected to the inner wall of the support base (5).

8. A dust removal device according to claim 1, characterized in that: Also includes: The first detection module is used to detect the environmental parameters of the area to be dusted, and the environmental parameters of the area to be dusted include: ambient wind speed, ambient temperature, ambient humidity, and ambient air pressure; The second detection module is used to detect dust-related parameters in the area to be removed, and the dust-related parameters in the area to be removed include: dust particle size and dust density sampled and detected; A third detection module is used to detect the water pressure and water temperature of the water outlet of the L-shaped pipe (11); A first calculation module, used to calculate the target diameter based on the first detection module, the second detection module, and the third detection module; D is the target diameter, and d is the average value of the dust particle size sampled and tested in the dust-related parameters of the dust removal area; is the dust density in the dust-related parameters of the area to be removed; V is the ambient wind speed in the environmental parameters of the area to be removed; is the dynamic viscosity of air; S is the inertial collision coefficient between dust particles and droplets; F is the water pressure at the outlet of the L-shaped pipe (11) detected by the third detection module, is the ambient air pressure in the environmental parameters of the area to be dust-removed; A is the ambient temperature in the environmental parameters of the area to be dust-removed; The water temperature at the water outlet of the L-shaped tube (11) detected by the third detection module; is the logarithm to base 10; is the unit temperature; is the natural logarithm, e is the natural constant; B is the relative humidity of the environment in the environmental parameters of the dust removal area; is the correction factor; The control device is used to control the operation of the swing-type water spraying structure so that the actual particle diameter of the mist droplets sprayed by the nozzle (20) of the swing-type water spraying structure is the target diameter to reduce dust in the dust removal area.

Citation Information

Patent Citations

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    CN218944664U

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    CN107349727A

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