A numerical control machine tool with a chip removal and cleaning structure and a method of using the same
By designing a debris cleaning mechanism and a debris collection mechanism on a CNC machine tool, and using a crawler motor, bidirectional screw, air pump plate and worm gear and worm system, efficient collection and cleaning of cutting debris is achieved, solving the problem of inefficiency of traditional cleaning methods, and improving the cleanliness of the working environment and the utilization efficiency of CNC machine tools.
Patent Information
- Application Number
- CN202510281413.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-03-11
AI Technical Summary
The debris cleaning method of traditional CNC machine tools is inefficient, and debris are easily retained in the corners of the processing chamber during processing, making it difficult to completely remove them.
A CNC machine tool with a chip removal cleaning structure is designed, including a debris cleaning mechanism and a debris collection mechanism. The debris cleaning mechanism drives the conveyor disk and track through a crawler motor, driving the bidirectional screw and U-shaped frame movement, combining the air pump plate and the filter to achieve efficient adsorption and collection of debris. The debris collection mechanism further defines the drift range of debris and improves collection efficiency through the exhaust control chamber and worm gear system.
It realizes efficient collection and cleaning of cutting debris, avoids the scattering and flying of debris, ensures the cleanliness and safety of the working environment, simplifies cleaning operations, and improves the utilization efficiency of CNC machine tools.
Smart Images

Figure CN119772649B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of numerically controlled machine tools, and more particularly to a numerically controlled machine tool with a chip removal and cleaning structure and a method for using the same. Background Art
[0002] CNC machine tools refer to machine tools that are controlled using digital technology. They integrate advanced technologies such as precision machinery, computer technology, electronic technology, servo drive, sensors, and automatic control, and can efficiently and accurately complete the processing tasks of various complex parts. CNC machine tools control the movement of each axis of the machine tool according to a predetermined trajectory by inputting specific program codes, thereby achieving precise processing of workpieces.
[0003] According to the patent document: CN118578186A, a CNC machine tool with a chip removal and cleaning structure is disclosed. The present invention relates to the technical field of CNC machine tools, including a workbench, a processing chamber is arranged on the top of the workbench, a drainage trough is arranged at an angle on the top of the workbench, a filter is arranged on the side of the workbench and at the outlet end of the drainage trough, and a waste chip remover is installed on the filter. The CNC machine tool with a chip removal and cleaning structure, through the setting of a waste liquid collector, guides and transports the cutting fluid containing iron chips during the cutting process, discharges it into the filter for double filtration, and then uses the setting of the waste chip remover to scrape the filtered iron chips and absorb the scraped iron chips for subsequent disassembly and cleaning, and cooperates with the liquid collecting box to centrally contain the cutting fluid with iron chips filtered out, thereby improving the utilization efficiency of the CNC machine tool and the cleaning and recovery effect of the cutting fluid.
[0004] At present, when CNC machine tools are processing workpieces, a large amount of debris will be generated during the cutting process. However, the traditional cleaning method is that the staff manually cleans the processing chamber after the cutting is completed. This method is not only inefficient, but also the debris is easily left in various corners of the processing chamber during the regeneration process, making it difficult to completely remove. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a CNC machine tool with a chip removal and cleaning structure and a method of using the same. The technical problem to be solved by the present invention is that the traditional cleaning method is that the staff manually cleans the processing chamber after the cutting is completed. This method is not only inefficient, but also the chips are easily left in various corners of the processing chamber during the regeneration process, making it difficult to completely remove them.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0007] A CNC machine tool with a chip removal and cleaning structure comprises a CNC machine tool, a conveying plate is fixedly connected to the bottom of the inner wall of the CNC machine tool, the right side of the conveying plate extends to the right side of the outer wall of the CNC machine tool, a chip cleaning mechanism is movably connected to the top of the conveying plate, and a chip collecting mechanism is arranged on the outer wall of the chip cleaning mechanism;
[0008] The debris cleaning mechanism comprises a control frame, and a cleaning assembly is arranged on the inner wall of the control frame;
[0009] The control frame includes a base plate, and side plates are fixedly connected to the front and rear sides of the top of the base plate, and columnar sliding rods are fixedly connected to the left and right sides of the inner sides of the two side plates, and vertical connecting rods are fixedly connected to the front and rear sides of the left and right sides of the base plate, and L-shaped connecting plates are fixedly connected to the inner tops of the left and right groups of vertical connecting rods, and adsorption plates are fixedly connected to the tops of the two L-shaped connecting plates, and filters are fixedly connected to the inner walls of the adsorption plates, and L-shaped connecting plate through grooves are provided on the outer sides of the two L-shaped connecting plates.
[0010] As a further solution of the present invention: a track motor connecting block is fixedly connected to the top of the rear side of the rear side side plate, a track motor is fixedly connected to the bottom of the track motor connecting block, a conveyor disk is fixedly connected to the output end of the track motor, a second conical tooth connecting block is fixedly connected to the middle of the rear side of the bottom plate, a track is sleeved on the outer wall of the conveyor disk, a second conveyor disk is sleeved on the inner wall of the track away from the conveyor disk, a bidirectional screw rod is fixedly connected to the inner wall of the second conveyor disk, the front end of the bidirectional screw rod extends to the inner side of the two side plates and is rotatably connected to the middle inner side of the front side plate.
[0011] As a further solution of the present invention: the rear end of the bidirectional screw is fixedly connected with a conical tooth, the outer wall of the conical tooth engages with a second conical tooth, the bottom of the second conical tooth extends to the bottom of the outer wall of the second conical tooth connecting block and is fixedly connected with a worm.
[0012] As a further solution of the present invention: the cleaning assembly includes multiple U-shaped frames, the bottom middle parts of the two outermost U-shaped frames are fixedly connected with U-shaped frame transmission blocks, the outer walls of the two U-shaped frame transmission blocks are respectively threadedly connected to the outer walls of the two-way screw rod on the front and rear sides of the inner sides of the two side plates, the bottom left and right sides of the inner multiple U-shaped frames are fixedly connected with U-shaped frame sliders, and the inner walls of multiple groups of U-shaped frame sliders are respectively slidably connected to multiple sides of the outer walls of the two columnar slide rods.
[0013] As a further solution of the present invention: the tops of multiple U-shaped frames are fixedly connected to an exhaust plate, multiple U-shaped frames and the inner bottom of the exhaust plate are rotatably connected to two hinged rods with opposite inclinations, multiple groups of the hinged rods are hinged on the side away from the U-shaped frame, the left and right sides of multiple U-shaped frames are fixedly connected with inverted L-shaped connecting short rods, the tops of multiple groups of inverted L-shaped connecting short rods extend to the bottom of the L-shaped connecting plate through the L-shaped connecting plate groove and are fixedly connected to inverted L-shaped connecting rods on the outside, the tops of multiple groups of inverted L-shaped connecting rods extend to the top of the adsorption plate and are fixedly connected to splints on the inside, the bottoms of multiple splints are respectively attached to multiple sides of the top of the filter, and the bottoms of multiple exhaust plates are fixedly connected to pipes.
[0014] As a further solution of the present invention: the debris collection mechanism includes an air suction control bin, the left and right sides of the air suction control bin are respectively fixedly connected to the inner bottom of the left and right two assembly connecting rods, the left and right sides of the inner wall of the air suction control bin are respectively rotatably connected with columnar rotating rods, the front and rear ends of the two columnar rotating rods extend to the outer wall of the air suction control bin, the rear ends of the two columnar rotating rods are fixedly connected with worm gears, the multiple sides of the left side of the air suction control bin are respectively fixedly connected to the ends of multiple pipes away from the air suction plate, the front and rear sides of the bottom of the air suction control bin are respectively fixedly connected with the air suction bin sliders, and the middle part of the bottom of the air suction control bin is fixedly connected with the control bin transmission block.
[0015] As a further solution of the present invention: the outer walls of the two worm wheels mesh with the worm, the rear sides of the two worm wheels and the front ends of the two columnar rotating rods are fixedly connected with rotating rods, and the inclinations of the left and right groups of rotating rods are opposite.
[0016] As a further solution of the present invention: the inner side of the left and right groups of rotating rods are movably connected to one side of the worm gear and the cylindrical rotating rod, and the front and rear sides of the inner sides of the two lifting cross bars are fixedly connected to push-pull vertical rods. The inner sides of the left and right groups of push-pull vertical rods are respectively slidably connected to the outer sides of the left and right groups of vertical connecting rods, and the tops of the left and right groups of push-pull vertical rods are fixedly connected to a collecting frame, and the inner wall of the collecting frame is hollowed out.
[0017] As a further solution of the present invention: the transmission plate includes a transmission plate body, a motor placement bin is fixedly connected to the middle part of the right side of the transmission plate body, a plurality of transmission grooves are respectively opened on the top of the transmission plate body, the inner wall of the motor placement bin is fixedly connected to a motor, the output end of the motor extends to the inner wall of the middle transmission groove and is fixedly connected to a screw rod, the left end of the screw rod is rotatably connected to the left side of the inner wall of the middle transmission groove, the outer wall of the screw rod is threadedly connected to the inner wall of the control bin transmission block, and the inner walls of the transmission grooves on the front and rear sides are respectively slidably connected to the outer walls of the two vacuum bin sliders.
[0018] In addition, the present invention also relates to a CNC machine tool with a chip removal and cleaning structure and a method for using the same, comprising the following steps:
[0019] Step 1: The CNC machine tool processes the workpiece and starts the crawler motor in the debris cleaning mechanism to drive the conveyor disc and crawler, thereby driving the bidirectional lead screw and cleaning assembly to move and expand multiple U-shaped frames;
[0020] Step 2: As the bidirectional screw rotates, the worm synchronously drives the worm wheel to rotate, and the collection frame is lifted and adjusted to the top of the adsorption plate through the rotating rod and the lifting crossbar to limit the floating range of the debris. At the same time, the air extraction control chamber is started to extract air, and the debris generated by cutting is adsorbed onto the filter screen through the air extraction plate and the pipeline;
[0021] Step 3: After the processing is completed, start the crawler motor in reverse to make each U-shaped frame gather towards the center, clamp and fix the debris adsorbed on the filter screen, and stop the work of the air extraction control chamber;
[0022] Step 4: Start the motor, and smoothly and accurately transfer the debris cleaning mechanism and the debris collecting mechanism as a whole to the outer wall of the CNC machine tool through the threaded connection between the lead screw and the control bin transmission block;
[0023] Step 5: The staff will pick up the debris on the filter and move it to the designated collection container to complete the cleaning and collection of the debris.
[0024] The beneficial effects of the present invention are:
[0025] 1. The present invention realizes efficient collection and cleaning of cutting debris by providing a debris cleaning mechanism and a debris collecting mechanism. During the processing, the debris is effectively adsorbed and fixed on the filter screen through multiple exhaust plates and collecting frames, avoiding the scattering and flying of debris, ensuring the cleanliness and safety of the working environment. After the processing is completed, the crawler motor is started in reverse, so that each U-shaped frame gathers toward the center, and the debris is further clamped and fixed by the clamping plate, avoiding the scattering of debris when the debris cleaning mechanism and the debris collecting mechanism are moved out of the device, which is convenient for the cleaning operation of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;
[0027] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the main body of the present invention;
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the debris cleaning mechanism and the debris collecting mechanism of the present invention;
[0029] Figure 4It is a schematic diagram of the three-dimensional separation structure of the debris cleaning mechanism and the debris collecting mechanism of the present invention;
[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the debris cleaning mechanism of the present invention;
[0031] Figure 6 It is a schematic diagram of the three-dimensional separation structure of the debris cleaning mechanism of the present invention;
[0032] Figure 7 It is a schematic diagram of the three-dimensional structure of the control frame of the present invention;
[0033] Figure 8 It is a schematic diagram of the three-dimensional structure of the cleaning component of the present invention;
[0034] Fig. 9 It is a schematic diagram of the three-dimensional structure of the debris collection mechanism of the present invention;
[0035] Fig.10 It is a schematic diagram of the three-dimensional structure of the transmission plate of the present invention.
[0036] In the figure: 1. CNC machine tool; 2. conveyor plate; 21. conveyor plate body; 22. conveyor slot; 23. motor storage bin; 24. motor; 25. screw rod; 3. debris cleaning mechanism; 31. control frame; 311. bottom plate; 312. side plate; 313. crawler motor connection block; 314. crawler motor; 315. conveyor disc; 316. crawler; 317. second conveyor disc; 318. conical teeth; 319. bidirectional screw rod; 3110. columnar slide rod; 3111. second conical tooth connection block; 3112. second conical teeth; 3113. worm; 3114. vertical connecting rod; 3115. L 3116, L-shaped connecting plate; 3117, adsorption plate; 3118, filter screen; 32, cleaning assembly; 321, U-shaped frame; 322, U-shaped frame transmission block; 323, U-shaped frame slider; 324, exhaust plate; 325, inverted L-shaped connecting short rod; 326, inverted L-shaped connecting rod; 327, clamping plate; 328, hinged rod; 329, pipeline; 4, debris collection mechanism; 41, exhaust control chamber; 42, control chamber transmission block; 43, exhaust chamber slider; 44, columnar rotating rod; 45, worm gear; 46, rotating rod; 47, lifting cross bar; 48, push-pull vertical rod; 49, collection frame. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figure 1-3 As shown, the present invention provides a CNC machine tool with a chip removal and cleaning structure, including a CNC machine tool 1, a conveyor plate 2 is fixedly connected to the bottom of the inner wall of the CNC machine tool 1, the right side of the conveyor plate 2 extends to the right side of the outer wall of the CNC machine tool 1, the top of the conveyor plate 2 is movably connected to a debris cleaning mechanism 3, and the outer wall of the debris cleaning mechanism 3 is provided with a debris collection mechanism 4.
[0039] like Figure 4-9As shown, the debris cleaning mechanism 3 includes a control frame 31, and a cleaning assembly 32 is arranged on the inner wall of the control frame 31. The control frame 31 includes a bottom plate 311, and the front and rear sides of the top of the bottom plate 311 are fixedly connected with side plates 312, and the left and right sides of the inner sides of the two side plates 312 are fixedly connected with columnar sliding rods 3110, and the front and rear sides of the left and right sides of the bottom plate 311 are fixedly connected with vertical connecting rods 3114, and the inner tops of the left and right vertical connecting rods 3114 are fixedly connected with L-shaped connecting plates 3115, and the tops of the two L-shaped connecting plates 3115 are fixedly connected with adsorption plates 3117, and the inner walls of the adsorption plates 3117 are fixedly connected with filter screens 3118, and the tops of the two L-shaped connecting plates 3115 are provided with L-shaped connecting plate through grooves on the sides away from the adsorption plates 3117. 3116, a track motor connection block 313 is fixedly connected to the top of the rear side plate 312, a track motor 314 is fixedly connected to the bottom of the track motor connection block 313, a conveyor disc 315 is fixedly connected to the output end of the track motor 314, a second conical tooth connection block 3111 is fixedly connected to the middle of the rear side of the bottom plate 311, a track 316 is sleeved on the outer wall of the conveyor disc 315, a second conveyor disc 317 is sleeved on the inner wall of the track 316 away from the conveyor disc 315, a bidirectional screw rod 319 is fixedly connected to the inner wall of the second conveyor disc 317, the front end of the bidirectional screw rod 319 extends to the inner side of the two side plates 312 and is rotatably connected to the inner middle part of the front side plate 312, the rear end of the bidirectional screw rod 319 is fixedly connected to the conical tooth 318, and the conical tooth 318 is fixedly connected to the inner side of the front side plate 312. The outer wall of 18 meshes with the second conical tooth 3112, the bottom of the second conical tooth 3112 extends to the bottom of the outer wall of the second conical tooth connecting block 3111 and is fixedly connected with a worm 3113, the cleaning assembly 32 includes a plurality of U-shaped frames 321, the bottom middle parts of the two outermost U-shaped frames 321 are fixedly connected with a U-shaped frame transmission block 322, the outer walls of the two U-shaped frame transmission blocks 322 are respectively threadedly connected to the front and rear sides of the outer walls of the two side plates 312, the bottom left and right sides of the inner multiple U-shaped frames 321 are fixedly connected with U-shaped frame sliders 323, the inner walls of the multiple groups of U-shaped frame sliders 323 are respectively slidably connected to the multiple sides of the outer walls of the two columnar slide bars 3110, and the tops of the multiple U-shaped frames 321 are fixedly connected with exhaust plates 324, The inner bottom of the multiple U-shaped frames 321 and the air extraction plate 324 are rotatably connected to two hinged rods 328 with opposite inclinations, and the multiple sets of hinged rods 328 are hinged on the side away from the U-shaped frame 321. The left and right sides of the multiple U-shaped frames 321 are fixedly connected with inverted L-shaped connecting short rods 325. The tops of the multiple sets of inverted L-shaped connecting short rods 325 extend to the bottom of the L-shaped connecting plate 3115 through the L-shaped connecting plate through groove 3116 and are fixedly connected to inverted L-shaped connecting rods 326 on the outside. The tops of the multiple sets of inverted L-shaped connecting rods 326 extend to the top of the adsorption plate 3117 and are fixedly connected to the inside with clamps 327. The bottoms of the multiple clamps 327 are respectively attached to the top sides of the filter screen 3118. The bottoms of the multiple air extraction plates 324 are fixedly connected with pipes 329.The debris collection mechanism 4 includes an air extraction control bin 41, the left and right sides of which are fixedly connected to the inner bottom of the left and right two assembly connecting rods 3114, respectively; the left and right sides of the inner wall of the air extraction control bin 41 are rotatably connected with columnar rotating rods 44, the front and rear ends of the two columnar rotating rods 44 extend to the outer wall of the air extraction control bin 41, the rear ends of the two columnar rotating rods 44 are fixedly connected with worm gears 45, the multiple sides on the left side of the air extraction control bin 41 are respectively fixedly connected to the ends of the multiple pipes 329 away from the air extraction plate 324, the front and rear sides of the bottom of the air extraction control bin 41 are respectively fixedly connected with the air extraction bin slider 43, and the middle part of the bottom of the air extraction control bin 41 is fixedly connected with a control The storage drive block 42, the outer walls of the two worm wheels 45 mesh with the worm 3113, the rear sides of the two worm wheels 45 and the front ends of the two columnar rotating rods 44 are fixedly connected with rotating rods 46, the inclinations of the left and right groups of rotating rods 46 are opposite, the inner sides of the left and right groups of rotating rods 46 away from the worm wheels 45 and the columnar rotating rods 44 are movably connected with lifting cross bars 47, the front and rear sides of the inner sides of the two lifting cross bars 47 are fixedly connected with push-pull vertical rods 48, the inner sides of the left and right groups of push-pull vertical rods 48 are respectively slidably connected to the outer sides of the left and right groups of vertical connecting rods 3114, and the tops of the left and right groups of push-pull vertical rods 48 are fixedly connected with a collection frame 49, and the inner wall of the collection frame 49 is a hollow design;
[0040] When the inner wall of the CNC machine tool 1 is processed and the debris generated by the cutting needs to be collected and cleaned, the crawler motor 314 is first started. After the crawler motor 314 is started, the crawler 316 is driven to rotate through the conveyor disc 315. The crawler 316 rotates while driving the second conveyor disc 317 to rotate. The rotation of the second conveyor disc 317 drives the bidirectional screw rod 319 to rotate. The rotation of the bidirectional screw rod 319 drives the two outermost U-shaped frame transmission blocks 322 to move in opposite directions. The movement of the two U-shaped frame transmission blocks 322 drives the two outermost U-shaped frames 321 to move. The two outermost U-shaped frames 321 The movement drives the multiple U-shaped frames 321 inside to move through the multiple groups of hinged rods 328 connected thereto. During the movement of the multiple U-shaped frames 321, the U-shaped frame sliders 323 at the bottom thereof slide smoothly along the columnar slide bar 3110 to ensure the stability of the movement of the U-shaped frames 321. At the same time, as the U-shaped frames 321 move, the air extraction plates 324, the inverted L-shaped connecting rods 326 and the clamping plates 327 at the top thereof are driven to move together, so that the multiple air extraction plates 324 and the clamping plates 327 are expanded at the bottom of the adsorption plate 3117, thereby increasing the adsorption range, so that the debris can be better adsorbed and clamped on the filter screen 3118;
[0041] At the same time, when the bidirectional screw 319 rotates, the conical teeth 318 at its rear end mesh with the second conical teeth 3112, driving the worm 3113 to rotate synchronously, and the rotation of the worm 3113 further drives the two worm wheels 45 to rotate and then drives the two columnar rotating rods 44 to rotate. Due to the meshing relationship between the worm wheel 45 and the worm 3113, the rotation of the worm wheel 45 and the columnar rotating rod 44 drives the lifting cross bar 47 to lift and lower through the rotating rod 46. The movement of the lifting cross bar 47 is transmitted to the collecting frame 49 through the push-pull vertical rod 48, so that the collecting frame 49 is lifted and lowered in the vertical direction to the top of the adsorption plate 3117. As the collecting frame 49 is lifted and lowered and the size of the collecting frame is larger than the adsorption plate 3117, the drifting range of the debris can be effectively limited. The collecting frame 49 is closer to the processing position, so that the debris is more likely to fall into the collecting frame 49 under the action of gravity, further improving the debris collection effect. At this time, the debris is effectively collected on the filter screen 3118;
[0042] When the above structure is completed, the air extraction control chamber 41 can be started. After the air extraction control chamber 41 is started, the internal air extraction pump starts to work, and air is extracted through the pipe 329 and the air extraction plate 324. Due to the air extraction effect, a negative pressure is formed in the area between the adsorption plate 3117 and the filter screen 3118, so that the debris is adsorbed on the filter screen 3118. At the same time, as the air extraction process continues, the debris is more tightly pressed on the filter screen, reducing the scattering and flying of the debris. During the air extraction process, by adjusting the output power of the air extraction control chamber 41, the air extraction strength can be flexibly controlled to meet the cleaning needs of debris of different sizes and types.
[0043] After the processing is completed, when it is necessary to clean the debris adsorbed on the top of the filter 3118, the crawler motor 314 is started in reverse, and the bidirectional screw rod 319 rotates in the opposite direction, so that each U-shaped frame 321 gathers toward the center along the columnar slide bar 3110, thereby driving the vacuum plate 324, the inverted L-shaped connecting rod 326 and the clamping plate 327 to move together, thereby reducing the distance between the vacuum plate 324 and the clamping plate 327, making it easier to clamp and fix the debris adsorbed on the filter 3118 to prevent the debris from scattering during the cleaning process. At this time, the vacuum control chamber 41 can be stopped and the debris cleaning mechanism 3 and the debris collection mechanism 4 can be transmitted to the outer wall of the CNC machine tool 1 through the conveying plate 2. At this time, the staff can clamp the debris on the filter 3118 and move it to the designated collection container.
[0044] like Fig.10As shown, the conveying plate 2 includes a conveying plate body 21, a motor placement bin 23 is fixedly connected to the middle of the right side of the conveying plate body 21, a plurality of conveying grooves 22 are respectively opened on the top of the conveying plate body 21, a motor 24 is fixedly connected to the inner wall of the motor placement bin 23, an output end of the motor 24 extends to the inner wall of the middle conveying groove 22 and is fixedly connected to a screw rod 25, the left end of the screw rod 25 is rotatably connected to the left side of the inner wall of the middle conveying groove 22, the outer wall of the screw rod 25 is threadedly connected to the inner wall of the control bin transmission block 42, and the inner walls of the front and rear side conveying grooves 22 are respectively slidably connected to the outer walls of the two air extraction bin sliders 43;
[0045] When it is necessary to move the debris cleaning mechanism 3 and the debris collecting mechanism 4 out of the inner wall of the CNC machine tool 1 to collect and process the debris, the motor 24 is started at this time, and the output end of the motor 24 drives the screw rod 25 to rotate. Since the outer wall of the screw rod 25 is threadedly connected to the inner wall of the control bin transmission block 42, as the screw rod 25 rotates, it will drive the control bin transmission block 42 to move along the length direction of the screw rod 25. While the control bin transmission block 42 moves, it drives the exhaust control bin 41, the debris collecting mechanism 4 as a whole, and the debris cleaning mechanism 3. During the movement, the vacuum control chamber 41 moves, and the vacuum chamber slider 43 at the bottom thereof slides smoothly along the transmission grooves 22 on the front and rear sides to ensure the stability of the movement of the vacuum control chamber 41. At the same time, as the vacuum control chamber 41 moves, the vacuum control chamber 41 is connected to the screw rod 25 through the control chamber transmission block 42, so that the vacuum control chamber 41 can move smoothly and accurately, and then the debris cleaning mechanism 3 and the debris collection mechanism 4 are integrally transmitted to the outer wall of the CNC machine tool 1, so that the staff can collect and process the debris conveniently.
[0046] In addition, the present invention also relates to a CNC machine tool with a chip removal and cleaning structure and a method for using the same, comprising the following steps:
[0047] Step 1: The CNC machine tool 1 processes the workpiece, and at the same time, the crawler motor 314 in the debris cleaning mechanism 3 is started to drive the conveyor plate 315 and the crawler 316, thereby driving the bidirectional screw rod 319 and the cleaning assembly 32 to operate, so that the multiple U-shaped frames 321 move and expand;
[0048] Step 2: As the bidirectional screw 319 rotates, the worm 3113 synchronously drives the worm wheel 45 to rotate, and the collection frame 49 is driven to rise and fall to the top of the adsorption plate 3117 through the rotating rod 46 and the lifting cross bar 47 to limit the floating range of the debris, and at the same time, the air extraction control chamber 41 is started to extract air, and the debris generated by cutting is adsorbed onto the filter screen 3118 through the air extraction plate 324 and the pipeline 329;
[0049] Step 3: After the processing is completed, the crawler motor 314 is started in reverse, so that each U-shaped frame 321 gathers toward the center, clamps and fixes the debris adsorbed on the filter screen 3118, and stops the work of the air extraction control chamber 41;
[0050] Step 4: Start the motor 24, and smoothly and accurately transfer the debris cleaning mechanism 3 and the debris collecting mechanism 4 as a whole to the outer wall of the CNC machine tool 1 through the threaded connection between the screw rod 25 and the control bin transmission block 42;
[0051] Step 5: The staff picks up the debris on the filter 3118 and moves it to a designated collection container to complete the cleaning and collection of the debris.
[0052] Working principle of the present invention: when the inner wall of the CNC machine tool 1 is processed and the debris generated by the cutting needs to be collected and cleaned, the crawler motor 314 is first started. After the crawler motor 314 is started, the crawler 316 is driven to rotate through the conveyor disc 315. The crawler 316 rotates while driving the second conveyor disc 317 to rotate. The second conveyor disc 317 rotates and drives the bidirectional screw rod 319 to rotate. The bidirectional screw rod 319 rotates while driving the two outermost U-shaped frame transmission blocks 322 to move in opposite directions. The movement of the two U-shaped frame transmission blocks 322 drives the two outermost U-shaped frames 321 to move. The movement of the two outermost U-shaped frames 321 drives the inner multiple U-shaped frames 321 to move through the multiple sets of hinged rods 328 connected. The multiple U-shaped frames During the movement of 321, the U-shaped frame slider 323 at the bottom thereof slides smoothly along the columnar slide bar 3110 to ensure the stability of the movement of the U-shaped frame 321. At the same time, as the U-shaped frame 321 moves, the air extraction plate 324, the inverted L-shaped connecting rod 326 and the clamping plate 327 at the top thereof are driven to move together, so that the multiple air extraction plates 324 and the clamping plates 327 are expanded at the bottom of the adsorption plate 3117, thereby increasing the adsorption range, so that the debris can be better adsorbed and clamped on the filter screen 3118. At the same time, when the bidirectional screw 319 rotates, the conical teeth 318 at the rear end thereof mesh with the second conical teeth 3112, driving the worm 3113 to rotate synchronously. The rotation of the worm 3113 further drives the two worm wheels 45 to rotate, thereby driving the two columnar rotating rods 44 rotates, and due to the meshing relationship between the worm wheel 45 and the worm 3113, the rotation of the worm wheel 45 and the columnar rotating rod 44 drives the lifting cross bar 47 to perform lifting movement through the rotating rod 46. The movement of the lifting cross bar 47 is transmitted to the collecting frame 49 through the push-pull vertical rod 48, so that the collecting frame 49 is lifted and lowered in the vertical direction to the top of the adsorption plate 3117. As the collecting frame 49 is lifted and lowered and the size of the collecting frame is larger than the adsorption plate 3117, the drifting range of the debris can be effectively limited, and the collecting frame 49 is closer to the processing position, so that the debris can more easily fall into the collecting frame 49 under the action of gravity, further improving the debris collection effect. At this time, the debris is effectively collected on the filter screen 3118. When the above structure is completed, , the air extraction control chamber 41 can be started. After the air extraction control chamber 41 is started, the internal air extraction pump starts to work, and air is extracted through the pipe 329 and the air extraction plate 324. Due to the air extraction effect, a negative pressure is formed in the area between the adsorption plate 3117 and the filter screen 3118, so that the debris is adsorbed on the filter screen 3118. At the same time, as the air extraction process continues, the debris is more tightly compacted on the filter screen, reducing the scattering and flying of the debris. During the air extraction process, by adjusting the output power of the air extraction control chamber 41, the air extraction force can be flexibly controlled to meet the cleaning needs of debris of different sizes and types. After the processing is completed, when the debris adsorbed on the top of the filter screen 3118 needs to be cleaned, the crawler motor 314 is started in reverse at this time, and the bidirectional screw rod 319 rotates in the opposite direction.The U-shaped frames 321 are gathered toward the center along the columnar slide bar 3110, thereby driving the air extraction plate 324, the inverted L-shaped connecting rod 326 and the clamping plate 327 to move together, thereby reducing the distance between the air extraction plate 324 and the clamping plate 327, making it easier to clamp and fix the debris adsorbed on the filter screen 3118 to prevent the debris from scattering during the cleaning process. At this time, the air extraction control chamber 41 can be stopped and the debris cleaning mechanism 3 and the debris collecting mechanism 4 can be transported as a whole to the outer wall of the CNC machine tool 1 through the conveying plate 2. At this time, the staff can pick up the debris on the filter screen 3118 and move it to the designated collection container;
[0053] When it is necessary to move the debris cleaning mechanism 3 and the debris collecting mechanism 4 out of the inner wall of the CNC machine tool 1 to collect and process the debris, the motor 24 is started at this time, and the output end of the motor 24 drives the screw rod 25 to rotate. Since the outer wall of the screw rod 25 is threadedly connected to the inner wall of the control bin transmission block 42, as the screw rod 25 rotates, the control bin transmission block 42 will be driven to move along the length direction of the screw rod 25. While the control bin transmission block 42 moves, it drives the exhaust control bin 41, the debris collecting mechanism 4 as a whole, and the debris cleaning mechanism 3 to move together. During the movement of the exhaust control bin 41, the exhaust bin slider 43 at the bottom thereof slides smoothly along the transmission grooves 22 on the front and rear sides to ensure the stability of the movement of the exhaust control bin 41. At the same time, as the exhaust control bin 41 moves, it is connected to the screw rod 25 through the threaded connection between the control bin transmission block 42 and the screw rod 25, so that the exhaust control bin 41 can move smoothly and accurately, thereby transmitting the debris cleaning mechanism 3 and the debris collecting mechanism 4 as a whole to the outer wall of the CNC machine tool 1.
[0054] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A CNC machine tool with a chip removal and cleaning structure, characterized in that: The invention comprises a numerically controlled machine tool (1), wherein a conveying plate (2) is fixedly connected to the bottom of the inner wall of the numerically controlled machine tool (1), the right side of the conveying plate (2) extends to the right side of the outer wall of the numerically controlled machine tool (1), the top of the conveying plate (2) is movably connected to a debris cleaning mechanism (3), and the outer wall of the debris cleaning mechanism (3) is provided with a debris collecting mechanism (4); The debris cleaning mechanism (3) comprises a control frame (31), and a cleaning component (32) is provided on the inner wall of the control frame (31); The control frame (31) comprises a bottom plate (311), the front and rear sides of the top of the bottom plate (311) are both fixedly connected to side plates (312), the left and right sides of the inner sides of the two side plates (312) are both fixedly connected to columnar sliding rods (3110), the front and rear sides of the left and right sides of the bottom plate (311) are both fixedly connected to vertical connecting rods (3114), the inner tops of the left and right groups of vertical connecting rods (3114) are fixedly connected to L-shaped connecting plates (3115), the tops of the two L-shaped connecting plates (3115) are fixedly connected to adsorption plates (3117), the inner walls of the adsorption plates (3117) are fixedly connected to filter screens (3118), and the outer sides of the two L-shaped connecting plates (3115) are provided with L-shaped connecting plate through grooves (3116); The cleaning assembly (32) comprises a plurality of U-shaped frames (321), the bottom middle parts of the two outermost U-shaped frames (321) are fixedly connected to a U-shaped frame transmission block (322), the outer walls of the two U-shaped frame transmission blocks (322) are respectively threadedly connected to the outer walls of the bidirectional screw rod (319) on the front and rear sides of the inner sides of the two side plates (312), the bottom left and right sides of the inner plurality of U-shaped frames (321) are fixedly connected to a U-shaped frame slider (323), and the inner walls of the plurality of groups of the U-shaped frame sliders (323) are respectively slidably connected to the plurality of sides of the outer walls of the two columnar slide bars (3110); The tops of the plurality of U-shaped frames (321) are fixedly connected to an air extraction plate (324); the inner bottoms of the plurality of U-shaped frames (321) and the air extraction plate (324) are rotatably connected to two hinged rods (328) with opposite inclinations; the sides of the plurality of sets of hinged rods (328) away from the U-shaped frames (321) are hinged; the left and right sides of the plurality of U-shaped frames (321) are fixedly connected to inverted L-shaped connecting short rods (325); the tops of the plurality of sets of inverted L-shaped connecting short rods (325) are Extending to the bottom of the L-shaped connecting plate (3115) through the L-shaped connecting plate through groove (3116) and fixedly connected to the outer side thereof are inverted L-shaped connecting rods (326); the tops of multiple groups of inverted L-shaped connecting rods (326) extend to the top of the adsorption plate (3117) and fixedly connected to the inner side thereof are clamping plates (327); the bottoms of the multiple clamping plates (327) are respectively attached to multiple sides of the top of the filter screen (3118); and the bottoms of the multiple air extraction plates (324) are fixedly connected to pipes (329); The debris collection mechanism (4) comprises an air extraction control bin (41), the left and right sides of the air extraction control bin (41) are respectively fixedly connected to the inner bottom of the left and right assembly connecting rods (3114), the left and right sides of the inner wall of the air extraction control bin (41) are respectively rotatably connected to columnar rotating rods (44), the front and rear ends of the two columnar rotating rods (44) extend to the outer wall of the air extraction control bin (41), the rear ends of the two columnar rotating rods (44) are respectively fixedly connected to worm gears (45), the multiple sides on the left side of the air extraction control bin (41) are respectively fixedly connected to one end of the multiple pipes (329) away from the air extraction plate (324), the front and rear sides of the bottom of the air extraction control bin (41) are respectively fixedly connected to the air extraction bin slider (43), and the middle part of the bottom of the air extraction control bin (41) is fixedly connected to the control bin transmission block (42).
2. A CNC machine tool with a chip removal and cleaning structure according to claim 1, characterized in that: A crawler motor connection block (313) is fixedly connected to the top of the rear side of the rear side side plate (312), a crawler motor (314) is fixedly connected to the bottom of the crawler motor connection block (313), a conveyor disc (315) is fixedly connected to the output end of the crawler motor (314), a second conical tooth connection block (3111) is fixedly connected to the middle of the rear side of the bottom plate (311), a crawler (316) is sleeved on the outer wall of the conveyor disc (315), a second conveyor disc (317) is sleeved on the inner wall of the crawler (316) away from the conveyor disc (315), a bidirectional screw rod (319) is fixedly connected to the inner wall of the second conveyor disc (317), and the front end of the bidirectional screw rod (319) extends to the inner sides of the two side plates (312) and is rotatably connected to the middle of the inner side of the front side plate (312).
3. A CNC machine tool with a chip removal and cleaning structure according to claim 2, characterized in that: The rear end of the bidirectional lead screw (319) is fixedly connected to a conical tooth (318), the outer wall of the conical tooth (318) engages with a second conical tooth (3112), and the bottom of the second conical tooth (3112) extends to the bottom of the outer wall of the second conical tooth connecting block (3111) and is fixedly connected to a worm (3113).
4. The CNC machine tool with a chip removal and cleaning structure according to claim 3, characterized in that: The outer walls of the two worm wheels (45) mesh with the worm (3113), and the rear sides of the two worm wheels (45) and the front ends of the two columnar rotating rods (44) are fixedly connected with rotating rods (46), and the inclinations of the left and right sets of rotating rods (46) are opposite.
5. A CNC machine tool with a chip removal and cleaning structure according to claim 4, characterized in that: The inner sides of the two groups of rotating rods (46) on the left and right sides away from the worm gear (45) and the columnar rotating rod (44) are movably connected with a lifting cross bar (47), and the front and rear sides of the inner sides of the two lifting cross bars (47) are fixedly connected with push-pull vertical rods (48). The inner sides of the two groups of push-pull vertical rods (48) on the left and right sides are respectively slidably connected to the outer sides of the two groups of vertical connecting rods (3114) on the left and right sides. The tops of the two groups of push-pull vertical rods (48) on the left and right sides are fixedly connected with a collecting frame (49), and the inner wall of the collecting frame (49) is of a hollow design.
6. The CNC machine tool with a chip removal and cleaning structure according to claim 5, characterized in that: The conveying plate (2) comprises a conveying plate body (21), a motor placement bin (23) is fixedly connected to the middle of the right side of the conveying plate body (21), a plurality of conveying grooves (22) are respectively opened on the top of the conveying plate body (21), a motor (24) is fixedly connected to the inner wall of the motor placement bin (23), an output end of the motor (24) extends to the inner wall of the middle conveying groove (22) and is fixedly connected to a lead screw (25), a left end of the lead screw (25) is rotatably connected to the left side of the inner wall of the middle conveying groove (22), an outer wall of the lead screw (25) is threadedly connected to the inner wall of the control bin transmission block (42), and the inner walls of the conveying grooves (22) on the front and rear sides are respectively slidably connected to the outer walls of two air extraction bin sliders (43).
7. The method for using a CNC machine tool with a chip removal and cleaning structure according to claim 6, characterized in that: The following steps are involved: Step 1: The CNC machine tool (1) processes the workpiece, and at the same time, the crawler motor (314) in the debris cleaning mechanism (3) is started to drive the conveyor plate (315) and the crawler (316), thereby driving the bidirectional screw rod (319) and the cleaning assembly (32) to operate, so that the multiple U-shaped frames (321) move and expand; Step 2: As the bidirectional screw (319) rotates, the worm (3113) synchronously drives the worm wheel (45) to rotate, and drives the collecting frame (49) to be raised and lowered to the top of the adsorption plate (3117) through the rotating rod (46) and the lifting cross bar (47), thereby limiting the range of debris dispersion, and at the same time starting the exhaust control chamber (41) to exhaust air, and adsorbing the debris generated by cutting onto the filter screen (3118) through the exhaust plate (324) and the pipe (329); Step 3: After the processing is completed, the crawler motor (314) is started in reverse, so that each U-shaped frame (321) gathers toward the center, clamps and fixes the debris adsorbed on the filter screen (3118), and stops the operation of the air extraction control chamber (41); Step 4: Start the motor (24), and smoothly and accurately transfer the debris cleaning mechanism (3) and the debris collecting mechanism (4) as a whole to the outer wall of the CNC machine tool (1) through the threaded connection between the screw rod (25) and the control chamber transmission block (42); Step 5: The staff picks up the debris on the filter (3118) and moves it to a designated collection container to complete the cleaning and collection of the debris.
Citation Information
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Numerical control machine tool with chip removal and cleaning structure
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