Machining equipment and machining method for metal pipe production
By designing a processing equipment for metal pipe production, using a dual-axis motor and automatic clamping mechanism to achieve efficient cutting, the shortcomings of traditional equipment in terms of cutting efficiency and automation are solved, and the cutting accuracy and stability are improved.
Patent Information
- Application Number
- CN202510243473.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-03-03
AI Technical Summary
Traditional metal pipe processing equipment has shortcomings in cutting efficiency and automation, and it is difficult to adapt to metal pipes of different pipe diameters. It is easy to cause the metal pipe to rotate automatically during the cutting process, affecting the cutting accuracy and stability.
A processing equipment for the production of metal tubes is designed, including a base plate, a motor, a fixing mechanism and a cutting mechanism. The connecting shaft is driven by a dual-axis motor, which causes the positioning clamp and pressure block to shrink inward, automatically clamp the metal tube, and cut through the rotary cutting edge.
It improves cutting smoothness and efficiency, can automatically adapt to metal pipes of different pipe diameters, reduces the rotation phenomenon during the cutting process, improves cutting accuracy and stability, and extends the service life of the cutting edge.
Smart Images

Figure CN119772271A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe processing equipment, in particular to a processing equipment and a processing method for metal pipe production. Background Art
[0002] In the field of metal tube production, efficient and accurate processing equipment is essential to meet market demand and improve product quality. Metal tube processing equipment is mainly used to cut and shape metal raw materials to produce metal tube products that meet specifications and performance requirements. The performance of these equipment directly affects the dimensional accuracy, surface quality and production efficiency of metal tubes, and is widely used in construction, machinery manufacturing, chemical industry and other industries.
[0003] However, traditional metal tube processing equipment has some obvious shortcomings. In terms of cutting efficiency and automation, manual clamping and cutting are usually required, which is not only labor-intensive, but also cumbersome in the cutting process, resulting in low cutting efficiency and unable to meet the needs of large-scale production. In terms of pipe diameter adaptability, the clamping devices of most equipment are fixed and unchanged, making it difficult to adapt to metal pipes of different diameters, limiting the versatility and practicality of the equipment. In addition, during the cutting process, due to the influence of factors such as friction, the metal pipe is prone to self-rotation, affecting the cutting accuracy and stability, and may also cause damage to the cutting equipment. In addition, the heat dissipation and debris cleaning functions of the equipment are weak, and it is impossible to effectively reduce the temperature of the cutting part and remove the debris in a timely manner, which can easily lead to reduced cutting quality and equipment failure. In summary, traditional metal tube processing equipment is in urgent need of improvement and innovation to improve production efficiency, quality and automation level. Summary of the invention
[0004] The present invention provides a processing device and a processing method for metal pipe production, which solves the problems mentioned in the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: A processing device for metal pipe production, comprising a bottom plate, a motor is fixedly mounted on the middle upper surface of the bottom plate, and the motor is configured as a double-axis motor, and further comprising: A fixing mechanism, wherein the fixing mechanism is symmetrically fixedly mounted on the upper surfaces of both sides of the bottom plate, wherein the fixing mechanism is driven to work by a motor; A cutting mechanism, wherein the cutting mechanism is fixedly mounted on the middle upper surface of the bottom plate, the cutting mechanism and the fixing mechanism cooperate with each other, and the cutting mechanism is driven by a motor; The fixing mechanism comprises a mounting ring, wherein two mounting rings are arranged parallel to each other on the same fixing mechanism, and the two mounting rings on the same fixing mechanism are fixedly connected, and the mounting ring is fixedly connected to the upper surface of the base plate, the inner surface of the mounting ring is rotatably connected to a No. 1 bearing ring, the bottom outer surface of the No. 1 bearing ring is rotatably connected to a No. 1 driving wheel, the middle outer surface of the No. 1 driving wheel is penetrated and fixedly connected with a connecting shaft, the end of the connecting shaft away from the motor is rotatably connected to the upper surface of the base plate, the interior of the No. 1 bearing ring is set to be hollow, and the inner surface of the No. 1 bearing ring is slidably connected with a positioning clamp, and the side surface of the positioning clamp is symmetrically provided with a No. 1 slide groove, the No. 1 slide groove is set to be arc-shaped, and the No. 1 slide groove runs through the No. 1 bearing ring, and the positioning clamp is slidably connected to the mounting ring through the No. 1 slide groove.
[0006] Preferably, the cutting mechanism includes a positioning ring, two of which are symmetrically arranged on the upper surface of the base plate, the positioning ring and the mounting ring are fixedly connected by a connecting rod, the inner surface of the positioning ring is rotatably connected to a resistance ring, a damping is arranged between the resistance ring and the positioning ring, the two positioning rings are fixedly connected, and the positioning ring is fixedly connected to the middle upper surface of the base plate.
[0007] Preferably, the inner surface of the resistance ring is rotatably connected to a No. 2 load-bearing ring, the bottom outer surface of the No. 2 load-bearing ring is rotatably connected to a No. 2 drive wheel, the No. 2 drive wheel is fixedly sleeved on the output shaft of the motor, wherein the output shaft of the motor is rotatably connected to the connecting shaft, and damping is arranged between the connecting shaft and the output shaft of the motor.
[0008] Preferably, the inner surface of the No. 2 bearing ring is slidably connected to a pressure block, the outer surface of the pressure block is provided with a No. 1 mounting groove, the interior of the No. 1 mounting groove is rotatably connected to a rotating plate, the outer side of the rotating plate is arranged in an arc shape, the outer surface of the rotating plate is fixedly connected to a cutting edge, and the cutting edge is initially arranged on the outer side of the No. 1 mounting groove.
[0009] Preferably, the inner surface of the rotating plate is fixedly connected to an elastic plate, the elastic plate is arranged in a V shape, the side surface of the elastic plate away from the rotating plate is fixedly connected to the inner surface of the No. 1 mounting groove, the outer end of the elastic plate is fixedly connected to a corrugated plate, and the corrugated plate is arranged in the No. 1 mounting groove.
[0010] Preferably, a No. 2 slide groove is provided on the outer surfaces of both sides of the No. 2 load-bearing ring, and the No. 2 slide groove is arranged in an arc shape, and the No. 2 slide groove runs through the No. 2 load-bearing ring, wherein the No. 2 load-bearing ring is slidingly connected with the resistance ring through the No. 2 slide groove, and a gas gathering groove is provided inside the rotating plate, and the gas gathering groove is connected with the inner cavity of the elastic plate, and the outlet of the gas gathering groove is arranged at the tail of the cutting blade.
[0011] Preferably, a No. 2 mounting groove is provided on the inner surface of the pressure block, and two No. 2 mounting grooves are symmetrically arranged on the same pressure block, and the No. 2 mounting grooves are symmetrically arranged on both sides of the No. 1 mounting groove, and an extrusion bag is fixedly installed inside the No. 2 mounting groove.
[0012] Preferably, the outer surface of the extrusion bag is fixedly connected to a pressure plate, the pressure plate is elastically slidably connected in the No. 2 mounting groove, and the outer end of the pressure plate is initially arranged on the outside of the No. 2 mounting groove, and the outer surface of the pressure plate is rotatably connected to a fitting roller.
[0013] Preferably, the outer surface of the resistance ring is fixedly connected with a plug-in ring, the inner surface of the positioning ring is provided with a pressure groove, the pressure groove is arranged in a ring shape, the plug-in ring is plugged into the pressure groove, the outer surfaces on both sides of the plug-in ring are pressed and fitted with friction rings, the friction rings are symmetrically slidably connected in the pressure groove, and the pressure groove is connected to the internal cavity of the extrusion bag.
[0014] A processing method for a processing device for producing a metal pipe comprises the following steps: S1. Insert the metal tube from the middle of the mounting ring on the fixing mechanism on one side, and pass through the cutting mechanism until it is output from the middle of the mounting ring on the fixing mechanism on the other side; S2, start the motor, drive the connecting shaft to rotate through the motor, and drive the No. 1 bearing ring to rotate through the No. 1 driving wheel. Under the limiting action of the No. 1 slide slot, the positioning clamp starts to shrink inward until it is firmly attached to the outer surface of the metal pipe. At this time, as the motor continues to rotate, the positioning clamp cannot continue to shrink, and the output shaft of the motor starts to rotate relative to the connecting shaft; S3, when the motor is started, it will drive the No. 2 driving wheel to rotate, and the No. 2 bearing ring will rotate through the No. 2 driving wheel. At this time, the pressure block starts to shrink inward under the limiting effect of the No. 2 slide slot, until the fitting roller on its inner surface fits the outer surface of the metal tube. At this time, as the motor continues to rotate, the pressure block cannot continue to shrink, and the resistance ring is driven to rotate through the No. 2 slide slot, so that the cutting blade accumulated on the outer surface of the metal tube starts to rotate and cut, until the metal tube is finally cut; S4, reverse driving the motor to make the fixing mechanism and the cutting mechanism break away from the contact with the metal pipe, and take out the cut metal pipe, and this cycle forms continuous cutting.
[0015] The end of the metal pipe to be cut is inserted into the through hole of the mounting ring on one side, then passes through the cutting mechanism and comes out from the through hole of the mounting ring on the other side, and then the motor can be started. When the motor is started, its output shaft will start to rotate, thereby prompting the connecting shafts on both sides to start to rotate, and then the No. 1 driving wheel will start to rotate. When the No. 1 driving wheel starts to rotate, it will drive the No. 1 bearing ring to start rotating, and the positioning clamp block slidingly connected in the No. 1 bearing ring is connected to the mounting ring through the No. 1 slide groove, that is, when the No. 1 bearing ring starts to rotate, the positioning clamp block will be tightened inwardly, and finally firmly fit on the outer surface of the metal pipe, thereby automatically completing the fixation of the metal pipe, and when the positioning clamp block is firmly fitted on the outer surface of the metal pipe, the No. 1 driving wheel cannot continue to rotate under the action of the extrusion force, and at this time the output shaft of the motor begins to make relative rotational motion relative to the connecting shaft, thereby driving the No. 2 driving wheel to rotate continuously, forcing the cutting mechanism to continue working, thereby completing the cutting of the metal pipe.
[0016] The present invention provides a processing device and a processing method for metal pipe production, which have the following beneficial effects: (I) The processing equipment and processing method for metal pipe production can automatically clamp and fix the two sides of the metal pipe when cutting the metal pipe by linking the fixing mechanism with the cutting mechanism, which greatly reduces the cutting process, improves the cutting fluency, and also improves the cutting efficiency. By setting a movable and retractable positioning clamp, the equipment can match metal pipes of different diameters, which also greatly improves the practicality of the equipment. When the No. 2 driving wheel rotates, it will drive the No. 2 bearing ring to rotate, forcing the pressure block to start to tighten synchronously, that is, finally making the pressure block gradually approach the metal pipe. When the pressure block contacts and fits the outer surface of the metal pipe, the pressure block cannot continue to shrink due to the limiting effect of the No. 2 slide groove, and then drives the resistance ring to start rotating, that is, the resistance ring and the No. 2 bearing ring rotate synchronously, and the cutting blade in the No. 1 mounting groove on the pressure block is used to perform rotational cutting on the metal pipe, that is, after the metal pipe is automatically fixed, it also automatically adapts to the diameter of the metal pipe and performs the cutting operation, further improving the automation degree of the equipment.
[0017] (II) The processing equipment and processing method for metal pipe production, when the pressure block approaches the metal pipe, the fitting roller will contact the metal pipe, and finally the two sides of the cutting part of the metal pipe will be clamped and fixed by the fitting roller. While achieving the positioning effect, the friction between the pressure block and the metal pipe is reduced by the rotation characteristics of the fitting roller, thereby avoiding the self-rotation of the metal pipe during the cutting process, greatly improving the stability of the cutting process. At the same time, when the fitting roller contacts and squeezes the metal pipe, the pressure plate will be pressed to slide into the second installation groove under the action of pressure, and the extrusion bag will be squeezed, prompting the extrusion bag to transmit its internal air pressure to the pressure groove. As the internal air pressure of the pressure groove increases, the friction rings on both sides will be pushed closer to each other, that is, the friction between the friction ring and the plug-in ring will be greatly increased, thereby ensuring that the resistance of the resistance ring itself can always support stable work, further improving the working stability of the equipment, and at the same time avoiding the problem of high subsequent maintenance costs caused by the traditional contact friction method causing the friction to drop too quickly, resulting in frequent maintenance.
[0018] (III) The processing equipment and processing method for metal tube production, in the process of the contact between the fitting roller and the outer surface of the metal tube, the tail of the cutting blade will also be in contact with the metal tube first, and then under the action of the extrusion force, the tail of the cutting blade will shrink into the No. 1 mounting groove along with the rotating plate until the cutting blade is completely in contact with the outer surface of the metal tube. The elastic force provided by the elastic plate and the corrugated plate further increases the extrusion force of the cutting blade on the metal tube, thereby ensuring the smoothness of the cutting process. As the cutting proceeds, the tail of the cutting blade begins to gradually move out of the No. 1 mounting groove, so that the tail of the cutting blade automatically expands to match the wall thickness of the metal tube. When the wall thickness is large, the cutting process can still be maintained smoothly. At the same time, compared with the commonly used rotary cutting method, Cutting by cutting gear greatly reduces the pressure on the cutting blade during operation, making the working life of the cutting blade longer, and when the rotating plate moves into the No. 1 mounting groove under the pressure, the elastic plate will begin to shrink, thereby squeezing its internal cavity, and transmitting its internal air pressure to the air gathering groove inside the rotating plate and exporting it through the tail of the cutting blade. The pressure value to which the cutting blade is subjected during operation is not fixed, so the change in pressure value is used to make the air pressure in the air gathering groove in a changing state, and occasionally releasing the air pressure to the outside, which can not only help cool the cutting part, but also blow away the debris in the cutting part, thereby avoiding cutting quality problems caused by the deviation of the cutting blade during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2It is a structural schematic diagram of the connecting shaft of the present invention; Figure 3 It is a structural schematic diagram of the positioning clamp block of the present invention; Figure 4 It is a structural schematic diagram of the resistance ring of the present invention; Figure 5 It is a structural schematic diagram of the positioning ring of the present invention; Figure 6 The present invention Figure 5 A partial enlarged view of the middle A; Figure 7 It is a schematic diagram of the structure of the pressure block of the present invention; Figure 8 It is a structural schematic diagram of the rotating plate of the present invention; Fig. 9 It is a schematic diagram of the structure of the gas gathering tank of the present invention; Fig.10 It is a schematic diagram of the internal structure of the No. 2 installation slot of the present invention.
[0021] In the figure: 1. bottom plate; 2. motor; 3. fixing mechanism; 31. mounting ring; 32. No. 1 load-bearing ring; 33. No. 1 driving wheel; 34. connecting shaft; 35. positioning clamp; 36. No. 1 slide; 4. cutting mechanism; 41. positioning ring; 42. resistance ring; 43. No. 2 load-bearing ring; 44. No. 2 driving wheel; 45. pressure block; 46. No. 1 mounting groove; 47. rotating plate; 48. cutting blade; 49. elastic plate; 410. corrugated plate; 411. No. 2 slide; 412. air gathering groove; 413. No. 2 mounting groove; 414. extrusion bag; 415. pressure plate; 416. fitting roller; 417. plug-in ring; 418. pressure groove; 419. friction ring. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] First embodiment: Figures 1 to 10 As shown, the present invention provides a technical solution: a processing device for metal pipe production, comprising a bottom plate 1, a motor 2 is fixedly mounted on the middle upper surface of the bottom plate 1, and the motor 2 is configured as a double-axis motor 2, and further comprising: The fixing mechanism 3 is symmetrically fixedly mounted on the upper surfaces of both sides of the bottom plate 1, wherein the fixing mechanism 3 is driven to work by the motor 2; The cutting mechanism 4 is fixedly mounted on the middle upper surface of the bottom plate 1. The cutting mechanism 4 and the fixing mechanism 3 work in coordination with each other, and the cutting mechanism 4 is driven by the motor 2; The fixing mechanism 3 includes a mounting ring 31, two mounting rings 31 are arranged parallel to each other on the same fixing mechanism 3, and the two mounting rings 31 on the same fixing mechanism 3 are fixedly connected, and the mounting ring 31 is fixedly connected to the upper surface of the base plate 1, the inner surface of the mounting ring 31 is rotatably connected to a No. 1 carrying ring 32, the bottom outer surface of the No. 1 carrying ring 32 is rotatably connected to a No. 1 driving wheel 33, the middle outer surface of the No. 1 driving wheel 33 passes through and is fixedly connected with a connecting shaft 34, and the end of the connecting shaft 34 away from the motor 2 is rotatably connected to the upper surface of the base plate 1, the interior of the No. 1 carrying ring 32 is set to be hollow, and the inner surface of the No. 1 carrying ring 32 is slidably connected with a positioning clamp 35, and the side surface of the positioning clamp 35 is symmetrically provided with a No. 1 slide groove 36, the No. 1 slide groove 36 is set to be arc-shaped, and the No. 1 slide groove 36 runs through the No. 1 carrying ring 32, and the positioning clamp 35 is slidably connected to the mounting ring 31 through the No. 1 slide groove 36.
[0024] Second embodiment: Figures 1 to 10 As shown, the cutting mechanism 4 includes a positioning ring 41, and two positioning rings 41 are symmetrically arranged on the upper surface of the base plate 1. The positioning ring 41 is fixedly connected to the mounting ring 31 through a connecting rod. The inner surface of the positioning ring 41 is rotatably connected to a resistance ring 42, and a damping is arranged between the resistance ring 42 and the positioning ring 41. The two positioning rings 41 are fixedly connected, and the positioning ring 41 is fixedly connected to the middle upper surface of the base plate 1.
[0025] The inner surface of the resistance ring 42 is rotatably connected to a No. 2 carrying ring 43, and the bottom outer surface of the No. 2 carrying ring 43 is rotatably connected to a No. 2 driving wheel 44. The No. 2 driving wheel 44 is fixedly sleeved on the output shaft of the motor 2, wherein the output shaft of the motor 2 is rotatably connected to the connecting shaft 34, and damping is arranged between the connecting shaft 34 and the output shaft of the motor 2.
[0026] The inner surface of the No. 2 bearing ring 43 is slidably connected with a pressure block 45, and the outer surface of the pressure block 45 is provided with a No. 1 mounting groove 46. The interior of the No. 1 mounting groove 46 is rotatably connected with a rotating plate 47, and the outer side of the rotating plate 47 is arranged in an arc shape. The outer surface of the rotating plate 47 is fixedly connected with a cutting blade 48, and the cutting blade 48 is initially arranged on the outer side of the No. 1 mounting groove 46.
[0027] The inner surface of the rotating plate 47 is fixedly connected to an elastic plate 49, which is arranged in a V shape. The side surface of the elastic plate 49 away from the rotating plate 47 is fixedly connected to the inner surface of the No. 1 mounting groove 46, and the outer end of the elastic plate 49 is fixedly connected to a corrugated plate 410, which is arranged in the No. 1 mounting groove 46.
[0028] No. 2 slide grooves 411 are provided on the outer surfaces of both sides of the No. 2 load-bearing ring 43. The No. 2 slide grooves 411 are arranged in an arc shape and penetrate the No. 2 load-bearing ring 43. The No. 2 load-bearing ring 43 is slidingly connected with the resistance ring 42 through the No. 2 slide grooves 411. An air gathering groove 412 is provided inside the rotating plate 47. The air gathering groove 412 is connected to the inner cavity of the elastic plate 49, and the outlet of the air gathering groove 412 is arranged at the tail of the cutting blade 48.
[0029] The inner surface of the pressure block 45 is provided with a second mounting groove 413 , and two second mounting grooves 413 are symmetrically arranged on the same pressure block 45 , and the second mounting grooves 413 are symmetrically arranged on both sides of the first mounting groove 46 , and an extrusion bag 414 is fixedly installed inside the second mounting groove 413 .
[0030] The outer surface of the extrusion bag 414 is fixedly connected to a pressure plate 415, which is elastically and slidingly connected in the No. 2 mounting groove 413, and the outer end of the pressure plate 415 is initially arranged on the outside of the No. 2 mounting groove 413, and the outer surface of the pressure plate 415 is rotatably connected to a fitting roller 416.
[0031] The outer surface of the resistance ring 42 is fixedly connected with a plug-in ring 417, and the inner surface of the positioning ring 41 is provided with a pressure groove 418. The pressure groove 418 is arranged in a ring shape, and the plug-in ring 417 is plugged into the pressure groove 418. Friction rings 419 are pressed and fitted on the outer surfaces of both sides of the plug-in ring 417. The friction rings 419 are symmetrically slidably connected in the pressure groove 418, and the pressure groove 418 is connected to the internal cavity of the extrusion bag 414.
[0032] A processing method for a processing device for producing a metal pipe comprises the following steps: S1, passing the metal pipe through the middle of the mounting ring 31 on the fixing mechanism 3 on one side, and passing through the cutting mechanism 4 until it is output from the middle of the mounting ring 31 on the fixing mechanism 3 on the other side; S2, start the motor 2, drive the connecting shaft 34 to rotate through the motor 2, and drive the No. 1 bearing ring 32 to rotate through the No. 1 driving wheel 33. Under the limiting action of the No. 1 slide groove 36, the positioning clamp 35 begins to shrink inward until it is firmly attached to the outer surface of the metal pipe. At this time, as the motor 2 continues to rotate, the positioning clamp 35 cannot continue to shrink, and the output shaft of the motor 2 begins to rotate relative to the connecting shaft 34. S3, when the motor 2 is started, it will drive the No. 2 driving wheel 44 to rotate, and the No. 2 carrying ring 43 to rotate through the No. 2 driving wheel 44. At this time, under the limiting action of the No. 2 slide groove 411, the pressure block 45 begins to shrink inward until the fitting roller 416 on its inner surface fits the outer surface of the metal tube. At this time, as the motor 2 continues to rotate, the pressure block 45 cannot continue to shrink, and the resistance ring 42 is driven to rotate through the No. 2 slide groove 411, so that the cutting blade 48 accumulated on the outer surface of the metal tube starts to rotate and cut, until the metal tube is finally cut; S4, reverse driving the motor 2, so that the fixing mechanism 3 and the cutting mechanism 4 are separated from the contact with the metal pipe, and the cut metal pipe is taken out, and this cycle forms continuous cutting.
[0033] During operation, the end of the metal pipe to be cut can be inserted into the through hole of the mounting ring 31 on one side, and then pass through the cutting mechanism 4 and out of the through hole of the mounting ring 31 on the other side, and then the motor 2 can be started. When the motor 2 is started, its output shaft will start to rotate, and then the connecting shafts 34 on both sides will start to rotate, and then the No. 1 driving wheel 33 will start to rotate. When the No. 1 driving wheel 33 starts to rotate, it will drive the No. 1 bearing ring 32 to start to rotate, and the positioning clamping block 35 slidably connected in the No. 1 bearing ring 32 is connected to the mounting ring 31 through the No. 1 slide groove 36, that is, when the No. 1 bearing ring 32 starts to rotate, the positioning clamping block 35 will be tightened inward, and finally firmly fit on the outer surface of the metal pipe, thereby automatically completing the fixation of the metal pipe. When the positioning clamp 35 is firmly attached to the outer surface of the metal pipe, the No. 1 driving wheel 33 cannot continue to rotate under the action of the extrusion force. At this time, the output shaft of the motor 2 begins to rotate relative to the connecting shaft 34, thereby driving the No. 2 driving wheel 44 to rotate continuously, forcing the cutting mechanism 4 to continue working, thereby completing the cutting of the metal pipe. By linking the fixing mechanism 3 with the cutting mechanism 4, the two sides of the metal pipe can be automatically clamped and fixed when the metal pipe is cut, which greatly reduces the cutting process, improves the cutting smoothness, and also improves the cutting efficiency. By providing a movable and retractable positioning clamp 35, the device can be matched with metal pipes of different diameters, which also greatly improves the practicality of the device. The No. 2 driving wheel 44 rotates When the pressure block 45 is in contact with the outer surface of the metal tube, the pressure block 45 cannot continue to shrink due to the limiting effect of the second slide groove 411, thereby driving the resistance ring 42 to start rotating, that is, the resistance ring 42 and the second bearing ring 43 are rotated synchronously, and the metal tube is rotationally cut by the cutting blade 48 in the first mounting groove 46 on the pressure block 45, that is, after the metal tube is automatically fixed, it also automatically adapts to the diameter of the metal tube and performs the cutting operation, further improving the automation degree of the equipment, and when the pressure block 45 is close to the metal tube, the fitting roller 416 is in contact with the metal tube, and finally through the fitting The roller 416 clamps and fixes the two sides of the cutting part of the metal tube. While achieving the positioning effect, the friction between the pressure block 45 and the metal tube is reduced by the rotation characteristics of the fitting roller 416, thereby avoiding the self-rotation of the metal tube during the cutting process, which greatly improves the stability of the cutting process. At the same time, when the fitting roller 416 contacts and squeezes the metal tube, the pressure plate 415 is pressed to slide into the second installation groove 413 under the action of pressure, and the squeezing bag 414 is squeezed, so that the squeezing bag 414 transmits its internal air pressure to the pressure groove 418. As the internal air pressure of the pressure groove 418 increases, the friction rings 419 on both sides are pushed closer to each other, which greatly increases the friction between the friction ring 419 and the plug ring 417.This ensures that the resistance of the resistance ring 42 itself can always support stable operation, further improving the working stability of the device, and at the same time avoiding the problem of high subsequent maintenance costs caused by frequent maintenance due to the traditional contact friction method. In the process of the contact between the fitting roller 416 and the outer surface of the metal tube, the tail of the cutting blade 48 will also contact the metal tube first, and then under the action of the extrusion force, the tail of the cutting blade 48 will shrink into the No. 1 mounting groove 46 along with the rotating plate 47 until the cutting blade 48 is completely in contact with the outer surface of the metal tube. The elastic force provided by the elastic plate 49 and the corrugated plate 410 further increases the extrusion pressure of the cutting blade 48 on the metal tube, thereby ensuring a smooth cutting process. As the cutting proceeds, the tail of the cutting blade 48 begins to gradually move in and out of the No. 1 mounting groove 46, so that the tail of the cutting blade 48 automatically expands to match the metal tube. When the wall thickness is large, the smooth cutting process can still be maintained. At the same time, compared with the commonly used cutting by cutting gear, the rotary cutting method greatly reduces the pressure on the cutting blade 48 during the working process, making the working life of the cutting blade 48 longer. When the rotating plate 47 moves into the No. 1 mounting groove 46 under the pressure, the elastic plate 49 will begin to shrink, thereby squeezing the internal cavity and transmitting its internal air pressure to the air gathering groove 412 inside the rotating plate 47 and exporting it through the tail of the cutting blade 48. The pressure value received by the cutting blade 48 during the working process is not fixed, so the change of the pressure value makes the air pressure in the air gathering groove 412 in a variable state, and sometimes releases the air pressure to the outside, which can not only help cool the cutting part, but also blow away the debris in the cutting part, avoiding the cutting quality problem caused by the deviation of the cutting blade 48 during the working process.
[0034] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A processing device for producing metal pipes, comprising a base plate (1), characterized in that: A motor (2) is fixedly mounted on the middle upper surface of the base plate (1), and the motor (2) is configured as a dual-axis motor (2), and further comprises: A fixing mechanism (3), wherein the fixing mechanism (3) is symmetrically fixedly mounted on the upper surfaces of both sides of the bottom plate (1), wherein the fixing mechanism (3) is driven to work by the motor (2); A cutting mechanism (4), the cutting mechanism (4) being fixedly mounted on the middle upper surface of the bottom plate (1), the cutting mechanism (4) and the fixing mechanism (3) working in coordination with each other, and the cutting mechanism (4) being driven to work by the motor (2); The fixing mechanism (3) comprises a mounting ring (31), two mounting rings (31) are arranged in parallel on the same fixing mechanism (3), the two mounting rings (31) on the same fixing mechanism (3) are fixedly connected to each other, and the mounting ring (31) is fixedly connected to the upper surface of the bottom plate (1), the inner surface of the mounting ring (31) is rotatably connected to a No. 1 bearing ring (32), the bottom outer surface of the No. 1 bearing ring (32) is rotatably connected to a No. 1 driving wheel (33), and the middle outer surface of the No. 1 driving wheel (33) is penetrated and fixedly connected to a connecting ring (32). A connecting shaft (34), one end of the connecting shaft (34) away from the motor (2) is rotatably connected to the upper surface of the bottom plate (1), the interior of the No. 1 bearing ring (32) is arranged to be hollow, the inner surface of the No. 1 bearing ring (32) is slidably connected to a positioning clamp (35), the side surface of the positioning clamp (35) is symmetrically provided with a No. 1 slide groove (36), the No. 1 slide groove (36) is arranged to be arc-shaped, and the No. 1 slide groove (36) penetrates the No. 1 bearing ring (32), and the positioning clamp (35) is slidably connected to the mounting ring (31) through the No. 1 slide groove (36).
2. A processing device for metal tube production according to claim 1, characterized in that: The cutting mechanism (4) comprises a positioning ring (41), wherein two positioning rings (41) are symmetrically arranged on the upper surface of the base plate (1), the positioning ring (41) is fixedly connected to the mounting ring (31) via a connecting rod, the inner surface of the positioning ring (41) is rotatably connected to a resistance ring (42), a damper is arranged between the resistance ring (42) and the positioning ring (41), the two positioning rings (41) are fixedly connected to each other, and the positioning ring (41) is fixedly connected to the middle upper surface of the base plate (1).
3. A processing device for metal tube production according to claim 2, characterized in that: The inner surface of the resistance ring (42) is rotatably connected to a No. 2 bearing ring (43), and the bottom outer surface of the No. 2 bearing ring (43) is rotatably connected to a No. 2 driving wheel (44), and the No. 2 driving wheel (44) is fixedly sleeved on the output shaft of the motor (2), wherein the output shaft of the motor (2) is rotatably connected to the connecting shaft (34), and a damper is provided between the connecting shaft (34) and the output shaft of the motor (2).
4. A processing device for metal tube production according to claim 3, characterized in that: The inner surface of the No. 2 bearing ring (43) is slidably connected to a pressure block (45), the outer surface of the pressure block (45) is provided with a No. 1 mounting groove (46), the interior of the No. 1 mounting groove (46) is rotatably connected to a rotating plate (47), the outer side of the rotating plate (47) is arranged in an arc shape, and the outer surface of the rotating plate (47) is fixedly connected to a cutting blade (48), and the cutting blade (48) is initially arranged on the outer side of the No. 1 mounting groove (46).
5. The processing equipment for metal tube production according to claim 4, characterized in that: An elastic plate (49) is fixedly connected to the inner surface of the rotating plate (47), and the elastic plate (49) is arranged in a V shape. A side surface of the elastic plate (49) away from the rotating plate (47) is fixedly connected to the inner surface of the No. 1 mounting groove (46), and an outer end of the elastic plate (49) is fixedly connected to a corrugated plate (410), and the corrugated plate (410) is arranged in the No. 1 mounting groove (46).
6. The processing equipment for metal tube production according to claim 5, characterized in that: The outer surfaces of both sides of the No. 2 bearing ring (43) are provided with No. 2 slide grooves (411), the No. 2 slide grooves (411) are arranged in an arc shape, and the No. 2 slide grooves (411) are arranged to penetrate the No. 2 bearing ring (43), wherein the No. 2 bearing ring (43) is slidably connected with the resistance ring (42) through the No. 2 slide grooves (411), and the interior of the rotating plate (47) is provided with an air gathering groove (412), the air gathering groove (412) is communicated with the inner cavity of the elastic plate (49), and the outlet of the air gathering groove (412) is arranged at the tail of the cutting blade (48).
7. A processing device for metal tube production according to claim 6, characterized in that: The inner surface of the pressure block (45) is provided with a second mounting groove (413), two of the second mounting grooves (413) are symmetrically arranged on the same pressure block (45), the second mounting grooves (413) are symmetrically arranged on both sides of the first mounting groove (46), and an extrusion bag (414) is fixedly installed inside the second mounting groove (413).
8. The processing equipment for metal tube production according to claim 7, characterized in that: The outer surface of the extrusion bag (414) is fixedly connected to a pressure plate (415), the pressure plate (415) is elastically slidably connected in the second installation groove (413), and the outer end of the pressure plate (415) is initially arranged outside the second installation groove (413), and the outer surface of the pressure plate (415) is rotatably connected to a fitting roller (416).
9. A processing device for metal tube production according to claim 8, characterized in that: The outer surface of the resistance ring (42) is fixedly connected to a plug-in ring (417), the inner surface of the positioning ring (41) is provided with a pressure groove (418), the pressure groove (418) is arranged in a ring shape, the plug-in ring (417) is plugged into the pressure groove (418), the outer surfaces of both sides of the plug-in ring (417) are pressed and fitted with friction rings (419), the friction rings (419) are symmetrically slidably connected in the pressure groove (418), and the pressure groove (418) is connected to the internal cavity of the extrusion bag (414).
10. A processing method for a processing device for producing a metal tube, comprising a processing device for producing a metal tube as claimed in claim 1 to claim 9, characterized in that: The following steps are involved: S1, passing the metal tube through the middle of the mounting ring (31) on the fixing mechanism (3) on one side, and passing through the cutting mechanism (4) until it is output from the middle of the mounting ring (31) on the fixing mechanism (3) on the other side; S2, starting the motor (2), driving the connecting shaft (34) to rotate through the motor (2), causing the No. 1 driving wheel (33) to drive the No. 1 bearing ring (32) to rotate, and under the limiting action of the No. 1 slide groove (36), the positioning clamp (35) begins to shrink inward until it is firmly attached to the outer surface of the metal pipe. At this time, as the motor (2) continues to rotate, the positioning clamp (35) cannot continue to shrink, and the output shaft of the motor (2) begins to rotate relative to the connecting shaft (34); S3, the motor (2) is started and simultaneously drives the No. 2 driving wheel (44) to rotate, and the No. 2 bearing ring (43) is driven to rotate through the No. 2 driving wheel (44). At this time, under the limiting action of the No. 2 slide groove (411), the pressure block (45) begins to shrink inward until the fitting roller (416) on its inner surface fits the outer surface of the metal tube. At this time, as the motor (2) continues to rotate, the pressure block (45) cannot continue to shrink, and drives the resistance ring (42) to rotate through the No. 2 slide groove (411), so that the cutting blade (48) accumulated on the outer surface of the metal tube begins to rotate and cut, until the metal tube is finally cut; S4, driving the motor (2) in the reverse direction, so that the fixing mechanism (3) and the cutting mechanism (4) are out of contact with the metal pipe, and the cut metal pipe is taken out, and this cycle forms a continuous cutting process.
Citation Information
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