Hot die forging pressure device with quick die releasing function
By designing a hot die forging pressure device including a transmission slider locking mechanism and spraying release agent, the problems of low mold installation efficiency and low degree of automation in the prior art are solved, and an efficient and automated mold installation and workpiece forming process is achieved.
Patent Information
- Application Number
- CN202411900731.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-23
AI Technical Summary
The existing hot die forging presses have mold clamping, resulting in equipment operation failures and safety hazards. The mold replacement and installation take a long time and inefficient efficiency.
A hot die forging pressure device including a press body, a mold unit, a feeding unit, a conveying unit and a spray unit is designed. The locking mechanism of the transmission slider and a positioning column is used to simplify the mold installation, and the spray release agent is automatically demodulated to realize automatic production.
It improves mold installation and replacement efficiency, reduces manual operation, realizes automatic operation of equipment, improves production efficiency and resource utilization, and reduces the risk of failure.
Smart Images

Figure CN119772077A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of presses, in particular to a hot die forging press device with a rapid die release function. Background Art
[0002] The existing hot forging presses usually have problems such as the mismatch between the workpiece material thickness and the forging die, the offset placement of the forging material, and insufficient forging pressure, which make it difficult to separate the upper and lower dies, and between the die and the workpiece, resulting in die jamming, leading to equipment operation failure and safety hazards. At the same time, the die change and installation in the existing technology takes a long time, and the die installation efficiency is low. Workers mostly load and unload the workpiece manually when the hot forging press is running, and the production efficiency is closely related to the workers' physical strength. In order to solve the above problems, a hot forging press device with a quick die release function is needed. Summary of the invention
[0003] The object of the present invention is to provide a hot die forging pressure device with a rapid die release function to solve the problems raised in the prior art.
[0004] To achieve the above object, the present invention provides the following technical solutions: The hot forging pressure device includes a press body, a mold unit, a ejection unit, a conveying unit and a spray unit. The mold unit is fixedly connected to the press body, one end of the ejection unit is transmission-connected to the press body, the other end of the ejection unit is slidably connected to the press body, the ejection unit is slidably connected to the mold unit, the conveying unit is fixedly connected to the press body, the mold unit is located between the conveying units, the spray unit is fixedly connected to the conveying unit, and the spray unit faces the mold unit.
[0005] When the present invention is working, the conveying unit clamps the workpiece to the mold unit, and then the spray unit sprays the release agent into the model cavity of the mold unit, which is convenient for the subsequent demolding of the mold unit and the workpiece and prevents the mold unit and the workpiece from sticking to each other, resulting in loss of the mold unit and the workpiece. Then the press body cooperates with the mold unit to forge the workpiece, and at the same time the press body drives the ejecting unit to eject the forged workpiece from the mold unit. The conveying unit then clamps and conveys the formed workpiece. The equipment operation is fully automated, which improves production efficiency and resource utilization.
[0006] Furthermore, the press body includes an outer shell, a workbench, a fixed plate, a transmission slider, a transmission unit and a latch, the workbench and the outer shell are fixedly connected, the workbench and the ejecting unit are slidably connected, a mold unit is placed on the workbench, the two fixed plates and the inner wall surfaces on both sides of the outer shell are connected by screws, the transmission slider is located between the two fixed plates, and the two side ends of the transmission slider are respectively slidably connected to the two fixed plates, the upper end of the transmission slider is connected to the transmission unit, the bottom end of the transmission slider is provided with a notch, two positioning columns are provided in the notch of the transmission slider, one end of the two positioning columns extending out of the notch of the transmission slider is provided with a through hole, the two positioning columns pass through the mold unit, the latch passes through the through hole at one end of the two positioning columns, one end of the latch contacts the mold unit, the transmission unit passes through the outer shell, and the transmission unit and the ejecting unit are transmission-connected.
[0007] The transmission unit drives the transmission slider to slide between the two fixed plates, thereby driving the mold unit. The two positioning columns on the transmission slider pass through the mold unit, and then cooperate with the pin to lock the mold unit. This method is more convenient and faster than the traditional bolt connection method.
[0008] Furthermore, the transmission unit includes a rotating motor, a transmission member, a pulley, a belt, a clutch, a transmission rod, a transmission gear, an eccentric crankshaft and a connecting rod. The rotating motor is fixedly connected to the top of the outer shell, the rotor of the rotating motor is fixedly connected to the transmission member, one end of all the belts is transmission-connected to the transmission member, the other end of some of the belts is transmission-connected to the pulley, and the other part of the belts is transmission-connected to the top material unit. The transmission rod passes through the outer shell and the pulley, the transmission rod is fixedly connected to the pulley, the transmission rod passes through one end of the pulley and is connected to the clutch, a pinion is provided at the other end of the transmission rod, the pinion at one end of the transmission rod is meshed with the transmission gear, the transmission gear is fixedly connected to one end of the eccentric crankshaft, the eccentric crankshaft penetrates the outer shell, the other end of the eccentric crankshaft is rotatably connected to the outer shell, one end of the connecting rod is sleeved on the bending section of the eccentric crankshaft, the connecting rod is rotatably connected to the eccentric crankshaft, and the other end of the connecting rod is movably connected to the upper end of the transmission slider.
[0009] The rotating motor drives the transmission part to rotate, and the transmission part drives the pulley to rotate through the belt. At the same time, the transmission part also drives the operation of the ejecting unit through the belt. The pulley then drives the transmission gear to rotate through the transmission rod, and the transmission gear drives the eccentric crankshaft to rotate. One end of the connecting rod is sleeved on the bending section of the eccentric crankshaft, and the other end of the connecting rod is movably connected to the upper end of the transmission slider. Since the transmission slider can only move up and down, the rotation of the eccentric crankshaft can only drive one end of the connecting rod connected to the transmission slider to perform linear displacement up and down, thereby driving the transmission slider to move up and down. The clutch can indirectly control the up and down displacement frequency of the transmission slider by controlling the rotation speed of the transmission rod.
[0010] Furthermore, the mold unit includes an upper mold and a lower mold, the upper mold is provided with two through holes extending from the front end to the rear end, the upper mold is connected by sockets via the two through holes and two positioning columns of the transmission slider, the front end face of the upper mold is in contact with one end face of the pin, the lower mold is placed on a workbench, and the lower mold is also provided with a through hole at the central axis of the model cavity.
[0011] The upper mold is connected to the positioning column of the transmission slide through the through hole, and then the upper mold is locked by a latch passing through the positioning column, which reduces the time for installing and replacing the upper mold and improves efficiency.
[0012] Furthermore, the workbench includes a base plate, a roller and a slide, the roller and the base plate are rotatably connected, the lower mold is placed on the roller, the slide passes through the base plate, the upper end surface of the slide is lower than the upper end surface of the roller, and the central axis of the slide coincides with the central axis of the lower mold model cavity.
[0013] The slideway and the ejector unit are slidably connected, so that one end of the ejector unit can only move up and down along the slideway. The arrangement of the roller can make it more convenient to install and replace the mold unit, reduce the time required for replacing the mold unit, and improve efficiency.
[0014] Furthermore, the ejection unit includes a fixed seat, a connecting rod, an outer planetary gear, an inner planetary gear, a counterweight block, a connecting block, an ejector rod and a connecting piece, one end of the connecting rod passes through the connecting piece and is rotatably connected to the fixed seat, the connecting rod and the connecting piece are fixedly connected, the other end of the connecting rod passes through the outer planetary gear and is fixedly connected to the counterweight block, the central axis of the connecting rod and the central axis of the outer planetary gear are colinear, the connecting rod and the outer planetary gear are rotatably connected, the outer planetary gear is provided with an inner tooth profile, the inner planetary gear is provided with an outer tooth profile, the inner planetary gear and the outer planetary gear The center of gravity of the counterweight block and the center of the inner planetary gear are located on both sides of the axis of the outer planetary gear, one end of the counterweight block passes through the inner planetary gear and is rotatably connected to one end of the connecting block, the counterweight block passes through the inner planetary gear from the central axis of the inner planetary gear, one end of the connecting block is rotatably connected to one end of the push rod, the other end of the push rod is inserted into the slide at the bottom end of the workbench and the through hole of the lower mold, the push rod is slidably connected to the slide of the workbench, the push rod is slidably connected to the lower mold, and the upper end surface of the push rod is flush with the bottom surface of the model cavity of the lower mold when it is in the lowest position.
[0015] Furthermore, the outer diameter of the inner planetary wheel is half of the inner diameter of the outer planetary wheel, and the central axis of the connection between the push rod and the connecting block falls on the pitch circle of the inner planetary wheel.
[0016] The outer diameter of the inner planetary gear is half of the inner diameter of the outer planetary gear. The central axis of the connection between the ejector rod and the connecting block falls on the pitch circle of the inner planetary gear. The top end of the ejector rod is inserted into the slideway of the workbench, so that the two ends of the ejector rod can move back and forth in a straight line up and down. At the same time, a counterweight block is provided to balance the center of gravity, which greatly reduces the overall vibration amplitude of the ejector unit. In addition, the ejector unit can help the workpiece to be demolded in time to prevent the workpiece and the mold unit from sticking.
[0017] Furthermore, the conveying unit includes two bases, two conveying sliders, two mechanical claws and a connecting plate, the connecting plate and the outer shell are fixedly connected, one base is fixedly connected to the connecting plate, and the other base is fixedly connected to the outer shell, and sliding grooves are provided on the opposite surfaces of the two bases, the two conveying sliders are respectively slidably connected to the two bases, the positions of the two conveying sliders on the two bases correspond to each other, the two mechanical claws are respectively slidably connected to the two conveying sliders, and the two mechanical claws face each other.
[0018] The conveying slider slides on the base, and the mechanical claw is slidably connected to the conveying slider, which ensures that the mechanical claw can be displaced in two directions, and at the same time, the two mechanical claws face each other to clamp the workpiece.
[0019] Furthermore, the spray unit includes a storage box and a spray head, wherein the storage box is located inside the outer shell, two of the spray heads and the storage box are connected by a hose, one of the spray heads is fixedly connected to the upper end surface of the mechanical claw, and one of the spray heads faces the model cavity of the upper mold, and another of the spray heads is fixedly connected to the lower end surface of the mechanical claw, and the other of the spray heads faces the model cavity of the lower mold.
[0020] The storage box contains a release agent, and the nozzle is responsible for spraying the release agent into the mold cavity of the mold unit. Spraying the release agent helps the workpiece after die forging to separate from the mold cavity, preventing the workpiece and the mold unit from sticking and causing equipment operation failure.
[0021] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention makes it more convenient to disassemble and assemble the upper mold and the lower mold.
[0022] 2. The present invention is fully automated, and there is no need for workers to load and unload materials. The mechanical claw can automatically load and unload materials, put the workpiece into the mold cavity, and perform die forging.
[0023] 3. The present invention automatically sprays the release agent, eliminating the need for workers to spray manually, thereby improving work efficiency.
[0024] 4. The present invention connects the transmission unit and the ejecting unit by transmission, thereby improving resource utilization. One rotating motor drives the operation of the transmission unit and the ejecting unit at the same time.
[0025] 5. The ejector unit of the present invention adopts a crank structure of a planetary gear system. The outer diameter of the inner planetary gear is half of the inner diameter of the outer planetary gear. The central axis of the connection between the ejector rod and the connecting block falls on the pitch circle of the inner planetary gear. The top end of the ejector rod is inserted into the slideway of the workbench, so that the two ends of the ejector rod can perform a straight line reciprocating motion up and down. At the same time, a balancing weight block is provided, which greatly reduces the overall vibration amplitude of the ejector unit. In addition, the ejector unit can help the workpiece to be demolded in time to prevent the workpiece and the mold unit from sticking. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a front structural schematic diagram of a hot die forging pressure device with a rapid die release function of the present invention; Figure 2 It is a side structural schematic diagram of a hot die forging pressure device with a rapid die release function of the present invention; Figure 3 It is a schematic structural diagram of a material ejection unit of a hot die forging pressure device with a rapid die release function according to the present invention; Figure 4 It is a partial structural schematic diagram of a hot die forging pressure device with a rapid die release function of the present invention; Figure 5 It is a partial structural schematic diagram of a workbench and a material ejecting unit of a hot die forging pressure device with a rapid die release function of the present invention; Figure 6 for Figure 4 A magnified view of a detail of the view.
[0027] In the figure: 1. Press body; 2. Die unit; 3. Ejector unit; 4. Conveying unit; 5. Spray unit; 11. Housing; 12. Workbench; 13. Fixing plate; 14. Transmission slide block; 15. Transmission unit; 16. Latch; 17. Positioning column; 21. Upper die; 22. Lower die; 31. Fixing seat; 32. Connecting rod; 33. Outer planetary gear; 34. Inner planetary gear; 35. Counterweight block; 36. Connecting block; 3 7. Push rod; 38. Connecting piece; 41. Base; 42. Conveying slide block; 43. Mechanical claw; 44. Connecting plate; 51. Storage box; 52. Nozzle; 121. Bottom plate; 122. Roller; 123. Slideway; 151. Rotating motor; 152. Transmission piece; 153. Pulley; 154. Belt; 155. Clutch; 156. Transmission rod; 157. Transmission gear; 158. Eccentric crankshaft; 159. Connecting rod. DETAILED DESCRIPTION
[0028] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.
[0029] Example: Figure 1-Figure 6As shown, the present invention provides a technical solution. like Figure 1~Figure 4 As shown, the hot forging pressure device includes a press body 1, a die unit 2, a ejecting unit 3, a conveying unit 4 and a spray unit 5, the die unit 2 is fixedly connected to the press body 1, one end of the ejecting unit 3 is transmission-connected to the press body 1, the other end of the ejecting unit 3 is slidably connected to the press body 1, the ejecting unit 3 is slidably connected to the die unit 2, the conveying unit 4 is fixedly connected to the press body 1, the die unit 2 is located between the conveying unit 4, the spray unit 5 is fixedly connected to the conveying unit 4, and the spray unit 5 faces the die unit 2.
[0030] When the present invention is working, the conveying unit 4 clamps the workpiece to the mold unit 2, and then the spray unit 5 sprays the release agent into the model cavity of the mold unit 2, so as to facilitate the subsequent demolding of the mold unit 2 and the workpiece and prevent the mold unit 2 and the workpiece from sticking to each other, resulting in the loss of the mold unit 2 and the workpiece. Then the press body 1 cooperates with the mold unit 2 to forge the workpiece, and at the same time the press body 1 drives the ejecting unit 3 to eject the forged workpiece from the mold unit 2, and the conveying unit 4 clamps and conveys the formed workpiece. The operation of the equipment is fully automated, which improves the production efficiency and resource utilization.
[0031] like Figure 1 to Figure 6 As shown, the press body 1 includes a shell 11, a workbench 12, a fixed plate 13, a transmission slide 14, a transmission unit 15 and a latch 16. The workbench 12 is fixedly connected to the shell 11, and the workbench 12 is slidably connected to the ejection unit 3. A mold unit 2 is placed on the workbench 12. The two fixed plates 13 are connected to the inner wall surfaces on both sides of the shell 11 by screws. The transmission slide 14 is located between the two fixed plates 13. The two side ends of the transmission slide 14 are slidably connected to the two fixed plates 13 respectively. The upper end of the transmission slider 14 is connected to the transmission unit 15, and a notch is provided at the bottom end of the transmission slider 14. Two positioning columns 17 are provided in the notch of the transmission slider 14. One end of the two positioning columns 17 extending out of the notch of the transmission slider 14 is provided with a through hole. The two positioning columns 17 pass through the mold unit 2, and the latch 16 passes through the through hole at one end of the two positioning columns 17. One end of the latch 16 contacts with the mold unit 2, and the transmission unit 15 passes through the shell 11. The transmission unit 15 is connected to the ejection unit 3 by transmission.
[0032] The transmission unit 15 drives the transmission slider 14 to slide between the two fixed plates 13, thereby driving the mold unit 2. The two positioning columns 17 on the transmission slider 14 pass through the mold unit 2, and then cooperate with the pin 16 to lock the mold unit 2. This method is more convenient and efficient than the traditional bolt connection method.
[0033] like Figure 1 and Figure 2 As shown, the transmission unit 15 includes a rotating motor 151, a transmission member 152, a pulley 153, a belt 154, a clutch 155, a transmission rod 156, a transmission gear 157, an eccentric crankshaft 158 and a connecting rod 159. The rotating motor 151 is fixedly connected to the top of the housing 11, the rotor of the rotating motor 151 is fixedly connected to the transmission member 152, one end of all the belts 154 is transmission-connected to the transmission member 152, the other end of part of the belts 154 is transmission-connected to the pulley 153, and the other part of the belts 154 is transmission-connected to the ejecting unit 3, the transmission rod 156 passes through the housing 11 and the pulley 153, and the transmission rod 15 6 is fixedly connected to the pulley 153, the transmission rod 156 passes through one end of the pulley 153 and is connected to the clutch 155, the other end of the transmission rod 156 is provided with a pinion, the pinion at one end of the transmission rod 156 is meshed with a transmission gear 157, the transmission gear 157 is fixedly connected to one end of an eccentric crankshaft 158, the eccentric crankshaft 158 penetrates into the housing 11, the other end of the eccentric crankshaft 158 is rotatably connected to the housing 11, one end of the connecting rod 159 is sleeved on the bending section of the eccentric crankshaft 158, the connecting rod 159 is rotatably connected to the eccentric crankshaft 158, and the other end of the connecting rod 159 is movably connected to the upper end of the transmission slider 14.
[0034] The rotating motor 151 drives the transmission member 152 to rotate, and the transmission member 152 drives the pulley 153 to rotate through the belt 154. At the same time, the transmission member 152 also drives the operation of the ejection unit 3 through the belt 154. The pulley 153 then drives the transmission gear 157 to rotate through the transmission rod 156, and the transmission gear 157 drives the eccentric crankshaft 158 to rotate. One end of the connecting rod 159 is sleeved on the bending section of the eccentric crankshaft 158, and the other end of the connecting rod 159 is movably connected to the upper end of the transmission slider 14. Since the transmission slider 14 can only move up and down, the rotation of the eccentric crankshaft 158 can only drive the end of the connecting rod 159 connected to the transmission slider 14 to perform linear displacement up and down, thereby driving the transmission slider 14 to move up and down. The clutch 155 can indirectly control the up and down displacement frequency of the transmission slider 14 by controlling the rotation speed of the transmission rod 156.
[0035] like Figure 1 and Figure 2 As shown, the mold unit 2 includes an upper mold 21 and a lower mold 22. The upper mold 21 is provided with two through holes extending from the front end to the rear end. The upper mold 21 is connected to the two positioning columns 17 of the transmission slider 14 via the two through holes. The front end face of the upper mold 21 is in contact with one end face of the pin 16. The lower mold 22 is placed on the workbench 12, and the lower mold 22 is also provided with a through hole at the central axis of the model cavity.
[0036] The upper mold 21 is connected to the positioning column 17 of the transmission slider 14 through the through hole, and then the upper mold 21 is locked by the latch 16 passing through the positioning column 17, which reduces the time for installing and replacing the upper mold 21 and improves efficiency.
[0037] like Figure 5 As shown, the workbench 12 includes a base plate 121, a roller 122 and a slide 123. The roller 122 and the base plate 121 are rotatably connected. The lower mold 22 is placed on the roller 122. The slide 123 passes through the base plate 121. The upper end surface of the slide 123 is lower than the upper end surface of the roller 122. The central axis of the slide 123 coincides with the central axis of the model cavity of the lower mold 22.
[0038] The slide 123 and the ejecting unit 3 are slidably connected, so that one end of the ejecting unit 3 can only move up and down along the slide 123. The roller 122 can be set to more conveniently install and replace the mold unit 2, reduce the time required for replacing the mold unit 2, and improve efficiency.
[0039] like Figure 3 As shown, the ejection unit 3 includes a fixed seat 31, a connecting rod 32, an outer planetary gear 33, an inner planetary gear 34, a counterweight 35, a connecting block 36, a ejector rod 37 and a connecting piece 38, one end of the connecting rod 32 passes through the connecting piece 38 and is rotatably connected to the fixed seat 31, the connecting rod 32 and the connecting piece 38 are fixedly connected, the other end of the connecting rod 32 passes through the outer planetary gear 33 and is fixedly connected to the counterweight 35, the central axis of the connecting rod 32 and the central axis of the outer planetary gear 33 are collinear, the connecting rod 32 and the outer planetary gear 33 are rotatably connected, the outer planetary gear 33 is provided with an inner tooth profile, the inner planetary gear 34 is provided with an outer tooth profile, the inner planetary gear 34 and the outer planetary gear 33 are meshed, and the counterweight The center of gravity of 35 and the center of the inner planetary gear 34 are located on both sides of the axis of the outer planetary gear 33, one end of the counterweight block 35 passes through the inner planetary gear 34 and is rotatably connected to one end of the connecting block 36, the counterweight block 35 passes through the inner planetary gear 34 from the central axis of the inner planetary gear 34, one end of the connecting block 36 is rotatably connected to one end of the push rod 37, the other end of the push rod 37 is inserted into the slide 123 at the bottom end of the workbench 12 and the through hole of the lower mold 22, the push rod 37 is slidably connected to the slide 123 of the workbench 12, the push rod 37 is slidably connected to the lower mold 22, the upper end surface of the push rod 37 is flush with the bottom surface of the mold cavity of the lower mold 22 when it is in the lowest position, and the upper mold 21 and the lower mold 22 are closed.
[0040] The outer diameter of the inner planetary gear 34 is half of the inner diameter of the outer planetary gear 33 , and the central axis of the connection between the push rod 37 and the connecting block 36 falls on the pitch circle of the inner planetary gear 34 .
[0041] The outer diameter of the inner planetary gear 34 is half of the inner diameter of the outer planetary gear 33. The central axis of the connection between the ejector rod 37 and the connecting block 36 falls on the pitch circle of the inner planetary gear 34. The top end of the ejector rod 37 is inserted into the slideway 123 of the workbench 12, so that the two ends of the ejector rod 37 can perform a straight line reciprocating motion up and down. At the same time, a counterweight block 35 is provided to balance the center of gravity, which greatly reduces the overall vibration amplitude of the ejector unit 3. In addition, the ejector unit 3 can help the workpiece to be demolded in time to prevent the workpiece and the mold unit 2 from sticking.
[0042] like Figure 4 As shown, the conveying unit 4 includes two bases 41, two conveying sliders 42, two mechanical claws 43 and a connecting plate 44, the connecting plate 44 is fixedly connected to the shell 11, one of the bases 41 is fixedly connected to the connecting plate 44, and the other base 41 is fixedly connected to the shell 11, and slide grooves are provided on the opposite surfaces of the two bases 41, the two conveying sliders 42 are respectively slidably connected to the two bases 41, and the positions of the two conveying sliders 42 on the two bases 41 correspond to each other, and the two mechanical claws 43 are respectively slidably connected to the two conveying sliders 42, and the two mechanical claws 43 face each other.
[0043] The conveying slider 42 slides on the base 41 , and the mechanical claws 43 are slidably connected to the conveying slider 42 , which ensures that the mechanical claws 43 can be displaced in two directions, and at the same time, the two mechanical claws 43 can clamp the workpiece toward each other.
[0044] like Figure 4 As shown, the spray unit 5 includes a storage box 51 and a spray head 52, the storage box 51 is located inside the housing 11, the two spray heads 52 and the storage box 51 are connected by a hose, one spray head 52 is fixedly connected to the upper end surface of the mechanical claw 43, and one spray head 52 faces the model cavity of the upper mold 21, and the other spray head 52 is fixedly connected to the lower end surface of the mechanical claw 43, and the other spray head 52 faces the model cavity of the lower mold 22.
[0045] The storage box 51 contains a release agent, and the nozzle 52 is responsible for spraying the release agent into the mold cavity of the mold unit 2. Spraying the release agent helps the workpiece after die forging to separate from the mold cavity and prevents the workpiece and the mold unit 2 from sticking to each other and causing equipment operation failure.
[0046] Working principle of the present invention: When the present invention is working, the rotating motor 151 is started to drive the transmission member 152 to rotate, the transmission member 152 drives the pulley 153 to rotate through the belt 154, the pulley 153 then drives the transmission gear 157 to rotate through the transmission rod 156, the transmission gear 157 drives the eccentric crankshaft 158 to rotate, one end of the connecting rod 159 is sleeved on the bending section of the eccentric crankshaft 158, and the other end of the connecting rod 159 is movably connected to the upper end of the transmission slider 14. Since the transmission slider 14 is slidably connected to the fixed plates 13 on both sides of the housing 11, it can only move up and down, and the eccentric crankshaft 158 rotates. The movement can only drive one end of the connecting rod 159 connected to the transmission slider 14 to perform linear displacement up and down, thereby driving the transmission slider 14 to move up and down. The clutch 155 can indirectly control the frequency of die forging by controlling the rotation speed of the transmission rod 156. During die forging, the transmission slider 14 and the push rod 37 rise and fall at the same time. At the end of one die forging, along with the rise of the transmission slider 14, the push rod 37 lifts the die-forged workpiece, and the mechanical claw 43 clamps it for transportation. When the mechanical claw 43 clamps it, the nozzle 52 sprays a release agent into the model cavity of the upper mold 21 and the lower mold 22 to prepare for the next die forging.
[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A hot die forging pressure device with rapid die release function, characterized in that: The hot die forging pressure device comprises a press body (1), a die unit (2), a feed unit (3), a conveying unit (4) and a spray unit (5); the die unit (2) is fixedly connected to the press body (1); one end of the feed unit (3) is transmission-connected to the press body (1); the other end of the feed unit (3) is slidably connected to the press body (1); the feed unit (3) is slidably connected to the die unit (2); the conveying unit (4) is fixedly connected to the press body (1); the die unit (2) is located between the conveying unit (4); the spray unit (5) is fixedly connected to the conveying unit (4); and the spray unit (5) faces the die unit (2).
2. A hot die forging pressure device with rapid die release function according to claim 1, characterized in that: The press machine body (1) comprises a shell (11), a workbench (12), a fixed plate (13), a transmission slide block (14), a transmission unit (15) and a latch (16); the workbench (12) and the shell (11) are fixedly connected; the workbench (12) and the ejection unit (3) are slidably connected; a mold unit (2) is placed on the workbench (12); the two fixed plates (13) and the inner wall surfaces on both sides of the shell (11) are connected by screws; the transmission slide block (14) is located between the two fixed plates (13); and the two side ends of the transmission slide block (14) are slidably connected to the two fixed plates (13) respectively. The upper end of the transmission slider (14) is connected to the transmission unit (15), the bottom end of the transmission slider (14) is provided with a notch, two positioning columns (17) are provided in the notch of the transmission slider (14), one end of the two positioning columns (17) extending out of the notch of the transmission slider (14) is provided with a through hole, the two positioning columns (17) pass through the mold unit (2), the latch (16) passes through the through hole at one end of the two positioning columns (17), one end of the latch (16) contacts the mold unit (2), the transmission unit (15) passes through the housing (11), and the transmission unit (15) is connected to the ejecting unit (3) in a transmission manner.
3. A hot die forging pressure device with rapid die release function according to claim 2, characterized in that: The transmission unit (15) comprises a rotating motor (151), a transmission member (152), a pulley (153), a belt (154), a clutch (155), a transmission rod (156), a transmission gear (157), an eccentric crankshaft (158) and a connecting rod (159); the rotating motor (151) is fixedly connected to the top of the housing (11); the rotor of the rotating motor (151) is fixedly connected to the transmission member (152); one end of all the belts (154) is transmission-connected to the transmission member (152); the other end of part of the belts (154) is transmission-connected to the pulley (153); another part of the belts (154) is transmission-connected to the ejecting unit (3); the transmission rod (156) passes through the housing (11) and the pulley (153); the transmission rod (156) is fixedly connected to the pulley (153), the transmission rod (156) passes through one end of the pulley (153) and is connected to the clutch (155), the other end of the transmission rod (156) is provided with a pinion, the pinion at one end of the transmission rod (156) is meshed with a transmission gear (157), the transmission gear (157) is fixedly connected to one end of an eccentric crankshaft (158), the eccentric crankshaft (158) passes through the housing (11), the other end of the eccentric crankshaft (158) is rotatably connected to the housing (11), one end of the connecting rod (159) is sleeved on the bent section of the eccentric crankshaft (158), the connecting rod (159) and the eccentric crankshaft (158) are rotatably connected, and the other end of the connecting rod (159) is movably connected to the upper end of the transmission slider (14).
4. The hot die forging pressure device with rapid die release function according to claim 1, characterized in that: The mold unit (2) comprises an upper mold (21) and a lower mold (22), the upper mold (21) being provided with two through holes extending from the front end to the rear end, the upper mold (21) being connected to two positioning columns (17) of a transmission slider (14) via the two through holes, the front end surface of the upper mold (21) being in contact with one end surface of a latch pin (16), the lower mold (22) being placed on a workbench (12), and the lower mold (22) being further provided with a through hole at the center axis of the mold cavity.
5. The hot die forging pressure device with rapid die release function according to claim 2, characterized in that: The workbench (12) comprises a bottom plate (121), a roller (122) and a slideway (123); the roller (122) and the bottom plate (121) are rotatably connected; a lower mold (22) is placed on the roller (122); the slideway (123) passes through the bottom plate (121); an upper end surface of the slideway (123) is lower than an upper end surface of the roller (122); and a central axis of the slideway (123) coincides with a central axis of a mold cavity of the lower mold (22).
6. The hot die forging pressure device with rapid die release function according to claim 4, characterized in that: The ejection unit (3) comprises a fixed seat (31), a connecting rod (32), an outer planetary gear (33), an inner planetary gear (34), a counterweight (35), a connecting block (36), an ejection rod (37) and a connecting piece (38); one end of the connecting rod (32) passes through the connecting piece (38) and is rotatably connected to the fixed seat (31); the connecting rod (32) and the connecting piece (38) are fixedly connected; the other end of the connecting rod (32) passes through the outer planetary gear (33) and is fixedly connected to the counterweight (35); the central axis of the connecting rod (32) and the central axis of the outer planetary gear (33) are colinear; the connecting rod (32) and the outer planetary gear (33) are rotatably connected; the outer planetary gear (33) is provided with an inner tooth profile; the inner planetary gear (34) is provided with an outer tooth profile; the inner planetary gear (34) and the outer planetary gear (33) are meshed; the counterweight The center of gravity of the block (35) and the center of the inner planetary gear (34) are located on both sides of the axis of the outer planetary gear (33); one end of the counterweight block (35) passes through the inner planetary gear (34) and is rotatably connected to one end of the connecting block (36); the counterweight block (35) passes through the inner planetary gear (34) from the central axis of the inner planetary gear (34); one end of the connecting block (36) is rotatably connected to one end of a push rod (37); the other end of the push rod (37) is inserted into a slideway (123) at the bottom end of the workbench (12) and a through hole of a lower mold (22); the push rod (37) is slidably connected to the slideway (123) of the workbench (12); the push rod (37) is slidably connected to the lower mold (22); the upper end surface of the push rod (37) is flush with the bottom surface of the mold cavity of the lower mold (22) when it is at the lowest position; and the upper mold (21) and the lower mold (22) are closed.
7. A hot die forging press device with rapid die release function according to claim 6, characterized in that: The outer diameter of the inner planetary wheel (34) is half the inner diameter of the outer planetary wheel (33), and the central axis of the connection between the push rod (37) and the connecting block (36) falls on the pitch circle of the inner planetary wheel (34).
8. The hot die forging pressure device with rapid die release function according to claim 1, characterized in that: The conveying unit (4) comprises two bases (41), two conveying slide blocks (42), two mechanical claws (43) and a connecting plate (44); the connecting plate (44) is fixedly connected to the housing (11); one base (41) is fixedly connected to the connecting plate (44); the other base (41) is fixedly connected to the housing (11); sliding grooves are provided on opposite surfaces of the two bases (41); the two conveying slide blocks (42) are respectively slidably connected to the two bases (41); the positions of the two conveying slide blocks (42) on the two bases (41) correspond to each other; the two mechanical claws (43) are respectively slidably connected to the two conveying slide blocks (42); and the two mechanical claws (43) face each other.
9. The hot die forging pressure device with rapid die release function according to claim 1, characterized in that: The spray unit (5) comprises a storage box (51) and a spray head (52), wherein the storage box (51) is located inside the housing (11), and two spray heads (52) and the storage box (51) are connected via a hose, one of the spray heads (52) is fixedly connected to the upper end surface of the mechanical claw (43), and one of the spray heads (52) faces the mold cavity of the upper mold (21), and the other of the spray heads (52) is fixedly connected to the lower end surface of the mechanical claw (43), and the other of the spray heads (52) faces the mold cavity of the lower mold (22).
Citation Information
Patent Citations
Hot forging production line
CN102601283A
Mechanical lower forging extrusion and material ejection device of forging mechanical press
CN107470531A
Rim forging equipment of aluminum alloy wheel
CN109158521A
Novel hot die forging press
CN111570702A
Automatic forging system and forging process based on friction press
CN113547058A