Ball valve automatic assembling and detecting integrated device

Abstract

The application relates to the field of ball valve performance detection, and particularly discloses a ball valve automatic assembling and detecting integrated device, which comprises a mounting frame and a ball valve, the ball valve is arranged on the mounting frame and is internally provided with a flow channel, the mounting frame is provided with a first moving column and a second moving column, the mounting frame is provided with a first driving assembly and a second driving assembly, the first moving column and the second moving column are provided with a detecting device, and the first moving column and the second moving column are provided with an air inlet and exhaust mechanism; the first driving assembly and the second driving assembly in the application can insert the first moving column and the second moving column into the flow channel, the flow channel can be aligned, the accuracy of the ball center installation position is improved, the detecting assembly cooperates with the air inlet and exhaust mechanism, part of the gas in the ball valve is discharged, colored gas is added, and according to whether the colored gas leaks, the color sensor can be used to conduct sealing detection on each connecting position of the ball valve when the ball valve is opened.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of ball valve performance detection, and particularly relates to a ball valve automatic assembling and detecting integrated device. BACKGROUND

[0002] The ball valve is an important fluid control device, and its core component is a ball with a through hole. The opening and closing of the pipeline are realized by rotating the ball. The ball valve has simple structure, convenient operation, small fluid resistance and good sealing performance, and is widely used in petroleum, chemical industry, water treatment, natural gas and other fields.

[0003] The assembling of the ball valve in the prior art needs to ensure that the valve body flange is correctly sleeved on the pipeline, and the connecting end is welded or fastened to the pipeline. Then, the components such as bolts, sleeves and nuts are sleeved on the valve body flange according to the design requirements, and space is reserved for subsequent installation of the valve body. Then, the valve body is installed between the two connecting ends, and the valve ball is ensured to be in the open position. Then, the remaining bolts, sleeves and nuts are installed, and the valve is adjusted to the required direction, and the nuts are tightened according to the specified torque value to ensure stability. The closed ball valve is sent to the detection station for sealing detection.

[0004] For the related technology in the above, the valve ball in the valve body may be disturbed during the installation of the valve body and the adjustment of the valve, which may cause the displacement of the valve ball, thereby affecting the accuracy of the ball valve structure. And only the closed ball valve is detected, which may not be comprehensive enough. SUMMARY

[0005] In order to improve the accuracy of the connection between each part during the assembling of the ball valve, and to detect the sealing performance of each connection of the open ball valve, the present application provides a ball valve automatic assembling and detecting integrated device.

[0006] The ball valve automatic assembling and detecting integrated device provided by the present application adopts the following technical scheme:

[0007] The utility model provides a kind of ball valve automatic assembly and detection integrated device, including mounting frame and ball valve, the ball valve is arranged on the mounting frame, the ball valve includes first assembly part, second assembly part and ball core, the first assembly part, the second assembly part and the ball core are all opened with flow channel, the ball core is arranged between the first assembly part and the second assembly part, first mobile column and second mobile column are provided on the mounting frame, the first mobile column and the second mobile column are symmetrically arranged, the first mobile column and the second mobile column are arranged with the diameter of the flow channel diameter, when the first mobile column and the second mobile column are inserted in the flow channel, for the flow channel of the first assembly part, the second assembly part and the ball core is aligned, first drive assembly and second drive assembly for making the first mobile column and the second mobile column close to each other and relative rotation are provided on the mounting frame, detection device for sealing detection of each connection of the ball valve when the ball valve is opened is provided on the first mobile column and the second mobile column, exhaust mechanism for discharging gas in the ball valve and transporting colored gas into the ball valve is provided on the first mobile column and the second mobile column, color sensor for judging whether colored gas leaks according to gas color is further provided on the mounting frame.

[0008] By adopting the above technical scheme, under the action of the first drive assembly and the second drive assembly, the first mobile column and the second mobile column are inserted into the flow channels in the first assembly part, the second assembly part and the ball core. Since the first mobile column and the second mobile column are symmetrically arranged, the flow channels in the first assembly part, the second assembly part and the ball core can be aligned, thereby improving the accuracy of the ball core installation position. In the prior art, sealing detection of the ball valve is usually performed by closing the ball valve. Therefore, the mechanical mechanism changes when the ball valve is opened and closed may be ignored, which may cause sealing problems. Therefore, when the sealing of the opened ball valve needs to be detected, the detection assembly in the utility model cooperates with the exhaust mechanism to discharge part of the gas in the ball valve and add colored gas. According to whether the colored gas leaks, the sealing of each connection of the ball valve can be detected when the ball valve is opened. Therefore, the control of the ball valve quality is further improved, and the quality of the finished ball valve is improved. When the color sensor detects the color of the colored gas, it means that the sealing of the ball valve does not meet the requirements. When the color sensor does not detect other colors, it means that the sealing of the ball valve is qualified.

[0009] Optionally, the first driving assembly comprises a driving motor, a cylinder, a rotating ring and a clamping ring, the fixed end of the cylinder is arranged on the mounting frame, the telescopic end of the cylinder is connected with one end of the first moving column away from the second moving column, the clamping ring is arranged on the telescopic end of the cylinder, the rotating ring is arranged on one end of the first moving column away from the second moving column, the rotating ring is arranged in the clamping ring in a rotating manner, the driving motor is arranged on the mounting frame, the output end of the driving motor is connected with one end of the first moving column away from the second moving column, and the second driving assembly is arranged on the second moving column and arranged with the first driving assembly.

[0010] By adopting the above technical scheme, the cylinder is started, and since the clamping ring at the end of the cylinder is connected with the rotating ring, the telescopic end of the cylinder can drive the first moving column to move away from the cylinder when the telescopic end of the cylinder is elongated, the second driving assembly is arranged with the first driving assembly, so that the first moving column and the second moving column can be close to or away from each other, so that the flow channels in the first assembly part, the second assembly part and the ball center can be aligned, thereby improving the accuracy of the installation position of the ball center.

[0011] Optionally, the detection device comprises a first sealing mechanism and a second sealing mechanism, the first sealing mechanism is arranged on the end of the first moving column close to the second moving column, the first sealing mechanism comprises a sealing head, a clamping block, a first sealing assembly and a second sealing assembly, the clamping block is arranged on the end of the first moving column close to the second moving column, the sealing head is provided with a clamping groove, the clamping block is arranged in an "L" shape, the clamping groove is arranged in an "L" shape corresponding to the clamping block, when the clamping block is located in the clamping groove, the first moving column and the sealing head are clamped in the horizontal direction, the first sealing assembly is arranged on the first moving column, and is used for improving the sealing degree between the first moving column and the inner wall of the flow channel of the first assembly part, the second sealing assembly is arranged on the sealing head, and is used for improving the sealing degree between the sealing head and the inner wall of the flow channel of the ball center, and the second sealing mechanism is arranged on the end of the second moving column close to the first moving column and arranged with the first sealing mechanism.

[0012] By adopting the technical scheme, the driving motor is started, the clamping ring at the end of the cylinder is rotationally connected with the rotating ring, and thus rotation of the first moving column can be realized; when the first moving column and the second moving column abut against each other, the sealing head is located in the flow channel of the ball head; after the first rotating column is rotated to separate the clamping block from the clamping groove, the cylinder is started in reverse, and at this time, the sealing head is located in the flow channel of the ball head and does not move, thereby realizing the blocking and closing of the flow channel; the first sealing assembly can improve the sealing degree between the flow channel inner wall of the first moving column and the first assembly part, the second sealing assembly can improve the sealing degree between the flow channel inner wall of the sealing head and the ball center, and more perfect detection conditions are provided for subsequent sealing detection, and thus the accuracy of the subsequent sealing detection result is further improved.

[0013] Optionally, the first sealing assembly comprises an air bag, an adjusting disc and a third driving assembly, an installation groove is arranged in the end of the first moving column close to the second moving column, an annular groove is arranged on the side wall of the first moving column, through holes are arranged at the bottom of the annular groove at intervals, the annular groove and the installation groove are communicated through the through holes, the air bag comprises an annular part and a protruding part, the annular part of the air bag is sleeved on the first moving column and located in the annular groove, the protruding part of the air bag is arranged in the installation groove through the through holes, the adjusting disc is rotationally arranged in the installation groove and coaxial with the annular groove, the annular outer side of the adjusting disc is arranged in a wave shape, the annular outer side of the adjusting disc is in abutment with the protruding part of the air bag when the adjusting disc rotates, and the third driving assembly is arranged on the first moving column and used for driving the adjusting disc to rotate.

[0014] By adopting the technical scheme, the third driving assembly drives the adjusting disc to rotate, so that the wave-shaped annular outer side of the adjusting disc is in abutment with the protruding part of the air bag, the protruding part of the air bag is extruded, the pressure inside the air bag is further increased, the air bag and the flow channel are more closely attached, and thus the sealing between the first moving column and the flow channel is improved, more perfect detection conditions are provided for subsequent sealing detection, and thus the accuracy of the subsequent sealing detection result is further improved.

[0015] Optionally, the third driving assembly comprises a mounting column, a ratchet wheel, a pawl, a passive disc and a driving structure, the mounting column is rotationally arranged in the mounting groove, the adjusting disc is arranged on the mounting column, the ratchet wheel is arranged on the mounting column, the pawl is arranged on the side wall of the mounting groove, the first moving column is provided with a rotating groove at the end close to the second moving column, the passive disc is arranged in the rotating groove at the end away from the second moving column, and the passive disc is provided with a connecting rod at one end, and the connecting rod is provided with a cubic driving block at the end away from the passive disc; the mounting column is provided with a driving groove at one end close to the passive disc, and the driving structure is used to drive the passive disc to rotate after the cubic driving block completely enters the driving groove.

[0016] By adopting the above technical scheme, the first moving column and the second moving column are separated from the sealing head at the end, and the first moving column and the second moving column abut against the sealing head, the cubic driving block on the passive disc completely enters the driving groove, and the passive disc rotates under the action of the driving structure; since the ratchet wheel is mounted on the mounting column and the driving groove is arranged on the mounting column, the ratchet wheel and the adjusting disc can be driven to rotate, at this time, the ratchet wheel and the pawl are not engaged, the wavy annular outer side of the adjusting disc abuts against the convex part of the air bag, the convex part of the air bag is pressed, the ratchet wheel has a reverse rotation tendency after the adjusting disc rotates, the ratchet wheel and the pawl are engaged and locked with each other, the stationary adjusting disc is maintained, the mounting column is rotated by ninety degrees by the cubic driving block, and the first moving column and the second moving column are separated after rotating and abutting against the sealing head; the driving structure makes the cubic driving block completely separate from the driving groove and reset, and the above operation is repeated to rotate the adjusting plate by ninety degrees again, so that the wavy annular outer side of the adjusting disc does not abut against the convex part of the air bag, and the convex part of the air bag is not pressed.

[0017] Optionally, the driving structure comprises a driving disc and a torsion spring, the driving disc is fixedly arranged in the rotating groove, the torsion spring is arranged in the rotating groove, one end of the torsion spring is connected with the groove bottom of the rotating groove, the other end of the torsion spring is connected with the passive disc, and the ends of the passive disc and the driving disc close to each other are arranged in a wavy shape and interlaced with each other.

[0018] By adopting the above technical scheme, the ends of the passive disc and the driving disc close to each other are arranged in a wavy shape and interlaced with each other, the cubic driving block completely enters the driving groove when the passive disc and the driving disc abut against each other, the passive disc and the driving disc can be relatively rotated and the wavy edges can be engaged due to the fixed installation of the driving disc, so as to rotate the cubic driving block.

[0019] Optionally, the air inlet and exhaust mechanism comprises a first air inlet and exhaust structure and a second air inlet and exhaust structure, the first air inlet and exhaust structure comprises a first air outlet disc and a colored gas storage box, the first air outlet disc is arranged on the mounting frame, the air outlet disc is provided with an air outlet and a colored gas inlet, the length of the air outlet is arranged according to the moving distance of the first moving column, the first moving column is internally provided with a gas channel, the gas channel is in communication with the mounting groove, the mounting groove is in communication with the end of the first moving column close to the second moving column, when the first moving column is fixedly connected with the sealing head in the horizontal direction, the air outlet is in communication with the gas channel, the colored gas inlet is not in communication with the gas channel, when the first moving column is separated from the sealing head, the colored gas inlet is in communication with the gas channel, the air outlet is not in communication with the gas channel, the colored gas storage box is arranged at the end of the colored gas inlet away from the gas channel, and the second air inlet and exhaust structure is arranged on the second moving column and arranged together with the first air inlet and exhaust structure.

[0020] By adopting the above technical scheme, when the first moving column and the second moving column move close to the flow channel, the pressure in the flow channel increases, the first moving column and the second moving column are not separated from the sealing head, and the first moving column and the second moving column do not rotate, at this time, the air outlet is in communication with the gas channel, the colored gas inlet is not in communication with the gas channel, part of the air in the ball valve is discharged through the air outlet, after the first moving column and the second moving column are separated from the sealing head by rotating, the first moving column and the second moving column rotate, after the first moving column and the second moving column move away from each other, the pressure in the flow channel decreases, the colored gas inlet is in communication with the gas channel, the air outlet is not in communication with the gas channel, and the colored gas in the colored gas storage box enters the ball valve, and then the first moving column and the second moving column are moved close to each other to pressurize the inside of the ball valve, so that the sealing detection of the connection parts of the ball valve can be performed when the ball valve is opened according to whether the colored gas leaks, and the quality control of the ball valve is further improved, and the quality of the finished ball valve is improved.

[0021] Optionally, the end of the sealing head away from the first moving column is provided with a chamfer.

[0022] By adopting the above technical scheme, the chamfer can facilitate the first moving column and the second moving column to completely enter the flow channel, and reduce the wear of the sealing head.

[0023] In summary, the present application has at least one of the following beneficial technical effects:

[0024] 1. When the first mobile column and the second mobile column move close to the flow channel, the pressure in the flow channel increases, the first mobile column and the second mobile column are not separated from the sealing head, the first mobile column and the second mobile column do not rotate, at this time the air outlet is communicated with the gas channel, the colored gas inlet is not communicated with the gas channel, part of the air in the ball valve is discharged through the air outlet, after the first mobile column and the second mobile column are separated from the sealing head by rotating, the first mobile column and the second mobile column rotate, after the first mobile column and the second mobile column move away from each other, the pressure in the flow channel decreases, the colored gas inlet is communicated with the gas channel, the air outlet is not communicated with the gas channel, the colored gas in the colored gas storage tank enters the ball valve, and then the first mobile column and the second mobile column move close to each other to pressurize the inside of the ball valve, so that whether the colored gas leaks can be judged through the color sensor, the sealing detection of the connections of the ball valve can be performed when the ball valve is opened, and the quality control of the ball valve is further improved, and the quality of the finished ball valve is improved.

[0025] 2. The air cylinder is started, the clamping ring at the end of the air cylinder is connected with the rotating ring, so that when the telescopic end of the air cylinder is elongated, the first mobile column can be driven to move away from the air cylinder, the second driving assembly is provided with the first driving assembly, so that the first mobile column and the second mobile column can move close to or move away from each other, so that the flow channel in the first assembly part, the second assembly part and the ball center can be aligned, and the accuracy of the installation position of the ball center is improved.

[0026] 3. The third driving assembly drives the adjusting disc to rotate, so that the wavy annular outer side of the adjusting disc abuts against the protruding part of the air bag, the protruding part of the air bag is extruded, the pressure in the air bag is further increased, the air bag and the flow channel are more closely attached, the sealing property between the first mobile column and the first mobile column and the flow channel is improved, more perfect detection conditions are provided for subsequent sealing detection, and the accuracy of the subsequent sealing detection result is further improved. When the ball valve is small, the telescopic rod and other modes are used to adjust the air bag, and there may be limitations in the installation position, therefore, the rotating of the adjusting disc is used to extrude the air bag by using the wavy annular outer side of the adjusting disc abutting against the protruding part of the air bag, which is more universal. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor.

[0028] Figure 1 It is a whole structure schematic diagram of the embodiment of the present application.

[0029] Figure 2 yes Figure 1 A schematic diagram of the cross-sectional structure;

[0030] Figure 3 yes Figure 2 Enlarged schematic diagram of part A;

[0031] Figure 4 yes Figure 2 Enlarged diagram of part B;

[0032] Reference numerals: 1. Mounting bracket; 2. Ball valve; 21. First assembly part; 22. Second assembly part; 23. Ball center; 3. First moving column; 4. Second moving column; 5. First drive assembly; 51. Drive motor; 52. Cylinder; 53. Rotating ring; 54. Snap-fit ​​ring; 6. Detection device; 61. First sealing mechanism; 611. Sealing head; 612. Snap-fit ​​block; 613. First sealing assembly; 6131. ​​Airbag; 6132. Adjusting disc; 6133. 7. Annular part; 6134. Protrusion; 614. Snap-fit ​​groove; 7. Third drive assembly; 71. Mounting post; 72. Ratchet; 73. Pawl; 74. Passive disc; 75. Drive structure; 751. Active disc; 752. Torsion spring; 76. Connecting rod; 77. Cubic drive block; 8. Intake and exhaust mechanism; 81. First intake and exhaust structure; 811. First exhaust disc; 812. Colored gas storage box; 813. Air outlet; 9. Color sensor. Detailed Implementation

[0033] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0034] This application discloses an integrated automatic assembly and testing device for ball valves, referring to... Figure 1 and Figure 2The utility model provides a ball valve automatic assembly and detection integrated device, including mounting frame 1 and ball valve 2, ball valve 2 sets up on mounting frame 1, and ball valve 2 includes first assembly part 21, second assembly part 22 and ball core 23, and the flow channel is set up in first assembly part 21, second assembly part 22 and ball core 23, and ball core 23 sets up between first assembly part 21 and second assembly part 22, and first mobile column 3 and second mobile column 4 are set up on mounting frame 1, and first mobile column 3 and second mobile column 4 are symmetrically set up, and first mobile column 3 and second mobile column 4 are set up with the diameter of flow channel, and when first mobile column 3 and second mobile column 4 are inserted and set up in flow channel, it is used for making the flow channel of first assembly part 21, second assembly part 22 and ball core 23 align, and first drive assembly 5 and second drive assembly for making first mobile column 3 and second mobile column 4 close to each other and relative rotation are set up on mounting frame 1, and detection device 6 for sealing detection when ball valve 2 is opened is set up on first mobile column 3 and second mobile column 4, and the gas in ball valve 2 is discharged, and the colored gas is transported into ball valve 2 inside the air intake and exhaust mechanism 8, and color sensor 9 is further set up on mounting frame 1.

[0035] Under the action of first drive assembly 5 and second drive assembly, first mobile column 3 and second mobile column 4 are inserted into the flow channel in first assembly part 21, second assembly part 22 and ball core 23, because first mobile column 3 and second mobile column 4 are symmetrically set up, the flow channel in first assembly part 21, second assembly part 22 and ball core 23 can be aligned, thereby improving the accuracy of the installation position of ball core 23, the sealing detection of ball valve 2 in the prior art needs to be closed, so the sealing problem caused by the mechanical mechanism change when ball valve 2 is opened and closed may be ignored, when the sealing of the opened ball valve 2 needs to be detected, the detection assembly in the utility model cooperates with air intake and exhaust mechanism 8, part of the gas in ball valve 2 is discharged, colored gas is added, and the sealing of the connection of ball valve 2 can be detected when ball valve 2 is opened according to whether the colored gas leaks, thereby further controlling the quality of ball valve 2 and improving the quality of finished ball valve 2, when color sensor 9 detects the color of colored gas, it means that the sealing of ball valve 2 does not meet the requirements, when color sensor 9 does not detect other colors, it means that the sealing of ball valve 2 is qualified.

[0036] Refer to Figure 2 and Figure 3The first driving assembly 5 comprises a driving motor 51, a cylinder 52, a rotating ring 53 and a clamping ring 54. The fixed end of the cylinder 52 is arranged on the mounting frame 1, the telescopic end of the cylinder 52 is connected to the end of the first moving column 3 away from the second moving column 4, the clamping ring 54 is arranged on the telescopic end of the cylinder 52, the rotating ring 53 is arranged on the end of the first moving column 3 away from the second moving column 4, the rotating ring 53 is arranged in the clamping ring 54 in a rotating manner, the driving motor 51 is arranged on the mounting frame 1, and the output end of the driving motor 51 is connected to the end of the first moving column 3 away from the second moving column 4. The second driving assembly is arranged on the second moving column 4 and is arranged together with the first driving assembly 5.

[0037] When the cylinder 52 is started, since the clamping ring 54 at the end of the cylinder 52 is connected to the rotating ring 53, the telescopic end of the cylinder 52 can drive the first moving column 3 to move away from the cylinder 52 when the telescopic end of the cylinder 52 is elongated. Since the second driving assembly is arranged together with the first driving assembly 5, the first moving column 3 and the second moving column 4 can be moved close to each other or away from each other, so that the flow channels in the first assembly part 21, the second assembly part 22 and the ball center 23 can be aligned, thereby improving the accuracy of the installation position of the ball center 23.

[0038] Referring to Figure 2 and Figure 4 The detection device 6 comprises a first sealing mechanism 61 and a second sealing mechanism. The first sealing mechanism 61 is arranged on the end of the first moving column 3 close to the second moving column 4. The first sealing mechanism 61 comprises a sealing head 611, a clamping block 612, a first sealing assembly 613 and a second sealing assembly. The clamping block 612 is arranged on the end of the first moving column 3 close to the second moving column 4. The clamping groove 614 is arranged on the sealing head 611. The clamping block 612 is arranged in an "L" shape. The clamping groove 614 is arranged in an "L" shape corresponding to the clamping block 612. When the clamping block 612 is located in the clamping groove 614, the first moving column 3 and the sealing head 611 are clamped in the horizontal direction. The first sealing assembly 613 is arranged on the first moving column 3 to improve the sealing degree between the first moving column 3 and the inner wall of the flow channel of the first assembly part 21. The second sealing assembly is arranged on the sealing head 611 to improve the sealing degree between the sealing head 611 and the inner wall of the flow channel of the ball center 23. The second sealing mechanism is arranged on the end of the second moving column 4 close to the first moving column 3 and is arranged together with the first sealing mechanism 61. The end of the sealing head 611 away from the first moving column 3 is provided with a chamfer.

[0039] The driving motor 51 is started, and since the clamping ring 54 at the end of the cylinder 52 is in rotational connection with the rotating ring 53, the rotation of the first moving column 3 can be realized. When the first moving column 3 and the second moving column 4 abut, at this time the sealing head 611 is located in the flow channel of the ball head, and after the first rotating column rotates to separate the clamping block 612 from the clamping groove 614, the cylinder 52 is started in reverse, at this time the sealing head 611 is located in the flow channel of the ball head and does not move, realizing the isolation and closure of the flow channel. The first sealing assembly 613 can improve the sealing degree between the first moving column 3 and the inner wall of the flow channel of the first assembly part 21, and the second sealing assembly can improve the sealing degree between the sealing head 611 and the inner wall of the flow channel of the ball center 23, providing more perfect detection conditions for subsequent sealing detection, thereby further improving the accuracy of the subsequent sealing detection result. The chamfer can facilitate the first moving column 3 and the second moving column 4 to completely enter the flow channel, reducing the wear of the sealing head 611.

[0040] With reference to Figure 2 and Figure 4 The first sealing assembly 613 comprises an air bag 6131, an adjusting disc 6132 and a third driving assembly 7. An installation groove is formed in the end of the first moving column 3 close to the second moving column 4. An annular groove is formed in the side wall of the first moving column 3. A through hole is formed in the bottom of the annular groove. The annular groove and the installation groove are communicated through the through hole. The air bag 6131 comprises an annular part 6133 and a protruding part 6134. The annular part 6133 of the air bag 6131 is sleeved on the first moving column 3 and located in the annular groove. The protruding part 6134 of the air bag 6131 is arranged in the installation groove through the through hole. The adjusting disc 6132 is rotationally arranged in the installation groove and coaxial with the annular groove. The annular outer side of the adjusting disc 6132 is arranged in a wave shape. The annular outer side of the adjusting disc 6132 abuts against the protruding part 6134 of the air bag 6131 when the adjusting disc 6132 rotates. The third driving assembly 7 is arranged on the first moving column 3 and used to drive the adjusting disc 6132 to rotate. The second sealing assembly is arranged in the same way as the first sealing assembly 613.

[0041] The third driving assembly 7 drives the adjusting disc 6132 to rotate, so that the wave-shaped annular outer side of the adjusting disc 6132 abuts against the protruding part 6134 of the air bag 6131, realizing the extrusion of the protruding part 6134 of the air bag 6131, further improving the pressure in the air bag 6131, and making the air bag 6131 and the flow channel fit more closely, thereby improving the sealing between the first moving column 3 and the flow channel, providing more perfect detection conditions for subsequent sealing detection, thereby further improving the accuracy of the subsequent sealing detection result.

[0042] With reference to Figure 2 and Figure 4The third driving assembly 7 comprises a mounting column 71, a ratchet wheel 72, a pawl 73, a passive disc 74 and a driving structure 75. The mounting column 71 is rotationally arranged in the mounting groove. The adjusting disc 6132 is arranged on the mounting column 71. The ratchet wheel 72 is arranged on the mounting column 71. The pawl 73 is arranged on the side wall of the mounting groove. The first moving column 3 is provided with a rotating groove at the end close to the second moving column 4. The passive disc 74 is arranged in the rotating groove at the end away from the second moving column 4. The connecting rod 76 is arranged on the passive disc 74. The end of the connecting rod 76 away from the passive disc 74 is provided with a cubic driving block 77. The end of the mounting column 71 close to the passive disc 74 is provided with a driving groove. The driving structure 75 is used to drive the passive disc 74 to rotate after the cubic driving block 77 completely enters the driving groove.

[0043] After the first moving column 3 and the second moving column 4 are separated from the sealing head 611 at the ends, the first moving column 3 and the second moving column 4 abut against the sealing head 611 respectively. After the cubic driving block 77 on the passive disc 74 completely enters the driving groove, the passive disc 74 rotates under the action of the driving structure 75. Since the ratchet wheel 72 is mounted on the mounting column 71 and the driving groove is arranged on the mounting column 71, the ratchet wheel 72 and the adjusting disc 6132 can be driven to rotate. At this time, the ratchet wheel 72 and the pawl 73 are not engaged, the wavy annular outer side of the adjusting disc 6132 abuts against the protruding part 6134 of the air bag 6131, the protruding part 6134 of the air bag 6131 is extruded, the ratchet wheel 72 has a reverse rotation tendency after the adjusting disc 6132 rotates, the ratchet wheel 72 and the pawl 73 are engaged with each other to lock, the adjusting disc 6132 is kept stationary, the mounting column 71 is rotated by ninety degrees by the cubic driving block 77 at this time, the first moving column 3 and the second moving column 4 are separated after rotating and abutting against the sealing head 611, the driving structure 75 makes the cubic driving block 77 completely separate from the driving groove to reset, and the above operation is repeated to rotate the adjusting plate by ninety degrees again, so that the wavy annular outer side of the adjusting disc 6132 does not abut against the protruding part 6134 of the air bag 6131, and the protruding part 6134 of the air bag 6131 is not extruded.

[0044] Referring to Figure 2 and Figure 4 The driving structure 75 comprises a driving disc 751 and a torsion spring 752. The driving disc 751 is fixedly arranged in the rotating groove. The torsion spring 752 is arranged in the rotating groove and connected with the groove bottom at one end and connected with the passive disc 74 at the other end. The ends of the passive disc 74 and the driving disc 751 close to each other are arranged in a wavy shape and staggered with each other.

[0045] The end of the passive disc 74 and the active disc 751 close to each other is arranged in a wave shape and staggered with each other. When the passive disc 74 and the active disc 751 abut, the cubic driving block 77 is completely in the driving groove. Since the active disc 751 is fixedly installed, the relative rotation between the passive disc 74 and the active disc 751 can be realized and the wave-shaped edges are engaged, so as to realize the rotation of the cubic driving block 77.

[0046] With reference to Figure 2 And Figure 3 The air inlet and outlet mechanism 8 comprises a first air inlet and outlet structure 81 and a second air inlet and outlet structure. The first air inlet and outlet structure 81 comprises a first air outlet disc 811 and a colored gas storage box 812. The first air outlet disc 811 is arranged on the mounting frame 1. An air outlet port 813 and a colored gas inlet port are arranged on the air outlet disc. The length of the air outlet port 813 is arranged according to the moving distance of the first moving column 3. A gas passage is arranged in the first moving column 3. The gas passage is communicated with a mounting groove. The mounting groove is communicated with the end of the first moving column 3 close to the second moving column 4. When the first moving column 3 is fixedly connected with the sealing head 611 in the horizontal direction, the air outlet port 813 is communicated with the gas passage. The colored gas inlet port is not communicated with the gas passage. When the first moving column 3 is separated from the sealing head 611, the colored gas inlet port is communicated with the gas passage. The air outlet port 813 is not communicated with the gas passage. The colored gas storage box 812 is arranged at the end of the colored gas inlet port away from the gas passage. The second air inlet and outlet structure is arranged on the second moving column 4 and arranged with the first air inlet and outlet structure 81.

[0047] When the first moving column 3 and the second moving column 4 move close to the flow channel, the pressure in the flow channel increases. The first moving column 3 and the second moving column 4 are not separated from the sealing head 611. The first moving column 3 and the second moving column 4 do not rotate. At this time, the air outlet port 813 is communicated with the gas passage. The colored gas inlet port is not communicated with the gas passage. Part of the air in the ball valve 2 is discharged through the air outlet port 813. After the first moving column 3 and the second moving column 4 are separated from the sealing head 611 and rotated, the first moving column 3 and the second moving column 4 rotate. After the first moving column 3 and the second moving column 4 move away from each other, the pressure in the flow channel decreases. The colored gas inlet port is communicated with the gas passage. The air outlet port 813 is not communicated with the gas passage. The colored gas in the colored gas storage box 812 enters the ball valve 2. Then the first moving column 3 and the second moving column 4 are close to each other to pressurize the inside of the ball valve 2. Thus, according to the colored gas leakage, the sealing detection of each connection of the ball valve 2 can be performed when the ball valve 2 is opened. Thus, the control of the quality of the ball valve 2 is further improved, and the quality of the finished ball valve 2 is improved.

[0048] The implementation principle of the ball valve automatic assembly and detection integrated device in the embodiment of the application is as follows:

[0049] When it is needed to align the flow channels in the first assembly part 21, the second assembly part 22 and the ball core 23, the air cylinder 52 is started, and since the clamping ring 54 at the end of the air cylinder 52 is connected with the rotating ring 53, the telescopic end of the air cylinder 52 is elongated to drive the first moving column 3 to move away from the air cylinder 52, and the second driving assembly is arranged with the first driving assembly 5, so that the first moving column 3 and the second moving column 4 can be close to each other, and since the first moving column 3 and the second moving column 4 are symmetrically arranged, the flow channels in the first assembly part 21, the second assembly part 22 and the ball core 23 can be aligned;

[0050] When it is needed to detect the sealing performance of the opened ball valve 2, the first moving column 3 and the second moving column 4 are moved close to each other in the flow channel, at this time, the air outlet 813 is communicated with the gas channel, the colored gas inlet is not communicated with the gas channel, and part of the air in the ball valve 2 is discharged through the air outlet 813, after the first moving column 3 and the second moving column 4 are separated from the sealing head 611, the first moving column 3 and the second moving column 4 are moved away from each other, the pressure in the flow channel is reduced, the colored gas inlet is communicated with the gas channel, the air outlet 813 is not communicated with the gas channel, the colored gas in the colored gas storage tank 812 enters the ball valve 2, and the first moving column 3 and the second moving column 4 are moved close to each other to pressurize the inside of the ball valve 2, so that whether the colored gas leaks or not can be detected when the ball valve 2 is opened, and the sealing performance of each connection of the ball valve 2 can be detected, so that the quality of the ball valve 2 is further controlled, and the quality of the finished ball valve 2 is improved.

[0051] Unless otherwise defined, technical terms or scientific terms used in the present application shall have the common meaning understood by a person with ordinary skill in the art to which the present application pertains. The terms "first", "second", "third" and the like used in the specification and claims of the present application do not denote any order, quantity or importance, but are used to distinguish different components. The terms "one" or "a" and the like do not denote a quantity limitation, but mean that at least one exists. The terms "including", "containing" and the like mean that the elements or objects appearing before the "including" or "containing" cover the elements or objects listed after the "including" or "containing" and their equivalents, and do not exclude other elements or objects. The terms "upper", "lower", "left", "right" and the like are used to represent relative positional relationships, and when the absolute positions of the described objects are changed, the relative positional relationships may also be changed accordingly.

[0052] The above are optional embodiments of the present application, and do not limit the protection scope of the present application, therefore: any equivalent changes made according to the structure, shape, principle of the present application shall be covered within the protection scope of the present application.

Claims

1. An integrated automatic assembly and testing device for ball valves, comprising a mounting bracket (1) and a ball valve (2), characterized in that: The ball valve (2) is mounted on the mounting bracket (1). The ball valve (2) includes a first assembly part (21), a second assembly part (22), and a ball core (23). Flow channels are provided in the first assembly part (21), the second assembly part (22), and the ball core (23). The ball core (23) is located between the first assembly part (21) and the second assembly part (22). A first moving column (3) and a second moving column (4) are provided on the mounting bracket (1). The first moving column (3) and the second moving column (4) are symmetrically arranged. The diameters of the first moving column (3) and the second moving column (4) are the same as the diameter of the flow channel. When the first moving column (3) and the second moving column (4) are inserted into the flow channel, they are used to make the first assembly part (21), the second assembly part (22), and the ball core (23) have flow channels. The second assembly (22) and the flow channel of the ball center (23) are aligned. The mounting frame (1) is provided with a first drive assembly (5) and a second drive assembly for bringing the first moving column (3) and the second moving column (4) closer to each other and causing relative rotation. The first moving column (3) and the second moving column (4) are provided with a detection device (6) for performing a sealing detection on each connection of the ball valve (2) when the ball valve (2) is opened. The first moving column (3) and the second moving column (4) are provided with an air intake and exhaust mechanism (8) for discharging the gas inside the ball valve (2) and supplying colored gas into the ball valve (2). The mounting frame (1) is also provided with a color sensor (9) for judging whether there is a leak of colored gas based on the color of the gas. The first drive assembly (5) includes a drive motor (51), a cylinder (52), a rotating ring (53), and a snap ring (54). The fixed end of the cylinder (52) is disposed on the mounting bracket (1), and the telescopic end of the cylinder (52) is connected to the end of the first moving column (3) away from the second moving column (4). The snap ring (54) is disposed on the telescopic end of the cylinder (52). The rotating ring (53) is disposed on the end of the first moving column (3) away from the second moving column (4). The rotating ring (53) is rotatably disposed within the snap ring (54). The drive motor (51) is disposed on the mounting bracket (1), and the output end of the drive motor (51) is connected to the end of the first moving column (3) away from the second moving column (4). The second drive assembly is disposed on the second moving column (4) and is disposed in the same manner as the first drive assembly (5).

2. The integrated automatic assembly and testing device for ball valves according to claim 1, characterized in that: The detection device (6) includes a first sealing mechanism (61) and a second sealing mechanism. The first sealing mechanism (61) is disposed at the end of the first moving column (3) near the second moving column (4). The first sealing mechanism (61) includes a sealing head (611), a snap-fit ​​block (612), a first sealing assembly (613), and a second sealing assembly. The snap-fit ​​block (612) is disposed at the end of the first moving column (3) near the second moving column (4). The sealing head (611) has a snap-fit ​​groove (614). The snap-fit ​​block (612) is L-shaped. The snap-fit ​​groove (614) is L-shaped corresponding to the snap-fit ​​block (612). 12) When located in the snap-fit ​​groove (614), the first moving post (3) and the sealing head (611) are snapped together in the horizontal direction. The first sealing component (613) is disposed on the first moving post (3) to improve the sealing degree between the first moving post (3) and the inner wall of the flow channel of the first assembly part (21). The second sealing component is disposed on the sealing head (611) to improve the sealing degree between the sealing head (611) and the inner wall of the flow channel of the ball center (23). The second sealing mechanism is disposed at the end of the second moving post (4) near the first moving post (3) and is disposed with the first sealing mechanism (61).

3. The integrated automatic assembly and testing device for ball valves according to claim 2, characterized in that: The first sealing assembly (613) includes an airbag (6131), an adjusting plate (6132), and a third driving assembly (7). The first moving post (3) has a mounting groove at its end near the second moving post (4). An annular groove is formed on the side wall of the first moving post (3), and through holes are spaced at the bottom of the annular groove. The annular groove and the mounting groove communicate through the through holes. The airbag (6131) includes an annular portion (6133) and a protrusion (6134). The annular portion (6133) of the airbag (6131) is fitted onto the first moving post (3) and is located within the annular portion. Inside the groove, the protrusion (6134) of the airbag (6131) is disposed in the mounting groove through the through hole. The adjusting plate (6132) is rotatably disposed in the mounting groove and is coaxial with the annular groove. The outer annular part of the adjusting plate (6132) is wavy. When the adjusting plate (6132) rotates, the outer annular part abuts against the protrusion (6134) of the airbag (6131). The third driving component (7) is disposed on the first moving column (3) and is used to drive the adjusting plate (6132) to rotate. The second sealing component is disposed with the first sealing component (613).

4. The integrated automatic assembly and testing device for ball valves according to claim 3, characterized in that: The third drive assembly (7) includes a mounting post (71), a ratchet (72), a pawl (73), a driven disc (74), and a drive structure (75). The mounting post (71) is rotatably disposed within the mounting groove. The adjusting disc (6132) is disposed on the mounting post (71). The ratchet (72) is disposed on the mounting post (71). The pawl (73) is disposed on the side wall of the mounting groove. A rotating groove is provided at the end of the first moving post (3) near the second moving post (4). The end of the passive disk (74) away from the second moving column (4) is disposed in the rotating groove, and a connecting rod (76) is disposed on the passive disk (74). A cubic driving block (77) is disposed on the end of the connecting rod (76) away from the passive disk (74). A driving groove is opened on one end of the mounting column (71) near the passive disk (74). The driving structure (75) is used to drive the passive disk (74) to rotate after the cubic driving block (77) is fully inserted into the driving groove.

5. The integrated automatic assembly and testing device for ball valves according to claim 4, characterized in that: The drive structure (75) includes an active disk (751) and a torsion spring (752). The active disk (751) is fixedly disposed in the rotating groove. The torsion spring (752) is disposed in the rotating groove, with one end connected to the bottom of the rotating groove and the other end connected to the passive disk (74). The ends of the passive disk (74) and the active disk (751) that are close to each other are arranged in a wave shape and are interlaced.

6. The integrated automatic assembly and testing device for ball valves according to claim 3, characterized in that: The intake and exhaust mechanism (8) includes a first intake and exhaust structure (81) and a second intake and exhaust structure. The first intake and exhaust structure (81) includes a first exhaust plate (811) and a colored gas storage box (812). The first exhaust plate (811) is mounted on the mounting bracket (1). The exhaust plate has an air outlet (813) and a colored gas inlet. A gas channel is provided inside the first moving column (3). The gas channel is connected to the mounting groove. The mounting groove is connected to the end of the first moving column (3) near the second moving column (4). The first moving column (3) is connected to the second moving column (4). When the sealing head (611) is fixedly snapped in the horizontal direction, the air outlet (813) is connected to the gas channel, and the colored gas inlet is not connected to the gas channel. When the first moving column (3) is separated from the sealing head (611), the colored gas inlet is connected to the gas channel, and the air outlet (813) is not connected to the gas channel. The colored gas storage box (812) is located at the end of the colored gas inlet away from the gas channel. The second intake and exhaust structure is located on the second moving column (4) and is the same as the first intake and exhaust structure (81).

7. The integrated automatic assembly and testing device for ball valves according to claim 2, characterized in that: The end of the sealing head (611) away from the first moving post (3) is provided with a chamfer.

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