Automatic discharging device for double-wall corrugated pipe production

By designing an automatic cutting device, the automatic cutting and classification of bellows is achieved by using positioning cutting components and classification components, the inefficiency problem of manual measurement and cutting in the prior art is solved, and the production efficiency and safety are improved.

CN119772996AInactive Publication Date: 2025-04-08CHANGZHOU JWELL GUOSHENG PIPE EQUIP CO LTD
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Patent Information

Application Number
CN202510275191.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the cutting process of double-wall corrugated pipes requires manual measurement and cutting, with low degree of automation and insufficient efficiency and accuracy.

Method used

An automatic feeding device including positioning cutting assembly and classification assembly is designed to achieve efficient and accurate conveying and cutting of corrugated pipes through conveying rollers and conveying motors, combine infrared emitters and receivers to ensure cutting safety, and automatically weighing and classification through classification assembly.

Benefits of technology

Automatic isometric cutting and automatic cutting of corrugated pipes are realized, which improves production efficiency and product consistency, reduces manual errors and labor costs, and improves operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of automatic discharging devices, and provides an automatic discharging device for double-wall corrugated pipe production, the automatic discharging device comprises a device shell, a positioning cutting assembly is fixedly arranged in the device shell, and through the arrangement of structures such as the positioning cutting assembly, efficient and accurate conveying and cutting of corrugated pipes are achieved; according to the corrugated pipe cutting device, the smooth conveying of corrugated pipes and the capability of adapting to different working rates are guaranteed, a hot melting cutter is adopted in the cutting process, the cutting speed is increased, the smoothness of a notch is guaranteed, the overall working efficiency is further improved, an infrared transmitter and a receiver are introduced to serve as conditions for confirming cutting starting, the risk of misoperation is reduced, and the working efficiency is improved. And through the design of an external hand wheel and an adjusting block, a user can easily adjust the cutting length to meet the requirements of different product specifications, so that the production process is optimized, and the material utilization rate and the working efficiency are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automatic blanking devices, and more specifically, to an automatic blanking device for the production of double-wall corrugated pipes. Background Art

[0002] In the prior art, manual blanking of double-wall corrugated pipes generally includes preparatory work, measurement calibration, and blanking operations. First, prepare the materials and blanking tools for the double-wall corrugated pipes. Then, use a ruler or other measuring tools to measure the length and width of the double-wall corrugated pipes, and use the measured data for the blanking operation. The blanking operation can be carried out by a cutting knife or a mold. Manually cut according to the measured data or guide the cutting with the shape and size of the mold. Finally, inspect the double-wall corrugated pipes obtained by blanking to ensure that their dimensions and shapes meet the design requirements.

[0003] In the prior art, a Chinese patent with the publication number CN211768635U discloses an automatic blanking device for the production of polyethylene double-wall corrugated pipes, including an automatic blanking device. A support bracket is arranged on the lower outer surface of the automatic blanking device, a limiting plate is arranged on the upper outer surface of the support bracket, a corrugated pipe sorter is arranged on the right outer surface of the limiting plate, a first driving wheel is arranged inside the corrugated pipe sorter, a second driving wheel is arranged on the right side of the first driving wheel, and a motor is arranged at the rear end of the second driving wheel. In this patent, only the already cut corrugated pipes can be automatically blanked, and the uncut corrugated pipes still need to be manually measured and cut, with a low degree of automation. Summary of the Invention

[0004] The present invention provides an automatic blanking device for the production of double-wall corrugated pipes, which facilitates automatic equidistant cutting of corrugated pipes during the production process of double-wall corrugated pipes, realizes the function of automatic blanking, and greatly improves the degree of automation.

[0005] The technical solution of the present invention is as follows: An automatic blanking device for the production of double-wall corrugated pipes includes a device housing. A positioning and cutting assembly is fixedly arranged inside the device housing. The positioning and cutting assembly includes a conveying motor one and a conveying motor two. The output end of the conveying motor one is fixedly connected by a coupling to a coaxially arranged conveying shaft one. A conveying roller one is fixedly sleeved on the outer peripheral surface of the conveying shaft one. The output end of the conveying motor two is fixedly connected by a coupling to a coaxially arranged conveying shaft two. A conveying roller two is fixedly sleeved on the outer peripheral surface of the conveying shaft two. The conveying roller one and the conveying roller two cooperate to form a conveying cavity; The positioning and cutting assembly also includes a positioning frame, which is fixedly connected to the interior of the device shell, and the top of the positioning frame is respectively fixedly connected to the first support plate and the second support plate, and the first support plate and the second support plate are internally rotatably installed with a threaded adjustment rod, and the outer circumference of the threaded adjustment rod is fixedly sleeved with a hand wheel at one end away from the conveying motor, and the outer circumference of the threaded adjustment rod is threadedly sleeved with an adjustment block, and the bottom of the adjustment block is fixedly connected with a synchronization block, and a limiting groove is provided in the interior of the positioning frame, and the synchronization block is slidably connected to the interior of the limiting groove, and the bottom of the synchronization block is fixedly connected with a trigger switch fixing block, and a trigger switch is installed on the trigger switch fixing block, and an observation window is provided in the interior of the device shell, and the observation window is used to observe the position of the adjustment block to adjust the cutting length; An infrared transmitter and an infrared receiver are respectively installed inside the positioning frame, and the infrared transmitter and the infrared receiver are symmetrically arranged.

[0006] Preferably, the positioning and cutting assembly further comprises a cutting cylinder, the cutting cylinder is mounted on one side of the positioning frame, a cylinder arm is mounted on the top of the cutting cylinder, a moving block 1 is fixedly connected to the top of the cylinder arm, and an active rack is fixedly connected to one side of the moving block 1; A linkage shaft is rotatably installed inside the device shell, a linkage gear is fixedly sleeved on the outer circumference of the linkage shaft, a driven rack is slidably installed inside the device shell, the active rack and the driven rack are both meshed and connected with the linkage gear, a moving block 2 is installed on one side of the driven rack, a hot melt tool 2 is installed at the bottom of the moving block 2, a hot melt tool 1 is installed at the bottom of the moving block 1, and the hot melt tool 1 and the hot melt tool 2 are symmetrically arranged; It also includes a controller, which is connected to the infrared receiver and the trigger switch signal, and is also connected to the cutting cylinder control. The controller is suitable for controlling the action of the cutting cylinder according to the action of the trigger switch or the infrared receiver and the trigger switch.

[0007] Preferably, a classification component is fixedly installed inside the device shell, and the classification component includes a material discharge block, a feeding shaft is nested inside the material discharge block, and the feeding shaft is rotatably installed inside the device shell, a push block is fixedly sleeved on the outer circumference of the feeding shaft, and a material storage groove is opened inside the material discharge block.

[0008] Preferably, a rotating shaft 1 is rotatably installed inside the housing of the device, a synchronous belt is sleeved between the rotating shaft 1 and the conveying shaft 1 via a synchronous wheel, a transmission gear 1 is fixedly sleeved on the outer circumference of the rotating shaft 1, a rotating shaft 2 is rotatably installed inside the housing of the device, a transmission gear 2 is fixedly sleeved on the outer circumference of the rotating shaft 2, the transmission gear 1 is meshedly connected with the transmission gear 2, and the rotation speed is slowed down and the rotation direction is changed by the meshing connection between the transmission gear 1 and the transmission gear 2; A driving bevel gear is fixedly sleeved on the outer circumference of the rotating shaft 2, and a rotating shaft 3 is rotatably installed inside the device shell. A driven bevel gear is fixedly sleeved on the outer circumference of the rotating shaft 3. The driving bevel gear and the driven bevel gear are meshingly connected. A lifting cam is fixedly sleeved on the outer circumference of the rotating shaft 3. The lifting cam is in contact with the pushing block. The lifting cam is used to lift the pushing block to drive the unloading block to rotate around the feeding rotating shaft as the axis, so as to realize the pouring out of the bellows of the material storage trough inside the unloading block. A gravity scale is installed inside the unloading block.

[0009] Preferably, the classification component also includes a positioning motor, a mounting plate is fixedly connected to one side of the positioning frame, a motor mounting seat is fixedly connected to the top of the mounting plate, the positioning motor is installed inside the motor mounting seat, the output end of the positioning motor is fixedly connected to a coaxially arranged rotating block through a coupling, both ends of the rotating block are movably hinged with positioning connecting rods, a positioning block is movably hinged to one side of the positioning connecting rod, a centering plate is fixedly connected to one side of the positioning block, a guide plate is fixedly connected to the bottom of the mounting plate, a guide groove is opened inside the guide plate, and the end of the centering plate is slidably connected to the inside of the guide groove.

[0010] Preferably, the classification component also includes a long plate, which is fixedly connected to the interior of the device shell, and a chute is opened inside the long plate, and the other end of the guide plate is slidably connected to the interior of the chute, and a first drop port, a second drop port and a third drop port are respectively provided inside the long plate, and the first drop port is correspondingly provided with a rotating plate device 1 suitable for opening or closing the first drop port, a rotating plate device 2 suitable for opening or closing the second drop port and a rotating plate device 3 suitable for opening or closing the third drop port, and the bottom of the long plate is respectively fixedly connected with a guide block 1 corresponding to the first drop port, a guide block 2 corresponding to the second drop port and a guide block 3 corresponding to the third drop port, and the bottoms of the guide blocks 1, 2 and 3 are all fixedly connected with storage blocks, and a clamping contact switch is installed inside the centering plate, and the two clamping contact switches are connected to the controller, and the controller is connected to the positioning motor, and the controller is suitable for controlling the action of the positioning motor according to the signals fed back by the two clamping contact switches. The classification component also includes a waste collection basket, which is located on one side of the device housing.

[0011] Preferably, a pretreatment component is fixedly installed inside the housing of the device, and the pretreatment component includes a storage bin, and the storage bin is fixedly connected to the bottom plate of the mounting plate, a gas compressor is installed on the top of the mounting plate, and a plurality of nozzles evenly distributed in a rectangular array are arranged at the bottom of the storage bin, and the nozzles are connected to the storage bin, and the gas compressor pressurizes the interior of the storage bin to control the size of the nozzles.

[0012] Preferably, a control panel is installed on one side of the device housing, and the gas compressor, clamping contact switch, grinding belt device, turn plate device one, turn plate device two, and turn plate device three are all electrically connected to the control panel, and the control panel is connected to the controller.

[0013] The working principle and beneficial effects of the present invention are: 1. The present invention realizes efficient and accurate conveying and cutting of corrugated pipes by setting structures such as positioning cutting components. The guiding and transmission functions of the conveying rollers are combined with a conveying motor with adjustable speed to ensure the smooth transmission of the corrugated pipes and the ability to adapt to different working rates. The hot melt tool is used in the cutting process, which not only improves the cutting speed but also ensures the flatness of the incision, thereby improving the overall operating efficiency. In terms of safety, the introduction of infrared transmitters and receivers as conditions for confirming the start of cutting significantly reduces the risk of misoperation and improves the safety factor of operation. In addition, through the design of external handwheels and adjustment blocks, users can easily adjust the cutting length to meet the requirements of different product specifications, thereby optimizing the production process and improving material utilization and work efficiency.

[0014] 2. The present invention significantly improves the efficiency and accuracy of post-processing of corrugated pipes through the arrangement of structures such as classification components. The corrugated pipes can be quickly weighed after cutting and automatically classified according to weight to ensure product consistency. At the same time, the automatic centering mechanism reduces the need for manual alignment, thereby reducing operating errors and improving production quality. During the automatic sorting process, defective products can be identified and separated in a timely manner, avoiding the influx of unqualified products into the market. This automated process greatly reduces dependence on labor, reduces long-term labor costs and improves the safety of the production line, which is particularly important in environments where heavy or potentially hazardous materials are being processed. Overall, this embodiment enhances production adaptability, improves efficiency, and optimizes operational safety through advanced automatic control technology.

[0015] 3. In the present invention, through the setting of structures such as the pretreatment component, the corrugated pipe can be effectively coated and protected during the delivery process. The system can automatically respond to the signal of the gravity scale and accurately apply acrylic paint or other water-based paint on the surface of the corrugated pipe, providing necessary surface protection for the next step of processing, extending the storage period of the corrugated pipe and maintaining its quality. The subsequent polishing step smoothes the cut edge through a polishing belt device synchronized with the rolling speed of the corrugated pipe, which not only improves the appearance of the product, but also reduces the risk of material damage that may occur in subsequent processing. The entire process does not require human intervention, which improves the level of automation of the operation, ensures the consistency and efficiency of the coating and polishing process, and also optimizes the operator's working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the positioning and cutting assembly of the present invention; Figure 3 This is a schematic diagram of the structure of the threaded adjustment rod of the present invention; Figure 4 This is a schematic diagram of the structure of the positioning and cutting assembly from another perspective of the present invention; Figure 5 It is an enlarged view of point A in the present invention; Figure 6 It is a schematic diagram of the overall structure of the present invention from another perspective; Figure 7 It is a schematic diagram of the internal structure of the present invention; Figure 8 It is an enlarged view of point B in the present invention; Fig. 9 A schematic diagram of the internal structure of the present invention from another perspective; Fig.10 It is an enlarged view of point C in the present invention; Fig.11 This is a schematic diagram of the structure of the lower material block in the present invention; Fig.12 This is a schematic diagram of the classification component structure of the present invention; Fig.13 It is a schematic diagram of the internal structure of part of the present invention; Fig.14 This is a schematic diagram of part of the internal structure of the present invention from another perspective.

[0018] In the figure: 1. Device housing; 2. Positioning and cutting assembly; 201. Conveying motor 1; 202. Conveying shaft 1; 203. Conveying roller 1; 204. Conveying motor 2; 205. Conveying shaft 2; 206. Conveying roller 2; 207. Positioning frame; 208. First support plate; 209. Second support plate; 210. Threaded adjustment rod; 211. Hand wheel; 212. Adjustment block; 213. Trigger switch fixing block; 214. Trigger switch; 215. Infrared transmitter; 216. Infrared receiver; 217. Cutting cylinder; 218. Cylinder arm; 219. Moving block 1; 220. Active rack; 221. Linkage shaft; 222. Linkage gear; 223. Driven rack; 224. Moving block 2; 225. Hot melt tool 1; 226. Hot melt tool 2; 227. Observation window; 228. Limiting groove; 3. Classification components; 301. Rotating shaft 1; 302. Synchronous belt; 303. Transmission gear 1; 304. Rotating shaft 2; 305. Transmission gear 2; 306. Active bevel gear; 307. Driven bevel gear; 308. Rotating shaft 3; 309. Lifting cam; 310. Feeding shaft; 311. Push block; 312. Unloading block; 313. Gravity scale; 314. Positioning motor; 315. Rotating block; 316. Positioning link Rod; 317, positioning block; 318, long board; 319, chute; 320, centering plate; 321, turn plate device 1; 322, turn plate device 2; 323, turn plate device 3; 324, motor mounting seat; 325, mounting plate; 326, guide plate; 327, waste material storage basket; 328, guide block 1; 329, guide block 2; 330, guide block 3; 331, storage block; 332, clamping contact switch; 4. Pretreatment component; 41. Gas compressor; 42. Storage bin; 43. Nozzle; 44. Grinding belt device; 5. Control panel. DETAILED DESCRIPTION

[0019] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Example 1: Figure 1~Figure 4As shown, this embodiment proposes an automatic unloading device for double-wall corrugated pipe production, including a device housing 1, a positioning and cutting assembly 2 is fixedly arranged inside the device housing 1, and the positioning and cutting assembly 2 includes a conveying motor 1 201 and a conveying motor 2 204, the output end of the conveying motor 1 201 is fixedly connected to a coaxially arranged conveying shaft 1 202 through a coupling, and a conveying roller 1 203 is fixedly sleeved on the outer circumference of the conveying shaft 1 202, and the output end of the conveying motor 204 is fixedly connected to a coaxially arranged conveying shaft 2 205 through a coupling, and a conveying roller 2 206 is fixedly sleeved on the outer circumference of the conveying shaft 205, and the conveying roller 1 203 and the conveying roller 2 206 cooperate to form a conveying cavity; The positioning and cutting assembly 2 also includes a positioning frame 207, which is fixedly connected to the inside of the device housing 1. The top of the positioning frame 207 is respectively fixedly connected to the first support plate 208 and the second support plate 209, and the first support plate 208 and the second support plate 209 are internally installed with a threaded adjustment rod 210 for common rotation. A hand wheel 211 is fixedly sleeved on the end of the outer circumference of the threaded adjustment rod 210 away from the conveying motor 201, and an adjustment block 212 is threadedly sleeved on the outer circumference of the threaded adjustment rod 210. The bottom of the adjustment block 212 is fixedly connected with a synchronization block, and a limiting groove 228 is provided inside the positioning frame 207. The synchronization block is slidably connected to the inside of the limiting groove 228. A trigger switch fixing block 213 is fixedly connected to the bottom of the synchronization block, and a trigger switch 214 is installed on the trigger switch fixing block 213. An observation window 227 is provided inside the device housing 1, and the observation window 227 is used to observe the position of the adjustment block 212 to adjust the cutting length; An infrared transmitter 215 and an infrared receiver 216 are respectively installed inside the positioning frame 207 , and the infrared transmitter 215 and the infrared receiver 216 are symmetrically arranged.

[0021] like Figure 1 to Figure 9 As shown, the positioning and cutting assembly 2 also includes a cutting cylinder 217, which is installed on one side of the positioning frame 207, and a cylinder arm 218 is installed on the top of the cutting cylinder 217, and a moving block 219 is fixedly connected to the top of the cylinder arm 218, and an active rack 220 is fixedly connected to one side of the moving block 219; A linkage shaft 221 is rotatably installed inside the device housing 1, and a linkage gear 222 is fixedly sleeved on the outer circumference of the linkage shaft 221. A driven rack 223 is slidably installed inside the device housing 1. Both the active rack 220 and the driven rack 223 are meshed and connected with the linkage gear 222. A moving block 224 is installed on one side of the driven rack 223. A hot melt tool 226 is installed at the bottom of the moving block 224. A hot melt tool 1 225 is installed at the bottom of the moving block 1 219. The hot melt tool 1 225 and the hot melt tool 2 226 are symmetrically arranged. It also includes a controller, which is connected to the infrared receiver 216 and the trigger switch 214 signal, and is also connected to the cutting cylinder 217 control. The controller is suitable for controlling the action of the cutting cylinder 217 according to the action of the trigger switch 214 or the infrared receiver 216 and the trigger switch 214.

[0022] In this embodiment, the bellows is aligned with the conveying cavity formed between the conveying roller 1 203 and the conveying roller 2 206 and conveyed into the conveying cavity. At this time, the conveying roller 1 203 and the conveying roller 2 206 will guide and convey the bellows to the inside of the positioning frame 207. It should be noted that the speed of conveying can be adjusted by controlling the rotation speed of the conveying motor 1 201 and the conveying motor 2 204 through the control panel 5. As the bellows continues to be conveyed, it will contact the trigger switch 214 until the trigger switch 214 is pressed. The trigger switch 214 will send a signal to the controller, and the controller controls the start of the cutting cylinder 217 and can control the conveying motor 1 201 and the conveying motor 2 204 to stop. Correspondingly, the conveying roller 1 203 and the conveying roller 2 206 stop moving, and the cutting cylinder 217 The moving block 1 219 and the active rack 220 are driven to move upward together, and the active rack 220 is meshed with the linkage gear 222, so that the driven rack 223 which is also meshed with the linkage gear 222 moves downward, and the driven rack 223 drives the moving block 224 to move downward, and finally the moving block 1 219 and the moving block 2 224 move toward each other at the same time, and the corrugated tube is cut by the hot melt tool 1 225 and the hot melt tool 2 226. By using the hot melt tool, the cut surface can be smoother and the cutting is faster, which is convenient for improving the overall efficiency. In addition, it should be noted that the hot melt tool is a prior art, and the corrugated tube is locally heated by heating the blade or tool to soften or melt it, and then the hose is cut by applying a cutting force, which will not be described in detail here. Furthermore, by arranging a set of infrared transmitters 215 and infrared receivers 216 on one side of the interior of the positioning frame 207 close to the hot melt cutter, the cutting cylinder 217 will be started only when the trigger switch 214 is actuated and the infrared receiver 216 cannot receive the infrared rays emitted by the infrared transmitter 215 due to the obstruction of the bellows, thereby reducing the possibility of misoperation. It should be noted that the infrared transmitter 215 and the infrared receiver 216 are prior art, wherein the infrared transmitter 215 emits an infrared beam to the infrared receiver 216. If the beam is blocked by any object, the infrared receiver 216 cannot receive the infrared beam, thereby triggering a related control response. The use of this device is excellent in accuracy and response speed, greatly increasing safety, and will not be described in detail here. Finally, if it is necessary to produce corrugated tubes of different lengths, it is only necessary to turn the handwheel 211 disposed outside the device housing 1 and observe the position of the adjustment block 212 through the observation window 227. The handwheel 211 will drive the adjustment block 212 to move on the threaded adjustment rod 210 to adjust the cutting length, thereby improving the cutting efficiency and accuracy.

[0023] Example 2: Figure 1 to Figure 14 As shown, on the basis of Example 1, this embodiment further adds the following structure: a classification component 3 is fixedly arranged inside the device housing 1, the classification component 3 includes a feed block 312, a feed shaft 310 is nested inside the feed block 312, the feed shaft 310 is rotatably installed inside the device housing 1, a push block 311 is fixedly sleeved on the outer peripheral surface of the feed shaft 310, and a material storage trough is opened inside the feed block 312.

[0024] like Figure 1 to Figure 14 As shown, a rotating shaft 1 301 is rotatably installed inside the device housing 1, a synchronous belt 302 is sleeved between the rotating shaft 1 301 and the conveying shaft 1 202 through a synchronous wheel, a transmission gear 1 303 is fixedly sleeved on the outer circumference of the rotating shaft 1 301, a rotating shaft 2 304 is rotatably installed inside the device housing 1, a transmission gear 2 305 is fixedly sleeved on the outer circumference of the rotating shaft 2 304, and the transmission gear 1 303 and the transmission gear 2 305 are meshed and connected, and the rotation speed is slowed down and the rotation direction is changed by the meshing connection of the transmission gear 1 303 and the transmission gear 2 305; A driving bevel gear 306 is fixedly sleeved on the outer circumference of the second rotating shaft 304, and a rotating shaft 308 is rotatably installed inside the device housing 1. A driven bevel gear 307 is fixedly sleeved on the outer circumference of the rotating shaft 308. The driving bevel gear 306 and the driven bevel gear 307 are meshingly connected. A lifting cam 309 is fixedly sleeved on the outer circumference of the rotating shaft 308. The lifting cam 309 is in contact with a push block 311. The lifting cam 309 is used to drive the unloading block 312 to rotate around the feeding rotating shaft 310 as the axis by lifting the push block 311, so as to realize the pouring out of the bellows of the material storage trough inside the unloading block 312, and a gravity scale 313 is installed inside the unloading block 312.

[0025] like Figure 1 to Figure 14As shown, the classification component 3 also includes a positioning motor 314, a mounting plate 325 is fixedly connected to one side of the positioning frame 207, a motor mounting seat 324 is fixedly connected to the top of the mounting plate 325, the positioning motor 314 is installed inside the motor mounting seat 324, the output end of the positioning motor 314 is fixedly connected to a coaxially arranged rotating block 315 through a coupling, both ends of the rotating block 315 are movably hinged with a positioning link 316, one side of the positioning link 316 is movably hinged with a positioning block 317, one side of the positioning block 317 is fixedly connected with a centering plate 320, the bottom of the mounting plate 325 is fixedly connected with a guide plate 326, a guide groove is provided inside the guide plate 326, and one end of the centering plate 320 is slidably connected to the inside of the guide groove.

[0026] like Figure 1 to Figure 14 As shown, the classification component 3 also includes a long plate 318, which is fixedly connected to the inside of the device housing 1, and a chute 319 is opened inside the long plate 318. The other end of the guide plate 326 is slidably connected to the inside of the chute 319. The inside of the long plate 318 is respectively provided with a first drop opening, a second drop opening and a third drop opening. The first drop opening is correspondingly provided with a rotating plate device 1 321 suitable for opening or closing the first drop opening, a rotating plate device 2 322 suitable for opening or closing the second drop opening, and a rotating plate device 3 323 suitable for opening or closing the third drop opening. The long plate 31 The bottom of 8 is respectively fixedly connected with a guide block 1 328 corresponding to the first material drop port, a guide block 2 329 corresponding to the second material drop port, and a guide block 330 corresponding to the third material drop port, and the bottoms of the guide blocks 1 328, 329 and 330 are all fixedly connected with a storage block 331, and a clamping contact switch 332 is installed inside the centering plate 320; the two clamping contact switches 332 are connected to the controller, and the controller is connected to the positioning motor 314, and the controller is suitable for controlling the action of the positioning motor 314 according to the feedback signals of the two clamping contact switches 332.

[0027] The classification component 3 also includes a waste storage basket 327 , which is located on one side of the device housing 1 .

[0028] In this embodiment, after the bellows is cut to length in Embodiment 1, it will fall down into the groove inside the material block 312 along the slide groove in the middle of the positioning frame 207, and the weight of the bellows will be weighed by the gravity scale 313 set in the groove. At the same time, the conveying shaft 205 will drive the transmission gear 1 303 to rotate through the synchronous belt 302, and the transmission gear 1 303 will achieve the deceleration effect by meshing with the transmission gear 2 305. Further, the rotating shaft 2 304 drives the active bevel gear 306 to rotate. The active bevel gear 306 drives the rotating shaft 308 to rotate through the driven bevel gear 307 meshing with it. The rotating shaft 308 will drive the lifting cam 309 to rotate at the same time. The lifting cam 309 will push up the push block 311 when it reciprocates. At this time, the push block 311 will rotate with the feeding shaft 310 as the axis until the lifting cam 309 is separated from the push block 311. The push block 311 will reset under the drive of gravity until the next circle of the lifting cam 309 rotates. When the push block 311 rotates, it will drive the lower The material block 312 rotates together, and the corrugated tube inside the lower material block 312 is sent to the long plate 318. At this time, the gravity scale 313 detects that the weight on its top has dropped, and the controller will start the positioning motor 314. The positioning motor 314 will drive the rotating block 315 to rotate, and the rotating block 315 will drive the positioning connecting rod 316 movably hinged at both ends to move. Because the two centering plates 320 are slidably connected to the guide plate 326 and the inside of the long plate 318 at the same time, when the positioning motor 314 is started, the centering plates 320 on both sides are 0 will move toward the center at the same time to clamp the two ends of the bellows until the clamping contact switches 332 set on the two centering plates 320 are pressed at the same time. At this time, it is determined that the centering is completed, and a signal is sent to the controller. The controller turns off the positioning motor 314. At this time, the bellows continues to move downward along the direction of the chute 319 to complete the self-centering effect until the next signal from the gravity scale 313 is received. The positioning motor 314 first starts in the reverse direction, resets, and then starts in the forward direction to perform self-centering of the next pipe; Furthermore, after the gravity scale 313 weighs the bellows and obtains a weighing signal, the weighing signal is sent to the controller, and the controller starts the action of the rotating plate device corresponding to the corresponding weight signal. The rotating plate device receives the signal and rotates 90 degrees to open the channel connected to the material guide block, so that the bellows enters the corresponding storage channel and finally enters the interior of the material storage block 331. In addition, if the weight does not meet the set value after weighing, it is judged as a defective product, and the three rotating plate devices will not be started. At this time, the bellows will slide along the chute 319 into the waste storage basket 327 for recycling; The above-mentioned embodiments improve operational efficiency and reduce human errors, ensure the accuracy of product classification, and thus improve product quality. At the same time, this automated process also reduces dependence on manpower, reduces long-term labor costs, and improves the safety of the working environment, especially when handling heavy or hazardous materials. In addition, it increases the adaptability of production.

[0029] Example 3: Figure 13~Figure 14 As shown, on the basis of Example 1 or Example 2, this embodiment further adds the following structure: a pretreatment component 4 is fixedly arranged inside the device housing 1, and the pretreatment component 4 includes a storage bin 42, and the storage bin 42 is fixedly connected to the bottom plate of the mounting plate 325, and a gas compressor 41 is installed on the top of the mounting plate 325. A plurality of nozzles 43 distributed in a rectangular array are arranged at the bottom of the storage bin 42, and the nozzles 43 are connected to the storage bin 42. The gas compressor 41 pressurizes the interior of the storage bin 42 to control the size of the nozzle 43.

[0030] like Figure 13~Figure 14 As shown, a control panel 5 is installed on one side of the device housing 1, and the gas compressor 41, the clamping contact switch 332, the grinding belt device 44, the rotating plate device 1 321, the rotating plate device 2 322, and the rotating plate device 3 323 are all connected to the controller, and the controller is connected to the control panel 5.

[0031] In this embodiment, acrylic paint for protecting the bellows can be placed inside the storage bin 42, and when the bellows is sent out by the unloading block 312, the gas compressor 41 pressurizes the inside of the storage bin 42, so that the acrylic paint is sprayed out from the nozzle 43 to coat the surface of the bellows, thereby helping to preserve the bellows before the next step of processing. It should be noted that other water-based paints can be filled inside the storage bin 42 as needed. Further, after the spraying is completed, the bellows continues to roll along the chute 319 on the long plate 318. At this time, the grinding belt device 44 arranged inside the centering plate 320 will grind the cut edges on both sides of the bellows. It should be noted that the grinding belt device 44 is a prior art and will not be described in detail here. The rotation speed of the grinding belt device 44 can be controlled by the control panel 5 to make it the same as the rolling speed of the bellows, thereby ensuring stable and uniform grinding without affecting the transportation of the bellows.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic feeding device for producing double-wall corrugated pipes, characterized in that: The device comprises a housing (1), a positioning and cutting assembly (2) is fixedly arranged inside the housing (1), the positioning and cutting assembly (2) comprises a conveying motor 1 (201) and a conveying motor 2 (204), the output end of the conveying motor 1 (201) is fixedly connected to a coaxially arranged conveying shaft 1 (202) via a coupling, a conveying roller 1 (203) is fixedly sleeved on the outer circumference of the conveying shaft 1 (202), the output end of the conveying motor 2 (204) is fixedly connected to a coaxially arranged conveying shaft 2 (205) via a coupling, a conveying roller 2 (206) is fixedly sleeved on the outer circumference of the conveying shaft 2 (205), and the conveying roller 1 (203) and the conveying roller 2 (206) cooperate to form a conveying cavity; The positioning and cutting assembly (2) further comprises a positioning frame (207), wherein the positioning frame (207) is fixedly connected to the inside of the device housing (1), and the top of the positioning frame (207) is respectively fixedly connected to a first support plate (208) and a second support plate (209), wherein a threaded adjustment rod (210) is rotatably mounted inside the first support plate (208) and the second support plate (209), and a hand wheel (211) is fixedly sleeved on the outer peripheral surface of the threaded adjustment rod (210) at one end away from the conveying motor (201), and the outer peripheral surface of the threaded adjustment rod (210) is An adjusting block (212) is provided on the threaded sleeve on the surface, a synchronization block is fixedly connected to the bottom of the adjusting block (212), a limiting groove (228) is provided inside the positioning frame (207), the synchronization block is slidably connected inside the limiting groove (228), a trigger switch fixing block (213) is fixedly connected to the bottom of the synchronization block, a trigger switch (214) is installed on the trigger switch fixing block (213), and an observation window (227) is provided inside the device housing (1), the observation window (227) is used to observe the position of the adjusting block (212) and adjust the cutting length; An infrared transmitter (215) and an infrared receiver (216) are respectively installed inside the positioning frame (207), and the infrared transmitter (215) and the infrared receiver (216) are symmetrically arranged.

2. The automatic feeding device for producing double-wall corrugated pipes according to claim 1, characterized in that: The positioning and cutting assembly (2) further comprises a cutting cylinder (217), wherein the cutting cylinder (217) is mounted on one side of the positioning frame (207), a cylinder arm (218) is mounted on the top of the cutting cylinder (217), a moving block 1 (219) is fixedly connected to the top of the cylinder arm (218), and an active rack (220) is fixedly connected to one side of the moving block 1 (219); A linkage shaft (221) is rotatably mounted inside the device housing (1), a linkage gear (222) is fixedly sleeved on the outer circumference of the linkage shaft (221), a driven rack (223) is slidably mounted inside the device housing (1), the active rack (220) and the driven rack (223) are both meshingly connected with the linkage gear (222), a moving block 2 (224) is mounted on one side of the driven rack (223), a hot melt tool 2 (226) is mounted on the bottom of the moving block 2 (224), a hot melt tool 1 (225) is mounted on the bottom of the moving block 1 (219), and the hot melt tool 1 (225) and the hot melt tool 2 (226) are symmetrically arranged; It also includes a controller, which is connected to the infrared receiver (216) and the trigger switch (214) by signal, and is also connected to the cutting cylinder (217) by control. The controller is suitable for controlling the action of the cutting cylinder (217) according to the action of the trigger switch (214) or the infrared receiver (216) and the trigger switch (214).

3. The automatic feeding device for producing double-wall corrugated pipes according to claim 2, characterized in that: A classification component (3) is fixedly arranged inside the device housing (1), and the classification component (3) comprises a material discharge block (312), a feeding shaft (310) is nested inside the material discharge block (312), and the feeding shaft (310) is rotatably mounted inside the device housing (1), a push block (311) is fixedly sleeved on the outer peripheral surface of the feeding shaft (310), and a material storage groove is opened inside the material discharge block (312).

4. The automatic feeding device for producing double-wall corrugated pipes according to claim 3, characterized in that: A rotating shaft (301) is rotatably mounted inside the housing (1) of the device, a synchronous belt (302) is sleeved between the rotating shaft (301) and the conveying shaft (202) via a synchronous wheel, a transmission gear (303) is fixedly sleeved on the outer circumference of the rotating shaft (301), a rotating shaft (304) is rotatably mounted inside the housing (1) of the device, a transmission gear (305) is fixedly sleeved on the outer circumference of the rotating shaft (304), the transmission gear (303) and the transmission gear (305) are meshedly connected, and the rotation speed is reduced and the rotation direction is changed by the meshing connection between the transmission gear (303) and the transmission gear (305); A driving bevel gear (306) is fixedly sleeved on the outer circumference of the second rotating shaft (304), a rotating shaft (308) is rotatably mounted inside the device housing (1), a driven bevel gear (307) is fixedly sleeved on the outer circumference of the third rotating shaft (308), the driving bevel gear (306) and the driven bevel gear (307) are meshingly connected, a lifting cam (309) is fixedly sleeved on the outer circumference of the third rotating shaft (308), the lifting cam (309) is in contact with the push block (311), the lifting cam (309) is used to lift the push block (311) to drive the material discharge block (312) to rotate around the feeding rotating shaft (310) as the axis, so as to realize pouring out the bellows of the material storage tank inside the material discharge block (312), and a gravity scale (313) is installed inside the material discharge block (312).

5. The automatic feeding device for producing double-wall corrugated pipes according to claim 4, characterized in that: The classification component (3) also includes a positioning motor (314), one side of the positioning frame (207) is fixedly connected to a mounting plate (325), the top of the mounting plate (325) is fixedly connected to a motor mounting seat (324), the positioning motor (314) is installed inside the motor mounting seat (324), the output end of the positioning motor (314) is fixedly connected to a coaxially arranged rotating block (315) through a coupling, both ends of the rotating block (315) are movably hinged with positioning connecting rods (316), one side of the positioning connecting rod (316) is movably hinged with a positioning block (317), one side of the positioning block (317) is fixedly connected to a centering plate (320), the bottom of the mounting plate (325) is fixedly connected to a guide plate (326), a guide groove is provided inside the guide plate (326), and the end of the centering plate (320) is slidably connected to the inside of the guide groove.

6. The automatic feeding device for producing double-wall corrugated pipes according to claim 5, characterized in that: The classification component (3) also includes a long plate (318), the long plate (318) is fixedly connected to the inside of the device housing (1), a chute (319) is provided inside the long plate (318), the other end of the guide plate (326) is slidably connected to the inside of the chute (319), the inside of the long plate (318) is respectively provided with a first drop opening, a second drop opening and a third drop opening, the first drop opening is correspondingly provided with a rotating plate device 1 (321) suitable for opening or closing the first drop opening, a rotating plate device 2 (322) suitable for opening or closing the second drop opening and a rotating plate device 3 (323) suitable for opening or closing the third drop opening, the bottom of the long plate (318) is respectively fixedly connected to the inside of the chute (319), and the other end of the guide plate (326) is slidably connected to the inside of the chute (319). A material guide block 1 (328) corresponding to the first material drop opening, a material guide block 2 (329) corresponding to the second material drop opening, and a material guide block 3 (330) corresponding to the third material drop opening are fixedly connected, and a material storage block (331) is fixedly connected to the bottom of each of the material guide block 1 (328), the material guide block 2 (329), and the material guide block 3 (330). A clamping contact switch (332) is installed inside the centering plate (320), and the two clamping contact switches (332) are connected to the controller, and the controller is connected to the positioning motor (314). The controller is suitable for controlling the action of the positioning motor (314) according to the feedback signals of the two clamping contact switches (332).

7. The automatic feeding device for producing double-wall corrugated pipes according to claim 6, characterized in that: The classification component (3) further comprises a waste collection basket (327), wherein the waste collection basket (327) is located on one side of the device housing (1).

8. The automatic feeding device for producing double-wall corrugated pipes according to claim 7, characterized in that: A pretreatment component (4) is fixedly arranged inside the device housing (1), and the pretreatment component (4) includes a storage bin (42). The storage bin (42) is fixedly connected to the bottom plate of the mounting plate (325), and a gas compressor (41) is installed on the top of the mounting plate (325). A plurality of nozzles (43) evenly distributed in a rectangular array are arranged at the bottom of the storage bin (42), and the nozzles (43) are connected to the storage bin (42). The gas compressor (41) applies pressure to the inside of the storage bin (42) to control the size of the nozzles (43).

9. The automatic feeding device for producing double-wall corrugated pipes according to claim 8, characterized in that: A control panel (5) is installed on one side of the device housing (1); the gas compressor (41), the clamping contact switch (332), the grinding belt device (44), the rotating plate device 1 (321), the rotating plate device 2 (322), and the rotating plate device 3 (323) are all electrically connected to the control panel (5); and the control panel (5) is connected to the controller.

Citation Information

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