Ingot forming system and process for zinc alloy processing

Abstract

The present invention is applicable to the technical field of alloy casting and forming, and provides an ingot forming system and process for zinc alloy processing, including a lower forming component, an upper forming component is plugged and fixed on the top of the lower forming component, the lower forming component includes a positioning part, a lower forming part plugged and fixed inside the positioning part, and an ejector part slidably fitted inside the lower forming part, and the upper forming component includes an upper forming part plugged and fixed on the top of the positioning part and a processing part fixedly installed inside the upper forming part. The system solves the problem that the existing ingot forming system for zinc alloy processing often needs to cool and demold the ingot-formed zinc alloy during use. However, the existing cooling and demolding process often requires an additional power source to realize the cooling and demolding process during the ingot forming process. The whole process is too cumbersome and often affects the subsequent continuous ingot casting process, reducing the efficiency of demolding and continuous ingot casting in the whole process.

Description

Technical Field

[0001] The present invention relates to the technical field of alloy casting and forming, and more particularly to an ingot forming system and process for zinc alloy processing. Background Art

[0002] Zinc alloys are zinc-based alloys with added elements, commonly aluminum, copper, magnesium, cadmium, lead, and titanium. They have a low melting point, good fluidity, and are easily welded, brazed, and plastically processed. They are also corrosion-resistant in the atmosphere, and scrap can be easily recycled and remelted. However, they exhibit low creep strength and are susceptible to dimensional changes caused by natural aging. They are prepared by melting and then die-cast or press-formed. Zinc alloy processing methods primarily include die-casting, surface treatment, extrusion, and hot-dip galvanizing.

[0003] At present, the zinc alloy processing ingot forming equipment in the zinc alloy processing ingot forming system on the market often has the following technical problems during use:

[0004] During the use of the zinc alloy processing ingot forming equipment in the existing zinc alloy processing ingot forming system, it is often necessary to perform cooling and demolding operations on the ingot-formed zinc alloy. However, the existing cooling and demolding process often requires an additional power source to achieve the cooling and demolding process during the ingot forming process. The entire process is too cumbersome and often affects the subsequent continuous ingot casting process, thereby reducing the efficiency of demolding and continuous ingot casting in the entire process. Summary of the Invention

[0005] In view of the shortcomings of the existing technology, the purpose of the present invention is to provide an ingot forming system and process for zinc alloy processing that can realize water cooling during the ingot forming process, so as to demold the zinc alloy raw material of the ingot forming later and prevent the zinc alloy raw material of the ingot forming from adhering to the inside of the forming tank. No additional power source is required during the entire process to realize water cooling during the ingot forming process, thereby improving the demolding efficiency of the entire process and avoiding affecting the subsequent continuous ingot forming process.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A casting ingot forming system for zinc alloy processing includes a lower forming component, an upper forming component is plugged and fixed on the top of the lower forming component, the lower forming component includes a positioning piece, a lower forming piece plugged and fixed inside the positioning piece, and an ejector piece slidingly fitted inside the lower forming piece, and the upper forming component includes an upper forming piece plugged and fixed on the top of the positioning piece and a processing piece fixedly installed inside the upper forming piece.

[0008] The positioning part includes a water-cooling box body, a bottom plate is fixed on the top of the water-cooling box body, the top of the bottom plate is connected to a piston cylinder connected to the water-cooling box body, the top of the piston cylinder is connected to a material guide cylinder, the top of the material guide cylinder is connected to a cross plate, a limiting groove is provided through the top of the cross plate, and I-shaped sliders are slidably provided inside the two limiting grooves, an extension rod is fixed on one side of the I-shaped slider to slide with the cross plate, one end of the extension rod is located outside the limiting groove and is fixed with a contact ball that fits with the formed part, a first spring that is sleeved on the extension rod is fixed between the I-shaped slider and the limiting groove, a first hinge seat is fixed on the top of the two I-shaped sliders, and the inside of the two first hinge seats are hinged with hinge arms.

[0009] The present invention is further configured as follows: a piston is slidably fitted inside the piston cylinder, a guide rod slidably fitted with the material guide cylinder is fixed to the top of the piston, two symmetrical second hinged seats are fixed to the peripheral side of the guide rod, the two second hinged seats are hingedly fitted with two hinged arms respectively, and an L-shaped circulation pipe connected to the lower molded part is provided on the outer peripheral side of the piston cylinder.

[0010] The lower molding part includes a lower slide plate, a lower molding mold is fixed on the top of the lower slide plate, a water-cooling cavity is provided inside the lower molding mold, a Z-shaped connecting cavity connected to the water-cooling cavity is provided inside the lower slide plate, a first connector connected to the Z-shaped connecting cavity is provided at the bottom of the lower slide plate, two symmetrical molding grooves are provided on the top of the lower molding mold, and a connecting hose connected to the water-cooling cavity is provided on an outer side surface of the lower molding mold.

[0011] An outer side surface of the water-cooling box is connected to a flow pipe, and one end of the flow pipe is connected to a second connector connected to a connecting hose.

[0012] The processing part includes a movable top plate, and symmetrical processing columns are fixed on the bottom of the movable top plate. The two processing columns are respectively adapted to the two forming grooves.

[0013] The present invention is further configured as follows: two symmetrical support seats are fixed at the bottom of the base plate, two symmetrical rectangular frames are fixed at the top of the base plate, and limit frames are connected to the opposite sides of the two rectangular frames, and guide sliders are slidably arranged inside the two limit frames, and contact rods are fixed inside the limit frames on the opposite side of the two guide sliders.

[0014] A connecting frame is fixed on the outer surface of the two rectangular frames, and a sliding rod is slidingly fitted through the side surfaces of the two connecting frames. One end of the sliding rod is fixedly connected to the other side of the guide slider, and the other end of the sliding rod is fixed with a limiting circular plate. A second spring is fixed between the guide slider and the connecting frame and is sleeved on the sliding rod.

[0015] The present invention is further configured as follows: a plurality of guide vertical rods are fixed on the top of the base plate.

[0016] Two symmetrical trapezoidal vertical plates are fixed to the bottom of the lower slide plate. The bottoms of the two trapezoidal vertical plates are chamfered. The inclined surfaces of the two trapezoidal vertical plates are provided with plugging holes for plugging with the contact rods.

[0017] The present invention is further configured as follows: the upper molding comprises a positioning top plate, a plurality of plug-in tubes are fixed to the bottom of the positioning top plate, the plurality of plug-in tubes are respectively plugged into and matched with a plurality of guide vertical rods, and fixing holes are opened through the peripheral sides of the plurality of guide vertical rods.

[0018] Two symmetrical guide grooves are formed on the top of the positioning top plate, and two symmetrical positioning vertical rods are fixed on the top of the positioning top plate between the two guide grooves. A U-shaped plate is fixed on the top of the positioning top plate between the two positioning vertical rods. A cross slide is slidably fitted inside the U-shaped plate, and the cross slide is slidably fitted with the two positioning vertical rods. The tops of the two positioning vertical rods are threadedly connected to limiting nuts.

[0019] The present invention is further configured as follows: two symmetrical groups of baffles are fixed to the bottom of the positioning top plate, and the side surfaces of each group of baffles are slidably matched with an I-shaped slide, and the tops of the two I-shaped slides are fixed with a third hinge seat;

[0020] The fourth hinge seat is fixed to both opposite side surfaces of the cross slide, and a rotating arm is hingedly matched between the third hinge seat and the fourth hinge seat.

[0021] Two symmetrical positioning rods are fixed on opposite sides of the two I-shaped slides. The positioning rods slide through the baffle and the plug-in tube, and are plug-fitted into the fixing holes. A third spring is fixed between the I-shaped slide and the baffle, which is sleeved on the side surface of the positioning rod.

[0022] The present invention is further configured as follows: a telescopic cylinder is fixed to the bottom of the positioning top plate, a first flange is fixed to the telescopic end of the telescopic cylinder, two symmetrical extension ear plates are fixed to the side surfaces of the first flange, threaded columns are fixed to the tops of the two extension ear plates, and L-shaped lower pressure plates are plugged into the side surfaces of the two threaded columns, and a number of raised blocks distributed in a linear array are fixed to the two inner sides of the two L-shaped lower pressure plates.

[0023] An extension push rod is fixed at the center position of the top of the cross slide, and a pressure plate is fixed on the top of the extension push rod.

[0024] The present invention is further configured as follows: a second flange fixedly connected to the first flange is fixed on the top of the movable top plate; and a plurality of sliding holes are opened through the top of the movable top plate and are respectively slidably fitted on the peripheral side surfaces of the plurality of guide vertical rods.

[0025] The bottom of the movable top plate is hinged with two symmetrical U-shaped rotating plates, and the inner walls of the two U-shaped rotating plates are fixed with shift rods. The bottom of the movable top plate is located between the two U-shaped rotating plates and has symmetrical two side plates fixed thereto, and an arc spring is fixed between the side plates and the U-shaped rotating plates.

[0026] The present invention is further configured as follows: L-shaped pressure plates are fixed on two opposite sides of the movable top plate, an electric telescopic rod is fixed on the inner wall of the L-shaped pressure plate, a displacement frame is fixed on the telescopic end of the electric telescopic rod and is sleeved on the U-shaped rotating plate, and a semicircular convex ball is fixed on the inner wall of the displacement frame.

[0027] The bottoms of the two forming grooves are both penetrated with smooth holes.

[0028] The ejector comprises two symmetrical slide posts, the tops of the two slide posts are located inside the forming groove and are fixed with ejection plates, the bottoms of the two slide posts are located below the lower slide board and are fixed with rectangular moving frames, and the two slide posts are respectively slidably matched with the two smooth holes.

[0029] The top of the lower slide plate is provided with a plurality of guide holes which are slidably matched with the guide vertical rods. The top of the lower slide plate is provided with two symmetrical rectangular grooves which pass through the two U-shaped rotating plates respectively.

[0030] Two symmetrical fourth springs are fixed to the bottom of the rectangular moving frame and the lower slide plate, and the two fourth springs are respectively sleeved and fitted on the two sliding columns. Support plates are fixed to the two opposite outer sides of the rectangular moving frame, and trapezoidal guide vertical plates are fixed to the opposite sides of the two support plates, and the bottoms of the two trapezoidal guide vertical plates are chamfered.

[0031] The two shifting rods are respectively fitted with the inclined surfaces of the two trapezoidal guide vertical plates.

[0032] A process for an ingot forming system for zinc alloy processing includes the following process steps: T1. During the process of ingot forming of zinc alloy raw material, the system starts a telescopic cylinder to drive a movable top plate to descend synchronously, so that two processing columns fixed to the bottom of the movable top plate approach the interior of two forming grooves, thereby performing a casting forming process on the zinc alloy raw material located inside the two forming grooves.

[0033] T2. When the zinc alloy raw materials located inside the two forming grooves are in the process of casting and forming, as the movable top plate descends synchronously, a number of protrusions fixed on the inner walls of the two L-shaped lower pressure plates intermittently contact the two contact balls in turn, and this, combined with the elastic force of the first spring fixedly connected between the I-shaped slider and the limit groove, drives the two contact balls to slide back and forth towards or away from each other.

[0034] T3. When the two contact balls slide back and forth toward or away from each other, the two I-shaped sliders synchronously slide back and forth relative to each other inside the two limit grooves, driving the articulated arms hinged between the first articulated seat and the second articulated seat to synchronously perform reciprocating contraction and expansion movements, causing the guide rod and the piston fixed to the bottom of the guide rod to slide back and forth inside the material guide cylinder and the piston cylinder respectively.

[0035] T4. When the guide rod and the piston fixed at the bottom of the guide rod slide back and forth inside the guide cylinder and the piston cylinder respectively, the water-cooling liquid stored in the water-cooling box passes through the L-shaped circulation pipe, the first connector, and the Z-shaped connecting cavity in sequence into the water-cooling cavity, and finally circulates into the water-cooling box through the connecting hose, the second connector, and the circulation pipe, thereby completing the reciprocating circulation process of the water-cooling liquid and realizing the cooling process before demolding.

[0036] T5. During the process of T1 to T4, the movable top plate descends synchronously, driving the two U-shaped rotating plates hinged at the bottom of the movable top plate to press down and hinge and rotate inside the two rectangular grooves, so that the levers fixed on the inner walls of the two U-shaped rotating plates are located at the bottom of the two trapezoidal guide vertical plates when the ingot is formed.

[0037] T6. When the levers fixed to the inner walls of the two U-shaped rotating plates are located at the bottom of the two trapezoidal guide vertical plates, the telescopic cylinder is started in the reverse direction, driving the entire ejector to lift up, thereby ejecting the zinc alloy ingot formed by the casting.

[0038] T7. After the ejection and demoulding process is completed, the electric telescopic rod is started, driving the U-shaped rotating plate to synchronously approach the inner wall of the L-shaped pressure plate, so that the lever fixed to the inner wall of the U-shaped rotating plate begins to detach from the bottom of the trapezoidal guide vertical plate, so that the ejector begins to slide in the opposite direction inside the two forming grooves under the elastic return action of the two compressed fourth springs until the bottoms of the two ejector plates are respectively in contact with the inner bottoms of the two forming grooves, so that the continuous ingot forming process can be carried out later.

[0039] The advantages of the present invention are: 1. The present invention drives the articulated arm hinged between the first articulated seat and the second articulated seat to synchronously perform reciprocating contraction and expansion movements through the reciprocating relative sliding of the two I-shaped sliders in the two limit grooves, so that the guide rod and the piston fixed to the bottom of the guide rod slide back and forth in the guide cylinder and the piston cylinder respectively, and the water-cooling liquid stored in the water-cooling box is sucked to achieve water-cooling during the ingot forming process, so as to demold the zinc alloy raw material for ingot forming later and prevent the zinc alloy raw material for ingot forming from adhering to the inside of the forming groove. During the whole process, no additional power source is required to achieve water-cooling during the ingot forming process, thereby improving the demolding efficiency of the whole process and avoiding affecting the subsequent continuous ingot forming process.

[0040] 2. The present invention starts the telescopic cylinder in the reverse direction through the process of the U-shaped rotating plate being perpendicular to the bottom of the movable top plate, driving the movable top plate to rise synchronously, so that the levers fixed to the inner walls of the two U-shaped rotating plates synchronously lift the two trapezoidal guide vertical plates, and synchronously compress the two fourth springs fixed between the rectangular movable frame and the lower slide plate, so that the ejection plates fixed to the tops of the two slide columns synchronously move upward inside the two forming grooves, thereby performing the ejection operation after the zinc alloy ingot formed by the ingot casting is cooled and demolded, avoiding its influence on the subsequent continuous ingot casting process. The entire demolding process does not require an additional power source, and the cooling and demolding operations after the ingot casting can be completed by the power equipment in the existing system.

[0041] 3. The present invention activates the electric telescopic rod fixed to the inner wall of the L-shaped pressure plate, driving the displacement frame fixed to the telescopic end of the electric telescopic rod and the semicircular convex ball fixed to its inner wall to synchronously approach the side that drives the U-shaped rotating plate, generating a squeezing force on the U-shaped rotating plate until the lever fixed to the inner wall of the U-shaped rotating plate begins to detach from the bottom of the trapezoidal guide vertical plate. Then, the electric telescopic rod is activated in the reverse direction to drive the semicircular convex ball fixed to the inner wall of the displacement frame to return to its initial position, thereby avoiding affecting the subsequent continuous ingot forming process. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 The figure is a schematic structural diagram of an ingot forming system for zinc alloy processing according to the present invention.

[0043] Figure 2 This is a structural front view of an ingot forming system for zinc alloy processing according to the present invention.

[0044] Figure 3 It is a structural schematic diagram of the lower molding component of the present invention.

[0045] Figure 4 It is a structural schematic diagram of the upper molding component of the present invention.

[0046] Figure 5 It is a structural schematic diagram of the positioning member of the present invention.

[0047] Figure 6 It is a top view of the positioning member of the present invention.

[0048] Figure 7 It is a schematic diagram of the cross-sectional structure of the positioning member of the present invention.

[0049] Figure 8 It is a structural schematic diagram of the lower molded part of the present invention.

[0050] Figure 9 It is a front view of the lower molded part of the present invention.

[0051] Figure 10 It is a schematic diagram of the cross-sectional structure of the lower molded part of the present invention.

[0052] Figure 11 It is a structural schematic diagram of the ejector of the present invention.

[0053] Figure 12 It is a structural schematic diagram of the upper molded part of the present invention.

[0054] Figure 13 It is a front view of the upper molding of the present invention.

[0055] Figure 14 It is a structural schematic diagram of the processing part of the present invention.

[0056] Figure 15 It is a front view of the workpiece of the present invention.

[0057] Figure 16 It is a bottom view of the workpiece of the present invention.

[0058] In the figure: 1, lower molding assembly; 2, upper molding assembly; 3, positioning member; 4, lower molding member; 5, ejector member; 6, upper molding member; 7, processing member; 301, water-cooling box; 302, bottom plate; 303, piston cylinder; 304, guide cylinder; 305, cross plate; 306, limit groove; 307, I-shaped slider; 308, extension rod; 309, contact ball; 310, first spring; 311, first hinge seat; 312, hinge arm; 313, piston; 314, guide rod; 315, second hinge seat; 316, L-shaped circulation 317, circulation tube; 318, second connector; 319, support seat; 320, rectangular frame; 321, limit frame; 322, guide slider; 323, contact rod; 324, connecting frame; 325, sliding rod; 326, limit circular plate; 327, guide vertical rod; 328, fixing hole; 329, second spring; 401, lower slide plate; 402, lower forming mold; 403, water cooling cavity; 404, Z-shaped connecting cavity; 405, first connector; 406, forming groove; 407, connecting hose; 408, trapezoidal vertical Plate; 409, plug hole; 410, smooth hole; 411, guide hole; 412, rectangular groove; 501, slide column; 502, ejector plate; 503, rectangular moving frame; 504, fourth spring; 505, support plate; 506, trapezoidal guide vertical plate; 601, positioning top plate; 602, plug cylinder; 603, pressure plate; 604, guide groove; 605, positioning vertical rod; 606, U-shaped plate; 607, cross slide; 608, limit nut; 609, baffle; 610, I-shaped slide; 611, third hinge seat; 612, Fourth articulated seat; 613, rotating arm; 614, positioning rod; 615, telescopic cylinder; 616, first flange; 617, extension ear plate; 618, threaded column; 619, L-shaped lower pressure plate; 620, raised block; 621, extension push rod; 701, movable top plate; 702, processing column; 703, second flange; 704, sliding hole; 705, U-shaped rotating plate; 706, shift rod; 707, side plate; 708, arc spring; 709, L-shaped pressure plate; 710, electric telescopic rod; 711, displacement frame; 712, semicircular convex ball. DETAILED DESCRIPTION

[0059] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0060] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0061] In the present invention, unless otherwise specified, directions such as "up" and "down" are generally used with respect to the directions shown in the drawings, or with respect to the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "left" and "right" are generally used with respect to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0062] For example 1, please refer to Figure 1-16 , the present invention provides the following technical solutions:

[0063] A zinc alloy ingot forming system, specifically, includes a lower forming component 1, the top of the lower forming component 1 is plugged and fixed with an upper forming component 2, the lower forming component 1 includes a positioning member 3, a lower forming member 4 plugged and fixed inside the positioning member 3, and an ejector 5 slidingly fitted inside the lower forming member 4, the upper forming component 2 includes an upper forming member 6 plugged and fixed on the top of the positioning member 3 and a processing member 7 fixedly installed inside the upper forming member 6; the positioning member 3 includes a water-cooling box 301, a bottom plate 302 is fixed on the top of the water-cooling box 301, a piston cylinder 303 connected to the water-cooling box 301 is connected to the top of the piston cylinder 303, and a material guide is connected to the top of the piston cylinder 303 The top of the guide cylinder 304 is connected to the horizontal plate 305, and a limiting groove 306 is set through the top of the horizontal plate 305. I-shaped sliders 307 are slidably set inside the two limiting grooves 306. An extension rod 308 that slides and cooperates with the horizontal plate 305 is fixed on one side of the I-shaped slider 307. One end of the extension rod 308 is located outside the limiting groove 306 and is fixed with a contact ball 309 that fits with the molded part 6. A first spring 310 that is sleeved and fitted on the extension rod 308 is fixed between the I-shaped slider 307 and the limiting groove 306. A first hinge seat 311 is fixed on the top of the two I-shaped sliders 307, and a hinge arm 312 is hingedly fitted inside the two first hinge seats 311.

[0064] Furthermore, a piston 313 is slidably fitted inside the piston cylinder 303, a guide rod 314 is fixed on the top of the piston 313 and is slidably fitted with the guide cylinder 304, two symmetrical second hinge seats 315 are fixed on the peripheral side of the guide rod 314, the two second hinge seats 315 are respectively hingedly fitted with the two hinge arms 312, and an L-shaped circulation pipe 316 connected to the lower molding part 4 is provided on the peripheral side of the piston cylinder 303; the lower molding part 4 includes a lower slide plate 401, a lower molding die 402 is fixed on the top of the lower slide plate 401, a water-cooling cavity 403 is provided inside the lower molding die 402, a Z-shaped connecting cavity 404 connected to the water-cooling cavity 403 is provided inside the lower slide plate 401, and the bottom of the lower slide plate 401 is connected to the Z-shaped connecting cavity A first connector 405 is provided in communication with the cavity 404; two symmetrical forming grooves 406 are provided on the top of the lower forming mold 402; a connecting hose 407 is provided on one outer side surface of the lower forming mold 402 and is connected to the water-cooling cavity 403; a flow pipe 317 is provided on one outer side surface of the water-cooling box 301; one end of the flow pipe 317 is connected to a second connector 318 connected to the connecting hose 407; the workpiece 7 includes a movable top plate 701, and symmetrical processing columns 702 are fixed to the bottom of the movable top plate 701. The two processing columns 702 are respectively adapted to the two forming grooves 406 (the shapes of the processing columns 702 and the forming grooves 406 can be changed accordingly according to the shape of the zinc alloy to be formed by the ingot pressing; the columnar shape here is not unique);

[0065] Furthermore, two symmetrical support seats 319 are fixed to the bottom of the base plate 302, and two symmetrical rectangular frames 320 are fixed to the top of the base plate 302. The opposite sides of the two rectangular frames 320 are connected to each other and a limit frame 321 is set. Guide sliders 322 are slidably set inside the two limit frames 321, and contact rods 323 are fixed to the opposite sides of the two guide sliders 322 located inside the limit frames 321; a connecting frame 324 is fixed to the outer surface of the two rectangular frames 320, and a sliding rod 325 is slidably fitted through the sides of the two connecting frames 324. One end of the sliding rod 325 is fixedly connected to the other side of the guide slider 322, and the other end of the sliding rod 325 is fixed with a limit circular plate 326. A sleeve fitting that fits in the sliding is fixed between the guide slider 322 and the connecting frame 324. A second spring 329 on the movable rod 325; a plurality of guide vertical rods 327 are fixed to the top of the bottom plate 302; two symmetrical trapezoidal vertical plates 408 are fixed to the bottom of the lower slide 401, and the bottoms of the two trapezoidal vertical plates 408 are chamfered, and the inclined surfaces of the two trapezoidal vertical plates 408 are provided with plug holes 409 that are plugged into the contact rod 323; the upper molded part 6 includes a positioning top plate 601, and a plurality of plug-in cylinders 602 are fixed to the bottom of the positioning top plate 601. The plurality of plug-in cylinders 602 are respectively plugged into the plurality of guide vertical rods 327, and the side surfaces of the plurality of guide vertical rods 327 are penetrated with fixing holes 328; two symmetrical guide grooves 604 are penetrated at the top of the positioning top plate 601, and two symmetrical guide grooves 604 are fixed at the top of the positioning top plate 601 between the two guide grooves 604. The top of the positioning top plate 601 is located between the two positioning vertical rods 605 and is fixed with a U-shaped plate 606. The U-shaped plate 606 is slidably matched with a cross slide 607 inside the U-shaped plate 606. The cross slide 607 slides with the two positioning vertical rods 605. The tops of the two positioning vertical rods 605 are threadedly connected with limit nuts 608; the bottom of the positioning top plate 601 is fixed with two symmetrical groups of baffles 609, and the sides of each group of baffles 609 are slidably matched with an I-shaped slide 610. The tops of the two I-shaped slides 610 are fixed with a third hinge seat 611; the opposite sides of the cross slide 607 are fixed with a fourth hinge seat 612, and the third hinge seat 611 and the fourth hinge seat 612 are hinged with a rotating arm 613; the two I-shaped slides 610 are fixed on one side. Two symmetrical positioning rods 614 are fixed, and the positioning rods 614 slide through the baffle 609 and the plug-in tube 602, and the positioning rods 614 are plugged into the fixing holes 328. A third spring 623 is fixed between the I-shaped slide 610 and the baffle 609 and is sleeved and fitted on the side surfaces of the positioning rods 614. A telescopic cylinder 615 is fixed to the bottom of the positioning top plate 601, and a first flange 616 is fixed to the telescopic end of the telescopic cylinder 615. Two symmetrical extension ear plates 617 are fixed to the side surfaces of the first flange 616. Threaded columns 618 are fixed to the tops of the two extension ear plates 617. L-shaped lower pressure plates 619 are plugged into the side surfaces of the two threaded columns 618. A number of raised blocks 620 distributed in a linear array are fixed to the two inner sides of the two L-shaped lower pressure plates 619.An extension rod 621 is fixed at the center of the top of the cross slide 607, and a pressure plate 603 is fixed on the top of the extension rod 621.

[0066] The specific application of the first embodiment is as follows: before the zinc alloy raw material is cast into an ingot, the system first slides the several guide holes 411 opened on the top of the lower slide plate 401 into the peripheral side surfaces of the several guide vertical rods 327 synchronously, so that the two trapezoidal vertical plates 408 fixed at the bottom of the lower slide plate 401 are synchronously moved toward the inside of the two rectangular frames 320, thereby driving the chamfered structures provided at the bottom of the two trapezoidal vertical plates 408 to approach the end surfaces of the two contact rods 323, and thereby generating a squeezing force on the ends of the two contact rods 323, thereby driving the two contact rods 323 to slide from the chamfered structures provided at the bottom of the two trapezoidal vertical plates 408 to the inclined surfaces of the two trapezoidal vertical plates 408, when the two contact rods 323 slide from the chamfered structures provided at the bottom of the two trapezoidal vertical plates 408 to the inclined surfaces of the two trapezoidal vertical plates 4 When the second spring 329 is compressed, the two guide slides 322 are moved away from each other in the two limit frames 321 until the opposite end faces of the two contact rods 323 are respectively aligned with the two plug holes 409 formed on the opposite side faces of the two trapezoidal vertical plates 408. Then, the compressed second spring 329 begins to return to its original position, driving the two guide slides 322 to move closer to each other in the two limit frames 321 until the opposite end faces of the two contact rods 323 are respectively inserted into the two plug holes 409. At this time, the lower slide 401 and the two rectangular frames 320 complete the detachable installation process.

[0067] When the system is casting the zinc alloy raw material, the two L-shaped lower pressing plates 619 are respectively fixed on the side surfaces of the two threaded columns 618, and the two L-shaped lower pressing plates 619 are fixed by the threaded connection between the external nut and the threaded column 618. The plurality of protrusions 620 fixed on the inner wall of the two L-shaped lower pressing plates 619 are driven to intermittently contact the two contact balls 309 in turn, and thereby the plurality of protrusions 620 fixed on the inner wall of the two L-shaped lower pressing plates 619 are connected to the two contact balls 309. The elastic force of the first spring 310 between the two contacts drives the two contact balls 309 to slide back and forth toward or away from each other. When the two contact balls 309 slide back and forth toward or away from each other, the two I-shaped sliders 307 synchronously slide back and forth relative to each other in the two limit grooves 306, so that the hinged arm 312 hingedly matched between the first hinge seat 311 and the second hinge seat 315 synchronously contracts and expands back and forth, thereby finally driving the guide rod 314 and the piston 313 fixed at the bottom of the guide rod 314 to move in the guide barrel 304 and the second hinge seat 315, respectively. The piston cylinder 303 slides back and forth, and the water-cooling liquid stored in the water-cooling box 301 is sucked through the reciprocating up and down movement of the piston cylinder 303, so that the water-cooling liquid stored in the water-cooling box 301 passes through the L-shaped circulation pipe 316, the first connector 405, and the Z-shaped connecting cavity 404 in sequence to enter the water-cooling cavity 403 (after the water-cooling liquid passes through the water-cooling cavity 403, it finally passes through the connecting hose 407, the second connector 318, and the circulation pipe 317 in sequence to enter the water-cooling box 301, thereby completing the reciprocating process of the water-cooling liquid. The outer side of the box body 301 is connected to the water inlet and outlet pipes for water cooling (not shown in the figure, so that the water cooling liquid can be replaced in time later). In this way, the zinc alloy raw material for ingot molding is water-cooled during the molding and demolding process, so that the zinc alloy raw material for ingot molding can be demolded later to prevent the zinc alloy raw material for ingot molding from adhering to the inside of the molding tank 406. No additional power source is required during the entire process to achieve water cooling during the ingot molding process, thereby improving the demolding efficiency of the entire process and avoiding affecting the subsequent continuous ingot molding process.

[0068] For example 2, please refer to Figure 1-16, this embodiment 2 makes the following improvements on the basis of embodiment 1, specifically; a second flange 703 fixedly connected to the first flange 616 is fixed on the top of the movable top plate 701, and a plurality of sliding holes 704 are respectively slidably fitted on the side surfaces of the plurality of guide vertical rods 327 are opened on the top of the movable top plate 701; two symmetrical U-shaped rotating plates 705 are hingedly fitted at the bottom of the movable top plate 701, and a lever 706 is fixed on the inner wall of the two U-shaped rotating plates 705, and the bottom of the movable top plate 701 is located between the two U-shaped rotating plates Symmetrical two side plates 707 are fixed between 705, and arc springs 708 are fixed between the side plates 707 and the U-shaped rotating plate 705; L-shaped pressure plates 709 are fixed on the opposite sides of the movable top plate 701, and an electric telescopic rod 710 is fixed on the inner wall of the L-shaped pressure plate 709. The telescopic end of the electric telescopic rod 710 is fixed with a displacement frame 711 that is sleeved and fitted on the U-shaped rotating plate 705, and a semicircular convex ball 712 is fixed on the inner wall of the displacement frame 711; the bottom of the two forming grooves 406 are penetrated by a smooth hole 4 10; The ejector 5 includes two symmetrical slides 501. The tops of the two slides 501 are located inside the molding groove 406 and are fixed with an ejection plate 502. The bottoms of the two slides 501 are located below the lower slide 401 and are fixed with a rectangular moving frame 503. The two slides 501 are respectively slidably matched with the two smooth holes 410; the top of the lower slide 401 is provided with a plurality of guide holes 411 that are slidably matched with the guide vertical rods 327. The top of the lower slide 401 is provided with two symmetrical rectangular grooves 412. The two rectangular grooves 412 They pass through the two U-shaped rotating plates 705 respectively; two symmetrical fourth springs 504 are fixed to the bottom of the rectangular moving frame 503 and the lower slide plate 401, and the two fourth springs 504 are respectively sleeved and matched with the two sliding columns 501. Support plates 505 are fixed to the two opposite outer sides of the rectangular moving frame 503, and trapezoidal guide vertical plates 506 are fixed to the opposite sides of the two support plates 505. The bottoms of the two trapezoidal guide vertical plates 506 are chamfered; the two shift rods 706 are respectively in contact with the inclined surfaces of the two trapezoidal guide vertical plates 506.

[0069] The specific application of this embodiment 2 is:

[0070] After the lower slide 401 and the two rectangular frames 320 complete the detachable installation process, the several plug-in cylinders 602 fixed at the bottom of the positioning top plate 601 are respectively plugged into the tops of the several guide vertical rods 327. During the plug-in and fixing process, the pressure plate 603 fixed at the top of the extended top rod 621 is pressed synchronously, driving the cross slide 607 to slide downward inside the U-shaped plate 606, and thereby driving the two rotating arms 613 hinged and matched between the third hinge seat 611 and the fourth hinge seat 612 to synchronously expand and rotate with each other, so that the two I-shaped slides 610 synchronously make a linear motion away from each other, and thereby drive the positioning rods 614 fixed on the relative side of the two I-shaped slides 610 to slide, so that the positioning rods 614 gradually disengage from the plug-in cylinder 602 (in the process of the positioning rods 614 gradually disengaging from the plug-in cylinder 602, they always slide and fit on the baffle 609, When the third spring 623 is pressed against the top of the guide rod 327, the pressure plate 603 stops pressing. At this time, the two rotating arms 613 hinged between the third hinge seat 611 and the fourth hinge seat 612 are hinged and rotated to each other under the reset action of the third spring 623, so that the cross slide 607 slidingly fitted in the U-shaped plate 606 moves upward synchronously until the top of the cross slide 607 and the bottom of the limiting nut 608 are in a state of mutual fit. When the top of the cross slide 607 and the bottom of the limiting nut 608 are in a state of mutual fit, the positioning rod 614 is plugged into the fixing hole 328 opened on the side surface of the guide rod 327, thereby completing the detachable plug-in fixation between the bottom plate 302 and the plurality of guide rods 327;

[0071] When the system is casting the zinc alloy raw material into an ingot, as the ingot forming process is completed, the zinc alloy formed into the ingot begins to be ejected from the inside of the two forming grooves 406 synchronously. Before the ejection and demoulding operation is performed, the telescopic cylinder 615 is started to drive the movable top plate 701 to descend synchronously, so that the two U-shaped rotating plates 705 hingedly matched at the bottom of the movable top plate 701 are respectively pressed down and hingedly rotated inside the two rectangular grooves 412, so that the levers 706 fixed on the inner walls of the two U-shaped rotating plates 705 are respectively pressed down and slid on the inclined surfaces of the two trapezoidal guide vertical plates 506, thereby driving the two U-shaped rotating plates 705 to press down inside the two rectangular grooves 412 respectively. The two U-shaped rotating plates 705 are hinged and rotated toward each other in the process of hinged rotation (the size of the rectangular groove 412 meets the hinged rotation range of the U-shaped rotating plate 705 therein and will not affect its subsequent hinged rotation process), and the arc spring 708 fixedly connected between the side plate 707 and the U-shaped rotating plate 705 is stretched synchronously, so that the two U-shaped rotating plates 705 are respectively hinged and rotated toward the inner walls of the two L-shaped pressing plates 709 in the two rectangular grooves 412, until the levers 706 fixed on the inner walls of the two U-shaped rotating plates 705 are respectively pressed down and slide through the chamfered structures provided at the bottom of the two trapezoidal vertical plates 408. 08 begins to hinge and rotate in the direction away from the inner wall of the L-shaped pressure plate 709 under the elastic reset force of 08. After the hinge and rotation are reset, the two U-shaped rotating plates 705 are in a state relatively perpendicular to the movable top plate 701. When the U-shaped rotating plates 705 are in a state relatively perpendicular to the movable top plate 701, the telescopic cylinder 615 is started in the reverse direction to drive the movable top plate 701 to rise synchronously. During the rising process, the levers 706 fixed to the inner walls of the two U-shaped rotating plates 705 synchronously lift the two trapezoidal guide vertical plates 506. During the lifting process, the rectangular moving frame 503 fixedly connected between the two support plates 505 is lifted synchronously. When the rectangular moving frame 50 When the lifting action is performed, the two slide posts 501 fixed on the top of the rectangular moving frame 503 slide upward inside the two smooth holes 410 respectively, thereby synchronously compressing the two fourth springs 504 fixedly connected between the rectangular moving frame 503 and the lower slide plate 401, so that the ejection plates 502 fixed on the top of the two slide posts 501 move upward inside the two forming grooves 406 synchronously, thereby performing the ejection operation after the zinc alloy ingot is cooled and demolded, thereby avoiding affecting the subsequent continuous ingot casting process. The entire demolding process does not require an additional power source, and the cooling and demolding operations after the ingot is formed can be completed by using the power equipment in the existing system;

[0072] After the zinc alloy ingot formed by the above-mentioned ingot is ejected after cooling and demolding, the electric telescopic rod 710 fixed to the inner wall of the L-shaped pressing plate 709 is started, which drives the displacement frame 711 fixed to the telescopic end of the electric telescopic rod 710 and the semicircular convex ball 712 fixed to its inner wall to synchronously move toward the side of the U-shaped rotating plate 705 until the peripheral side surface of the semicircular convex ball 712 contacts one side of the U-shaped rotating plate 705. The electric telescopic rod 710 fixed to the inner wall of the L-shaped pressing plate 709 is continued to be started, so that the semicircular convex ball 712 begins to exert a squeezing force on the U-shaped rotating plate 705, driving the U-shaped rotating plate 705 synchronously to the inner wall of the L-shaped pressing plate 709, so that the lever 706 fixed to the inner wall of the U-shaped rotating plate 705 begins to disengage from the bottom of the trapezoidal guide vertical plate 506 until the lever 706 slides out of the set position at the bottom of the trapezoidal guide vertical plate 506. When the lever 706 is at the chamfered corner, the limiting effect of the lever 706 on the entire ejector 5 disappears. At this time, the entire ejector 5 begins to slide in the opposite direction inside the two forming grooves 406 under the elastic restoring action of the two compressed fourth springs 504 until the bottoms of the two ejection plates 502 are respectively in contact with the inner bottoms of the two forming grooves 406. Then, the electric telescopic rod 710 is started in the reverse direction to drive the semicircular convex ball 712 fixed on the inner wall of the displacement frame 711 to return to the initial position (the initial position of the semicircular convex ball 712 is left at a certain discontinuity distance from one side of the U-shaped rotating plate 705 inside the displacement frame 711 to prevent the semicircular convex ball 712 from affecting the hinged downward rotation process of the U-shaped rotating plate 705 when the U-shaped rotating plate 705 is hingedly pressed toward the inner wall of the L-shaped pressing plate 709 during the ingot forming of the zinc alloy raw material in the later stage), thereby avoiding affecting the subsequent continuous ingot forming process.

[0073] Example 4, a process for a zinc alloy ingot forming system, comprising the following process steps: T1, during the process of forming the zinc alloy raw material into an ingot, the system activates the telescopic cylinder 615 to drive the movable top plate 701 to synchronously descend, so that the two processing columns 702 fixed to the bottom of the movable top plate 701 move toward the interior of the two forming tanks 406, thereby performing the casting process on the zinc alloy raw material located in the two forming tanks 406;

[0074] T2. When the zinc alloy raw material located in the two forming grooves 406 is being cast and formed, as the movable top plate 701 synchronously descends, the plurality of protrusions 620 fixed to the inner walls of the two L-shaped lower pressure plates 619 intermittently contact the two contact balls 309 in sequence. This, combined with the elastic force of the first spring 310 fixedly connected between the I-shaped slider 307 and the limiting groove 306, drives the two contact balls 309 to slide back and forth toward or away from each other;

[0075] T3. When the two contact balls 309 slide back and forth toward or away from each other, the two I-shaped sliders 307 synchronously slide back and forth relative to each other in the two limit slots 306, driving the hinged arm 312 hinged between the first hinge seat 311 and the second hinge seat 315 to synchronously contract and expand, causing the guide rod 314 and the piston 313 fixed at the bottom of the guide rod 314 to slide back and forth inside the guide cylinder 304 and the piston cylinder 303, respectively.

[0076] T4. When the guide rod 314 and the piston 313 fixed at the bottom of the guide rod 314 slide back and forth inside the guide cylinder 304 and the piston cylinder 303 respectively, the water-cooling liquid stored in the water-cooling box 301 passes through the L-shaped circulation pipe 316, the first connector 405, and the Z-shaped connecting cavity 404 in sequence and enters the water-cooling cavity 403. Finally, it circulates into the water-cooling box 301 through the connecting hose 407, the second connector 318, and the circulation pipe 317, thereby completing the reciprocating circulation process of the water-cooling liquid and realizing the cooling process before demolding;

[0077] During steps T1 to T4, the movable top plate 701 descends synchronously, driving the two U-shaped rotating plates 705 hingedly connected to the bottom of the movable top plate 701 to press down and hinge and rotate within the two rectangular slots 412, respectively. This causes the levers 706 fixed to the inner walls of the two U-shaped rotating plates 705 to be located at the bottom of the two trapezoidal guide vertical plates 506 when the ingot is formed.

[0078] T6. When the levers 706 fixed to the inner walls of the two U-shaped rotating plates 705 are located at the bottom of the two trapezoidal guide vertical plates 506, the telescopic cylinder 615 is actuated in the reverse direction, driving the entire ejector 5 to move upward, thereby ejecting the zinc alloy ingot formed by the casting process;

[0079] T7. After the ejection and demoulding process is completed, the electric telescopic rod 710 is started, driving the U-shaped rotating plate 705 to synchronously approach the inner wall of the L-shaped pressure plate 709, so that the lever 706 fixed to the inner wall of the U-shaped rotating plate 705 begins to separate from the bottom of the trapezoidal guide vertical plate 506. Under the elastic restoring action of the two compressed fourth springs 504, the ejector 5 begins to slide in the opposite direction inside the two forming grooves 406 until the bottoms of the two ejection plates 502 are respectively in contact with the inner bottoms of the two forming grooves 406, so that the continuous ingot forming process can be carried out later.

[0080] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0081] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0082] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0083] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

[0084] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A zinc alloy ingot forming system, comprising a lower forming assembly (1), characterized in that: The upper molding component (2) is plugged and fixed to the top of the lower molding component (1), the lower molding component (1) comprises a positioning component (3), a lower molding component (4) plugged and fixed inside the positioning component (3), and an ejection component (5) slidably fitted inside the lower molding component (4), and the upper molding component (2) comprises an upper molding component (6) plugged and fixed to the top of the positioning component (3), and a processing component (7) fixedly installed inside the upper molding component (6); The positioning member (3) includes a water-cooling box (301), a bottom plate (302) is fixed on the top of the water-cooling box (301), a piston cylinder (303) connected to the water-cooling box (301) is provided on the top of the bottom plate (302), a material guide cylinder (304) is provided on the top of the piston cylinder (303), a cross plate (305) is provided on the top of the material guide cylinder (304), a limiting groove (306) is provided on the top of the cross plate (305), and an I-shaped slider (307) is provided inside the two limiting grooves (306) for sliding movement. An extension rod (308) is fixed on one side of (307) and is slidably engaged with the horizontal plate (305). One end of the extension rod (308) is located outside the limiting groove (306) and is fixed with a contact ball (309) that is in contact with the molded part (6). A first spring (310) that is sleeved and engaged with the extension rod (308) is fixed between the I-shaped slider (307) and the limiting groove (306). A first hinge seat (311) is fixed on the top of each of the two I-shaped sliders (307). Both of the first hinge seats (311) are hingedly engaged with a hinge arm (312) inside. A piston (313) is slidably engaged inside the piston cylinder (303), a guide rod (314) is fixed on the top of the piston (313) and is slidably engaged with the material guide cylinder (304), two symmetrical second hinge seats (315) are fixed on the peripheral side of the guide rod (314), and the two second hinge seats (315) are respectively hingedly engaged with the two hinge arms (312), and an L-shaped flow pipe (316) connected to the lower molded part (4) is provided on the peripheral side of the piston cylinder (303); The lower molding part (4) comprises a lower slide plate (401), a lower molding die (402) is fixed on the top of the lower slide plate (401), a water-cooling cavity (403) is provided inside the lower molding die (402), a Z-shaped connecting cavity (404) in communication with the water-cooling cavity (403) is provided inside the lower slide plate (401), a first connector (405) in communication with the Z-shaped connecting cavity (404) is provided at the bottom of the lower slide plate (401), two symmetrical molding grooves (406) are provided on the top of the lower molding die (402), and a connecting hose (407) in communication with the water-cooling cavity (403) is provided on an outer side surface of the lower molding die (402); A flow pipe (317) is provided on an outer side surface of the water-cooling box (301), and one end of the flow pipe (317) is connected to a second connector (318) that is connected to a connecting hose (407); The processing part (7) comprises a movable top plate (701), and symmetrical processing columns (702) are fixed to the bottom of the movable top plate (701), and the two processing columns (702) are respectively adapted to the two forming grooves (406).

2. The ingot forming system for zinc alloy processing according to claim 1, characterized in that: Two symmetrical support seats (319) are fixed at the bottom of the bottom plate (302), and two symmetrical rectangular frames (320) are fixed at the top of the bottom plate (302). The two rectangular frames (320) are connected to each other on opposite sides and are provided with a limit frame (321). Guide sliders (322) are slidably provided inside the two limit frames (321). Contact rods (323) are fixed inside the limit frames (321) on opposite sides of the two guide sliders (322). A connecting frame (324) is fixed to the outer surface of the two rectangular frames (320), and a sliding rod (325) is slidably fitted through the side surfaces of the two connecting frames (324). One end of the sliding rod (325) is fixedly connected to the other side surface of the guide slider (322), and a limiting circular plate (326) is fixed to the other end of the sliding rod (325). A second spring (329) that is sleeved and fitted on the sliding rod (325) is fixed between the guide slider (322) and the connecting frame (324).

3. The ingot forming system for zinc alloy processing according to claim 2, characterized in that: A plurality of guide vertical rods (327) are fixed on the top of the bottom plate (302); Two symmetrical trapezoidal vertical plates (408) are fixed to the bottom of the lower slide plate (401), the bottoms of the two trapezoidal vertical plates (408) are chamfered, and the inclined surfaces of the two trapezoidal vertical plates (408) are provided with plug holes (409) for plugging with the contact rod (323).

4. The ingot forming system for zinc alloy processing according to claim 3, characterized in that: The upper molding (6) includes a positioning top plate (601), a plurality of plug-in tubes (602) are fixed to the bottom of the positioning top plate (601), the plurality of plug-in tubes (602) are respectively plugged into a plurality of guide vertical rods (327), and the peripheral side surfaces of the plurality of guide vertical rods (327) are penetrated by fixing holes (328); Two symmetrical guide grooves (604) are formed on the top of the positioning top plate (601), and two symmetrical positioning vertical rods (605) are fixed on the top of the positioning top plate (601) between the two guide grooves (604). A U-shaped plate (606) is fixed on the top of the positioning top plate (601) between the two positioning vertical rods (605). A cross slide (607) is slidably engaged inside the U-shaped plate (606), and the cross slide (607) is slidably engaged with the two positioning vertical rods (605). The tops of the two positioning vertical rods (605) are both threadedly connected to limit nuts (608).

5. The ingot forming system for zinc alloy processing according to claim 4, characterized in that: Two symmetrical groups of baffles (609) are fixed to the bottom of the positioning top plate (601), and an I-shaped slide plate (610) is slidably fitted on the side of each group of baffles (609), and a third hinge seat (611) is fixed to the top of the two I-shaped slide plates (610); The fourth hinge seat (612) is fixed to both opposite sides of the cross slide (607), and a rotating arm (613) is hingedly connected between the third hinge seat (611) and the fourth hinge seat (612); Two symmetrical positioning rods (614) are fixed on opposite sides of the two I-shaped slides (610), and the positioning rods (614) are slidably engaged with the baffle (609) and the plug-in tube (602). The positioning rods (614) are plug-engaged with the fixing holes (328), and a third spring (623) is fixed between the I-shaped slides (610) and the baffle (609) and is sleeved on the side surface of the positioning rods (614).

6. The ingot forming system for zinc alloy processing according to claim 5, characterized in that: A telescopic cylinder (615) is fixed to the bottom of the positioning top plate (601), a first flange (616) is fixed to the telescopic end of the telescopic cylinder (615), two symmetrical extension ear plates (617) are fixed to the side surface of the first flange (616), a threaded column (618) is fixed to the top of the two extension ear plates (617), and an L-shaped lower pressure plate (619) is plugged into the side surface of the two threaded columns (618), and a plurality of protrusions (620) distributed in a linear array are fixed to the two inner sides of the two L-shaped lower pressure plates (619); An extension push rod (621) is fixed at the center position of the top of the cross slide (607), and a pressure plate (603) is fixed on the top of the extension push rod (621).

7. The ingot forming system for zinc alloy processing according to claim 6, characterized in that: A second flange (703) fixedly connected to the first flange (616) is fixed on the top of the movable top plate (701). A plurality of sliding holes (704) are respectively slidably engaged with the peripheral sides of the plurality of guide vertical rods (327) and are formed through the top of the movable top plate (701). The bottom of the movable top plate (701) is hingedly coupled with two symmetrical U-shaped rotating plates (705), the inner walls of the two U-shaped rotating plates (705) are fixed with a shifting rod (706), the bottom of the movable top plate (701) is located between the two U-shaped rotating plates (705) and fixed with symmetrical two side plates (707), and an arc spring (708) is fixed between the side plates (707) and the U-shaped rotating plates (705).

8. The ingot forming system for zinc alloy processing according to claim 7, characterized in that: L-shaped pressing plates (709) are fixed to opposite sides of the movable top plate (701), an electric telescopic rod (710) is fixed to the inner wall of the L-shaped pressing plate (709), a displacement frame (711) sleeved and fitted on the U-shaped rotating plate (705) is fixed to the telescopic end of the electric telescopic rod (710), and a semicircular convex ball (712) is fixed to the inner wall of the displacement frame (711); The bottoms of the two forming grooves (406) are both provided with smooth holes (410); The ejector (5) comprises two symmetrical slides (501), the tops of the two slides (501) are located inside the forming groove (406) and are fixed with ejection plates (502), the bottoms of the two slides (501) are located below the lower slide plate (401) and are fixed with rectangular moving frames (503), and the two slides (501) are respectively slidably matched with the two smooth holes (410); The top of the lower slide plate (401) is provided with a plurality of guide holes (411) that are slidably engaged with the guide vertical rods (327). The top of the lower slide plate (401) is provided with two symmetrical rectangular grooves (412), and the two rectangular grooves (412) respectively pass through the two U-shaped rotating plates (705). Two symmetrical fourth springs (504) are fixed to the bottom of the rectangular moving frame (503) and the lower slide plate (401), and the two fourth springs (504) are respectively sleeved and matched with the two slide posts (501). Support plates (505) are fixed to the two opposite outer sides of the rectangular moving frame (503), and trapezoidal guide vertical plates (506) are fixed to the opposite sides of the two support plates (505). The bottoms of the two trapezoidal guide vertical plates (506) are both chamfered. The two shifting rods (706) are respectively fitted with the inclined surfaces of the two trapezoidal guide vertical plates (506).

9. The process of the ingot forming system for zinc alloy processing according to claim 8, characterized in that: The process steps include: T1. In the process of forming the zinc alloy raw material into an ingot, the system starts the telescopic cylinder (615) to drive the movable top plate (701) to descend synchronously, so that the two processing columns (702) fixed at the bottom of the movable top plate (701) move closer to the inside of the two forming grooves (406), thereby performing the casting forming process on the zinc alloy raw material located inside the two forming grooves (406); T2. When the zinc alloy raw material located inside the two forming grooves (406) is being cast and formed, as the movable top plate (701) is synchronously lowered, a plurality of protrusions (620) fixed to the inner walls of the two L-shaped lower pressure plates (619) sequentially intermittently contact the two contact balls (309), and this, combined with the elastic force of the first spring (310) fixedly connected between the I-shaped slider (307) and the limiting groove (306), drives the two contact balls (309) to slide back and forth toward or away from each other; T3. When the two contact balls (309) slide back and forth toward or away from each other, the two I-shaped sliders (307) synchronously slide back and forth relative to each other in the two limit slots (306), driving the hinge arm (312) hinged between the first hinge seat (311) and the second hinge seat (315) to synchronously perform reciprocating contraction and expansion movements, causing the guide rod (314) and the piston (313) fixed to the bottom of the guide rod (314) to slide back and forth in the guide cylinder (304) and the piston cylinder (303), respectively; T4. When the guide rod (314) and the piston (313) fixed at the bottom of the guide rod (314) slide back and forth inside the guide cylinder (304) and the piston cylinder (303), respectively, the water-cooling liquid stored in the water-cooling box (301) passes through the L-shaped circulation pipe (316), the first connector (405), and the Z-shaped connecting cavity (404) in sequence and enters the water-cooling cavity (403), and finally circulates into the water-cooling box (301) through the connecting hose (407), the second connector (318), and the circulation pipe (317), thereby completing the reciprocating circulation process of the water-cooling liquid and realizing the cooling process before demoulding; T5. During the process of T1 to T4, the movable top plate (701) is synchronously lowered, driving the two U-shaped rotating plates (705) hingedly connected to the bottom of the movable top plate (701) to press down and hinge and rotate inside the two rectangular grooves (412), so that the levers (706) respectively fixed to the inner walls of the two U-shaped rotating plates (705) are respectively located at the bottom of the two trapezoidal guide vertical plates (506) when the ingot is formed; T6. When the levers (706) respectively fixed to the inner walls of the two U-shaped rotating plates (705) are located at the bottom of the two trapezoidal guide vertical plates (506), the telescopic cylinder (615) is started in the reverse direction, driving the entire ejector (5) to perform an upward lifting action, thereby performing an ejection and demoulding process on the zinc alloy ingot formed by the casting; T7, the ejection and demoulding process is completed, and the electric telescopic rod (710) is started to drive the U-shaped rotating plate (705) to move synchronously toward the inner wall of the L-shaped pressure plate (709), so that the lever (706) fixed to the inner wall of the U-shaped rotating plate (705) begins to separate from the bottom of the trapezoidal guide vertical plate (506), so that the ejector (5) begins to slide in the opposite direction inside the two forming grooves (406) under the elastic return action of the two compressed fourth springs (504) until the bottoms of the two ejection plates (502) are respectively attached to the inner bottoms of the two forming grooves (406), so that the continuous ingot forming process can be carried out later.

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