A composite pesticide production device that is convenient for later cleaning
By designing scraping components, brushing components and high-pressure erosion components in pesticide production equipment, the problem of low cleaning efficiency in the reactor in the prior art is solved, and more thorough cleaning and higher production efficiency are achieved.
Patent Information
- Application Number
- CN202510014254.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-08
AI Technical Summary
The existing pesticide production equipment is inefficient when cleaning residues in the reactor, making it difficult to completely remove them, affecting the quality of subsequent production.
A composite pesticide production device is designed, including scraping components and brushing components, which drive the top scraping frame, bottom scraping frame and wheel brush to clean through the servo motor drive transmission shaft, and is equipped with high-pressure scouring components to ensure the thorough cleaning of the inner wall of the reactor.
It has achieved a more thorough cleaning of residues in the reactor, improved the production efficiency of composite pesticides, and ensured product quality.
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Figure CN119771316A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of pesticide production, and in particular to a composite pesticide production device which is convenient for later cleaning. Background Art
[0002] Pesticide production is a complex process involving a variety of chemical reactions and technologies, so a series of professional equipment and devices are required. The reactor is a container specially used for chemical reactions in the pesticide production process. Its design and structure need to meet the requirements of the pesticide production process while ensuring the safety of operation and the quality of the product. In the production process of pesticides, the pesticide residues in the reactor need to be cleaned regularly to ensure the quality and safety of subsequent production. However, due to the closedness and complexity of the reactor structure, cleaning is difficult.
[0003] However, the current reactor cleaning process mostly involves flushing the residues in the reactor with a high-pressure water gun. For dirt that is difficult to remove, workers are required to use brushes, scrapers and other tools for manual cleaning. The cleaning efficiency is low, and it is difficult to completely remove the pesticide residues in the reactor, resulting in an inadequate cleaning effect of the reactor, which in turn affects subsequent pesticide production. Summary of the invention
[0004] In view of the above-mentioned deficiencies or shortcomings of the prior art, the present invention provides a composite pesticide production device which is convenient for subsequent cleaning and can simultaneously perform physical cleaning and high-pressure flushing in the reactor, which can more thoroughly clean the residues in the reactor, improve the production efficiency of the composite pesticide, and at the same time ensure the quality of subsequent output products.
[0005] A composite pesticide production device which is convenient for later cleaning comprises a reaction kettle, wherein three legs are fixedly connected to the bottom of the reaction kettle, a top cover is connected to the top of the reaction kettle by bolts, a motor bracket is fixedly connected to the top of the top cover, a servo motor is fixedly connected to the motor bracket, a scraping assembly is provided on the top cover, a brushing assembly is provided on the reaction kettle, and the brushing assembly is connected to the scraping assembly.
[0006] Furthermore, the scraping assembly includes a transmission shaft, the transmission shaft is rotatably connected to the top cover, the top of the transmission shaft is connected to the output shaft of the servo motor by bolts, the upper part of the transmission shaft is fixedly connected to a top scraper, the top scraper is located in the reactor, the bottom of the transmission shaft is fixedly connected to a mounting ring, the mounting ring is rotatably connected to the bottom of the inner wall of the reactor, three bottom scrapers are fixedly connected to the mounting ring, and the three bottom scrapers are all in contact with the inner wall of the reactor.
[0007] Further, the brush drop assembly includes a fixed bevel gear, which is fixedly connected to the bottom of the inner wall of the reactor, three transmission bevel gears are rotatably connected to the mounting ring, the fixed bevel gear is meshed with the three transmission bevel gears, the three bottom scrapers are rotatably connected to circular shafts, the ends of the three circular shafts close to each other are respectively fixedly connected to the three transmission bevel gears, the three bottom scrapers are rotatably connected to a plurality of wheel brushes, the plurality of wheel brushes located on the same bottom scraper form a group, the ends of the three circular shafts far away from each other are respectively fixedly connected to three of the wheel brushes, each wheel brush is fixedly connected to a meshing gear, the plurality of meshing gears located on the same bottom scraper form a group, and the adjacent meshing gears in the same group are meshed with each other.
[0008] Furthermore, it also includes a high-pressure flushing component, which is arranged on the transmission shaft, and the high-pressure flushing component includes a rotating ring, three rotating rings are sleeved on the transmission shaft, and the three rotating rings are all slidably connected with high-pressure nozzles, and a water tank is rotatably connected between the three high-pressure nozzles, and the water tank is connected to the three high-pressure nozzles through a connecting hose, a guide sleeve is fixedly connected to the bottom of the water tank, and five bosses are provided on the inner wall of the guide sleeve, a groove column is fixedly connected to the fixed bevel gear, and a guide groove is opened on the groove column, and the five bosses on the inner wall of the guide sleeve are all located in the guide groove on the groove column, and a water inlet pipe is fixedly connected to the reactor, the water tank is sleeved with the water inlet pipe, the water tank is connected with the water inlet pipe, and the water inlet pipe passes through the fixed bevel gear.
[0009] The beneficial effect is: when the reactor needs to be cleaned, the staff will start the servo motor, and the servo motor will drive the top scraper to scrape and clean the residues attached to the inner wall of the top cover and the mouth of the reactor, and at the same time, the three bottom scrapers will scrape and clean the residues attached to the inner wall of the reactor, and the three sets of wheel brushes will rotate to brush off the residues attached to the inner wall of the reactor, thereby further cleaning the inner wall of the reactor. In this way, the residues attached to the inner wall of the reactor are scraped off by the top scraper and the bottom scraper, and at the same time, the residues attached to the inner wall of the reactor are brushed off by the three sets of wheel brushes, so that the residues in the reactor can be cleaned more thoroughly, thereby improving the production efficiency of the composite pesticide while ensuring product quality.
[0010] When the servo motor drives the transmission shaft to rotate, three high-pressure nozzles will flush the inner wall of the reactor where the wheel brush has brushed, which can prevent the brushed residue from remaining on the surface of the reactor and condensing again, thereby achieving a better cleaning effect on the reactor. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 Schematic diagram of the three-dimensional structure of the present invention.
[0012] Figure 2 A schematic cross-sectional perspective view of the scraping assembly of the present invention.
[0013] Figure 3 A schematic diagram of a partially cutaway three-dimensional structure of a scraping assembly and a high-pressure flushing assembly of the present invention.
[0014] Figure 4 A schematic cross-sectional perspective view of the high-pressure flushing assembly of the present invention.
[0015] Figure 5 A schematic diagram of the sectional and split three-dimensional structure of the guide sleeve and the slot column of the present invention.
[0016] Figure 6 A schematic cross-sectional perspective view of the brush-off assembly of the present invention.
[0017] Figure numbers: 1_reactor, 2_support foot, 3_top cover, 4_motor bracket, 41_servo motor, 51_transmission shaft, 52_top scraper, 53_mounting ring, 54_bottom scraper, 61_fixed bevel gear, 62_transmission bevel gear, 63_circular shaft, 64_wheel brush, 65_meshing gear, 71_rotating ring, 72_high-pressure nozzle, 73_water tank, 74_connecting hose, 75_guide sleeve, 76_trough column, 77_water inlet pipe. DETAILED DESCRIPTION
[0018] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can all be customized according to the description in the specification and drawings. The specific connection methods of each part all adopt conventional means such as mature bolts, rivets, welding, and bonding in the prior art, which will not be described in detail here.
[0019] Example 1
[0020] A composite pesticide production device that is convenient for later cleaning, such as Figure 1-Figure 6 As shown, it includes a reactor 1, three legs 2 are welded at the bottom of the reactor 1, a top cover 3 is connected to the top of the reactor 1 by bolts, a motor bracket 4 is connected to the top of the top cover 3 by bolts, a servo motor 41 is connected to the motor bracket 4 by bolts, a scraping assembly is provided on the top cover 3, and the scraping assembly is used to clean the residue in the reactor 1, and a brushing assembly is provided on the reactor 1, and the brushing assembly is used to further clean the residue in the reactor 1, and the brushing assembly is connected to the scraping assembly.
[0021] The scraping assembly includes a transmission shaft 51, the transmission shaft 51 is rotatably connected to the top cover 3, the top of the transmission shaft 51 is bolted to the output shaft of the servo motor 41, the upper part of the transmission shaft 51 is bolted to a top scraper 52, the top scraper 52 is located in the reactor 1, a mounting ring 53 is welded to the bottom of the transmission shaft 51, the mounting ring 53 is rotatably connected to the bottom of the inner wall of the reactor 1, three bottom scrapers 54 are bolted to the mounting ring 53, and the three bottom scrapers 54 are in contact with the inner wall of the reactor 1.
[0022] The brush drop assembly includes a fixed bevel gear 61, which is fixedly connected to the bottom of the inner wall of the reactor 1, three transmission bevel gears 62 are rotatably connected to the mounting ring 53, and the fixed bevel gear 61 is meshed with the three transmission bevel gears 62. The three bottom scrapers 54 are rotatably connected to circular shafts 63, and the ends of the three circular shafts 63 close to each other are respectively fixedly connected to the three transmission bevel gears 62, and the three bottom scrapers 54 are rotatably connected to a plurality of wheel brushes 64, and the plurality of wheel brushes 64 located on the same bottom scraper 54 form a group, and the ends of the three circular shafts 63 far away from each other are respectively fixedly connected to three of the wheel brushes 64, and each of the wheel brushes 64 is connected to a meshing gear 65 through a flat key, and the plurality of meshing gears 65 located on the same bottom scraper 54 form a group, and the adjacent meshing gears 65 in the same group mesh with each other.
[0023] When the reactor 1 needs to be cleaned, the staff will start the servo motor 41, and the servo motor 41 will drive the transmission shaft 51 to rotate. The rotation of the transmission shaft 51 will drive the top scraper 52 and the mounting ring 53 to rotate. The top scraper 52 will scrape and clean the residues attached to the inner wall of the top cover 3 and the tank mouth of the reactor 1. At the same time, the rotation of the mounting ring 53 will drive the three bottom scrapers 54 and the three transmission bevel gears 62 to rotate. The three bottom scrapers 54 will scrape and clean the residues attached to the inner wall of the reactor 1. At the same time, the three transmission bevel gears 62 will rotate under the action of the fixed bevel gear 61. The rotation of the three transmission bevel gears 62 will respectively drive the three circular shafts 63 to rotate, and the rotation of the three circular shafts 63 will respectively drive three of them The wheel brushes 64 rotate, and the rotation of the three wheel brushes 64 will respectively drive three of the meshing gears 65 to rotate, so that the rotation of the three groups of meshing gears 65 respectively drives the three groups of wheel brushes 64 to rotate, and the rotation of the three groups of wheel brushes 64 will brush off the residues attached to the inner wall of the reactor 1, thereby further cleaning the inner wall of the reactor 1. When the reactor 1 is cleaned, the staff will turn off the servo motor 41, so that the residues attached to the inner wall of the reactor 1 are scraped off by the top scraper 52 and the bottom scraper 54, and the residues attached to the inner wall of the reactor 1 are also brushed off by the three groups of wheel brushes 64, so that the residues in the reactor 1 can be cleaned more thoroughly, thereby improving the production efficiency of the composite pesticide while ensuring the product quality.
[0024] Example 2
[0025] On the basis of Example 1, Figure 3-Figure 5 As shown, it also includes a high-pressure flushing component, which is arranged on the transmission shaft 51. The high-pressure flushing component includes a rotating ring 71. Three rotating rings 71 are sleeved on the transmission shaft 51. High-pressure nozzles 72 are slidably connected to the three rotating rings 71. A water tank 73 is rotatably connected between the three high-pressure nozzles 72. The water tank 73 is connected to the three high-pressure nozzles 72 through a connecting hose 74. A guide sleeve 75 is welded to the bottom of the water tank 73. Five bosses are provided on the inner wall of the guide sleeve 75. A groove column 76 is welded on the fixed bevel gear 61. A guide groove is opened on the groove column 76. The five bosses on the inner wall of the guide sleeve 75 are all located in the guide groove on the groove column 76. A water inlet pipe 77 is connected to the reactor 1 through a flange. The water tank 73 is sleeved with the water inlet pipe 77. The water tank 73 is connected to the water inlet pipe 77, and the water inlet pipe 77 passes through the fixed bevel gear 61.
[0026] At first, the cleaning agent will be introduced into the water tank 73 through the water inlet pipe 77 and sprayed onto the inner wall of the reactor 1 through the three high-pressure nozzles 72. When the servo motor 41 drives the transmission shaft 51 to rotate, the transmission shaft 51 will drive the three rotating rings 71 to rotate. The rotation of the rotating ring 71 will drive the high-pressure nozzles 72 to rotate. The rotation of the three high-pressure nozzles 72 will jointly drive the water tank 73 and the three connecting hoses 74 to rotate. The rotation of the water tank 73 will drive the guide sleeve 75 to rotate. During the rotation of the guide sleeve 75, it will reciprocate up and down under the action of the slot column 76. The up and down reciprocating movement of the guide sleeve 75 will drive the water tank 73 to reciprocate up and down. The up and down reciprocating movement of the water tank 73 will drive the three high-pressure nozzles 72 to swing up and down, so that the three high-pressure nozzles 72 will flush the inner wall of the reactor 1 brushed by the wheel brush 64, which can prevent the brushed residue from remaining on the surface of the reactor 1 and condensing again, thereby achieving a better cleaning effect on the reactor 1.
[0027] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A composite pesticide production device that is convenient for later cleaning, characterized in that: The invention comprises a reaction kettle (1), wherein three legs (2) are fixedly connected to the bottom of the reaction kettle (1), a top cover (3) is connected to the top of the reaction kettle (1) via bolts, a motor bracket (4) is fixedly connected to the top of the top cover (3), a servo motor (41) is fixedly connected to the motor bracket (4), a scraping assembly is provided on the top cover (3), and a brushing assembly is provided on the reaction kettle (1), and the brushing assembly is connected to the scraping assembly.
2. A composite pesticide production device that is convenient for post-cleaning as claimed in claim 1, characterized in that: The scraping assembly comprises a transmission shaft (51), the transmission shaft (51) is rotatably connected to the top cover (3), the top of the transmission shaft (51) is connected to the output shaft of the servo motor (41) by bolts, the top of the transmission shaft (51) is fixedly connected to a top scraper (52), the top scraper (52) is located in the reactor (1), the bottom of the transmission shaft (51) is fixedly connected to a mounting ring (53), the mounting ring (53) is rotatably connected to the bottom of the inner wall of the reactor (1), and three bottom scrapers (54) are fixedly connected to the mounting ring (53), and the three bottom scrapers (54) are all in contact with the inner wall of the reactor (1).
3. A composite pesticide production device that is convenient for post-cleaning as claimed in claim 1, characterized in that: The brush-off assembly comprises a fixed bevel gear (61), the fixed bevel gear (61) is fixedly connected to the bottom of the inner wall of the reaction kettle (1), three transmission bevel gears (62) are rotatably connected to the mounting ring (53), the fixed bevel gear (61) is meshed with the three transmission bevel gears (62), the three bottom scraping frames (54) are rotatably connected to round shafts (63), the ends of the three round shafts (63) close to each other are fixedly connected to the three transmission bevel gears (62), and the three The bottom scraper frame (54) is rotatably connected to a plurality of wheel brushes (64); the plurality of wheel brushes (64) located on the same bottom scraper frame (54) form a group; the ends of the three circular shafts (63) that are away from each other are fixedly connected to three of the wheel brushes (64); each wheel brush (64) is fixedly connected to a meshing gear (65); the plurality of meshing gears (65) located on the same bottom scraper frame (54) form a group; adjacent meshing gears (65) in the same group mesh with each other.
4. A composite pesticide production device that is convenient for post-cleaning as claimed in claim 2, characterized in that: The invention also comprises a high-pressure flushing assembly, which is arranged on the transmission shaft (51). The high-pressure flushing assembly comprises a rotating ring (71). Three rotating rings (71) are sleeved on the transmission shaft (51). High-pressure nozzles (72) are slidably connected to the three rotating rings (71). A water tank (73) is rotatably connected between the three high-pressure nozzles (72). The water tank (73) and the three high-pressure nozzles (72) are connected via a connecting hose (74). A guide sleeve (75) is fixedly connected to the bottom of the water tank (73). A groove column (76) is fixedly connected to the fixed bevel gear (61). A water inlet pipe (77) is fixedly connected to the reactor (1). The water tank (73) is sleeved with the water inlet pipe (77). The water tank (73) is connected to the water inlet pipe (77). The water inlet pipe (77) passes through the fixed bevel gear (61).
5. A composite pesticide production device that is convenient for post-cleaning as claimed in claim 4, characterized in that: The inner wall of the guide sleeve (75) is provided with five protruding columns.
6. A composite pesticide production device that is convenient for later cleaning as claimed in claim 4, characterized in that: The slot column (76) is provided with a guide groove, and the five protrusions on the inner wall of the guide sleeve (75) are all located in the guide groove on the slot column (76).