Precise cutting intelligent detection device for plastic package production
By designing an intelligent detection device for accurate cutting in plastic packaging production, the problem of poor limiting effect on the turntable and the inability to monitor the drive structure and driven structure synchronously is solved, real-time monitoring and locking of cutting angle adjustment is realized, ensuring cutting accuracy and simplicity of tool change operation.
Patent Information
- Application Number
- CN202411964044.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-30
AI Technical Summary
The turntable in the existing plastic packaging production has poor limiting effect after adjustment, lacks a locking structure, and the drive structure and driven structure cannot be monitored simultaneously, resulting in wear and out-of-sync problems that cannot be discovered in time, affecting the cutting accuracy.
Design an accurate cutting intelligent detection device, installed on a multi-axis mechanical platform, including a cutting module and an intelligent detection module. The cutting module monitors the rotation of the drive disk and the tool change plate in real time through the first and second electronic protractors, and the intelligent detection module locks the drive disk and the tool change plate through the telescopic limiting rod and the positioning rod to ensure the accuracy of the cutting angle adjustment.
Real-time monitoring and locking of cutting angle adjustment is realized, reducing the risk of failure of driving structure failure in time, ensuring cutting accuracy, and simplifying tool change operation.
Smart Images

Figure CN119772982A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical transmission, and in particular to a precise cutting intelligent detection device for plastic packaging production. Background Art
[0002] Plastic packaging and plastic packaging products are taking up an increasingly larger share of the market, especially composite plastic flexible packaging, which has been widely used in food, medicine, chemical and other fields, among which food packaging accounts for the largest proportion, such as beverage packaging, quick-frozen food packaging, steamed food packaging, fast food packaging, etc. These products have brought great convenience to people's lives.
[0003] Plastic packaging film needs to be precisely cut after production and molding. Generally, multi-axis equipment is used to move the cutter and cut the plastic packaging film. The cutter is generally installed on a turntable for cutting. At present, most turntables use software limit and electrical limit measures to ensure the safe and reliable use of the turntable. Both software limit and electrical limit require sensors to be set on the turntable to monitor the turntable rotation data in real time: software limit controls the turntable motion state through the servo system control software; electrical limit controls the turntable motion state through the servo system electrical hardware.
[0004] At present, the limiting effect of the turntable after adjustment is not good. There is no locking structure when the turntable stops running, and the driving structure and the driven structure cannot be monitored synchronously. When the driving structure or the driven structure is worn or out of sync, it cannot be discovered in time. When the turntable is not adjusted accurately, it may cause pulling damage to the connecting cables, optical fibers, liquid cooling pipes, etc. inside the turntable.
[0005] To this end, we propose an intelligent detection device for precise cutting for plastic packaging production. Summary of the invention
[0006] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a precise cutting intelligent detection device for plastic packaging production.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] A precision cutting intelligent detection device for plastic packaging production, the precision cutting intelligent detection device is installed on a multi-axis mechanical platform, a cutting assembly is provided on the movable end of the multi-axis mechanical platform, and the cutting assembly includes a cutting module and an intelligent detection module;
[0009] The cutting module includes a first movable bracket, a second movable bracket, a cutter disc bracket, and a cutter disc changer, and the intelligent detection module includes a first electronic protractor, a second electronic protractor, a driving disc, a third movable bracket, and a side mounting member;
[0010] The driving disc can rotate, and the cutter disc bracket is fixed under the driving disc. When the driving disc rotates, the cutter disc bracket is driven to rotate synchronously. A rotatably connected cutter disc is provided inside the cutter disc bracket, and a fixedly connected side mounting piece is provided on the side of the cutter disc bracket.
[0011] The first electronic protractor monitors the rotation of the drive disc, and the second electronic protractor monitors the rotation of the tool change disc;
[0012] The upper end of the third movable bracket is provided with a fixedly connected lifting member, and the lower end of the lifting member is provided with a first telescopic limit rod, a second telescopic limit rod, and a third telescopic limit rod. When the third movable bracket descends, the first telescopic limit rod, the second telescopic limit rod, and the third telescopic limit rod lock the driving disk;
[0013] A movable positioning rod is arranged above the side mounting part, a fixedly connected positioning head is arranged at the front end of the positioning rod, and an inclined pushing member is arranged at the rear end of the positioning rod. The third movable bracket descends to push the positioning rod to move and lock the tool changing disc.
[0014] Preferably, the lower end of the first movable bracket is fixedly connected to the second movable bracket, a third motor, a first electronic protractor and a second electronic protractor are fixedly connected inside the first movable bracket, and a fifth gear and a first synchronous pulley are fixedly connected on the rotating shaft of the third motor;
[0015] The upper end surface of the second movable bracket is provided with a fixedly connected guide column, a fourth motor and a penetrating arc-shaped guide groove and a circular groove. The driving disk is installed in the circular groove for rotation. A second synchronous pulley is fixedly sleeved on the outer side of the driving disk. A first rotating shaft connected in rotation is provided inside the driving disk. A fixedly connected bevel gear and a sixth gear are provided on the first rotating shaft. The sixth gear is meshed with the fifth gear.
[0016] Preferably, a seventh gear is fixedly connected to the rotating shaft of the fourth motor, a second rotating shaft and a third rotating shaft are also provided in the second movable bracket, an eighth gear and a ninth gear are fixedly connected to the second rotating shaft, the seventh gear is meshed with the eighth gear, a tenth gear and a third synchronous pulley are fixedly connected to the third rotating shaft, the third synchronous pulley is rotationally connected to the second synchronous pulley through the first synchronous belt, and the tenth gear is meshed with the ninth gear;
[0017] The top end of the third rotating shaft is inserted into the first electronic protractor. When the third rotating shaft rotates, the first electronic protractor obtains angle information and sends it to the PLC control system.
[0018] Preferably, a fourth rotating shaft connected in rotation is provided at the lower end of the first movable bracket, and the top end of the fourth rotating shaft is inserted into the second electronic protractor. When the fourth rotating shaft rotates, the second electronic protractor obtains angle information and sends it to the PLC control system. A third synchronous pulley fixedly connected is provided on the fourth rotating shaft. The first synchronous pulley and the third synchronous pulley are rotationally connected through a synchronous belt. When the third motor is started, the fourth rotating shaft is driven to rotate synchronously.
[0019] Preferably, the drive disk is provided with an axially arranged first positioning hole, a second positioning hole, and a third positioning hole, the angular interval between the first positioning hole, the second positioning hole, and the third positioning hole is 3°, and the maximum angle between the first group of first positioning holes, the second positioning holes, and the third positioning holes and the last group of first positioning holes, the second positioning holes, and the third positioning holes does not exceed 240°.
[0020] Preferably, the first group of first positioning holes is 0°, the first group of second positioning holes is 1°, and the first group of third positioning holes is 2°.
[0021] Preferably, the third movable bracket is arc-shaped, and the arc angle is greater than 240°. A second electric cylinder is provided inside the third movable bracket, and the second electric cylinder pulls the third movable bracket to be lifted and lowered. The third movable bracket is inserted into the arc-shaped guide groove for sliding and lifting. The third movable bracket is slidably matched with the guide column. When the third movable bracket is lifted and lowered, it drives the lifting member, the first telescopic limit rod, the second telescopic limit rod and the third telescopic limit rod to be lifted and lowered synchronously;
[0022] When the third movable bracket descends to the lowest point, the first telescopic limiting rod, the second telescopic limiting rod and the third telescopic limiting rod are inserted into the first positioning hole, the second positioning hole and the third positioning hole.
[0023] Preferably, a linear displacement sensor is provided inside the first telescopic limit rod, the second telescopic limit rod and the third telescopic limit rod. When the first telescopic limit rod, the second telescopic limit rod and the third telescopic limit rod are extended or retracted, the linear displacement sensor obtains an electrical signal and sends it to the PLC control system.
[0024] Preferably, one side of the tool changing disc is provided with annular teeth, which mesh with the bevel gear, an axially arranged tool holder is provided inside the tool changing disc, a cutting knife is provided inside the tool holder, and the other side of the tool changing disc is provided with axially arranged positioning grooves, the number and angular spacing of the positioning grooves are the same as those of the tool holder.
[0025] Preferably, the upper end of the side mounting member is provided with a first guide block and a second guide block that are fixedly connected, the positioning rod passes through the first guide block and the second guide block and slides with the two, a spring is sleeved on the positioning rod, when the third movable bracket descends, the bottom end contacts the inclined pushing member, as the third movable bracket continues to descend, the third movable bracket pushes the inclined pushing member, the positioning rod, and the positioning head to the other side of the tool changing disc, when the third movable bracket descends to the lowest point, the positioning head is inserted into the designated positioning groove, thereby locking the tool changing disc.
[0026] Beneficial Effects
[0027] The present invention provides a precise cutting intelligent detection device for plastic packaging production.
[0028] Beneficial effects:
[0029] (1) The precise cutting intelligent detection device for plastic packaging production of the present invention adopts a real-time drive monitoring structure design, which can perform real-time monitoring when the cutter angle is adjusted, thereby reducing the situation where the drive structure failure cannot be discovered in time, and can perform the cutter change operation according to actual production needs. The cutter change is simple and fast. When the third movable bracket is raised or lowered, the cutter can be locked horizontally and vertically at the same time. The minimum horizontal adjustment locking angle can reach 1°. The entire locking structure is simple and reliable.
[0030] (2) When the precise cutting intelligent detection device for plastic packaging production of the present invention is used, the fourth motor starts to drive the second rotating shaft, the third rotating shaft, and the driving disc to rotate and adjust the angles of the cutter disc bracket, the cutter disc, and the side mounting parts. Then the third motor starts to drive the first rotating shaft and the bevel gear to rotate. The bevel gear drives the cutter disc to rotate and select the cutter. After the adjustment is completed, the third motor and the fourth motor stop, and the first electronic protractor and the second electronic protractor monitor in real time.
[0031] The second electric cylinder pulls the third movable bracket to descend. When the third movable bracket descends to the lowest point, the first telescopic limit rod, the second telescopic limit rod and the third telescopic limit rod are inserted into the first positioning hole, the second positioning hole and the third positioning hole, thereby locking the driving disc. After the driving disc is locked, the lateral rotation of the cutter disc bracket, the cutter disc and the side mounting part is locked;
[0032] When the third movable bracket descends, the bottom end contacts the inclined pushing member. As the third movable bracket continues to descend, the third movable bracket pushes the inclined pushing member, the positioning rod, and the positioning head to approach the other side of the tool changing disc. When the third movable bracket descends to the lowest point, the positioning head is inserted into the designated positioning groove, thereby locking the longitudinal rotation of the tool changing disc. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the implementation of the present invention or the technical solution in the prior art, the following briefly introduces the drawings required for the implementation or the description of the prior art. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0034] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0035] Figure 1 It is a structural schematic diagram of the precise cutting intelligent detection device in the embodiment of the present invention in the installed state;
[0036] Figure 2 It is a schematic side view of the structure of the intelligent detection device for precise cutting in an embodiment of the present invention in an installed state;
[0037] Figure 3 It is a schematic rear view of the structure of the precise cutting intelligent detection device in the embodiment of the present invention in the installed state;
[0038] Figure 4 It is a schematic diagram of the structure of the cutting assembly in an embodiment of the present invention;
[0039] Figure 5 It is a schematic front view of the structure of the cutting assembly in an embodiment of the present invention;
[0040] Figure 6 It is a schematic side view of the structure of the cutting assembly in an embodiment of the present invention;
[0041] Figure 7 It is a bottom view schematic diagram of the structure of the cutting assembly in an embodiment of the present invention;
[0042] Figure 8 is a schematic structural diagram of a second movable bracket in an embodiment of the present invention;
[0043] Fig. 9 This is a schematic diagram of the structure of the third motor and the gear set in an embodiment of the present invention;
[0044] Fig.10 This is a schematic diagram of the structure of a fourth motor and a gear set in an embodiment of the present invention;
[0045] Fig.11It is a structural schematic diagram of the coordinated installation of the second movable bracket, the driving plate and the third movable bracket in an embodiment of the present invention;
[0046] Fig.12 For the present invention Fig.11 A schematic diagram of the structure enlargement in the middle;
[0047] Fig.13 It is a schematic diagram of the structure of the driving disk in an embodiment of the present invention;
[0048] Fig.14 It is a schematic diagram of the structure of the cutter disc bracket, the cutter disc changer and the side mounting parts in the embodiment of the present invention;
[0049] Fig.15 It is a schematic diagram of the structure of the tool changer in the embodiment of the present invention;
[0050] Fig.16 It is a schematic structural diagram of a side mounting member in an embodiment of the present invention;
[0051] Legend: 1. Bottom bracket; 2. First movable bracket; 3. Second movable bracket; 4. Cutting assembly; 11. First rack; 21. First motor; 22. Moving shaft; 23. Second rack; 31. Second motor; 32. First electric cylinder; 41. First movable bracket; 42. Second movable bracket; 43. Third motor; 44. Fourth motor; 45. Driving disc; 46. Third movable bracket; 47. Cutter bracket; 48. Cutter changing disc; 49. Side mounting; 421. Guide column; 422. Arc guide groove; 423. Circular slot; 431. First rotating shaft; 432. Bevel gear; 433. Sixth gear; 441. Second rotating shaft; 442. Ninth gear ; 443, the third rotating shaft; 444, the tenth gear; 445, the third synchronous pulley; 446, the first electronic protractor; 447, the first synchronous belt; 448, the second electronic protractor; 451, the first positioning hole; 452, the second positioning hole; 453, the third positioning hole; 461, the lifting member; 462, the first telescopic limit rod; 463, the second telescopic limit rod; 464, the third telescopic limit rod; 465, the second electric cylinder; 481, the annular gear; 482, the tool holder; 483, the cutter; 484, the positioning groove; 491, the first guide block; 492, the second guide block; 493, the positioning rod; 494, the tilting pusher; 495, the spring; 496, the positioning head. DETAILED DESCRIPTION
[0052] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0053] See also Figures 1 to 16 As shown, this embodiment provides a precision cutting intelligent detection device for plastic packaging production. The precision cutting intelligent detection device is installed on a three-axis mechanical platform. The three-axis mechanical platform includes a bottom bracket 1, a first movable bracket 2 and a second movable bracket 3.
[0054] Specifically, the first movable bracket 2 is slidably matched with the bottom bracket 1 through the slide rail slider assembly, and a first rack 11 is fixedly connected on both sides of the bottom bracket 1, and a first motor 21 is fixedly connected at one end of the first movable bracket 2. A driving shaft penetrating therein is provided, and the first motor 21 drives the driving shaft to rotate synchronously through a coupling, and a first gear is fixedly connected at both ends of the driving shaft, and a second rack 23 is fixedly connected at one side of the first movable bracket 2. A driven shaft 22 is rotatably connected at both ends of the first movable bracket 2, and a second gear and a third gear are fixedly connected on the driven shaft 22, and the second gear is meshed with the first gear, and the third gear is meshed with the first rack 11. When the first motor 21 is started, it can drive the first movable bracket 2 to move along the bottom bracket 1;
[0055] The second movable bracket 3 is slidably matched with the first movable bracket 2 through the slide rail and slider assembly. The second movable bracket 3 is provided with a second motor 31 and a first electric cylinder 32 that are fixedly connected. The second motor 31 shaft is provided with a fourth gear that is fixedly connected. The fourth gear is meshed with the second rack 23. The second motor 31 is started to drive the second movable bracket 3 to move along the first movable bracket 2.
[0056] A fixedly connected cutting assembly 4 is provided at the telescopic end of the first electric cylinder 32. The cutting assembly 4 includes a cutting module and an intelligent detection module. The first electric cylinder 32, the second movable bracket 3 and the first movable bracket 2 drive the cutting assembly 4 to move in three axes.
[0057] Further, the cutting module includes a first movable bracket 41, a second movable bracket 42, a cutter disc bracket 47, and a cutter disc changer 48;
[0058] The intelligent detection module includes a first electronic protractor 446, a second electronic protractor 448, a drive plate 45, a third movable bracket 46, and a side mounting member 49;
[0059] Specifically, the lower end of the first movable bracket 41 is fixedly connected to the second movable bracket 42, and the first movable bracket 41 is provided with a third motor 43, a first electronic protractor 446, and a second electronic protractor 448, and the third motor 43 is provided with a fifth gear and a first synchronous pulley on the rotating shaft;
[0060] The upper end surface of the second movable bracket 42 is provided with a fixedly connected guide column 421, a fourth motor 44, and a penetrating arc-shaped guide groove 422 and a circular groove 423. The guide column 421 fixedly connects the first movable bracket 41 and the second movable bracket 42.
[0061] The driving disc 45 is installed in the circular slot 423 for rotation. A slewing bearing is installed at the bottom of the driving disc 45. A second synchronous pulley is fixedly sleeved on the outer side of the driving disc 45. A first rotating shaft 431 connected in rotation is provided inside the driving disc 45. A bevel gear 432 and a sixth gear 433 are fixedly connected on the first rotating shaft 431. The sixth gear 433 is meshed with the fifth gear. The third motor 43 drives the fifth gear, the sixth gear 433, the first rotating shaft 431 and the bevel gear 432 to rotate synchronously.
[0062] A seventh gear is fixedly connected on the rotating shaft of the fourth motor 44, and a second rotating shaft 441 and a third rotating shaft 443 are also provided in the second movable bracket 42. An eighth gear and a ninth gear 442 are fixedly connected on the second rotating shaft 441, and the seventh gear is meshed with the eighth gear. The fourth motor 44 drives the seventh gear, the eighth gear, the second rotating shaft 441, and the ninth gear 442 to rotate synchronously. A tenth gear 444 and a third synchronous pulley 445 are fixedly connected on the third rotating shaft 443, and the third synchronous pulley 445 is rotationally connected with the second synchronous pulley through the first synchronous belt 447, and the tenth gear 444 is meshed with the ninth gear 442.
[0063] When the second rotating shaft 441 rotates, it drives the tenth gear 444, the third rotating shaft 443, the third synchronous pulley 445, the second synchronous pulley, and the driving disk 45 to rotate synchronously, and the top end of the third rotating shaft 443 is inserted into the first electronic protractor 446. When the third rotating shaft 443 rotates, the first electronic protractor 446 obtains angle information and sends it to the PLC control system;
[0064] A fourth rotating shaft is rotatably connected at the lower end of the first movable bracket 41, and the top end of the fourth rotating shaft is inserted into the second electronic protractor 448. When the fourth rotating shaft rotates, the second electronic protractor 448 obtains angle information and sends it to the PLC control system. A third synchronous pulley is fixedly connected to the fourth rotating shaft, and the first synchronous pulley and the third synchronous pulley are rotatably connected through a synchronous belt. When the third motor 43 is started, it drives the fourth rotating shaft to rotate synchronously.
[0065] Further, the driving disk 45 is provided with a first positioning hole 451, a second positioning hole 452, and a third positioning hole 453 which are axially arranged, and the angular interval between the first positioning hole 451, the second positioning hole 452, and the third positioning hole 453 is 3°, and the maximum angle between the first group of the first positioning hole 451, the second positioning hole 452, and the third positioning hole 453 and the last group of the first positioning hole 451, the second positioning hole 452, and the third positioning hole 453 does not exceed 240°;
[0066] Specifically, the first group of first positioning holes 451 is 0°, the second group of first positioning holes 451 is 3°, the third group of first positioning holes 451 is 6°, and so on;
[0067] The first group of second positioning holes 452 is 1°, the second group of second positioning holes 452 is 4°, the third group of second positioning holes 452 is 7°, and so on;
[0068] The first group of third positioning holes 453 is 2°, the second group of third positioning holes 453 is 5°, the third group of third positioning holes 453 is 8°, and so on.
[0069] Further, the third movable bracket 46 is arc-shaped, and the arc angle is greater than 240°. The third movable bracket 46 is inserted into the arc-shaped guide groove 422 to slide and lift. The third movable bracket 46 and the guide column 421 are slidably matched. The guide column 421 provides a lifting guide for the third movable bracket 46. The upper end of the third movable bracket 46 is provided with a fixedly connected lifting member 461, and the lower end of the lifting member 461 is provided with a first telescopic limiting rod 462, a second telescopic limiting rod 463, and a third telescopic limiting rod 464. When the third movable bracket 46 is lifted or lowered, the lifting member 461, the first telescopic limiting rod 462, the second telescopic limiting rod 463 and the third telescopic limiting rod 464 are driven to lift or lower synchronously.
[0070] The first telescopic limit rod 462, the second telescopic limit rod 463, and the third telescopic limit rod 464 are all provided with linear displacement sensors. When the first telescopic limit rod 462, the second telescopic limit rod 463, and the third telescopic limit rod 464 are extended or retracted, the linear displacement sensors obtain electrical signals and send them to the PLC control system.
[0071] A second electric cylinder 465 is provided inside the third movable bracket 46, the bottom end of the second electric cylinder 465 is fixedly connected to the second movable bracket 42, the telescopic end of the second electric cylinder 465 is fixedly connected to the third movable bracket 46, the second electric cylinder 465 pulls the third movable bracket 46 to move up and down, when the third movable bracket 46 drops to the lowest point, the first telescopic limiting rod 462, the second telescopic limiting rod 463 and the third telescopic limiting rod 464 are inserted into the first positioning hole 451, the second positioning hole 452 and the third positioning hole 453;
[0072] When the driving disk 45 does not rotate, the first telescopic limiting rod 462 is inserted into the first positioning hole 451 to lock the driving disk 45, and the second telescopic limiting rod 463 and the third telescopic limiting rod 464 are squeezed and contracted;
[0073] When the driving disk 45 rotates 1°, the second telescopic limiting rod 463 is inserted into the second positioning hole 452 to lock the driving disk 45, and the first telescopic limiting rod 462 and the third telescopic limiting rod 464 are squeezed and contracted;
[0074] When the driving disk 45 rotates 2°, the third telescopic limiting rod 464 is inserted into the third positioning hole 453 to lock the driving disk 45, and the first telescopic limiting rod 462 and the second telescopic limiting rod 463 are squeezed and contracted.
[0075] Furthermore, the cutter disc bracket 47 is fixed below the driving disc 45. When the driving disc 45 rotates, the cutter disc bracket 47 is driven to rotate synchronously. A rotatably connected cutter disc 48 is provided inside the cutter disc bracket 47, and a fixedly connected side mounting member 49 is provided on the side of the cutter disc bracket 47.
[0076] Specifically, an annular tooth 481 is provided on one side of the tool changing disc 48, and the annular tooth 481 is meshed with the bevel gear 432. When the bevel gear 432 rotates, the annular tooth 481 and the tool changing disc 48 are driven to rotate synchronously. An axially arranged tool holder 482 is provided inside the tool changing disc 48, and cutters 483 of different styles and functions are provided inside the tool holder 482. An axially arranged positioning groove 484 is provided on the other side of the tool changing disc 48, and the number and angular spacing of the positioning grooves 484 are the same as those of the tool holder 482.
[0077] A movable positioning rod 493 is provided above the side mounting member 49, a fixedly connected positioning head 496 is provided at the front end of the positioning rod 493, a tilting pusher 494 is provided at the rear end of the positioning rod 493, a first guide block 491 and a second guide block 492 are provided at the upper end of the side mounting member 49, the positioning rod 493 passes through the first guide block 491 and the second guide block 492 and slides with the first guide block 491 and the second guide block 492, a spring 495 is sleeved on the positioning rod 493, and in the absence of external force, the spring 495 pulls the positioning rod 493 backward;
[0078] The driving plate 45 rotates at an angle not exceeding 240°, and the side mounting member 49 rotates accordingly to adjust the angle. Since the third movable bracket 46 is arc-shaped, and the arc angle is greater than 240°, the third movable bracket 46 can contact the tilting push member 494 when descending.
[0079] When the third movable bracket 46 descends, the bottom end contacts the tilting push member 494. As the third movable bracket 46 continues to descend, the third movable bracket 46 pushes the tilting push member 494, the positioning rod 493, and the positioning head 496 to approach the other side of the tool changing disc 48. When the third movable bracket 46 descends to the lowest point, the positioning head 496 is inserted into the designated positioning groove 484, thereby locking the tool changing disc 48.
[0080] Working principle of the present invention:
[0081] When in use, the plastic packaging film is drawn out by the machine and placed on the bottom bracket 1, and is positioned manually or by a clamping structure, and then the multi-axis device drives the cutting assembly 4 to move and cut;
[0082] The fourth motor 44 starts to drive the second rotating shaft 441, the third rotating shaft 443, and the driving disc 45 to rotate and adjust the angles of the cutter disc bracket 47, the cutter disc 48, and the side mounting member 49, and then the third motor 43 starts to drive the first rotating shaft 431 and the bevel gear 432 to rotate, and the bevel gear 432 drives the cutter disc 48 to rotate and select the cutter 483. After the adjustment is completed, the third motor 43 and the fourth motor 44 stop, and the first electronic protractor 446 and the second electronic protractor 448 monitor in real time;
[0083] The second electric cylinder 465 pulls the third movable bracket 46 to descend. When the third movable bracket 46 descends to the lowest point, the first telescopic limiting rod 462, the second telescopic limiting rod 463 and the third telescopic limiting rod 464 are inserted into the first positioning hole 451, the second positioning hole 452 and the third positioning hole 453, thereby locking the driving disc 45. After the driving disc 45 is locked, the lateral rotation of the cutter disc bracket 47, the cutter disc 48 and the side mounting member 49 is locked;
[0084] When the third movable bracket 46 descends, the bottom end contacts the tilting push member 494. As the third movable bracket 46 continues to descend, the third movable bracket 46 pushes the tilting push member 494, the positioning rod 493, and the positioning head 496 to approach the other side of the tool changing disc 48. When the third movable bracket 46 descends to the lowest point, the positioning head 496 is inserted into the designated positioning groove 484, thereby locking the longitudinal rotation of the tool changing disc 48.
[0085] In the description of the present invention, it is necessary to understand that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0086] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0087] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0088] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0089] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements all fall within the scope of the present invention to be protected.
Claims
1. A precision cutting intelligent detection device for plastic packaging production, the precision cutting intelligent detection device is installed on a multi-axis mechanical platform, characterized in that: A cutting assembly (4) is provided on the movable end of the multi-axis mechanical platform, and the cutting assembly (4) comprises a cutting module and an intelligent detection module; The cutting module comprises a first movable bracket (41), a second movable bracket (42), a cutter disc bracket (47), and a cutter disc changer (48); the intelligent detection module comprises a first electronic protractor (446), a second electronic protractor (448), a driving disc (45), a third movable bracket (46), and a side mounting member (49); The driving disc (45) is rotatable, and the cutter disc support (47) is fixed below the driving disc (45). When the driving disc (45) rotates, the cutter disc support (47) is driven to rotate synchronously. A rotatably connected cutter disc (48) is provided inside the cutter disc support (47), and a fixedly connected side mounting member (49) is provided on the side of the cutter disc support (47); The first electronic protractor (446) monitors the rotation of the driving disk (45), and the second electronic protractor (448) monitors the rotation of the tool changing disk (48); The upper end of the third movable bracket (46) is provided with a fixedly connected lifting member (461), and the lower end of the lifting member (461) is provided with a first telescopic limiting rod (462), a second telescopic limiting rod (463), and a third telescopic limiting rod (464); the third movable bracket (46) lowers the first telescopic limiting rod (462), the second telescopic limiting rod (463), and the third telescopic limiting rod (464) to lock the driving disk (45); A movable positioning rod (493) is provided above the side mounting member (49), a fixedly connected positioning head (496) is provided at the front end of the positioning rod (493), and an inclined pushing member (494) is provided at the rear end of the positioning rod (493). The third movable bracket (46) descends to push the positioning rod (493) to move and lock the tool change disc (48).
2. According to claim 1, a precise cutting intelligent detection device for plastic packaging production is characterized by: The lower end of the first movable bracket (41) is fixedly connected to the second movable bracket (42); a third motor (43), a first electronic protractor (446), and a second electronic protractor (448) are fixedly connected inside the first movable bracket (41); and a fifth gear and a first synchronous pulley are fixedly connected on the rotating shaft of the third motor (43); The upper end surface of the second movable bracket (42) is provided with a fixedly connected guide column (421), a fourth motor (44) and a penetrating arc-shaped guide groove (422) and a circular groove (423); the driving disc (45) is installed in the circular groove (423) for rotation; a second synchronous pulley is fixedly sleeved on the outer side of the driving disc (45); a first rotating shaft (431) is rotatably connected inside the driving disc (45); a bevel gear (432) and a sixth gear (433) are fixedly connected on the first rotating shaft (431); and the sixth gear (433) is meshed with the fifth gear.
3. The precise cutting intelligent detection device for plastic packaging production according to claim 2, characterized in that: A seventh gear is fixedly connected to the rotating shaft of the fourth motor (44); a second rotating shaft (441) and a third rotating shaft (443) are also rotatably provided in the second movable bracket (42); an eighth gear and a ninth gear (442) are fixedly connected to the second rotating shaft (441); the seventh gear meshes with the eighth gear; a tenth gear (444) and a third synchronous pulley (445) are fixedly connected to the third rotating shaft (443); the third synchronous pulley (445) is rotatably connected to the second synchronous pulley via a first synchronous belt (447); and the tenth gear (444) meshes with the ninth gear (442); The top end of the third rotating shaft (443) is inserted into the first electronic protractor (446). When the third rotating shaft (443) rotates, the first electronic protractor (446) obtains angle information and sends it to the PLC control system.
4. According to claim 3, a precise cutting intelligent detection device for plastic packaging production is characterized in that: A fourth rotating shaft is rotatably connected at the lower end of the first movable bracket (41), and the top end of the fourth rotating shaft is inserted into the second electronic protractor (448). When the fourth rotating shaft rotates, the second electronic protractor (448) obtains angle information and sends it to the PLC control system. A third synchronous belt pulley is fixedly connected to the fourth rotating shaft. The first synchronous belt pulley and the third synchronous belt pulley are rotatably connected through a synchronous belt. When the third motor (43) is started, the fourth rotating shaft is driven to rotate synchronously.
5. According to claim 1, a precise cutting intelligent detection device for plastic packaging production is characterized by: The driving disk (45) is provided with a first positioning hole (451), a second positioning hole (452), and a third positioning hole (453) which are axially arranged; the angular interval between the first positioning hole (451), the second positioning hole (452), and the third positioning hole (453) is 3°; and the maximum angle between the first group of the first positioning holes (451), the second positioning holes (452), and the third positioning holes (453) and the last group of the first positioning holes (451), the second positioning holes (452), and the third positioning holes (453) does not exceed 240°.
6. The precise cutting intelligent detection device for plastic packaging production according to claim 5, characterized in that: The first group of first positioning holes (451) is 0°, the first group of second positioning holes (452) is 1°, and the first group of third positioning holes (453) is 2°.
7. The precise cutting intelligent detection device for plastic packaging production according to claim 1, characterized in that: The third movable bracket (46) is arc-shaped, and the arc angle is greater than 240°. A second electric cylinder (465) is provided inside the third movable bracket (46). The second electric cylinder (465) pulls the third movable bracket (46) to be lifted or lowered. The third movable bracket (46) is inserted into the arc-shaped guide groove (422) to be slidably lifted or lowered. The third movable bracket (46) is slidably matched with the guide column (421). When the third movable bracket (46) is lifted or lowered, the lifting member (461), the first telescopic limit rod (462), the second telescopic limit rod (463) and the third telescopic limit rod (464) are driven to be lifted or lowered synchronously. When the third movable bracket (46) descends to the lowest point, the first telescopic limiting rod (462), the second telescopic limiting rod (463) and the third telescopic limiting rod (464) are inserted into the first positioning hole (451), the second positioning hole (452) and the third positioning hole (453).
8. The precise cutting intelligent detection device for plastic packaging production according to claim 7, characterized in that: The first telescopic limit rod (462), the second telescopic limit rod (463) and the third telescopic limit rod (464) are each provided with a linear displacement sensor. When the first telescopic limit rod (462), the second telescopic limit rod (463) and the third telescopic limit rod (464) are extended or retracted, the linear displacement sensor obtains an electrical signal and sends it to the PLC control system.
9. The precise cutting intelligent detection device for plastic packaging production according to claim 2, characterized in that: One side of the tool change disc (48) is provided with an annular tooth (481), the annular tooth (481) meshes with the bevel gear (432), an axially arranged tool holder (482) is provided inside the tool change disc (48), a cutting knife (483) is provided inside the tool holder (482), and the other side of the tool change disc (48) is provided with an axially arranged positioning groove (484), the number and angular spacing of the positioning groove (484) are the same as those of the tool holder (482).
10. The precise cutting intelligent detection device for plastic packaging production according to claim 9, characterized in that: The upper end of the side mounting member (49) is provided with a first guide block (491) and a second guide block (492) which are fixedly connected. The positioning rod (493) passes through the first guide block (491) and the second guide block (492) and slides with the first guide block (491) and the second guide block (492). A spring (495) is sleeved on the positioning rod (493). When the third movable bracket (46) descends, the bottom end contacts the inclined push member (494). As the third movable bracket (46) continues to descend, the third movable bracket (46) pushes the inclined push member (494), the positioning rod (493), and the positioning head (496) to approach the other side of the tool changing disc (48). When the third movable bracket (46) descends to the lowest point, the positioning head (496) is inserted into the designated positioning slot (484), thereby locking the tool changing disc (48).
Citation Information
Patent Citations
Cutting apparatus
CN101352857A
Heat transfer film cutting device with function of freely regulating cutters
CN105965563A
Cutter mounting disc for cutter detection
CN220373216U