A multi-layered segmented ice cream whipping device

By using the main and auxiliary mixing shafts of the multi-layer segmented mixing device in combination with a spiral structure and an air-filling device, the problems of low efficiency and uneven air distribution in existing ice cream mixing equipment are solved, achieving efficient mixing and uniform stirring, thus improving the texture and taste of ice cream.

CN119771224BActive Publication Date: 2025-11-28ZHEJIANG SPACEMAN ICE SYST CO LTD
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Patent Information

Application Number
CN202510284425.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-11-28
Estimated Expiration
2045-03-11

AI Technical Summary

Technical Problem

Existing ice cream mixing equipment has low mixing efficiency and unsatisfactory mixing and cooling speed, resulting in ice cream with a rough texture and uneven air distribution, which affects the taste and flavor.

Method used

The device employs a multi-layer segmented stirring unit, including a main stirring shaft and an auxiliary stirring shaft. Through planetary gear meshing and a spiral structure design, it achieves efficient mixing and uniform stirring of raw materials. Furthermore, the spiral aeration disc structure periodically inflates and vibrates, breaking down large bubbles into smaller bubbles.

Benefits of technology

It improves the mixing quality and uniformity of ice cream ingredients, ensures the even distribution of air bubbles in ice cream, and significantly enhances the taste and texture of ice cream, making it more delicate and smooth.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of ice cream production, and discloses a multi-layer segmented ice cream stirring device, which comprises a stirring cavity and a stirring shaft, the stirring shaft is coaxially and rotatably arranged in the stirring cavity, the stirring shaft comprises a main stirring shaft and an auxiliary stirring shaft, the main stirring shaft and the auxiliary stirring shaft are both in the shape of a spiral in the same direction, a main stirring cylinder is sleeved on the main stirring shaft, an auxiliary stirring cylinder is sleeved on the auxiliary stirring shaft, and the main stirring cylinder and the auxiliary stirring cylinder are connected through a feeding pipe at the top; in the stirring process, the main stirring shaft pushes the raw materials from the bottom to the top, promotes mutual contact and collision between the raw materials, the auxiliary stirring shaft pushes the raw materials from the top to the bottom, and the raw materials are further mixed; the spiral mixing mode of the up-and-down circulation flow greatly improves the mixing efficiency of the raw materials, ensures repeated mixing between the raw materials, and greatly improves the mixing quality of the ice cream.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ice cream production, in particular to a multi-layer segmented ice cream stirring device. BACKGROUND

[0002] The ice cream stirring device is a core equipment in the process of making ice cream, which integrates stirring and mixing with cooling and solidification functions. Through the rotation of the stirring shaft, the device drives the stirrer to fully mix the ice cream raw materials, ensuring that each part is evenly blended. At the same time, the built-in condenser continuously cools the raw materials during stirring, causing them to gradually solidify into smooth and smooth ice cream. By adjusting the speed of the stirring shaft, the amount of air injected into the ice cream can also be controlled, thereby producing ice cream products with different textures.

[0003] However, the existing ice cream stirring equipment has low stirring efficiency, which makes the mixing and cooling speed of the raw materials not ideal during the preparation of ice cream, which may result in the texture of the ice cream not being fine enough, and in some cases, the raw materials do not fully blend, affecting the taste and flavor of the finished product. For example, Chinese patent CN202110922952.9 proposes an ice cream machine and an ice cream preparation method, which includes a stirring cylinder inside which is provided with a stirring mechanism, the stirring mechanism includes a pressing plate slidingly arranged inside the stirring cylinder and dividing the stirring cylinder into a first stirring chamber and a second stirring chamber. When the pressing plate is close to the bottom end of the stirring cylinder, the volume of the second stirring chamber decreases and the volume of the first stirring chamber increases. When the pressing plate is away from the bottom end of the stirring cylinder, the volume of the second stirring chamber increases and the volume of the first stirring chamber decreases. The stirring cylinder is embedded with a flow guide channel. The material passes through the flow guide channel and returns to the inside of the second stirring chamber, while the top layer of the original material in the first stirring chamber enters the bottom of the second stirring chamber. The above structure has low stirring efficiency and prolongs the production cycle, increases energy consumption and cost, which is not conducive to large-scale production and commercial application. Moreover, this equipment cannot effectively inject air evenly into the ice cream during stirring. Uniform air in the raw material not only gives the ice cream a light and dense texture, but also enhances its melting experience in the mouth. However, the air in the existing stirring equipment is often not evenly distributed in the ice cream, resulting in excessive air content in some areas (forming large ice crystals) and excessive tightness in other areas, lacking the desired fluffiness, and the resulting ice cream is often too thick and has poor taste. SUMMARY

[0004] (I) The technical problem solved by the present application is to provide a multi-layer segmented ice cream stirring device that has the advantages of efficient stirring and uniform air injection, solving the problem of low stirring efficiency and uneven air injection of existing stirring equipment.

[0005] (ii) Technical solution: In order to achieve the above-mentioned stirring efficiency and uniform air injection purposes, the present application provides the following technical solutions: A multi-layer segmented ice cream stirring device, comprising a stirring cavity, a stirring shaft, the stirring shaft is coaxially rotatingly installed in the stirring cavity, the stirring shaft comprises a main stirring shaft and an auxiliary stirring shaft, the main stirring shaft and the auxiliary stirring shaft are both in the same direction of the spiral shape, the main stirring shaft is sleeved with a main stirring cylinder, the auxiliary stirring shaft is sleeved with an auxiliary stirring cylinder, the main stirring cylinder and the auxiliary stirring cylinder are connected by a feeding pipe at the top, the auxiliary stirring cylinder, the main stirring cylinder and the stirring cavity are in meshing of the planetary gear, the main stirring cylinder is the sun gear, the auxiliary stirring cylinder is the planet wheel, the stirring cavity is the gear ring, the number of teeth of the main stirring cylinder is greater than that of the auxiliary stirring cylinder, when the main stirring cylinder rotates, the auxiliary stirring cylinder rotates, and the rotation speed of the auxiliary stirring cylinder is greater than that of the main stirring cylinder; during the stirring process, the main stirring shaft rotates in the positive direction and generates an upward force on the raw materials through its own spiral structure, which transports the raw materials from the bottom of the stirring cavity to the top, while the auxiliary stirring shaft reverses to generate a downward force on the raw materials through its own spiral structure, which transports the raw materials transported to the top by the main stirring shaft to the bottom again.

[0006] Preferably, the main stirring shaft comprises a transmission shaft, a spiral stirring disc and a spiral air charging disc, the transmission shaft penetrates the bottom of the stirring cavity, and the bottom of the transmission shaft is connected with a driving structure, the spiral stirring disc and the spiral air charging disc are coaxially installed on the transmission shaft, the spiral stirring disc and the spiral air charging disc have the same spiral direction and pitch, the spiral stirring disc and the spiral air charging disc are equidistantly installed along the axial direction of the transmission shaft, the transmission shaft is provided with a gas-filled air chamber, the spiral air charging disc comprises an upper spiral disc and a lower spiral disc, the upper spiral disc and the lower spiral disc are slidingly installed on the transmission shaft, the transmission shaft is provided with a gas groove in communication with the air chamber, the upper spiral disc and the lower spiral disc are provided with a cavity therebetween, the gas groove and the cavity are in communication, the upper spiral disc and the lower spiral disc are lifted and slid when the cavity is filled with gas; the upper spiral disc and the lower spiral disc are provided with a gas charging hole in communication with the cavity, the air chamber is periodically filled with gas, and the upper spiral disc and the lower spiral disc are periodically slid and vibrated; the spiral air charging disc is sealingly connected with the main stirring cylinder.

[0007] Preferably, the transmission shaft is provided with a spiral chute, the chute is provided with a reset spring between the upper spiral disc and the lower spiral disc, the upper spiral disc and the lower spiral disc are slidingly installed in the chute, the upper spiral disc and the lower spiral disc are slidingly connected with a sector baffle, the sector baffle is provided with two or more groups of equidistantly arranged communication holes in the spiral direction, when the sector baffle slides to the outside, the communication holes are communicated with the inflation holes, when the sector baffle slides to the inside, the sector baffle blocks the inflation holes to close them; the sector baffle is made of magnetic material, the inner wall of the chute is provided with two groups of adsorbing magnetic strips, the top magnetic pole of the upper adsorbing magnetic strip is the same as the magnetic pole of the sector baffle, and the bottom magnetic pole of the upper adsorbing magnetic strip is different from the magnetic pole of the sector baffle; the top magnetic pole of the lower adsorbing magnetic strip is different from the sector baffle, and the bottom magnetic pole of the lower adsorbing magnetic strip is the same as the sector baffle; when the cavity is filled with gas, the upper spiral disc slides upwards and drives the sector baffle to move to the top of the adsorbing magnetic strip, the sector baffle and the adsorbing magnetic strip generate repulsion, the sector baffle slides outward and makes the communication holes communicated with the inflation holes, so that the gas in the cavity is reduced, the upper spiral disc slides downwards, and the sector baffle slides to the lower end of the adsorbing magnetic strip, then the adsorbing magnetic strip adsorbs the sector baffle to close the inflation holes; the movement state of the lower spiral disc is opposite to that of the upper spiral disc.

[0008] Preferably, the gas groove is spirally arranged.

[0009] Preferably, the auxiliary stirring shaft is provided with two or more groups of auxiliary stirring shafts along the circumferential direction of the main stirring shaft.

[0010] Preferably, the spiral pitch of the auxiliary stirring shaft is variable, and the variable spiral pitch gradually decreases from top to bottom.

[0011] Preferably, the diameter of the main stirring shaft is greater than that of the auxiliary stirring shaft, and the length of the main stirring cylinder is longer than that of the auxiliary stirring cylinder.

[0012] Preferably, a top cover is assembled between the auxiliary stirring cylinder and the material conveying pipe, the top cover is rotationally connected with the auxiliary stirring cylinder, a sealing cover is arranged between the main stirring cylinder and the material conveying pipe, and the sealing cover is rotationally connected with the main stirring cylinder.

[0013] Preferably, the bottom of the main stirring cylinder and the auxiliary stirring cylinder is communicated with the stirring cavity.

[0014] Preferably, the top end of the stirring cavity is provided with a feeding port, the top of the main stirring cylinder and the auxiliary stirring cylinder is rotationally connected with a cylinder cover, the feeding port is arranged on the cylinder cover, and the bottom end of the stirring cavity is provided with a discharging hole.

[0015] (Three) beneficial effects: compared with the prior art, the present application provides a multi-layer segmented ice cream stirring device, with the following beneficial effects: 1, the multi-layer segmented ice cream stirring device, through the cooperation of the main stirring shaft structure and the auxiliary stirring shaft structure, the main stirring shaft pushes the raw materials from the bottom to the top, promotes the mutual contact and collision between the raw materials, and the auxiliary stirring shaft pushes the raw materials from the top down, further mixes, the above-mentioned spiral mixing mode of up and down circulation greatly improves the mixing efficiency of the raw materials, ensures that the raw materials can be repeatedly mixed, thereby improving the mixing quality of the ice cream.

[0016] 2, the multi-layer segmented ice cream stirring device, through the cooperation of the main stirring shaft structure and the auxiliary stirring shaft structure, the spiral structure of the auxiliary stirring cylinder stirs, extrudes and its meshing relationship with the main stirring cylinder and the stirring cavity, realizes the omnidirectional mixing of the raw materials in the stirring cavity, thereby breaking the agglomeration and stratification of the raw materials in the stirring cavity, ensuring the uniform distribution of the raw materials, greatly improving the mixing efficiency of the raw materials in the stirring cavity.

[0017] 3, the multi-layer segmented ice cream stirring device, through the cooperation of the spiral aeration disc structure and the aeration cavity structure, periodic aeration and vibration of the spiral disc aeration disc, not only makes the raw materials receive high-frequency vibration and gas uniform penetration, but also decomposes large bubbles into small bubbles through the extrusion and stretching process, realizes the uniform and delicate distribution of bubbles in the raw materials, thereby significantly improving the taste and texture of the ice cream.

[0018] 4, the multi-layer segmented ice cream stirring device, through the cooperation of the auxiliary stirring shaft structure and the main stirring shaft structure, when the raw materials pass through the auxiliary stirring shaft, due to the gradually decreasing helical pitch of the auxiliary stirring shaft, the extrusion effect of the raw materials in the stirring process is enhanced, not only promoting the further mixing of the raw materials, but also effectively decomposing large bubbles into more small bubbles, realizing the uniform and delicate distribution of bubbles in the raw materials, thereby significantly improving the taste, texture of the ice cream, making it more delicate and smooth. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a three-dimensional structure schematic view of the multi-layer segmented ice cream stirring device in the present application.

[0020] Figure 2 It is a structure front view of the multi-layer segmented ice cream stirring device in the present application.

[0021] Figure 3 It is a structure top view of the multi-layer segmented ice cream stirring device in the present application.

[0022] Figure 4 It is Figure 3 A-A sectional view in the present application.

[0023] Figure 5 The three-dimensional schematic diagram of the internal structure of the stirring cavity of the multi-layer segmented ice cream stirring device in the application.

[0024] Figure 6 The Figure 4 The enlarged view of the partial structure of the spiral aeration disc in the application.

[0025] Figure 7 The schematic diagram of the structure of the spiral aeration disc after expansion in the application.

[0026] In the figure: 1, stirring cavity; 2, main stirring shaft; 21, main stirring cylinder; 22, transmission shaft; 221, aeration cavity; 222, air groove; 223, sliding groove; 224, adsorbed magnetic strip; 23, spiral stirring disc; 24, spiral aeration disc; 241, upper spiral disc; 242, lower spiral disc; 243, fan-shaped baffle; 244, communication hole; 245, aeration hole; 3, auxiliary stirring shaft; 31, auxiliary stirring cylinder; 4, material conveying pipe; 5, top cover; 6, sealing cover; 7, cylinder cover. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the application. Obviously, the described embodiments are only a part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the application.

[0028] Please refer to Figures 1-5A multi-layer segmented ice cream stirring device, comprising a stirring cavity 1, a stirring shaft, the stirring shaft is coaxially rotatably installed in the stirring cavity 1, the stirring shaft comprises a main stirring shaft 2 and an auxiliary stirring shaft 3, the main stirring shaft 2 and the auxiliary stirring shaft 3 are both in the same direction of the spiral shape, this design makes the main stirring shaft 2 in the rotating process, will produce a force along the spiral direction on the raw materials around the bottom, push the raw materials along the spiral direction of the main stirring shaft 2 to move upwards, promote the mutual contact and collision between the raw materials. At the same time, the auxiliary stirring shaft 3 is also spiral, but it is reversed, in order to push the raw materials from the top to the bottom, further mixing. The main stirring shaft 2 is sleeved with a main stirring cylinder 21, the auxiliary stirring shaft 3 is sleeved with an auxiliary stirring cylinder 31, the design of the main stirring cylinder 21 and the auxiliary stirring cylinder 31 increases the stirring area and stirring effect of the stirring device, so that the raw materials can be more fully stirred and mixed. The main stirring cylinder 21 and the auxiliary stirring cylinder 31 are connected by a feeding pipe 4 at the top, the design of the feeding pipe 4 makes the raw materials smoothly transfer from the top of the main stirring cylinder 21 to the auxiliary stirring cylinder 31, realizing the continuous stirring and mixing of the raw materials. The auxiliary stirring cylinder 31, the main stirring cylinder 21 and the stirring cavity 1 are in the form of planetary gear meshing, the main stirring cylinder 21 is the sun gear, the auxiliary stirring cylinder 31 is the planet wheel, and the stirring cavity 1 is the gear ring. The design of the planetary gear meshing makes the main stirring cylinder 21 and the auxiliary stirring cylinder 31 can drive and rotate each other, realizing more efficient stirring effect. This design can break the agglomeration and stratification phenomenon in the raw materials, and ensure the uniform distribution of the raw materials in the stirring cavity 1. The number of teeth of the main stirring cylinder 21 is greater than that of the auxiliary stirring cylinder 31, when the main stirring cylinder 21 rotates, it drives the auxiliary stirring cylinder 31 to rotate, and the rotating speed of the auxiliary stirring cylinder 31 is greater than that of the main stirring cylinder 21. The design that the number of teeth of the main stirring cylinder 21 is greater than that of the auxiliary stirring cylinder 31 makes the main stirring cylinder 21 rotate, which can drive the auxiliary stirring cylinder 31 to rotate at a faster speed. This design can improve the stirring efficiency and mixing effect of the stirring device, so that the raw materials can reach the state of uniform mixing more quickly. At the same time, different rotating speeds also promote the shearing and stretching effect between the raw materials, further improving the mixing quality. During the stirring process, the main stirring shaft 2 rotates forward and its own spiral structure produces an upward force on the raw materials, transporting the raw materials from the bottom to the top of the stirring cavity 1, while the auxiliary stirring shaft 3 reverses its own spiral structure to produce a downward force on the raw materials, transporting the raw materials transported to the top by the main stirring shaft 2 to the bottom again.

[0029] Please refer to Figures 4-6, the main stirring shaft 2 includes a transmission shaft 22, a spiral stirring disc 23, and a spiral aeration disc 24, the transmission shaft 22 penetrates through the bottom of the stirring cavity 1, and the bottom of the transmission shaft 22 is connected with a driving structure, the spiral stirring disc 23 and the spiral aeration disc 24 are coaxially installed on the transmission shaft 22, the spiral directions and the pitches of the spiral stirring disc 23 and the spiral aeration disc 24 are the same, and the spiral stirring disc 23 and the spiral aeration disc 24 are equidistantly installed along the axial direction of the transmission shaft 22, so that the raw materials can be subjected to uniform force during stirring, and the stirring efficiency is improved. The equidistant installation ensures that the raw materials are uniformly treated in the axial direction, and avoids the situation of excessive or insufficient local treatment. The transmission shaft 22 is provided with a gas-filled aeration cavity 221, the design of the aeration cavity 221 is to provide a gas source, the spiral aeration disc 24 is driven by periodic aeration, and then a vibration effect is generated, and the stirring effect is enhanced. The spiral aeration disc 24 includes an upper spiral disc 241 and a lower spiral disc 242, the upper spiral disc 241 and the lower spiral disc 242 are slidingly installed on the transmission shaft 22, the sliding installation allows the upper spiral disc 241 and the lower spiral disc 242 to freely move on the transmission shaft 22, so that periodic vibration and uniform gas penetration are realized. The transmission shaft 22 is provided with a gas groove 222 in communication with the aeration cavity 221, the design of the gas groove 222 is to guide the gas in the aeration cavity 221 into the cavity, and then to push the sliding of the upper spiral disc 241 and the lower spiral disc 242, so as to realize the vibration effect. The upper spiral disc 241 and the lower spiral disc 242 are provided with a cavity, the gas groove 222 is in communication with the cavity, and the upper spiral disc 241 and the lower spiral disc 242 are lifted and slid when the cavity is filled with gas. The communication design of the cavity and the gas groove 222 is a key structure for realizing the periodic sliding of the upper spiral disc 241 and the lower spiral disc 242, and the sliding and resetting are realized by the filling and releasing of the gas; the upper spiral disc 241 and the lower spiral disc 242 are provided with a gas filling hole 245 in communication with the cavity, the aeration cavity 221 is periodically filled with gas, and the upper spiral disc 241 and the lower spiral disc 242 are periodically slid to generate vibration; the spiral aeration disc 24 is sealingly connected with the main stirring cylinder 21, the sealing connection ensures that the gas will not leak from the gap between the spiral aeration disc 24 and the main stirring cylinder 21, ensures the effective use of the gas and the realization of the stirring effect. At the same time, it also avoids the raw materials entering the cavity or the aeration cavity 221, and ensures the stable operation of the device.

[0030] Please refer to Figures 4-7, the transmission shaft 22 is provided with a spiral chute 223, and the upper spiral disc 241 and the lower spiral disc 242 are slidingly installed in the spiral chute 223. This design allows the upper spiral disc 241 and the lower spiral disc 242 to freely slide in the spiral chute 223 of the transmission shaft 22, thereby realizing more complex stirring and aeration modes. The spiral chute 223 matches the spiral disc, which can ensure the continuity and uniformity of the stirring and aeration process. The spiral chute 223 is provided with a reset spring between the upper spiral disc 241 and the lower spiral disc 242, which pushes the upper spiral disc 241 and the lower spiral disc 242 to the middle position of the spiral chute 223. The design of the reset spring is to ensure that the upper spiral disc 241 and the lower spiral disc 242 can return to the initial position after sliding, that is, the middle position of the spiral chute 223. The reset spring is not shown. The upper spiral disc 241 and the lower spiral disc 242 are slidingly connected with a sector baffle 243. The sector baffle 243 is equidistantly arranged in two groups or more along the spiral direction. The sector baffle 243 is provided with a communication hole 244. When the sector baffle 243 slides to the outside, the communication hole 244 is communicated with the aeration hole 245. When the sector baffle 243 slides to the inside, the sector baffle 243 blocks the aeration hole 245 to close it. The sector baffle 243 is made of magnetic material, which can be iron alloy or the like. The inner wall of the spiral chute 223 is provided with two groups of adsorbing magnetic strips 224. The top magnetic pole of the upper adsorbing magnetic strip 224 is the same as that of the sector baffle 243, and the bottom magnetic pole of the upper adsorbing magnetic strip 224 is different from that of the sector baffle 243. The top magnetic pole of the lower adsorbing magnetic strip 224 is different from that of the sector baffle 243, and the bottom magnetic pole of the lower adsorbing magnetic strip 224 is the same as that of the sector baffle 243. By changing the positional relationship between the sector baffle 243 and the adsorbing magnetic strip 224, the position and motion trail of the sector baffle 243 in the spiral chute 223 can be controlled, thereby realizing more flexible stirring and aeration modes. When the cavity is filled with gas, the upper spiral disc 241 slides upward and drives the sector baffle 243 to move to the top of the adsorbing magnetic strip 224. The sector baffle 243 and the adsorbing magnetic strip 224 generate repulsion, the sector baffle 243 slides outward and makes the communication hole 244 communicated with the aeration hole 245, so that the gas in the cavity reduces the upper spiral disc 241 and drives the sector baffle 243 to slide to the lower end of the adsorbing magnetic strip 224. The adsorbing magnetic strip 224 adsorbs the sector baffle 243 to reset and close the aeration hole 245. The lower spiral disc 242 moves in the opposite direction of the upper spiral disc 241.

[0031] Please refer to Figures 1-7, the air groove 222 is spirally arranged. The spiral design of the air groove 222 is to better guide the gas in the air-filled cavity 221 into the cavity, thereby promoting the sliding of the upper spiral disc 241 and the lower spiral disc 242, achieving the vibration effect. This design ensures that the gas can uniformly and continuously act on the spiral air-filled disc 24, improving the efficiency of stirring and aeration. The auxiliary stirring shaft 3 is arranged in the circumferential direction of the main stirring shaft 2 in two or more groups. Designing two or more groups of auxiliary stirring shafts 3 can increase the stirring effect of the stirring device, so that the raw materials can be more fully stirred and mixed. Multiple groups of auxiliary stirring shafts 3 can form multiple stirring areas, improving the uniformity and efficiency of stirring. The helical pitch of the auxiliary stirring shaft 3 is a variable pitch, which gradually decreases from top to bottom. The design of the variable pitch makes the extrusion effect on the raw materials during stirring gradually increase, thereby further mixing the raw materials and uniformly distributing the bubbles. When the raw materials pass through the area with smaller helical pitch, their flow speed will be hindered, causing the raw materials to accumulate in this area and be subjected to greater pressure. This pressure effect causes large bubbles to be compressed, thereby breaking down into more small bubbles. And the gradually decreasing pitch can also make the raw materials gradually change direction and position during stirring, further improving the mixing efficiency. The diameter of the main stirring shaft 2 is larger than the diameter of the auxiliary stirring shaft 3, and the length of the main stirring cylinder 21 is longer than the length of the auxiliary stirring cylinder 31. The design of the main stirring shaft 2 with a larger diameter than the auxiliary stirring shaft 3 can produce greater stirring force and stirring area during stirring, thereby improving the stirring efficiency. The top cover 5 is assembled between the auxiliary stirring cylinder 31 and the material conveying pipe 4, the top cover 5 is rotatably connected with the auxiliary stirring cylinder 31, and the sealing cover 6 is arranged between the main stirring cylinder 21 and the material conveying pipe 4, the sealing cover 6 is rotatably connected with the main stirring cylinder 21. The bottom of the main stirring cylinder 21 and the auxiliary stirring cylinder 31 is in communication with the stirring cavity 1. The top end of the stirring cavity 1 is provided with a feeding port, the top of the main stirring cylinder 21 and the auxiliary stirring cylinder 31 is rotatably connected with a cylinder cover 7, the feeding port is arranged on the cylinder cover 7, and the bottom end of the stirring cavity 1 is provided with a discharging hole.

[0032] Working principle: use the device for ice cream raw materials for stirring. Raw materials from the top into the stirring chamber 1 feeding port, and start the drive structure driven shaft 22 rotation, because the main stirring cylinder 21 and auxiliary stirring cylinder 31 between the class planetary gear connection, when the main stirring cylinder 21 rotation will drive the surrounding other auxiliary stirring cylinder 31 together with rotation, and the main stirring cylinder 21 and auxiliary stirring cylinder 31 opposite direction, in the process, the auxiliary stirring cylinder 31 will drive the mixing chamber 1 in the raw materials, at the same time, due to the geometry of the spiral structure makes the main stirring shaft 2 in the rotation process, will produce a along the spiral direction of the force on the bottom of the raw materials, this force causes the raw materials along the spiral direction of the main stirring shaft 2 to be pushed to a higher position, when the raw materials along the spiral direction of the main stirring shaft 2 to move up, the raw materials will contact and collide with each other, at the same time, due to the rotation of the main stirring shaft 2, the raw materials will be subjected to shear and stretch, these can make the raw materials mixed. In addition, the spiral structure of the main stirring shaft 2 also makes the raw materials in the process of movement can change direction and position constantly, further promote the mixing, and when the raw materials movement to the main stirring shaft 2 top, will be along the feed pipe 4 into the auxiliary stirring cylinder 31, and auxiliary stirring shaft 3 is also spiral, but it is reversed. Therefore, when the raw materials from the main stirring shaft 2 top through the feed pipe 4 into the auxiliary stirring cylinder 31, the spiral structure of the auxiliary stirring shaft 3 will produce a downward push force on the raw materials, so that the raw materials along the spiral direction down, in the process of movement will also be subjected to auxiliary stirring shaft 3 spiral stirring gradually mixed.

[0033] In the process of stirring, because the main stirring shaft 2 is provided with spiral stirring disc 23 and spiral aeration disc 24, the two groups of structure can improve the fusion efficiency of raw materials on the main stirring shaft 2, and when the aeration cavity 221 is periodically filled with gas, can make the upper spiral disc 241 and lower spiral disc 242 reciprocating motion in order to realize the mixing effect of vibration of raw materials, greatly improve the mixing efficiency of raw materials in the main stirring shaft 2.

[0034] In the process of filling gas into the air cavity 221, the gas volume in the cavity increases, so the upper spiral disc 241 slides upward and drives the sector shutter 243 to move to the top of the adsorption magnetic strip 224. At this time, the sector shutter 243 and the adsorption magnetic strip 224 generate repulsion, so as to push the sector shutter 243 outward and make the communication hole 244 communicate with the air filling hole 245, so that the gas in the cavity decreases. With the gradual release of the gas in the cavity, the pressure decreases, and the upper spiral disc 241 is reset by the action of the return spring, so that the upper spiral disc 241 slides to the center position of the sliding groove 223 and resets. In the process of sliding down, the sector shutter 243 is adsorbed and reset by the adsorption magnetic strip 224, and the air filling hole 245 is closed. Subsequently, the gas in the cavity gradually increases and repeats the above movement. The lower spiral disc 242 and the upper spiral disc 241 move in the opposite direction. The upper spiral disc 241 and the lower spiral disc 242 repeat the above movement during the air filling process, not only can make the upper spiral disc 241 and the lower spiral disc 242 produce higher frequency vibration, but also can fill gas into the raw materials through the air filling hole 245. The air filling hole 245 is communicated with the communication hole 244 when the sector shutter 243 is pushed outward by repulsion, which makes the air filling process after the raw materials are extruded by the spiral stirring disc 23 and the spiral air filling disc 24. Because the spiral structure of the spiral air filling disc 24 produces a certain pressure on the raw materials, the gas can penetrate more uniformly into the raw materials. In addition, because the air filling process is a periodic operation of reciprocating cycle, the gas is not filled in a large amount at one time, but gradually and uniformly distributed in the raw materials, which further improves the uniformity of the gas. When the upper spiral disc 241 and the lower spiral disc 242 contract, the volume of the raw materials is also stretched. This extrusion and stretching process can decompose the large bubbles in the raw materials into more small bubbles. The formation of small bubbles increases the number of bubbles and reduces the volume of each bubble. Small bubbles are produced in stirring, so that the distribution of bubbles in the raw materials is more uniform and delicate. This dense bubble structure helps to improve the taste and texture of ice cream.

[0035] When the raw material enters the auxiliary stirring shaft 3 from the top of the main stirring shaft 2 through the feed pipe 4, the raw material has already been subjected to the spiral stirring and shock aeration of the main stirring shaft 2, forming a preliminary bubble distribution. However, some large bubbles are still contained in these bubbles. When the raw material enters the auxiliary stirring shaft 3 and moves downward along the spiral structure thereof, the extrusion effect on the raw material gradually increases due to the gradually decreasing spiral pitch. This extrusion effect not only helps the further mixing of the raw material, but also can extrude the residual large bubbles in the raw material into smaller bubbles. Specifically, when the raw material passes through the area with a smaller spiral pitch, the flow speed of the raw material is hindered, causing the raw material to accumulate in this area and be subjected to greater pressure. This pressure effect causes the large bubbles to be compressed, thereby breaking down into more small bubbles. At the same time, due to the continuous stirring process, these small bubbles are further uniformly distributed in the raw material. This dense bubble structure not only improves the taste and texture of the ice cream, but also makes the ice cream more delicate and smooth.

[0036] At the same time of the above stirring process, the auxiliary stirring cylinder 31 not only stirs and extrudes the raw material entering therein downward through its spiral structure, but also rotates and stirs the raw material in the stirring chamber 1 in the circumferential direction through its planetary gear meshing relationship with the main stirring cylinder 21 and the stirring chamber 1. This movement mode is not only limited to the auxiliary stirring cylinder 31 itself, but also drives the surrounding raw material in the stirring chamber 1 to mix in the circumferential direction through its rotation and movement. It can break the agglomeration and stratification of the raw material, and ensure that the raw material is uniformly distributed in the stirring chamber 1.

[0037] It should be noted that, in the present document, the terms such as first and second, etc. are merely used to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.

[0038] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A multi-layered segmented ice cream whipping device comprising a whipping chamber (1), a whipping shaft, said whipping shaft being mounted co-axially rotatable within said whipping chamber (1), characterized in that: The stirring shaft comprises a main stirring shaft (2) and an auxiliary stirring shaft (3), the main stirring shaft (2) and the auxiliary stirring shaft (3) are both in the same direction of spiral shape, the main stirring shaft (2) is sleeved with a main stirring cylinder (21), the auxiliary stirring shaft (3) is sleeved with an auxiliary stirring cylinder (31), the main stirring cylinder (21) and the auxiliary stirring cylinder (31) are connected through a feeding pipe (4) at the top, the auxiliary stirring cylinder (31), the main stirring cylinder (21) and the stirring cavity (1) are in the engagement of the planetary gear, the main stirring cylinder (21) is the sun gear, the auxiliary stirring cylinder (31) is the planet wheel, the stirring cavity (1) is the gear ring, the number of teeth of the main stirring cylinder (21) is greater than that of the auxiliary stirring cylinder (31), when the main stirring cylinder (21) rotates, the auxiliary stirring cylinder (31) is driven to rotate, and the rotating speed of the auxiliary stirring cylinder (31) is greater than that of the main stirring cylinder (21); during the stirring process, the main stirring shaft (2) rotates in the positive direction and makes the self spiral structure generate the upward force on the raw materials, the raw materials are transported from the bottom to the top of the stirring cavity (1), and the auxiliary stirring shaft (3) reverses to make the self spiral structure generate the downward force on the raw materials, so that the raw materials transported to the top of the main stirring shaft (2) are transported again to the bottom.

2. A multi-layered segmented ice cream whipping device according to claim 1, characterized in that: The main stirring shaft (2) comprises a transmission shaft (22), a spiral stirring disc (23) and a spiral aeration disc (24), the transmission shaft (22) penetrates through the bottom of the stirring cavity (1), and the bottom of the transmission shaft (22) is connected with a driving structure, the spiral stirring disc (23) and the spiral aeration disc (24) are coaxially installed on the transmission shaft (22), the spiral directions and the pitches of the spiral stirring disc (23) and the spiral aeration disc (24) are the same, the spiral stirring disc (23) and the spiral aeration disc (24) are installed equidistantly along the axial direction of the transmission shaft (22), the transmission shaft (22) is provided with an aeration cavity (221) filled with gas, the spiral aeration disc (24) comprises an upper spiral disc (241) and a lower spiral disc (242), the upper spiral disc (241) and the lower spiral disc (242) are slidably installed on the transmission shaft (22), the transmission shaft (22) is provided with a gas groove (222) in communication with the aeration cavity (221), cavities are arranged between the upper spiral disc (241) and the lower spiral disc (242), the gas groove (222) is in communication with the cavities, the upper spiral disc (241) and the lower spiral disc (242) are lifted up and slide when the cavities are filled with gas, the upper spiral disc (241) and the lower spiral disc (242) are provided with aeration holes (245) in communication with the cavities, the aeration cavity (221) is periodically filled with gas, and the upper spiral disc (241) and the lower spiral disc (242) are periodically vibrated by sliding, and the spiral aeration disc (24) is sealingly connected with the main stirring cylinder (21).

3. A multi-layered segmented ice cream whipping device according to claim 2, wherein: The transmission shaft (22) is provided with a spiral chute (223), the upper spiral disc (241) and the lower spiral disc (242) are slidably installed in the chute (223), reset springs are arranged between the chute (223) and the upper spiral disc (241) and the lower spiral disc (242), the upper spiral disc (241) and the lower spiral disc (242) are slidably connected with a sector baffle (243), the sector baffle (243) is provided with two groups or more than two groups of equidistantly arranged sector baffles in the spiral direction, the sector baffle (243) is provided with a communication hole (244), when the sector baffle (243) slides to the outside, the communication hole (244) is communicated with the inflation hole (245), when the sector baffle (243) slides to the inside, the sector baffle (243) blocks and closes the inflation hole (245); the sector baffle (243) is a magnetic material, two groups of adsorbing magnetic strips (224) are arranged on the inner wall of the chute (223), the top magnetic pole of the upper adsorbing magnetic strip (224) is the same as that of the sector baffle (243), and the bottom magnetic pole of the upper adsorbing magnetic strip (224) is different from that of the sector baffle (243); the top magnetic pole of the lower adsorbing magnetic strip (224) is different from that of the sector baffle (243), and the bottom magnetic pole of the lower adsorbing magnetic strip (224) is the same as that of the sector baffle (243); after the cavity is filled with gas, the upper spiral disc (241) slides upwards and drives the sector baffle (243) to move to the top of the adsorbing magnetic strip (224), the sector baffle (243) and the adsorbing magnetic strip (224) generate repulsion, the sector baffle (243) slides outwards and makes the communication hole (244) communicated with the inflation hole (245), the gas in the cavity is reduced, the upper spiral disc (241) slides downwards, and the sector baffle (243) slides to the lower end of the adsorbing magnetic strip (224), then the adsorbing magnetic strip (224) adsorbs the sector baffle (243) to reset and close the inflation hole (245); the movement state of the lower spiral disc (242) is opposite to that of the upper spiral disc (241).

4. A multi-layered segmented ice cream whipping device according to claim 2, wherein: The gas groove (222) is arranged in a spiral shape.

5. A multi-layered segmented ice cream whipping device according to claim 1, wherein: Two or more groups of auxiliary stirring shafts (3) are arranged along the circumferential direction of the main stirring shaft (2).

6. A multi-layered segmented ice cream whipping device according to claim 1, wherein: The spiral pitch of the auxiliary stirring shaft (3) is variable, and the variable spiral pitch gradually decreases from top to bottom.

7. A multi-layered segmented ice cream whipping device according to claim 1, wherein: The diameter of the main stirring shaft (2) is greater than that of the auxiliary stirring shaft (3), and the length of the main stirring cylinder (21) is longer than that of the auxiliary stirring cylinder (31).

8. A multi-layer segmented ice cream whipping device according to claim 1, wherein: A top cover (5) is assembled between the auxiliary stirring cylinder (31) and the material conveying pipe (4), the top cover (5) is rotationally connected with the auxiliary stirring cylinder (31), a sealing cover (6) is arranged between the main stirring cylinder (21) and the material conveying pipe (4), and the sealing cover (6) is rotationally connected with the main stirring cylinder (21).

9. A multi-layer segmented ice cream whipping device according to claim 1, wherein: The bottoms of the main stirring cylinder (21) and the auxiliary stirring cylinder (31) are communicated with the stirring cavity (1).

10. A multi-layer segmented ice cream whipping device according to claim 1, wherein: The stirring cavity (1) top is provided with feed inlet, the main stirring cylinder (21) and the auxiliary stirring cylinder (31) top rotationally connected with cylinder cover (7), the feed inlet is arranged on the cylinder cover (7), the stirring cavity (1) bottom is provided with discharge hole.

Citation Information

Patent Citations

  • Ice cream machine and ice cream preparation method

    CN113575746A

  • Mechanical mixer

    WO2018192589A1