Convenient and efficient gas compressor wheel disc overturning support

By designing a convenient and efficient compressor roulette flip bracket, the worm gear reducer and the driven shaft are used to drive the rotation of the driving shaft and the driven shaft, and the flip movement of the roulette is realized, and radial positioning and rapid installation and disassembly are achieved through washer and U-shaped grooves. The problem of difficulty in flipping the roulette in the state of attached blades is solved, which improves the flip efficiency and prevents blade damage.

CN119772848APending Publication Date: 2025-04-08CSIC LONGJIANG GH GAS TURBINE CO LTD
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Patent Information

Application Number
CN202411639506.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

During the assembly process of compressor or turbine rotor, it is difficult to flip the roulette when flipping in the state of attached blades. The existing flipping bracket structure is complex, the operator has high labor intensity, low flipping efficiency, and is prone to cause blade collision and damage.

Method used

A convenient and efficient compressor roulette flip bracket is designed, including brackets, fixing plates, handles, worm gear and worm reducer, driving shaft, driven shaft and other components. The driving shaft and driven shaft are driven through the worm gear and worm reducer and the worm gear and worm reducer are driven to rotate, thereby realizing the flip motion of the roulette, and the radial positioning and rapid installation and disassembly of the roulette are achieved through washer and U-shaped groove.

Benefits of technology

It realizes the safe and quick flip of the compressor roulette or turbine disc in the blade-belt state, which reduces the operator's labor intensity, improves the flip efficiency, and prevents blade collision and damage.

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    Figure CN119772848A_ABST
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Abstract

The invention aims at providing a convenient and efficient gas compressor wheel disc overturning support, and belongs to the field of tools. The device comprises a bracket, a fixing plate, a speed reducer, a driving shaft fixing seat, a driven shaft fixing seat, a driving shaft, a driven shaft, a bearing seat A, a bearing seat B and a built-in double-row axis roller bearing. The driving shaft fixing seat and the driven shaft fixing seat are fixedly connected to the two ends of the support through bolts respectively, the two ends of the fixing plate are fastened to the driving shaft fixing seat and the driven shaft fixing seat through bolts respectively, and main body structure connection is completed through the driving shaft and the driven shaft. The wheel disc is placed on the fixing plate and is fastened through a bolt. And after the wheel disc is overturned in place, a stop pin is inserted for fixing. According to the overturning device, overturning work of the compressor wheel disc or the turbine disc in the blade state can be safely and rapidly achieved, rapid disassembly is also achieved after overturning operation is completed, and the working efficiency is greatly improved when a plurality of wheel discs are queued to wait for overturning.
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Description

Technical Field

[0001] The invention relates to a tooling device, in particular to a turning device. Background Art

[0002] In the current compressor or turbine rotor assembly process, the blades are assembled after the discs form the overall rotor structure. Therefore, when a single disc is flipped during processing and rotor assembly, it is mostly in a bladeless state, and the flipping difficulty is low. However, when the disc needs to be flipped with blades attached, the flipping difficulty increases. The existing flipping bracket has a complex structure, and the operator has high labor intensity. When multiple discs are lined up to be flipped, the flipping efficiency is low, and when the disc is displaced during flipping, it is easy to cause blade collision damage. Summary of the invention

[0003] The purpose of the present invention is to provide a convenient and efficient compressor wheel turning bracket for improving work efficiency.

[0004] The object of the present invention is achieved in that:

[0005] The present invention discloses a convenient and efficient compressor wheel flipping bracket, which is characterized by comprising a bracket, a fixing plate, a handle, a worm gear reducer, a driving shaft, a driven shaft, a driving shaft fixing seat, a driven shaft fixing seat, a bearing seat A, and a bearing seat B. The driving shaft fixing seat and the driven shaft fixing seat are respectively fixed to the inner sides of both ends of the bracket, and the two ends of the fixing plate are respectively fixed below the driving shaft fixing seat and the driven shaft fixing seat. The bearing seat A is fixed on the bracket outside the driving shaft fixing seat, and the bearing seat B is fixed on the bracket outside the driven shaft fixing seat. Both the bearing seat A and the bearing seat B are equipped with built-in double-row axial roller bearings. The driving shaft is located in the double-row axial roller bearings of the worm gear reducer, the driving shaft fixing seat and the bearing seat A. The driving shaft located in the worm gear reducer is connected to the worm gear reducer via a flat key A, and the worm gear reducer is connected to the handle. The driving shaft located in the driving shaft fixing seat is connected to the driving shaft fixing seat via a flat key B, and the driven shaft is located in the double-row axial roller bearings of the driven shaft fixing seat and the bearing seat B.

[0006] The present invention may also include:

[0007] 1. A U-shaped groove for removing the wheel disc is provided on the fixed plate.

[0008] 2. A washer B is arranged between the fixed plate and the wheel disc. The washer B is in the form of a stepped shaft and has a clearance fit with the fixed plate and the wheel disc.

[0009] 3. Insert the stop pin that fixes the wheel disc position into the end face of the bearing seat B.

[0010] 4. The handle rotates through the worm gear reducer and flat key A to drive the driving shaft to rotate. The driving shaft drives the driving shaft fixing seat to rotate through flat key B, thereby driving the fixing plate and the wheel disc to flip together with the driven shaft.

[0011] The advantages of the present invention are: the present invention can safely and quickly realize the flipping of the compressor wheel or turbine disc with blades, reducing the labor intensity of the operator, adding a washer B at the bolt fastening position of the wheel and the fixing plate, which is matched with the wheel with a small gap to realize the radial positioning of the wheel and prevent the blades from colliding with the nearby bearing seat. The U-shaped groove on the fixing plate can also enable the wheel to be quickly installed, and can also be quickly disassembled after the flipping operation is completed, which greatly improves the work efficiency when multiple wheels are waiting to be flipped. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural schematic diagram of the present invention;

[0013] Figure 2 A top view of the present invention;

[0014] Figure 3 Schematic diagram of gasket B. DETAILED DESCRIPTION

[0015] The present invention is described in more detail below with reference to the accompanying drawings:

[0016] Combination Figure 1-3 The present invention is a convenient and efficient compressor wheel flip bracket. The main components include: a handle assembly 1, a worm gear reducer 2, a flat key A3, a double-row axial roller bearing 5, a driving shaft 6, a flat key B7, a bearing cover A8, a bearing seat A9, a driving shaft fixing seat 10, a washer A12, a washer B13, a driven shaft fixing seat 14, a bearing seat B15, a bearing cover B16, a stop pin 18, a driven shaft 19, a cylindrical pin 21, a fixing plate 22, a lifting eye screw 24, a bracket 25, etc.

[0017] The bearing seats A9 and B15 are both equipped with double-row axial roller bearings 5. The driving shaft fixing seat 10 and the driven shaft fixing seat 14 are fixed to the two ends of the bracket 25 by bolts, and the two ends of the fixing plate 22 are respectively fastened to the driving shaft fixing seat 10 and the driven shaft fixing seat 14 by cylindrical pins 21, and the main structure is connected to the driven shaft 19 by the driving shaft 6. The wheel is placed on the fixing plate 22 and fastened by bolts. Turn the handle 1 to complete the wheel flip, and insert the stop pin 18 to fix it after flipping into place.

[0018] The wheel disc is fastened to the fixing plate 22 by bolts. By turning the handle 1, the worm gear reducer 2 drives the driving shaft 6 and the bearing through the flat key A3. The driving shaft 6 transmits the power to the driving shaft fixing seat 10 through the flat key B7, thereby driving the fixing plate 22 and the wheel disc to flip together with the driven shaft 19 on the opposite side and finally completing the wheel disc flipping operation.

[0019] The bolts connecting the wheel disc and the fixed plate 22 have a washer A12 installed between the upper part and the wheel disc. Between the fixed plate 22 and the wheel disc, the radial displacement of the wheel disc is limited by a washer B13, which is in the form of a stepped shaft and has a small clearance fit with the fixed plate 22 and the wheel disc.

[0020] The ends of the bearing seats A and B are respectively installed with bearing glands A and bearing glands B, and the bracket is installed with eye screws 24.

[0021] A U-shaped groove is opened on the side of the fixing plate 22. After the wheel disc is turned over, the fastening bolts are loosened, and the gasket B13 is removed. Then, a lifting device is used to lift the wheel disc away from the fixing plate 22 and move it horizontally out from the side U-shaped groove position.

Claims

1. A convenient and efficient compressor wheel turning bracket, characterized by: It includes a bracket, a fixing plate, a handle, a worm gear reducer, a driving shaft, a driven shaft, a driving shaft fixing seat, a driven shaft fixing seat, a bearing seat A, and a bearing seat B. The driving shaft fixing seat and the driven shaft fixing seat are respectively fixed on the inner sides of both ends of the bracket, and the two ends of the fixing plate are respectively fixed below the driving shaft fixing seat and the driven shaft fixing seat. The bearing seat A is fixed on the bracket outside the driving shaft fixing seat, and the bearing seat B is fixed on the bracket outside the driven shaft fixing seat. Both the bearing seat A and the bearing seat B have built-in double-row axial roller bearings. The driving shaft is located in the double-row axial roller bearings of the worm gear reducer, the driving shaft fixing seat and the bearing seat A. The driving shaft located in the worm gear reducer is connected to the worm gear reducer through a flat key A, and the worm gear reducer is connected to the handle. The driving shaft located in the driving shaft fixing seat is connected to the driving shaft fixing seat through a flat key B, and the driven shaft is located in the double-row axial roller bearings of the driven shaft fixing seat and the bearing seat B.

2. According to claim 1, a convenient and efficient compressor wheel turning bracket is characterized by: A U-shaped groove for moving the wheel disc out is arranged on the fixing plate.

3. According to claim 1, a convenient and efficient compressor wheel turning bracket is characterized by: A washer B is arranged between the fixed plate and the wheel disc. The washer B is in the form of a stepped shaft and has a clearance fit with the fixed plate and the wheel disc.

4. According to claim 1, a convenient and efficient compressor wheel turning bracket is characterized by: The stop pin that fixes the wheel disc position is inserted into the end face of the bearing seat B.

5. The convenient and efficient compressor wheel turning bracket according to claim 1 is characterized by: The handle rotates through the worm gear reducer and flat key A to drive the driving shaft to rotate, and the driving shaft drives the driving shaft fixing seat to rotate through flat key B, thereby driving the fixing plate and the wheel disc to flip together with the driven shaft.

Citation Information

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