Plate cutting equipment for manufacturing signboards
By designing rotating columns and limiters in the sign manufacturing equipment, a 90° rotation of the plate can be achieved, simplifying the cutting process, solving the problems of large cutting stroke and high energy consumption, and improving cutting efficiency and accuracy.
Patent Information
- Application Number
- CN202510190562.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-02-20
AI Technical Summary
In the existing signboard manufacturing process, the cutting mechanism has a long cutting stroke and high energy consumption, which affects work efficiency.
A plate cutting device for signboard manufacturing is designed. Through the guide rail between the first conveying mechanism and the second conveying mechanism, combined with a rotating column, a sliding plate and a limiter, a 90° rotation of the plate is achieved, which simplifies the cutting process and reduces energy consumption.
The cutting of both sides of the plate only requires reciprocating motion, which shortens the cutting stroke, reduces energy consumption, improves cutting efficiency, and realizes unmanned continuous cutting operation through automatic control.
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Figure CN119772261B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of identification plate manufacturing, and in particular to a plate cutting device for identification plate manufacturing. Background Art
[0002] In the production process of signboard plates, efficient cutting of metal plates is crucial. Traditional cutting methods often require using cutting tools to cut the metal plates multiple times, which increases the complexity of the operation and affects work efficiency.
[0003] The Chinese invention patent application number CN202410087676.2 discloses a one-time cutting and forming device for signboards, comprising a table top, on which a rack is provided for the movement of a cutting mechanism, which is used to support and guide the cutting mechanism, and symmetrically provided with circular end portions at both ends of the transverse section in the middle of the rack; the present invention overcomes the shortcomings of the prior art, has a reasonable design and a compact structure, and the cutting mechanism moves along the rack, first cutting the metal plate to be cut transversely, and then cutting from the front end of the metal plate to be cut.
[0004] Although the above structure can be cut and formed in one go, its cutting mechanism needs to reciprocate when cutting both sides of the metal plate along the rack movement, which greatly increases the stroke of the cutting mechanism and relatively increases energy consumption. For this reason, we propose a plate cutting device for signboard manufacturing. Summary of the Invention
[0005] (1) Technical problems solved
[0006] In view of the shortcomings of the existing technology, the present invention provides a plate cutting device for manufacturing signboards, which overcomes the shortcomings of the existing technology, has a reasonable design and a compact structure, and solves the problems of large cutting stroke and high energy consumption in the existing cutting mechanism.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: A plate cutting device for manufacturing signboards, comprising a first conveying mechanism and a second conveying mechanism for conveying plates, a guide rail for the cutting mechanism to slide is provided between the first conveying mechanism and the second conveying mechanism, so that the cutting mechanism can cut the plates between the first conveying mechanism and the second conveying mechanism, a rotating column that can drive it to rotate is provided at the bottom of the second conveying mechanism, and a sliding plate is rotatably connected to the bottom of the rotating column, and the outer edge of at least one side of the first conveying mechanism does not exceed the outer edge of the second conveying mechanism to leave a path for the cutting mechanism to cut along this side.
[0009] Preferably, a limit piece is provided on the outer wall of the rotating column, a ring is provided on the top of the sliding plate, and a pair of limit posts are provided on the top of the ring. The pair of limit posts are respectively arranged on both sides of the extension arm of the limit piece to form a mechanical limit structure for rotating the rotating column at degrees.
[0010] Preferably, a support arm is provided on one side of the second conveying mechanism, a second cylinder is provided on the support arm, a pressure plate is provided at the bottom of the second cylinder, and the pressure plate is correspondingly arranged above the second conveying mechanism to position the plate on the second conveying mechanism.
[0011] Preferably, a support plate is provided at the bottom of the second conveying mechanism, and a slide groove is provided on the top of the support plate for the sliding plate to slide away from the first conveying mechanism. The limiting member includes a pair of extension arms, and the two extension arms are symmetrically arranged along the center of the limiting member. A pair of liftable lifting columns are provided in the support plate, and the pair of lifting columns are respectively arranged on both sides of the sliding route of the sliding plate, and the lifting columns are located on the route of movement of the extension arms to limit the extension arms.
[0012] Preferably, a groove plate is provided at the bottom of the support plate, a pusher is slidably connected in the groove plate, and the pusher is arranged below the lifting column. The pusher reciprocates along the groove plate to push the lifting columns on both sides upward respectively.
[0013] Preferably, the pusher includes a U-shaped plate, and inclined plates for cooperating with lifting columns are symmetrically provided on both sides of the U-shaped plate. A horizontal plate for sliding in the groove plate is provided at the bottom of the inclined plate, and a rotatable cam is provided in the middle of the U-shaped plate to push the pusher to slide in the groove plate.
[0014] Preferably, the bottom of the sliding plate is fixedly connected to a tooth plate, and a number of equidistantly arranged receiving grooves are provided in the tooth plate. A ratchet is rotatably connected in the receiving groove, and one side of the ratchet is connected to the inner wall of the receiving groove through a support spring. A ratchet wheel that cooperates with the ratchet is provided on the top of the cam to drive the cam to rotate.
[0015] Preferably, a first cylinder is provided in the slide groove, and an output end of the first cylinder is connected to the sliding plate.
[0016] Preferably, the cutting mechanism includes a slider that can slide along the guide rail, a pair of vertical rods are provided on the top of the slider, the outer walls of the pair of vertical rods are slidably connected with a shock-absorbing plate, the bottom of the shock-absorbing plate is connected to the top of the slider through a shock-absorbing spring, a motor is provided on the shock-absorbing plate, and a cutting blade is connected to the output end of the motor. The cutting blade is located between the first conveying mechanism and the second conveying mechanism to cut the plates of the two pieces.
[0017] (3) Beneficial effects
[0018] The embodiment of the present invention provides a plate cutting device for manufacturing signboards.
[0019] Beneficial effects:
[0020] 1. During the reciprocating motion, the second conveying mechanism can drive the top plate to rotate 90 degrees, so that the cutting mechanism only needs to reciprocate to complete the cutting of the adjacent two sides of the plate, which simplifies the cutting process, shortens the cutting stroke, reduces energy consumption and improves cutting efficiency.
[0021] 2. During the reciprocating motion of the second conveying mechanism, the ratchet teeth on the tooth plate cooperate with the ratchet wheel to automatically trigger the switching of the lifting column in each stroke, so as to realize the automatic control of the second conveying mechanism to drive the plate on it to rotate in an unmanned manner, so as to facilitate the subsequent continuous cutting operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main perspective view of the overall structure of the present invention;
[0023] Figure 2 For the present invention Figure 1 Schematic diagram of the back of the structure;
[0024] Figure 3 This is a top perspective schematic diagram of the support plate structure of the present invention;
[0025] Figure 4 This is a bottom-up perspective diagram of the support plate structure of the present invention;
[0026] Figure 5 It is a three-dimensional schematic diagram of the limiter structure of the present invention;
[0027] Figure 6 This is a schematic three-dimensional diagram of the cutting mechanism structure of the present invention;
[0028] Figure 7 It is a three-dimensional schematic diagram of the tooth plate structure of the present invention;
[0029] Figure 8 It is a three-dimensional schematic diagram of the pusher structure of the present invention.
[0030] In the figure: 1. first conveying mechanism; 2. second conveying mechanism; 21. rotating column; 22. sliding plate; 221. tooth plate; 222. accommodating groove; 223. ratchet; 224. supporting spring; 23. limiting member; 24. collar; 25. limiting column; 3. guide rail; 41. slider; 42. vertical rod; 43. shock-absorbing plate; 44. shock-absorbing spring; 45. motor; 46. cutting blade; 51. support arm; 52. second cylinder; 53. pressure plate; 6. support plate; 7. slide; 8. lifting column; 91. groove plate; 92. pushing member; 921. U-shaped plate; 922. inclined plate; 923. horizontal plate; 93. cam; 94. ratchet; 10. first cylinder. DETAILED DESCRIPTION
[0031] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0032] Refer to the attached Figure 1-8 A plate cutting device for manufacturing signboards includes a first conveying mechanism 1 and a second conveying mechanism 2. The first conveying mechanism 1 and the second conveying mechanism 2 are provided with belts or several arranged rollers to convey the plates. The specific drive thereof belongs to the existing technology and will not be described in detail in this application.
[0033] A guide rail 3 for the cutting mechanism to slide is provided between the first conveying mechanism 1 and the second conveying mechanism 2. The cutting mechanism slides along the guide rail 3 so that the cutting mechanism can cut the plate between the first conveying mechanism 1 and the second conveying mechanism 2. The driving of the cutting mechanism to slide on the guide rail 3 belongs to the prior art and will not be elaborated in this application.
[0034] The bottom of the second conveying mechanism 2 is provided with a rotating column 21 that can drive it to rotate. The bottom of the rotating column 21 is rotatably connected to a sliding plate 22. The outer edge of at least one side of the first conveying mechanism 1 does not exceed the outer edge of the second conveying mechanism 2, so as to leave a path for the cutting mechanism to cut along this side. When in use, the cutting mechanism moves along the guide rail 3 to cut the plate between the first conveying mechanism 1 and the second conveying mechanism 2, and cuts the plate into two ends. Then, the sliding plate 22 is moved so that the second conveying mechanism 2 is away from the first conveying mechanism 1 to prevent the plate on it from hitting the second conveying mechanism 2 when the first conveying mechanism 1 rotates. The second conveying mechanism 2 is rotated 90° by rotating the rotating column 21, and then the sliding plate 22 is moved again so that the plate on the sliding plate 22 moves to the cutting path of the cutting mechanism. Finally, the cutting mechanism resets and cuts the other side of the plate on the second conveying mechanism 2. The two adjacent side walls of the plate are cut by the reciprocating motion of the cutting mechanism to complete the cutting of the plate, which greatly shortens the stroke of the entire cutting process, not only reduces the cutting energy consumption, but also improves the cutting efficiency.
[0035] A limit piece 23 is provided on the outer wall of the rotating column 21, and a collar 24 is provided on the top of the sliding plate 22. The collar 24 is sleeved on the outer wall of the rotating column 21, and the two are connected for relative rotation. A pair of limit posts 25 are provided on the top of the collar 24. The pair of limit posts 25 are respectively arranged on both sides of the extension arm of the limit piece 23 to constitute a mechanical limit structure for rotating the rotating column 21 90°. When the cutting mechanism cuts the plate for the first time, the extension arm of the limit piece 23 will abut against one side of one of the limit posts 25, which can prevent the rotating column 21 and the first conveying mechanism 1 from rotating. When the cutting mechanism cuts the plate for the second time, the limit piece 23 will follow the rotating column 21 to rotate 90°. At this time, the extension arm of the rotating column 21 will abut against one side of the other limit post 25, which can prevent the plate from rotating when the plate is cut for the second time, thereby greatly improving the cutting accuracy.
[0036] A support arm 51 is provided on one side of the second conveying mechanism 2, and a second cylinder 52 is provided on the support arm 51. A pressure plate 53 is provided at the bottom of the second cylinder 52. The pressure plate 53 is correspondingly arranged above the second conveying mechanism 2 to position the plate on the second conveying mechanism 2. When the plate moves onto the second conveying mechanism 2, the second cylinder 52 is started. At this time, the pressure plate 53 moves downward and squeezes the top of the plate, so that the plate is fixed on the second conveying mechanism 2, avoiding the movement of the plate relative to the second conveying mechanism 2 during cutting to affect the cutting accuracy.
[0037] A support plate 6 is provided at the bottom of the second conveying mechanism 2, and a slide groove 7 is provided on the top of the support plate 6 for the sliding plate 22 to slide away from the first conveying mechanism 1. The limiting member 23 includes a pair of extension arms, and the two extension arms are symmetrically arranged along the center of the limiting member 23. A pair of liftable lifting columns 8 are provided in the support plate 6. Initially, one of the lifting columns 8 remains above the support plate 6, and the top of the other remains lower than the extension arm. The lifting column 8 can be lifted and lowered along the inside of the support plate 6. A pair of lifting columns 8 are arranged on both sides of the sliding route of the sliding plate 22, and the lifting columns 8 are located on the route of the movement of the extension arm to limit the extension arm. After the first cutting of the plate is completed, the sliding plate 22 moves with the second conveying mechanism 2 away from the first conveying mechanism 1. During this process, the extension arm of the limiting member 23 will be blocked by one of the lifting columns 8. , and the rotating column 21 drives the second conveying mechanism 2 to rotate 90°. At this time, one side of the extension arm of the limit member 23 will touch one side of the limit column 25 to ensure the accuracy of the rotation of the second conveying mechanism 2. Then the sliding plate 22 is controlled to move the second conveying mechanism 2 toward the first conveying mechanism 1 to a suitable position, and then the cutting mechanism is controlled to cut the plate twice. After the cutting is completed, the lifting columns 8 on both sides are controlled to perform lifting movements, so that the lifting column 8 whose top was originally higher than the top of the extension arm moves downward, and the lifting column 8 whose top was previously lower than the top of the extension arm moves upward, and then the sliding plate 22 is controlled to reciprocate again. At this time, with the cooperation of the lifting column 8 and the extension arm, the second conveying mechanism 2 will rotate 90° in the opposite direction to realize the rotational reset of the second conveying mechanism 2, so as to facilitate subsequent continuous cutting work.
[0038] A slot plate 91 is provided at the bottom of the support plate 6, and a pusher 92 is slidably connected to the slot plate 91. The pusher 92 is arranged below the lifting column 8. The pusher 92 reciprocates along the slot plate 91 to push the lifting columns 8 on both sides upward respectively. When the pusher 92 moves along the slot plate 91, it can push different lifting columns 8 upward respectively, so as to control the lifting and lowering of the lifting column 8. The control is simple and convenient without the need for multiple drives.
[0039] The pushing piece 92 includes a U-shaped plate 921, and inclined plates 922 for cooperating with the lifting column 8 are symmetrically arranged on both sides of the U-shaped plate 921. The bottom of the inclined plate 922 is provided with a horizontal plate 923 for sliding in the groove plate 91. A rotatable cam 93 is provided in the middle of the U-shaped plate 921 to push the pushing piece 92 to slide in the groove plate 91. The control cabinet cam 93 rotates 180° inside the U-shaped plate 921. At this time, the inner wall of the other side of the U-shaped plate 921 is pushed by the cam 93, so that the pushing piece 92 moves along the groove plate 91. At this time, the pushing piece 92 will push the lifting column 8 on its moving direction side to move upward, and the lifting column 8 on the other side will move downward under its own gravity, which is convenient for controlling the lifting and lowering movements of the lifting columns 8 on both sides.
[0040] The bottom of the sliding plate 22 is fixedly connected to a tooth plate 221, and a plurality of equidistantly arranged receiving grooves 222 are opened in the tooth plate 221, and a ratchet 223 is rotatably connected in the receiving groove 222. One side of the ratchet 223 is connected to the inner wall of the receiving groove 222 by a supporting spring 224. A ratchet 94 is provided on the top of the cam 93, which cooperates with the ratchet 223 to drive the cam 93 to rotate. When the sliding plate 22 moves along the slide groove 7 away from the first conveying mechanism 1, the tooth plate 221 follows the sliding plate 22 to move, and the ratchet 223 contacts the ratchet 94 and is squeezed by the outer teeth of the ratchet 94 to rotate in the receiving groove 222. Then, when the sliding plate 22 moves toward the first conveying mechanism 1, the ratchet 223 is hooked on the outer teeth of the ratchet 94 and drives the ratchet 94 to rotate. After being pulled by several ratchets 223, the ratchet 94 drives the cam 93 to rotate 180 degrees to control the lifting movement of the lifting columns 8 on both sides, which is convenient for the subsequent rotation and reset of the second conveying mechanism 2.
[0041] A first cylinder 10 is provided in the chute 7, and the output end of the first cylinder 10 is connected to the sliding plate 22. When the first cylinder 10 is started, the first cylinder 10 can drive the sliding plate 22 to reciprocate in the chute 7, thereby realizing the movement of the second conveying mechanism 2 away from or close to the first conveying mechanism 1.
[0042] The cutting mechanism includes a slider 41 that can slide along the guide rail 3. A pair of vertical rods 42 are provided on the top of the slider 41. The outer walls of the pair of vertical rods 42 are slidably connected to a shock-absorbing plate 43. The bottom of the shock-absorbing plate 43 is connected to the top of the slider 41 through a shock-absorbing spring 44. A motor 45 is provided on the shock-absorbing plate 43. The output end of the motor 45 is connected to a cutting blade 46. The cutting blade 46 is located between the first conveying mechanism 1 and the second conveying mechanism 2 to cut the plates of the two parts. The shock-absorbing spring 44 absorbs vibrations during the cutting process to prevent the cutting blade 46 from being deflected due to vibration, thereby ensuring a smooth incision. The sliding cooperation between the vertical rods 42 and the shock-absorbing plate 43 further disperses vibration energy and extends the service life of the equipment.
[0043] Furthermore, the cutting mechanism is not limited to using the cutting blade 46 for cutting, and can also be a laser cutting machine.
[0044] Working principle: the plate is transported to the appropriate position through the first conveying mechanism 1 and the second conveying mechanism 2, and then the cutting mechanism is controlled to slide on the guide rail 3. During this process, the cutting mechanism cuts the plate and cuts the plate into two parts. Then the first cylinder 10 is started to control the sliding plate 22 to move along the slide 7 away from the first conveying mechanism 1. During this process, with the cooperation of the limiter 23 and the lifting column 8, the rotating column 21 will drive the first conveying mechanism 1 to rotate 90°, and then the sliding plate 22 is controlled by the first cylinder 10 to move along the slide 7 to the first conveying mechanism 1 to the appropriate position, and then the cutting mechanism is controlled to perform a reset movement on the guide rail 3. At this time, the cutting mechanism will cut the other adjacent side wall of the plate on the second conveying mechanism 2. The reciprocating motion of the cutting mechanism can complete the cutting of the two adjacent sides of the plate, shortening the stroke of the entire cutting process, reducing cutting energy consumption, and improving cutting efficiency.
[0045] When the first cylinder 10 controls the sliding plate 22 to move along the slide groove 7 toward the first conveying mechanism 1, the ratchet 223 drives the ratchet 94 to rotate, further causing the cam 93 to rotate 180°. At this time, the lifting column 8 on the other side moves upward, and the lifting column 8 that initially contacts the limit member 23 moves downward under the action of its own gravity. When the plate is cut twice, the sliding plate 22 is controlled to reciprocate in the slide groove 7 again. When the sliding plate 22 moves away from the first conveying mechanism 1, under the action of the lifting column 8 and the limit member 23, the rotating column 21 drives the second conveying mechanism 2 to rotate 90° in the opposite direction. When the sliding plate 22 moves toward the first conveying mechanism 1, with the cooperation of the ratchet 223 and the ratchet 94, the lifting columns 8 on both sides perform lifting movements respectively, so that the entire device returns to its initial state, which is convenient for subsequent continuous cutting operations.
[0046] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A plate cutting device for manufacturing a signboard, comprising a first conveying mechanism (1) and a second conveying mechanism (2) for conveying the plate, wherein a guide rail (3) for the cutting mechanism to slide is provided between the first conveying mechanism (1) and the second conveying mechanism (2), so that the cutting mechanism can cut the plate between the first conveying mechanism (1) and the second conveying mechanism (2), and characterized in that: The bottom of the second conveying mechanism (2) is provided with a rotating column (21) that can drive the second conveying mechanism (2) to rotate. The bottom of the rotating column (21) is rotatably connected to a sliding plate (22). The outer edge of at least one side of the first conveying mechanism (1) does not exceed the outer edge of the second conveying mechanism (2), so as to leave a path for the cutting mechanism to cut along this side. The outer wall of the rotating column (21) is provided with a limiting member (23), the top of the sliding plate (22) is provided with a collar (24), the top of the collar (24) is provided with a pair of limiting columns (25), and the pair of limiting columns (25) are respectively provided on both sides of the extension arm of the limiting member (23) to form a mechanical limiting structure for rotating the rotating column (21) by 90 degrees; A support arm (51) is provided on one side of the second conveying mechanism (2), a second cylinder (52) is provided on the support arm (51), a pressing plate (53) is provided at the bottom of the second cylinder (52), and the pressing plate (53) is correspondingly arranged above the second conveying mechanism (2) to position the plate on the second conveying mechanism (2); A support plate (6) is provided at the bottom of the second conveying mechanism (2), and a slide groove (7) is provided on the top of the support plate (6) for the sliding plate (22) to slide away from the first conveying mechanism (1). The limiting member (23) includes a pair of extension arms, and the two extension arms are symmetrically arranged along the center of the limiting member (23). A pair of liftable columns (8) are provided in the support plate (6), and the pair of lift columns (8) are respectively arranged on both sides of the sliding path of the sliding plate (22), and the lift columns (8) are located on the path of movement of the extension arm to limit the extension arm. A groove plate (91) is provided at the bottom of the support plate (6), a pusher (92) is slidably connected in the groove plate (91), and the pusher (92) is arranged below the lifting column (8). The pusher (92) reciprocates along the groove plate (91) to push the lifting columns (8) on both sides upwards respectively; The pusher (92) includes a U-shaped plate (921), and inclined plates (922) for cooperating with the lifting column (8) are symmetrically provided on both sides of the U-shaped plate (921). A horizontal plate (923) for sliding in the groove plate (91) is provided at the bottom of the inclined plate (922). A rotatable cam (93) is provided in the middle of the U-shaped plate (921) to push the pusher (92) to slide in the groove plate (91); The bottom of the sliding plate (22) is fixedly connected to a tooth plate (221), and a plurality of equidistantly arranged receiving grooves (222) are provided in the tooth plate (221). A ratchet (223) is rotatably connected in the receiving groove (222), and one side of the ratchet (223) is connected to the inner wall of the receiving groove (222) through a supporting spring (224). A ratchet wheel (94) that matches the ratchet (223) is provided on the top of the cam (93) to drive the cam (93) to rotate.
2. The plate cutting device for manufacturing a signboard according to claim 1, characterized in that: A first cylinder (10) is provided in the slide groove (7), and an output end of the first cylinder (10) is connected to the sliding plate (22).
3. A plate cutting device for manufacturing a signboard according to any one of claims 1 to 2, characterized in that: The cutting mechanism comprises a slider (41) that can slide along a guide rail (3), a pair of vertical rods (42) are provided on the top of the slider (41), and a shock-absorbing plate (43) is slidably connected to the outer walls of the pair of vertical rods (42), and the bottom of the shock-absorbing plate (43) is connected to the top of the slider (41) through a shock-absorbing spring (44). A motor (45) is provided on the shock-absorbing plate (43), and a cutting blade (46) is connected to the output end of the motor (45). The cutting blade (46) is located between the first conveying mechanism (1) and the second conveying mechanism (2) to cut the plates of the two pieces.
Citation Information
Patent Citations
Signboard one-time cutting forming device
CN117733232A
Aluminum template cutting device
CN218135372U