Automatic fluff recycling mechanism

By designing the automatic recycling and recycling mechanism of the fluff, and using the electrostatic attraction and clamping components, the problems of waste and difficulty in recycling in the prior art are solved, and efficient recycling and recycling of fluff is achieved.

CN119771726AInactive Publication Date: 2025-04-08SHAOXING YONGGUANG FLOCKING CO LTD
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Patent Information

Application Number
CN202510203187.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing flocks will produce residual fluff during the production process, resulting in waste and difficult to efficiently recycle and utilize.

Method used

An automatic recycling and recycling mechanism of fluff is designed, using components such as transverse columns, thin plates and collection strips to achieve automatic recycling and length screening of fluff through the cooperation of electrostatic attraction and clamping components.

Benefits of technology

Effective recycling and utilization of fluffs reduces waste in the production process, improves production efficiency, and realizes efficient recycling of fluffs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic fluff recycling mechanism, and relates to the field of flocked cloth processing device.The automatic fluff recycling mechanism is used for recycling residual fluff and comprises a transverse column, a plurality of cavities are formed in the transverse column at equal intervals, and movable blocks are arranged in the cavities in a sliding fit mode; a plastic plate is embedded in the bottom of the transverse column relative to the cavity, and the top of the plastic plate extends into the cavity. The automatic fluff recycling mechanism is composed of a transverse column and a thin plate, a movable block is in sliding fit with the interior of the transverse column, a rubber block is in sliding fit with the bottom of the movable block, static electricity is generated through friction between rubber and the bottom of the transverse column, fluff is sucked up through the static electricity, small holes are formed in the thin plate, and through cooperation of the small holes, a clamping assembly, a transverse rod and a collecting strip, the fluff is automatically recycled. Due to the fact that the fluff with the inconsistent length cannot be in contact with the collecting strip, the fluff meeting the length requirement is stuck by the glue on the surface of the collecting strip, the fluff recycling effect is achieved, and the inconsistent fluff is removed.
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Description

Technical Field

[0001] The invention relates to the technical field of flocking cloth processing devices, in particular to an automatic flock recovery and recycling mechanism. Background Art

[0002] Flocking fabric is made of various types of fabrics as the base fabric, with nylon thread or viscose thread flocked on the front, and then processed by steaming and washing. Flocking fabric has rich suede, soft hand feel and unique style, which has won the favor of consumers.

[0003] There are flocking machines on the market that apply glue to the base fabric and then glue the flock to the base fabric. After the flock fabric is made, there will be residual flock spread on the workbench. These residual flocks are a bit finished, and it is too wasteful to clean them directly. For this reason, a new device is set up to collect the residual flock on the workbench and select the finished flock. Summary of the invention

[0004] 1. Technical issues to be solved

[0005] In view of the shortcomings of the prior art, the present invention provides a mechanism for automatically recovering and recycling fluff, which solves the problems raised in the above-mentioned background technology.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic fluff recovery and recycling mechanism for recovering remaining fluff, comprising a transverse column, a plurality of chambers equidistantly provided in the transverse column, a movable block slidably fitted in the chamber, a plastic plate inlaid at the bottom of the transverse column relative to the chamber, the top of the plastic plate extending into the chamber, a rubber block slidably fitted at the bottom of the movable block, the bottom of the rubber block contacts the top of the plastic plate, a driving part is provided in the movable block, the driving part can drive the rubber block to move, causing friction between the rubber block and the plastic plate.

[0008] It also includes a thin plate, with a 1cm gap between the thin plate and the transverse column. The thin plate is arranged below the transverse column. The thin plate has multiple groups of small holes through which the fluff can pass. A clamping component is provided on the top of the thin plate, and a brush strip is slidably fitted on the bottom of the thin plate.

[0009] It also includes a cross bar, on the surface of which a plurality of motor-driven traction rollers are connected at equal angles, the outer cover of the cross bar is provided with a belt, on which an inclined collecting strip is inserted, the upper end of the collecting strip is coated with glue, and the end of the cross bar is connected to a lifting rod.

[0010] The driving unit drives the rubber block to move, causing the rubber block to rub against the plastic plate to generate a large amount of static electricity. The fluff stands up and passes through the small holes to collide with the bottom of the plastic plate. The fluff that does not pass through the small holes is clamped by the clamping assembly, and the fluff that has not passed through the small holes is attached to the bottom of the thin plate. The brush bar moves to clean the fluff attached to the thin plate, and then the horizontal column is transported to the top of the cross bar. The belt drives the collecting bar to rotate. If the length of the fluff is qualified, it will contact the glue area at the upper end of the collecting bar, and the collecting bar will stick to the qualified fluff.

[0011] Preferably, a seating groove is provided on the lower half of the movable block, a through groove connected to the seating groove is provided on the bottom of the movable block, a vertical plate is connected to the top of the rubber block, the vertical plate passes through the through groove and extends into the seating groove, and is connected to a strip frame, a pair of motor-driven toothed rollers are provided on the inner wall of the seating groove, a chain is connected for transmission between the two toothed rollers, a slider is connected to the side of the chain, and the slider slides in sliding cooperation with the strip frame.

[0012] Preferably, the clamping assembly consists of a clamping strip and a small electric push rod, the clamping strips are symmetrically arranged on both sides of each group of small holes, the small electric push rods correspond to the small holes one by one, the small electric push rods are placed on the top of the thin plate, and the movable end of the small electric push rod is connected to the side of the clamping strip away from the small holes.

[0013] Preferably, two fixed blocks are provided on the front side of the thin plate, a motor-driven winding roller is provided between the two fixed blocks, a steel wire is connected to the winding roller shaft, one end of the steel wire away from the winding roller is connected to the surface of the brush strip, and a sliding rod is connected to the rear side of the fixed block, and the sliding rod passes through the brush strip.

[0014] Preferably, the sliding rod body is covered with a spring, one end of the spring is connected to the fixed block, and the other end of the spring is connected to the brush strip.

[0015] Preferably, a screw is provided in the transverse column, the screw passes through multiple chambers transversely, the screw thread passes through multiple movable blocks, the end of the screw is connected to a motor, the motor is embedded in the transverse column, a sliding groove is provided on the inner wall of the chamber, and a protrusion is connected to the side of the movable block, and the protrusion slides in cooperation with the sliding groove.

[0016] Preferably, a plurality of openings are provided at the top of the transverse column, the openings correspond to the chambers one by one, and a cover plate is placed at the openings.

[0017] Preferably, the end of the transverse column is connected to a lifting rod 2, the upper end of the lifting rod 2 is connected to a slide seat, the slide seat is slidably matched with a slide rail, and the lower end of the lifting rod 2 has an extension section, which is vertically downwardly connected to the thin plate.

[0018] Preferably, a collecting trough is also included, which is located behind the transverse column. A plurality of air pipes are provided above the collecting trough, and air outlet holes are opened at the bottom of the air pipes. The transverse column moves backward to be directly above the collecting trough. At this time, the air pipe is located above the thin plate, and the air outlet holes at the bottom of the air pipes correspond to the air outlet holes.

[0019] (III) Beneficial effects

[0020] The present invention provides a mechanism for automatically recycling and reusing fluff, which has the following beneficial effects:

[0021] 1. The automatic recycling mechanism for fluff is composed of a transverse column and a thin plate. A movable block is slidably fitted inside the transverse column, and a rubber block is slidably fitted at the bottom of the movable block. Static electricity is generated by the friction between the rubber and the bottom of the transverse column, and the fluff is sucked up by static electricity. The thin plate is provided with small holes, and the small holes, clamping components, cross bars, and collecting strips cooperate. Since fluff that does not meet the length requirements cannot touch the collecting strips, fluff that meets the length requirements is glued to the surface of the collecting strips, which plays the role of recycling the fluff and removes the fluff that does not meet the length requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional diagram of the structure of the present invention;

[0023] Figure 2 It is a side view of the structure of the present invention;

[0024] Figure 3 For the present invention Figure 2 A magnified view of the structure at center;

[0025] Figure 4 This is a schematic diagram of the internal structure of the transverse column of the present invention;

[0026] Figure 5 It is a diagram showing the structure of the movable block of the present invention;

[0027] Figure 6 It is a schematic diagram of the local structure of the present invention;

[0028] Figure 7 It is a schematic diagram of the local structure of the thin plate of the present invention;

[0029] Figure 8 It is another partial structural schematic diagram of the thin plate of the present invention.

[0030] In the figure: 1 horizontal column, 11 chamber, 12 screw, 13 motor, 14 slide, 15 cover plate, 2 movable block, 21 placement groove, 22 protrusion, 23 through groove, 3 rubber block, 31 vertical plate, 32 bar frame, 33 gear roller, 34 chain, 35 slider, 4 thin plate, 41 small hole, 42 clamping strip, 43 small electric push rod, 5 fixed block, 51 winding roller, 52 steel wire, 53 slide bar, 54 spring, 6 brush strip, 7 horizontal bar, 71 belt, 72 lifting rod 1, 73 collecting strip, 8 collecting groove, 9 air pipe, 10 lifting rod 2, 101 slide seat, 102 slide rail. DETAILED DESCRIPTION

[0031] The embodiment of the present invention provides a fluff automatic recycling mechanism, such as Figure 1-8As shown, it is used to recycle the remaining fluff, including a transverse column 1, in which a plurality of chambers 11 are equidistantly provided, a movable block 2 is slidably fitted in the chamber 11, a plastic plate is inlaid at the bottom of the transverse column 1 relative to the chamber 11, the top of the plastic plate extends into the chamber 11, a rubber block 3 is slidably fitted in the bottom of the movable block 2, the bottom of the rubber block 3 is in contact with the top of the plastic plate, a driving unit is installed in the movable block 2, the driving unit can drive the rubber block 3 to move, so that the rubber block 3 and the plastic plate generate friction.

[0032] It also includes a thin plate 4, which has a 1 cm gap with the transverse column 1. The thin plate 4 is arranged below the transverse column 1. The thin plate 4 has multiple groups of small holes 41 through which the fluff can pass. A clamping assembly is provided on the top of the thin plate 4, and a brush strip 6 is slidably fitted on the bottom of the thin plate 4.

[0033] The utility model also comprises a cross bar 7, on the surface of which a plurality of motor-driven traction rollers are fixedly installed at equal angles, a belt 71 is provided on the outer cover of the cross bar 7, and an inclined collecting strip 73 is inserted on the belt 71, and the belt 71 is driven to rotate by the traction roller to make the collecting strip 73 approach the fluff. The upper end of the collecting strip 73 is coated with glue, and a lifting rod 72 is fixedly installed at the end of the cross bar 7.

[0034] Before collecting the fluff, the lifting rod 1 72 is extended to its longest position, so that the collecting strip 73 can contact the fluff of the appropriate length.

[0035] The driving unit drives the rubber block 3 to move, causing the rubber block 3 to rub against the plastic plate to generate a large amount of static electricity. The fluff stands up and passes through the small hole 41 to collide with the bottom of the plastic plate. The fluff that does not pass through the small hole 41 is then clamped by the clamping assembly. The fluff that does not pass through the small hole 41 is attached to the bottom of the thin plate 4. The brush strip 6 moves to clean up the fluff attached to the thin plate 4.

[0036] Then the transverse column 1 is transported to the top of the cross bar 7, and the belt 71 drives the collecting strip 73 to rotate. If the length of the fluff is qualified, it will contact the glue area at the upper end of the collecting strip 73. The collecting strip 73 sticks to the qualified fluff, and then the belt 71 continues to roll to pull the stuck fluff out of the clamping assembly.

[0037] However, unqualified fluff cannot contact the collecting strip 73 due to its insufficient length, so it is still clamped by the clamping assembly.

[0038] A placement groove 21 is provided in the lower half of the movable block 2, and a through groove 23 connected to the placement groove 21 is provided at the bottom of the movable block 2. A vertical plate 31 is connected to the top of the rubber block 3. The vertical plate 31 passes through the through groove 23 and extends into the placement groove 21, and is connected to a strip frame 32. A pair of motor-driven gear rollers 33 are provided on the inner wall of the placement groove 21. A chain 34 is transmission-connected between the two gear rollers 33. A slider 35 is connected to the side of the chain 34. The slider 35 slidably cooperates with the strip frame 32. The above components constitute a driving part.

[0039] The clamping assembly consists of a clamping strip 42 and a small electric push rod 43. The clamping strip 42 is symmetrically arranged on both sides of each group of small holes 41. The small electric push rods 43 correspond to the small holes 41 one by one. The small electric push rods 43 are fixedly installed on the top of the thin plate 4. The movable end of the small electric push rod 43 is fixedly connected to the side of the clamping strip 42 away from the small hole 41.

[0040] The small electric push rod 43 is extended to make the two clamping strips 42 approach each other, so as to achieve the effect of clamping the fluff. The surfaces of the two clamping strips 42 are relatively smooth, so it is convenient to pull the fluff out from between the clamping strips 42 after sticking.

[0041] Two fixed blocks 5 are welded to the front side of the thin plate 4, a motor-driven winding roller 51 is fixedly installed between the two fixed blocks 5, a steel wire 52 is welded to the shaft of the winding roller 51, one end of the steel wire 52 away from the winding roller 51 is fixedly tied to the surface of the brush strip 6, and a sliding rod 53 is welded to the rear side of the fixed block 5, and the sliding rod 53 penetrates the brush strip 6. The steel wire 52 is wound around the winding roller 51, and the steel wire 52 pulls the brush strip 6 to move, thereby achieving the purpose of cleaning.

[0042] The rod body of the slide bar 53 is covered with a spring 54 , one end of the spring 54 is welded to the fixing block 5 , and the other end of the spring 54 is fixedly installed with the brush strip 6 .

[0043] A screw rod 12 is provided in the transverse column 1. The screw rod 12 passes through multiple chambers 11 transversely. The screw rod 12 threads pass through multiple movable blocks 2. A motor 13 is fixedly installed at the end of the screw rod 12. The motor 13 is embedded in the transverse column 1. A slide groove 14 is welded on the inner wall of the chamber 11. A protrusion 22 is welded on the side of the movable block 2. The protrusion 22 slides in cooperation with the slide groove 14.

[0044] The top of the horizontal column 1 is provided with a plurality of openings, which correspond to the chambers 11 one by one, and a cover plate 15 is fixedly installed at the opening. A battery and a control module are fixedly installed on the top of the movable block 2, and the battery and the control module are electrically connected to the driving part. Opening the cover plate 15 facilitates replacement of the battery.

[0045] A lifting rod 10 is fixedly installed at the end of the transverse column 1, and a slide 101 is fixedly installed at the upper end of the lifting rod 10. The slide 101 is slidably matched with a slide rail 102. The lower side of the lifting rod 10 is welded to the end of the transverse column 1, and an extension section is welded to the bottom of the lifting rod 10, and the extension section is vertically welded downward to the thin plate 4. The distance between the connecting thin plate 4 and the transverse column 1 remains unchanged.

[0046] It also includes a collecting tank 8, which is located behind the transverse column 1. A plurality of air pipes 9 are arranged above the collecting tank 8, and air outlet holes are opened at the bottom of the air pipes 9.

[0047] After the qualified fluff is collected, the broken fluff that does not meet the length is still in the small hole 41 of the thin plate, and the horizontal column 1 moves backward to just above the collection groove 8. At this time, the air pipe 9 is located above the thin plate 4, and the air outlet at the bottom of the air pipe 9 corresponds to the air outlet hole. The unqualified fluff is blown out through the air pipe 9 and collected by the collection groove 8.

[0048] To summarize, the automatic fluff recovery and recycling mechanism is composed of a transverse column 1 and a thin plate 4. A movable block 2 is slidably fitted inside the transverse column 1, and a rubber block 3 is slidably fitted at the bottom of the movable block 2. Static electricity is generated by the friction between the rubber 3 and the bottom of the transverse column 1, and the fluff is sucked up by static electricity. A small hole 41 is opened on the thin plate 4, and the small hole 41, the clamping assembly, the cross bar 7, and the collecting strip 73 cooperate. Since the fluff that does not meet the length requirements cannot touch the collecting strip 73, the fluff that meets the length requirements is adhered to the glue on the surface of the collecting strip 73, which plays the role of recycling the fluff and removes the fluff that does not meet the requirements.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fluff automatic recycling mechanism for recycling surplus fluff, characterized by: The invention comprises a transverse column (1), wherein a plurality of chambers (11) are provided at equal intervals in the transverse column (1), wherein a movable block (2) is slidably fitted in the chamber (11), wherein a plastic plate is inlaid at the bottom of the transverse column (1) relative to the chamber (11), wherein the top of the plastic plate extends into the chamber (11), wherein a rubber block (3) is slidably fitted at the bottom of the movable block (2), wherein the bottom of the rubber block (3) is in contact with the top of the plastic plate, and wherein a driving unit is provided in the movable block (2), wherein the driving unit can drive the rubber block (3) to move, thereby causing friction between the rubber block (3) and the plastic plate; The apparatus also includes a thin plate (4), wherein a 1 cm interval exists between the thin plate (4) and the transverse column (1), the thin plate (4) is arranged below the transverse column (1), the thin plate (4) is provided with a plurality of groups of small holes (41), and the fluff can pass through the small holes (41), a clamping assembly is provided at the top of the thin plate (4), and a brush strip (6) is slidably fitted at the bottom of the thin plate (4); It also includes a crossbar (7), a plurality of motor-driven traction rollers are connected at equal angles on the surface of the crossbar (7), a belt (71) is provided on the outer cover of the crossbar (7), an inclined collecting strip (73) is inserted on the belt (71), the upper end of the collecting strip (73) is coated with glue, and the end of the crossbar (7) is connected to a lifting rod (72); The driving unit drives the rubber block (3) to move, so that the rubber block (3) and the plastic plate rub against each other to generate a large amount of static electricity, and the fluff stands up and passes through the small hole (41) to collide with the bottom of the plastic plate, and then is clamped by the clamping assembly, and the fluff that has not passed through the small hole (41) is attached to the bottom of the thin plate (4), and the fluff attached to the thin plate (4) is cleaned away by the movement of the brush bar (6), and then the transverse column (1) is transported to the top of the cross bar (7), and the belt (71) drives the collecting bar (73) to rotate, and if the fluff length is qualified, it contacts the glue area at the upper end of the collecting bar (73), and the collecting bar (73) adheres to the qualified fluff.

2. The automatic recycling mechanism for fluff according to claim 1, characterized in that: The lower half of the movable block (2) is provided with a placement groove (21), the bottom of the movable block (2) is provided with a through groove (23) connected to the placement groove (21), the top of the rubber block (3) is connected with a vertical plate (31), the vertical plate (31) passes through the through groove (23) and extends into the placement groove (21), and is connected with a strip frame (32), the inner wall of the placement groove (21) is provided with a pair of gear rollers (33) driven by a motor, a chain (34) is transmission-connected between the two gear rollers (33), a slider (35) is connected to the side of the chain (34), and the slider (35) is slidably matched with the strip frame (32).

3. The automatic recycling mechanism for fluff according to claim 2 is characterized in that: The clamping assembly is composed of a clamping strip (42) and a small electric push rod (43). The clamping strip (42) is symmetrically arranged on both sides of each group of small holes (41). The small electric push rods (43) correspond to the small holes (41) one by one. The small electric push rods (43) are placed on the top of the thin plate (4). The movable end of the small electric push rod (43) is connected to the side of the clamping strip (42) away from the small holes (41).

4. The automatic recycling mechanism for fluff according to claim 3 is characterized by: Two fixed blocks (5) are arranged on the front side of the thin plate (4), a motor-driven winding roller (51) is arranged between the two fixed blocks (5), a steel wire (52) is connected to the rod body of the winding roller (51), one end of the steel wire (52) away from the winding roller (51) is connected to the surface of the brush strip (6), and a sliding rod (53) is connected to the rear side of the fixed block (5), and the sliding rod (53) passes through the brush strip (6).

5. The automatic recycling mechanism for fluff according to claim 4 is characterized in that: The sliding rod (53) is covered with a spring (54), one end of the spring (54) is connected to the fixing block (5), and the other end of the spring (54) is connected to the brush strip (6).

6. The automatic recycling mechanism for fluff according to claim 5, characterized in that: The transverse column (1) is provided with a screw rod (12), the screw rod (12) horizontally penetrates a plurality of chambers (11), the screw rod (12) threadably penetrates a plurality of movable blocks (2), the end of the screw rod (12) is connected to a motor (13), the motor (13) is embedded in the transverse column (1), the inner wall of the chamber (11) is provided with a slide groove (14), the side of the movable block (2) is connected with a protrusion (22), and the protrusion (22) is slidably matched with the slide groove (14).

7. The automatic recycling mechanism for fluff according to claim 6, characterized in that: The top of the transverse column (1) is provided with a plurality of openings, the openings corresponding to the chambers (11) one by one, and a cover plate (15) is arranged at the openings.

8. The automatic recycling mechanism for fluff according to claim 7, characterized in that: The end of the transverse column (1) is connected to a lifting rod 2 (10), and the upper end of the lifting rod 2 (10) is connected to a sliding seat (101). The sliding seat (101) is slidably matched with a sliding rail (102), and an extension section is provided at the lower end of the lifting rod 2 (10), and the extension section is vertically downwardly connected to the thin plate (4).

9. The automatic recycling mechanism for fluff according to claim 8, characterized in that: The invention also comprises a collecting trough (8), the collecting trough (8) being located behind the transverse column (1), a plurality of air pipes (9) being arranged above the collecting trough (8), air outlet holes being arranged at the bottom of the air pipes (9), and the transverse column (1) moving backward to the position just above the collecting trough (8), at which time the air pipes (9) are located above the thin plate (4), and the air outlet holes at the bottom of the air pipes (9) correspond to the air outlet holes.