A production device and preparation method of long-term anti-rust oil
By designing a long-term anti-rust oil production device including a stirring barrel, a circulation mechanism and a lifting assembly, the precipitation problem caused by the fine grinding of raw materials is solved, and a better anti-rust effect is achieved.
Patent Information
- Application Number
- CN202411756901.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-04-08
AI Technical Summary
During the production process, the existing long-term anti-rust oil has poor grinding and poor dispersion of raw materials, which leads to precipitation of anti-rust oil, which reduces its adhesion and uniformity, and affects the anti-rust effect.
A production device including a stirring barrel, a circulation mechanism, a lifting assembly and a driving mechanism is designed. Through the cooperation of the circulation mechanism and the lifting assembly, the full mixing of raw materials and the circulating flow of precipitates are achieved to avoid precipitation formation.
It effectively avoids the precipitation of anti-rust oil, improves its adhesion and uniformity on the metal surface, and significantly improves the anti-rust effect.
Smart Images

Figure CN119771221A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rust-proof oil production, and in particular to a production device and a mixing method for long-acting rust-proof oil. Background Art
[0002] Long-lasting anti-rust oil refers to an anti-rust oil product with a longer anti-rust cycle (usually up to 3-5 years or even longer). This type of anti-rust oil can form a non-drying film on the protected metal bare surface, effectively preventing the metal from being corroded by moisture and corrosive gases.
[0003] For example, the publication number CN116236951A discloses an anti-rust oil preparation device and a process thereof, wherein the anti-rust oil preparation device comprises a stirring barrel, a stirring device is installed at the upper end of the stirring barrel, and a discharge device is installed on the side wall of the stirring barrel. The present invention can solve the problem that the existing method needs to repeatedly weigh multiple raw materials when taking multiple raw materials until the required amount of raw materials is reached, thereby increasing the steps of weighing raw materials and increasing the time for preparing raw materials. The weighing mechanism of the present invention can weigh the raw materials in the storage barrel, and can stop the discharge of the raw materials by controlling the valve after the raw materials reach the required weight, thereby eliminating the operation of repeatedly weighing the raw materials and speeding up the processing of the raw materials.
[0004] However, in the prior art, the current traditional long-lasting rust-proof oil will precipitate during the actual production process due to the poor grinding and dispersion of the raw materials. The presence of the precipitate will significantly reduce the adhesion and uniformity of the rust-proof oil on the metal surface, thereby affecting its rust-proof effect. The precipitate may not be able to fully cover the metal surface, causing the metal to rust easily when exposed to a humid or corrosive environment, thereby affecting the normal use of the equipment. Summary of the invention
[0005] The purpose of the present invention is to solve the problem in the prior art that the raw materials are not ground finely and dispersed well, resulting in precipitation of the rust-proof oil. The presence of the precipitate will significantly reduce the adhesion and uniformity of the rust-proof oil on the metal surface, thereby affecting its rust-proof effect.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a production device of long-term anti-rust oil, comprising a stirring barrel, a fixed block is fixedly connected to the surface of the stirring barrel, a support seat is fixedly connected to the lower surface of the fixed block, a plurality of circulation mechanisms are arranged in a ring on the surface of the stirring barrel, a lifting assembly is provided on the lower surface of the stirring barrel, a mounting frame is fixedly connected to one side of the stirring barrel, a driving mechanism is provided on the upper surface of the mounting frame, a stirring mechanism is provided on the inner top wall of the mounting frame, a support plate is fixedly connected to the other side of the stirring barrel, a metering mechanism is provided on one side of the upper surface of the support plate, a feeding mechanism is provided on the other side of the upper surface of the support plate, a discharge pipe is fixedly connected to one side of the stirring barrel close to the support plate and located below the support plate, and a first solenoid valve is provided on the surface of the discharge pipe.
[0007] As a preferred embodiment, the circulation mechanism includes a plurality of circulation cylinders, the inner cavities of the plurality of circulation cylinders are rotatably connected to a second threaded feeding pipe, each of the second threaded feeding pipes is fixedly connected to a first connecting rod, the bottom end of the first connecting rod is transmission-connected to a first gear, a liquid outlet is provided at an upper position on one side of each of the circulation cylinders, a liquid inlet is provided at a lower position on one side of each of the circulation cylinders, and a heating plate is provided on the inner wall of the mixing barrel at the gap between the liquid inlet and the liquid outlet.
[0008] As a preferred embodiment, the lifting assembly includes a limit block, the lower surface of the limit block is fixedly connected to a circular rack, and the limit block is movably connected to the lower surface of the mixing barrel, a concave and convex block is fixedly connected to the axis of the upper surface of the circular rack, the upper surface of each of the concave and convex blocks is slidably connected to the support rod through a roller, the top of each of the support rods is fixedly connected to an arc plate, and the circular rack is meshingly connected to the first gear.
[0009] As a preferred embodiment, the driving mechanism includes a third motor, the output end of the third motor is connected to a rotating rod, the rotating rod is sequentially connected to a first rotating shaft and a second rotating shaft from top to bottom, the first rotating shaft is connected to the concave-convex block through a first transmission belt, and the second rotating shaft is connected to the circular rack through a second transmission belt.
[0010] As a preferred embodiment, the stirring mechanism includes a support block, the inner wall of the support block is provided with a tooth groove, the tooth groove is meshed with the second gear through a third gear, the upper surface of the second gear is fixedly connected to the third rotating shaft at the axis center, the lower surface of the third gear is rotatably connected to the third connecting rod through the second connecting rod, and a stirring blade is fixedly connected to one side of the lower surface of the third connecting rod.
[0011] As a preferred embodiment, the metering mechanism includes an electronic scale, the upper surface of which is fixedly connected to a support frame, the inner side wall of the support frame is symmetrically provided with limit grooves, the limit grooves are slidably connected to a slider, a weighing barrel is fixedly connected to the center of the slider, and the lower surface of the weighing barrel is rotatably connected to a movable cover via a hinge.
[0012] As a preferred embodiment, an outer side wall of the support frame is fixedly connected to an electric cylinder, an output end of the electric cylinder is transmission-connected to a moving rod, and one end of the moving rod is fixedly connected to a sliding block.
[0013] As a preferred embodiment, the unloading mechanism includes a first motor, the output end of which is transmission-connected to a mounting block, a surface of which is provided with a plurality of grooves in a ring shape for engaging with a clamping block, and the outer sides of the plurality of clamping blocks are fixedly connected to a material storage barrel.
[0014] As a preferred embodiment, the upper surfaces of several of the storage barrels are threaded with sealing covers, the axes of the upper surfaces of several of the sealing covers are fixedly connected with second motors, the output end of each of the second motors is transmission-connected with the first threaded feeding pipe, and the lower surface of each of the storage barrels is provided with a second solenoid valve.
[0015] The present invention also provides a production device and a preparation method of a long-acting rust-proof oil, comprising the following steps:
[0016] S1. First, synthetic oil, barium sulfonate, calcium sulfonate, carboxylic acid, film-forming resin, alkylbenzene and light white oil are respectively filled into storage barrels, and the storage barrels are sealed by sealing covers. The output end of the support plate drives several storage barrels to rotate through the mounting block, so as to automatically change and add different raw materials. Secondly, the output end of the second motor drives the first threaded feeding pipe to rotate to grind the granular raw materials, and the second solenoid valve is opened for quantitative feeding. 4% of synthetic oil is added to the mixing barrel, and it is heated to 80° C. to 100° C. by the heating plate 76, and then 4% of barium sulfonate, 5% of calcium sulfonate, 2% of carboxylic acid, 0.6% of film-forming resin and 0.4% of alkylbenzene are added in sequence and mixed and stirred;
[0017] S2. When quantitatively discharging the material, the output end of the second motor drives the first threaded feeding tube to rotate, and the first threaded feeding tube grinds the material and quantitatively discharges the material at the same time, and the second solenoid valve is opened, and the material falls into the weighing barrel and the movable cover, and the electronic scale measures the raw material. After the measurement is completed, the electric cylinder drives the slider to slide in the limit groove through the moving rod. When the bottom of the movable cover moves out from the surface of the electronic scale, the hinge drives the movable cover to deflect, and the material falls into the mixing barrel for production and processing;
[0018] S3, during stirring, the output end of the third motor drives the first rotating shaft and the second rotating shaft to rotate respectively through the rotating rod, the first rotating shaft drives the third rotating shaft to rotate through the first transmission belt, the third rotating shaft drives the third gear to rotate along the tooth groove through the second gear, and the third gear drives the stirring blade through the second connecting rod and the third connecting rod to evenly mix and stir the raw materials inside the stirring barrel, and the anti-rust oil precipitates due to the poor grinding and dispersion of the raw materials;
[0019] S4. When resolving the sedimentation, the second rotating shaft drives the circular rack to rotate through the second transmission belt. When the circular rack rotates on the lower surface of the mixing barrel through the limit block, the concave and convex blocks are synchronously driven to rotate, and the roller moves along the surface of the concave and convex blocks. The height change caused by this drives the support rod to rise and fall. The support rod is continuously lifted and lowered through the arc plate, so that the sediment at the center of the bottom wall of the mixing barrel is lifted upward for mixing. At the same time, the sediment at the bottom edge of the mixing barrel will be lifted to the liquid outlet through the liquid inlet hole and flow back into the mixing barrel due to the circular rack driving the first connecting rod to rotate through the first gear. The first connecting rod drives the second threaded feeding pipe to rotate. Due to the floating and circulating flow of the bottom sediment, the formation of sediment is avoided. After the raw materials in the mixing barrel are mixed, stirred and cooled, an anti-rust composite agent is obtained. At this time, 75% of light white oil is added, and steps S3 and S4 are repeated for mixing and stirring to obtain a long-acting volatile anti-rust oil. The first solenoid valve is opened, and the long-acting volatile anti-rust oil is discharged to the outside through the drainage pipe for collection.
[0020] Compared with the prior art, the advantages and positive effects of the present invention are:
[0021] 1. The present invention avoids material sedimentation by arranging a circulation mechanism and a lifting component. When the raw materials are mixed and stirred, the second rotating shaft and the second transmission belt of the driving mechanism drive the circular rack to rotate. When the circular rack rotates on the lower surface of the mixing barrel through the limit block, the concave and convex block is synchronously driven to rotate, and the roller moves along the surface of the concave and convex block. The height change caused by the limit movement drives the support rod to rise and fall. The support rod is continuously lifted and lowered through the arc plate, so that the sediment at the center of the bottom wall of the mixing barrel is lifted upward for mixing. At the same time, the sediment at the edge of the bottom of the mixing barrel is lifted to the liquid outlet hole through the liquid inlet hole and flows back into the mixing barrel due to the circular rack driving the first connecting rod to rotate through the first gear. The first connecting rod drives the second threaded feeding pipe to rotate, thereby avoiding the formation of sediment and improving the practicality of the device.
[0022] 2. The present invention sets a metering mechanism and a feeding mechanism to avoid material blockage while quantitatively feeding. Different types of materials are placed in storage barrels respectively, and the storage barrels are sealed with a sealing cover. The output end of the second motor drives the first threaded feeding tube to rotate. The first threaded feeding tube grinds the material and quantitatively feeds the material at the same time. The second solenoid valve is opened, and the material falls into the weighing barrel and the movable cover. The electronic scale measures the raw materials. After the metering is completed, the electric cylinder drives the slider to slide in the limit groove through the moving rod. When the bottom of the movable cover moves out from the surface of the electronic scale, the hinge drives the movable cover to deflect, and the material falls into the mixing barrel for production and processing, which reduces the probability of material precipitation and improves the production efficiency of the long-lasting anti-rust oil.
[0023] 3. The present invention provides a stirring mechanism to cooperate with the circulation mechanism and the lifting assembly to fully mix and stir. The driving mechanism drives the third rotating shaft to rotate through the first rotating shaft and the first transmission belt. The third rotating shaft drives the third gear to rotate along the tooth groove through the second gear. The third gear drives the stirring blade through the second connecting rod and the third connecting rod to evenly mix and stir the raw materials inside the mixing barrel. Due to the floating and circulating flow of the sediment at the bottom, the formation of sediment is further avoided, thereby improving the anti-rust effect of the long-lasting anti-rust oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 The overall structural diagram of a production device and a preparation method of a long-acting rust-proof oil provided by the present invention;
[0025] Figure 2 A schematic cross-sectional view of the occipital structure of a production device and a preparation method of a long-acting anti-rust oil provided by the present invention;
[0026] Figure 3 A production device and a preparation method of a long-term anti-rust oil provided by the present invention Figure 2 A schematic diagram of the structure enlargement in the middle;
[0027] Figure 4 A production device and a preparation method of a long-term anti-rust oil provided by the present invention Figure 2 A magnified schematic diagram of the structure at B in the middle;
[0028] Figure 5 A schematic diagram of the driving mechanism structure of a production device and a preparation method of a long-acting rust-proof oil provided by the present invention;
[0029] Figure 6 A production device and a preparation method of a long-term anti-rust oil provided by the present invention Figure 5 A magnified schematic diagram of the structure at C in the middle;
[0030] Figure 7 A production device and a preparation method of a long-term anti-rust oil provided by the present invention Figure 5 A magnified schematic diagram of the structure at D in the middle;
[0031] Figure 8 A schematic diagram of the structure of a metering mechanism and a feeding mechanism of a production device and a mixing method of a long-acting rust-proof oil provided by the present invention;
[0032] Fig. 9 A production device and a preparation method of a long-term anti-rust oil provided by the present invention Figure 8 Enlarged schematic diagram of the structure at point E in the middle.
[0033] Legend:
[0034] 1. Mixing barrel; 2. Fixed block; 3. Support seat; 4. First solenoid valve; 5. Drain pipe; 6. Support plate; 61. First motor; 611. Mounting block; 612. Block; 613. Storage barrel; 614. Sealing cover; 615. Second motor; 616. First threaded feeding pipe; 617. Second solenoid valve; 62. Electronic scale; 621. Support frame; 622. Limiting groove; 623. Sliding block; 624. Weighing barrel; 625. Movable cover; 626. Electric cylinder; 627. Moving rod; 7. Circulation barrel; 71. Second threaded feeding pipe; 72. First connecting rod ;73, first gear;74, liquid inlet;75, liquid outlet;76, heating plate;8, mounting frame;81, third motor;811, rotating rod;812, first rotating shaft;813, first transmission belt;814, second rotating shaft;815, second transmission belt;82, third rotating shaft;83, second gear;84, supporting block;85, tooth groove;86, third gear;861, second connecting rod;862, third connecting rod;863, stirring blade;9, limiting block;91, circular rack;92, concave and convex block;93, roller;94, supporting rod;95, arc plate. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] See also Figure 1-9The present invention provides a technical solution: a production device for long-term anti-rust oil, comprising a stirring barrel 1, a fixed block 2 is fixedly connected to the surface of the stirring barrel 1, a support seat 3 is fixedly connected to the lower surface of the fixed block 2, a plurality of circulation mechanisms are arranged in a ring on the surface of the stirring barrel 1, a lifting assembly is provided on the lower surface of the stirring barrel 1, a mounting frame 8 is fixedly connected to one side of the stirring barrel 1, a driving mechanism is provided on the upper surface of the mounting frame 8, a stirring mechanism is provided on the inner top wall of the mounting frame 8, a support plate 6 is fixedly connected to the other side of the stirring barrel 1, a metering mechanism is provided on one side of the upper surface of the support plate 6, a feeding mechanism is provided on the other side of the upper surface of the support plate 6, a discharge pipe 5 is fixedly connected to the side of the stirring barrel 1 close to the support plate 6 and located below the support plate 6, a first solenoid valve 4 is provided on the surface of the discharge pipe 5, and a circular gear When the bar 91 rotates on the lower surface of the mixing barrel 1 through the limit block 9, the concave-convex block 92 is synchronously driven to rotate, and the roller 93 moves along the surface of the concave-convex block 92 to limit the movement, and the height change caused by this drives the support rod 94 to rise and fall, and the support rod 94 is continuously lifted and lowered through the arc plate 95, so that the sediment at the center of the bottom wall of the mixing barrel 1 is lifted upward for mixing. At the same time, the sediment at the bottom edge of the mixing barrel 1 will be lifted by the circular rack 91 through the first gear 73 to drive the first connecting rod 72 to rotate, and the first connecting rod 72 drives the second threaded feeding pipe 71 to rotate, so that the sediment at the edge of the bottom wall of the mixing barrel 1 is lifted through the liquid inlet hole 74 to the liquid outlet hole 75 and flows back into the mixing barrel 1, thereby avoiding the formation of sediment, improving the anti-rust effect of the long-lasting anti-rust oil, and ensuring the stable operation of the equipment.
[0037] like Figure 1-9 As shown, the circulation mechanism includes a plurality of circulation cylinders 7, the inner cavities of the plurality of circulation cylinders 7 are rotatably connected with second threaded feeding tubes 71, each second threaded feeding tube 71 is fixedly connected with a first connecting rod 72, the bottom end of the first connecting rod 72 is transmission-connected with a first gear 73, a liquid outlet 75 is provided at the upper position on one side of each circulation cylinder 7, a liquid inlet 74 is provided at the lower position on one side of each circulation cylinder 7, a heating plate 76 is provided at the gap between the liquid inlet 74 and the liquid outlet 75 on the inner wall of the mixing barrel 1, the sediment at the bottom edge of the mixing barrel 1 will be driven by the circular rack 91 through the first gear 73 to drive the first connecting rod 72 to rotate, and the first connecting rod 72 drives the second threaded feeding tube 71 to rotate, so that the sediment at the edge of the inner bottom wall of the mixing barrel 1 is lifted to the liquid outlet 75 through the liquid inlet 74 and flows back into the mixing barrel 1, so that the sediment at the edge of the inner bottom wall of the mixing barrel 1 circulates back to the top of the liquid for cyclic stirring, thereby avoiding the formation of sediment and improving the anti-rust effect.
[0038] like Figure 1-9As shown, the lifting assembly includes a limit block 9, a circular rack 91 is fixedly connected to the lower surface of the limit block 9, and the limit block 9 is movably connected to the lower surface of the mixing barrel 1, a concave-convex block 92 is fixedly connected to the axis of the upper surface of the circular rack 91, and the upper surface of each concave-convex block 92 is slidably connected to the support rod 94 through a roller 93, and the top of each support rod 94 is fixedly connected to an arc plate 95, and the circular rack 91 is meshed and connected to the first gear 73. The rotation of the concave-convex block 92 causes the roller 93 to move along the surface of the concave-convex block 92, and the height change caused by this drives the support rod 94 to rise and fall, and the support rod 94 is continuously lifted and lowered through the arc plate 95, thereby continuously lifting the material at the axis of the inner bottom wall of the mixing barrel 1 upward, so that it is repeatedly mixed and stirred, and further avoiding precipitation and rust prevention effects.
[0039] like Figure 1-9 As shown, the driving mechanism includes a third motor 81, the output end of the third motor 81 is transmission-connected to a rotating rod 811, the rotating rod 811 is transmission-connected to a first rotating shaft 812 and a second rotating shaft 814 in sequence from top to bottom, the first rotating shaft 812 is transmission-connected to the concave-convex block 92 through a first transmission belt 813, the second rotating shaft 814 is transmission-connected to the circular rack 91 through a second transmission belt 815, and the output end of the third motor 81 synchronously drives the stirring mechanism, the circulation mechanism and the lifting assembly to operate through the rotating rod 811 to mix and stir the raw materials.
[0040] like Figure 1-9 As shown, the stirring mechanism includes a support block 84, the inner wall of the support block 84 is provided with a tooth groove 85, the tooth groove 85 is meshed and connected with the second gear 83 through the third gear 86, the upper surface of the second gear 83 is fixedly connected to the third rotating shaft 82 at the axis center, the lower surface of the third gear 86 is rotatably connected to the third connecting rod 862 through the second connecting rod 861, and a stirring blade 863 is fixedly connected to one side of the lower surface of the third connecting rod 862. The first rotating shaft 812 drives the third rotating shaft 82 to rotate through the first transmission belt 813, and the third rotating shaft 82 drives the third gear 86 to rotate along the tooth groove 85 through the second gear 83, and the third gear 86 drives the stirring blade 863 through the second connecting rod 861 and the third connecting rod 862 to evenly mix and stir the raw materials inside the stirring barrel 1, and due to the floating and circulating flow of the bottom sediment, the formation of sediment is further avoided.
[0041] like Figure 1-9As shown, the metering mechanism includes an electronic scale 62, the upper surface of the electronic scale 62 is fixedly connected with a support frame 621, the inner side wall of the support frame 621 is symmetrically provided with a limit groove 622, the limit groove 622 is slidably connected with a slider 623, a weighing barrel 624 is fixedly connected at the center of the slider 623, and a movable cover 625 is rotatably connected to the lower surface of the weighing barrel 624 through a hinge, and an electric cylinder 626 is fixedly connected to the outer side wall of the support frame 621, and a moving rod 627 is transmission-connected to the output end of the electric cylinder 626, and one end of the moving rod 627 is fixedly connected to the slider 623. The electronic scale 62 measures the raw materials. After the metering is completed, the electric cylinder 626 drives the slider 623 to slide in the limit groove 622 through the moving rod 627. When the bottom of the movable cover 625 moves out from the surface of the electronic scale 62, the hinge drives the movable cover 625 to deflect, and the material falls into the mixing barrel 1 for production and processing, which reduces the probability of material precipitation and ensures the rust-proof effect of the long-term anti-rust oil.
[0042] like Figure 1-9 As shown, the unloading mechanism includes a first motor 61, the output end of the first motor 61 is transmission-connected with a mounting block 611, the surface of the mounting block 611 is provided with a plurality of card grooves for being connected with a card block 612 in a ring shape, the outer sides of the plurality of card blocks 612 are fixedly connected with a storage barrel 613, the upper surfaces of the plurality of storage barrels 613 are screwed with sealing covers 614, the upper surfaces of the plurality of sealing covers 614 are fixedly connected with a second motor 615 at the axis center, the output end of each second motor 615 is transmission-connected with a first threaded feeding tube 616, the lower surface of each storage barrel 613 is provided with a second solenoid valve 617, the output end of the second motor 615 drives the first threaded feeding tube 616 to rotate, the first threaded feeding tube 616 grinds the material and unloads the material quantitatively at the same time, effectively avoiding blockage of the raw materials.
[0043] Working principle:
[0044] Step 1, first, synthetic oil, barium sulfonate, calcium sulfonate, carboxylic acid, film-forming resin, alkylbenzene and light white oil are respectively filled into a storage barrel 613, and the storage barrel 613 is sealed by a sealing cover 614, the output end of the support plate 6 drives a plurality of storage barrels 613 to rotate through a mounting block 611, so as to automatically change and add different raw materials, and then the output end of the second motor 615 drives the first threaded feeding pipe 616 to rotate to grind the granular raw material, and the second solenoid valve 617 is opened for quantitative feeding, 4% of synthetic oil is added to the mixing barrel 1, and it is heated to 80°C to 100°C by a heating plate 76, and then 4% of barium sulfonate, 5% of calcium sulfonate, 2% of carboxylic acid, 0.6% of film-forming resin and 0.4% of alkylbenzene are added in sequence and mixed and stirred;
[0045] Step 2, when quantitatively discharging materials, the output end of the second motor 615 drives the first threaded feeding tube 616 to rotate, and the first threaded feeding tube 616 grinds the materials and quantitatively discharges the materials at the same time, and the second solenoid valve 617 is opened, and the materials fall into the weighing barrel 624 and the movable cover 625, and the electronic scale 62 measures the raw materials. After the measurement is completed, the electric cylinder 626 drives the slider 623 to slide in the limit groove 622 through the moving rod 627, and when the bottom of the movable cover 625 moves out from the surface of the electronic scale 62, the hinge drives the movable cover 625 to deflect, and the materials fall into the mixing barrel 1 for production and processing;
[0046] Step 3, during stirring, the output end of the third motor 81 drives the first rotating shaft 812 and the second rotating shaft 814 to rotate respectively through the rotating rod 811, the first rotating shaft 812 drives the third rotating shaft 82 to rotate through the first transmission belt 813, the third rotating shaft 82 drives the third gear 86 to rotate along the tooth groove 85 through the second gear 83, and the third gear 86 drives the stirring blade 863 through the second connecting rod 861 and the third connecting rod 862 to evenly mix and stir the raw materials inside the stirring barrel 1, and the anti-rust oil precipitates due to the poor grinding and dispersion of the raw materials;
[0047] Step 4: When the sediment is being processed, the second rotating shaft 814 drives the circular rack 91 to rotate through the second transmission belt 815. When the circular rack 91 rotates on the lower surface of the mixing barrel 1 through the limit block 9, the concave-convex block 92 is synchronously driven to rotate, and the roller 93 moves along the surface of the concave-convex block 92 to limit the movement, and the height change caused thereby drives the support rod 94 to rise and fall, and the support rod 94 is continuously raised and lowered through the arc plate 95, so that the sediment at the center of the bottom wall of the mixing barrel 1 is lifted upward for mixing, and at the same time, the sediment at the bottom edge of the mixing barrel 1 is mixed due to the circular rack 91 being driven by the first gear 73. The first connecting rod 72 is driven to rotate, and the first connecting rod 72 drives the second threaded feeding tube 71 to rotate, so that the sediment at the edge of the bottom wall of the mixing barrel 1 is lifted to the liquid outlet hole 75 through the liquid inlet hole 74 and flows back into the mixing barrel 1. Due to the floating and circulating flow of the bottom sediment, the formation of sediment is avoided. After the raw materials in the mixing barrel 1 are mixed, stirred and cooled, an anti-rust composite agent is obtained. At this time, 75% of light white oil is added, and steps S3 and S4 are repeated for mixing and stirring to obtain a long-lasting volatile anti-rust oil. The first solenoid valve 4 is opened, and the long-lasting volatile anti-rust oil is discharged to the outside through the drain pipe 5 for collection.
[0048] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A production device for long-lasting anti-rust oil, comprising a stirring barrel (1), characterized in that: The surface of the mixing barrel (1) is fixedly connected to a fixing block (2), the lower surface of the fixing block (2) is fixedly connected to a supporting seat (3), the surface of the mixing barrel (1) is provided with a plurality of circulation mechanisms arranged in a ring shape, the lower surface of the mixing barrel (1) is provided with a lifting assembly, one side of the mixing barrel (1) is fixedly connected to a mounting frame (8), the upper surface of the mounting frame (8) is provided with a driving mechanism, the inner top wall of the mounting frame (8) is provided with a stirring mechanism, the other side of the mixing barrel (1) is fixedly connected to a supporting plate (6), one side of the upper surface of the supporting plate (6) is provided with a metering mechanism, the other side of the upper surface of the supporting plate (6) is provided with a feeding mechanism, and a side of the mixing barrel (1) close to the supporting plate (6) and located below the supporting plate (6) is fixedly connected to a discharge pipe (5), and the surface of the discharge pipe (5) is provided with a first solenoid valve (4).
2. The production device of a long-acting anti-rust oil according to claim 1, characterized in that: The circulation mechanism comprises a plurality of circulation cylinders (7), the inner cavities of the plurality of circulation cylinders (7) are rotatably connected to a second threaded feeding tube (71), each of the second threaded feeding tubes (71) is fixedly connected to a first connecting rod (72), the bottom end of the first connecting rod (72) is transmission-connected to a first gear (73), a liquid outlet hole (75) is provided at an upper position on one side of each of the circulation cylinders (7), a liquid inlet hole (74) is provided at a lower position on one side of each of the circulation cylinders (7), and a heating plate (76) is provided on the inner wall of the stirring barrel (1) at a gap between the liquid inlet hole (74) and the liquid outlet hole (75).
3. The production device of a long-acting anti-rust oil according to claim 1, characterized in that: The lifting assembly comprises a limit block (9), the lower surface of the limit block (9) is fixedly connected to a circular rack (91), and the limit block (9) is movably connected to the lower surface of the mixing barrel (1), the upper surface of the circular rack (91) is fixedly connected to a concave-convex block (92) at the axis center, the upper surface of each concave-convex block (92) is slidably connected to a support rod (94) through a roller (93), the top end of each support rod (94) is fixedly connected to an arc plate (95), and the circular rack (91) is meshingly connected to the first gear (73).
4. The production device of a long-acting anti-rust oil according to claim 1, characterized in that: The driving mechanism comprises a third motor (81), the output end of the third motor (81) is transmission-connected to a rotating rod (811), the rotating rod (811) is transmission-connected to a first rotating shaft (812) and a second rotating shaft (814) in sequence from top to bottom, the first rotating shaft (812) is transmission-connected to the concave-convex block (92) via a first transmission belt (813), and the second rotating shaft (814) is transmission-connected to the circular rack (91) via a second transmission belt (815).
5. The production device of a long-acting anti-rust oil according to claim 1, characterized in that: The stirring mechanism comprises a support block (84), the inner wall of the support block (84) is provided with a tooth groove (85), the tooth groove (85) is meshed and connected with the second gear (83) through a third gear (86), the upper surface of the second gear (83) is fixedly connected to the third rotating shaft (82) at the axis center, the lower surface of the third gear (86) is rotationally connected to the third connecting rod (862) through a second connecting rod (861), and a stirring blade (863) is fixedly connected to one side of the lower surface of the third connecting rod (862).
6. The production device of a long-acting anti-rust oil according to claim 1, characterized in that: The metering mechanism comprises an electronic scale (62), the upper surface of the electronic scale (62) is fixedly connected to a support frame (621), the inner side wall of the support frame (621) is symmetrically provided with a limit groove (622), the limit groove (622) is slidably connected to a slider (623), a weighing barrel (624) is fixedly connected at the center of the slider (623), and the lower surface of the weighing barrel (624) is rotatably connected to a movable cover (625) via a hinge.
7. The production device of a long-acting anti-rust oil according to claim 6, characterized in that: An outer side wall of the support frame (621) is fixedly connected to an electric cylinder (626), an output end of the electric cylinder (626) is transmission-connected to a moving rod (627), and one end of the moving rod (627) is fixedly connected to a sliding block (623).
8. The production device of a long-acting anti-rust oil according to claim 1, characterized in that: The material unloading mechanism comprises a first motor (61), the output end of the first motor (61) is drivingly connected to a mounting block (611), a surface of the mounting block (611) is provided with a plurality of slots for engaging with a clamping block (612) in an annular shape, and the outer sides of the plurality of clamping blocks (612) are fixedly connected to a material storage barrel (613).
9. The production device of a long-acting anti-rust oil according to claim 8, characterized in that: The upper surfaces of several of the storage barrels (613) are screwed with sealing covers (614), and the upper surfaces of several of the sealing covers (614) are fixedly connected with second motors (615) at the axis centers, and the output ends of each of the second motors (615) are drivingly connected with a first threaded feeding tube (616), and the lower surface of each of the storage barrels (613) is provided with a second solenoid valve (617).
10. A production device and a preparation method of a long-lasting anti-rust oil, characterized in that: A production device using a long-acting anti-rust oil according to any one of claims 1 to 9 comprises the following steps: S1. First, synthetic oil, barium sulfonate, calcium sulfonate, carboxylic acid, film-forming resin, alkylbenzene and light white oil are respectively filled into a storage barrel (613), and the storage barrel (613) is sealed by a sealing cover (614). The output end of the support plate (6) drives a plurality of storage barrels (613) to rotate through a mounting block (611), thereby automatically changing and adding different raw materials. Next, the output end of the second motor (615) drives the first threaded feeding pipe (616) to rotate to grind the granular raw materials, and the second solenoid valve (617) is opened for quantitative feeding. 4% of synthetic oil is added to the mixing barrel (1), and it is heated to 80° C. to 100° C. by a heating plate (76). Then, 4% of barium sulfonate, 5% of calcium sulfonate, 2% of carboxylic acid, 0.6% of film-forming resin and 0.4% of alkylbenzene are added in sequence and mixed and stirred. S2. When quantitatively discharging the material, the output end of the second motor (615) drives the first threaded feeding tube (616) to rotate, and the first threaded feeding tube (616) grinds the material and quantitatively discharges the material at the same time, and the second solenoid valve (617) is opened, and the material falls into the weighing barrel (624) and the movable cover (625), and the electronic scale (62) measures the raw material. After the measurement is completed, the electric cylinder (626) drives the slider (623) to slide in the limit groove (622) through the moving rod (627). When the bottom of the movable cover (625) moves out from the surface of the electronic scale (62), the hinge drives the movable cover (625) to deflect, and the material falls into the mixing barrel (1) for production and processing; S3, during stirring, the output end of the third motor (81) drives the first rotating shaft (812) and the second rotating shaft (814) to rotate respectively through the rotating rod (811), the first rotating shaft (812) drives the third rotating shaft (82) to rotate through the first transmission belt (813), the third rotating shaft (82) drives the third gear (86) to rotate along the tooth groove (85) through the second gear (83), and the third gear (86) drives the stirring blade (863) through the second connecting rod (861) and the third connecting rod (862) to evenly mix and stir the raw materials inside the stirring barrel (1), and the anti-rust oil is precipitated due to the raw materials not being ground finely and dispersed poorly; S4. When the sediment is being processed, the second rotating shaft (814) drives the circular rack (91) to rotate through the second transmission belt (815). When the circular rack (91) rotates on the lower surface of the mixing barrel (1) through the limiting block (9), the concave-convex block (92) is synchronously driven to rotate. The roller (93) moves along the surface of the concave-convex block (92) to limit the movement. The height change caused thereby drives the support rod (94) to rise and fall. The support rod (94) is continuously raised and lowered through the arc plate (95), thereby lifting the sediment at the center of the bottom wall of the mixing barrel (1) upward for mixing. At the same time, the sediment at the bottom edge of the mixing barrel (1) is lifted by the circular rack (91) through the first gear. The wheel (73) drives the first connecting rod (72) to rotate, and the first connecting rod (72) drives the second threaded feeding tube (71) to rotate, so that the sediment at the edge of the inner bottom wall of the stirring barrel (1) is lifted to the liquid outlet hole (75) through the liquid inlet hole (74) and flows back into the stirring barrel (1). Due to the floating and circulating flow of the sediment at the bottom, the formation of sediment is avoided. After the raw materials in the stirring barrel (1) are mixed, stirred and cooled, an anti-rust composite agent is obtained. At this time, 75% of light white oil is added, and steps S3 and S4 are repeated for mixing and stirring to obtain a long-lasting volatile anti-rust oil. The first solenoid valve (4) is opened, and the long-lasting volatile anti-rust oil is discharged to the outside through the drain pipe (5) for collection.
Citation Information
Patent Citations
Anti-rust oil preparation equipment and process thereof
CN116236951A