Bamboo breaking device for bamboo weaving processing and implementation method of bamboo breaking device

Abstract

The bamboo splitting device for bamboo weaving processing comprises a workbench, a bamboo splitting cutter is mounted at one end of the upper portion of the workbench, a moving assembly is mounted on the portion, located on one side of the bamboo splitting cutter, of the upper portion of the workbench, a mounting plate is mounted above the moving assembly, and a supporting ring is mounted on the portion, located at one end of the bamboo splitting cutter, of the upper portion of the mounting plate; a baffle slides on one side of the supporting ring, an impact assembly is installed on one side of the baffle, and a limiting block is further installed on the side, located on the impact assembly, of the baffle. The invention further discloses an implementation method of the bamboo breaking device for bamboo weaving processing. The moving assembly drives the baffle to move to push bamboos to move, instant impact force is applied to the baffle through the impact assembly, so that the bamboos act on the bamboo breaking cutters, the bamboos are rapidly broken, the situation of cutter clamping is avoided, and the bamboo breaking efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of bamboo processing, and in particular relates to a bamboo breaking device for bamboo weaving processing and a realization method thereof. Background Art

[0002] Bamboo is an important part of forest resources and is known as the second forest. my country is located in the center of bamboo distribution in the world, with the largest bamboo forest area in the world. It is mainly distributed in 17 provinces in the south.

[0003] With the development of diversified bamboo products, the requirements for bamboo processing equipment are getting higher and higher. When processing bamboo, it is necessary to process the bamboo into strips. Therefore, a bamboo breaking device is needed.

[0004] However, the bamboo breaking device in the prior art uses a sprocket chain drive as a power source. For example, a bamboo breaking device for manufacturing a bamboo helmet disclosed in Chinese Patent Application No. 202020630861.9 only drives the bamboo pushing seat to move by a sprocket chain to apply thrust to the bamboo, and breaks the bamboo with a bamboo breaking knife. In actual use, the sprocket chain drive cannot generate instantaneous impact force, and it is difficult to break the bamboo, and the knife is easily stuck, resulting in low bamboo breaking efficiency. Summary of the invention

[0005] The purpose of the present invention is to provide a bamboo breaking device for bamboo weaving processing to solve the problems raised in the above background technology. The bamboo breaking device provided by the present invention has the characteristics of being able to quickly break the bamboo, avoiding the situation of knife jamming, and improving the bamboo breaking efficiency.

[0006] Another object of the present invention is to provide a method for realizing a bamboo breaking device for bamboo weaving processing.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bamboo breaking device for bamboo weaving processing, comprising a workbench, a bamboo breaking knife is installed at one end above the workbench, a moving component is installed above the workbench and on one side of the bamboo breaking knife, a mounting plate is installed above the moving component, a support ring is installed above the mounting plate and on one end of the bamboo breaking knife, a baffle is slidably arranged on one side of the support ring, an impact component is installed on one side of the baffle, and a limiting block is also installed on the baffle on one side of the impact component.

[0008] In order to split the bamboo, the bamboo splitting knife further comprises a knife seat, a horizontal knife shaft is installed on one side above the knife seat, and a plurality of blades are installed on the circumference of the knife shaft.

[0009] In order to ensure the stability of the knife seat installation, a reinforcing rod is further connected to the other side of the knife seat.

[0010] In order to support the bamboo and break the bamboo joints during the bamboo breaking process, the bamboo breaking process is facilitated. Furthermore, the end of the knife shaft is a protruding structure, and the end of the knife shaft is a tapered structure.

[0011] In order to drive the moving seat to slide on the sliding rod, the moving assembly further includes a moving seat and two parallel sliding rods, wherein a screw rod is provided between the two sliding rods, the moving seat is slidably connected to the sliding rod, and the bottom of the moving seat is connected to a screw nut meshing with the screw rod, one end of the screw rod is connected to the output end of the driving motor, and the driving motor is connected to the PLC controller signal.

[0012] In order to achieve relative sliding between the baffle plate and the mounting plate, the impact force can be transmitted to the bamboo under the impact of the impact component. Further, the baffle plate is connected to the mounting plate through two parallel slider guide rails.

[0013] In order to realize the linkage between the impact component and the moving component and ensure the impact effect on the bamboo, further, a pressure sensor is installed on one side of the limit block located on the baffle, and the pressure sensor is connected to the PLC controller signal.

[0014] In order to achieve the impact on the baffle, the impact assembly further includes an impact rod and an impact motor, wherein the impact rod is installed above the mounting plate through a linear bearing, a balance wheel is installed on the output end of the impact motor, and the balance wheel is connected to the end of the impact rod through a connecting rod.

[0015] In order to reduce the noise generated by the impact and avoid damage to the baffle caused by the impact, further, an impact head is sleeved on one end of the impact rod located on the baffle, and the impact head is made of rubber.

[0016] In the present invention, further, a method for realizing a bamboo breaking device for bamboo weaving processing comprises the following steps:

[0017] (1) Place one end of the bamboo on the knife shaft, the other end of the bamboo on the support ring, and start the switch;

[0018] (2) The moving assembly drives the baffle to push the bamboo to move to the side where the bamboo-breaking knife is located;

[0019] (3) When the pressure value of the pressure sensor reaches the set threshold, the impact motor drives the balance wheel to rotate, thereby driving the impact rod to impact the baffle;

[0020] (iv) The baffle acts on the bamboo, and the bamboo is broken by the bamboo-breaking knife;

[0021] (5) Repeat step (3) until the bamboo is completely broken.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention drives the baffle to move the bamboo by the moving component, and applies instant impact force to the baffle by the impact component, so that the bamboo acts on the bamboo-breaking knife, so as to quickly break the bamboo, avoid the knife jamming, and improve the bamboo-breaking efficiency;

[0024] 2. The baffle of the present invention is connected to the mounting plate through two parallel slider guide rails, so that the baffle and the mounting plate can slide relative to each other, so that the impact force can be transmitted to the bamboo under the impact of the impact component;

[0025] 3. The present invention drives the balance wheel to rotate through the impact motor, and drives the impact rod to slide back and forth on the linear bearing under the action of the connecting rod, so as to achieve the impact on the baffle;

[0026] 4. The end of the knife shaft of the present invention is a protruding structure, and the end of the knife shaft is a tapered structure, which can be used to support the bamboo on the one hand, and on the other hand, can break the bamboo joints during the bamboo breaking process, which is convenient for bamboo breaking;

[0027] 5. The limit block of the present invention is provided with a pressure sensor on one side of the baffle plate, and the pressure sensor is used to detect whether the baffle plate moves to the impact position, thereby realizing the linkage between the impact component and the moving component, and ensuring the impact effect on the bamboo;

[0028] 6. The present invention uses a rubber impact head in contact with the baffle, which can reduce noise generated by the impact and prevent damage to the baffle caused by the impact. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 It is a structural schematic diagram of the bamboo-breaking knife of the present invention;

[0031] Figure 3 It is a structural schematic diagram of the mobile assembly of the present invention;

[0032] Figure 4 It is a schematic diagram of the distribution structure of the sliding rod and the screw rod of the present invention;

[0033] Figure 5 It is a schematic diagram of the installation structure of the support ring, baffle plate and limit block of the present invention;

[0034] Figure 6 It is a schematic structural diagram of the impact assembly of the present invention.

[0035] In the figure: 1. workbench; 2. bamboo-breaking knife; 21. knife seat; 22. reinforcing rod; 23. blade; 24. knife shaft; 3. moving assembly; 31. sliding rod; 32. moving seat; 33. screw rod; 34. driving motor; 35. screw rod nut; 4. supporting ring; 5. baffle; 51. slider guide; 6. impact assembly; 61. impact motor; 62. balance wheel; 63. impact rod; 64. impact head; 65. linear bearing; 66. connecting rod; 7. limit block; 71. pressure sensor; 8. mounting plate. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] Example 1

[0038] See also Figure 1-Figure 6 The present invention provides the following technical solutions: a bamboo breaking device for bamboo weaving processing, comprising a workbench 1, a bamboo breaking knife 2 is installed at one end above the workbench 1, a moving component 3 is installed above the workbench 1 and on one side of the bamboo breaking knife 2, a mounting plate 8 is installed above the moving component 3, a support ring 4 is installed above the mounting plate 8 and on one end of the bamboo breaking knife 2, a baffle 5 is slidably arranged on one side of the support ring 4, an impact component 6 is installed on one side of the baffle 5, and a limiting block 7 is also installed on the baffle 5 on one side of the impact component 6.

[0039] By adopting the above technical solution, the present invention drives the baffle 5 to move the bamboo through the moving component 3, and applies an instantaneous impact force to the baffle 5 through the impact component 6, so that the bamboo acts on the bamboo breaking knife 2, so as to quickly break the bamboo, avoid the situation of knife jamming, and improve the bamboo breaking efficiency.

[0040] Specifically, the bamboo-breaking knife 2 comprises a knife seat 21 , a horizontal knife shaft 24 is mounted on one side above the knife seat 21 , and a plurality of blades 23 are mounted on the circumference of the knife shaft 24 .

[0041] The above technical solution is used to break bamboo.

[0042] Specifically, the other side of the blade holder 21 is connected with a reinforcing rod 22 .

[0043] By adopting the above technical solution, the stability of the installation of the knife seat 21 is ensured.

[0044] Specifically, the moving component 3 includes a moving seat 32 and two parallel sliding rods 31, wherein a screw rod 33 is provided between the two sliding rods 31, the moving seat 32 is slidably connected to the sliding rod 31, and the bottom of the moving seat 32 is connected to a screw nut 35 meshing with the screw rod 33, one end of the screw rod 33 is connected to the output end of the driving motor 34, and the driving motor 34 is connected to the PLC controller signal.

[0045] By adopting the above technical solution, the driving motor 34 drives the screw rod 33 to rotate, and cooperates with the screw rod nut 35 to drive the moving seat 32 to slide on the sliding rod 31.

[0046] Specifically, the baffle plate 5 is connected to the mounting plate 8 via two parallel slider guide rails 51 .

[0047] By adopting the above technical solution, the relative sliding of the baffle plate 5 and the mounting plate 8 is achieved, so that the impact force can be transmitted to the bamboo under the impact of the impact component 6.

[0048] Specifically, the impact assembly 6 includes an impact rod 63 and an impact motor 61, wherein the impact rod 63 is installed above the mounting plate 8 through a linear bearing 65, a balance wheel 62 is installed on the output end of the impact motor 61, and the balance wheel 62 is connected to the end of the impact rod 63 through a connecting rod 66.

[0049] By adopting the above technical solution, the impact motor 61 drives the balance wheel 62 to rotate, and the impact rod 63 is driven to slide back and forth on the linear bearing 65 under the action of the connecting rod 66 to achieve the impact on the baffle 5.

[0050] Example 2

[0051] The present embodiment is different from the first embodiment in that: specifically, the end of the blade shaft 24 is a protruding structure, and the end of the blade shaft 24 is a conical structure.

[0052] By adopting the above technical solution, on the one hand, it can be used to support the bamboo, and on the other hand, in the process of breaking the bamboo, the bamboo nodes can be broken, which is convenient for breaking the bamboo.

[0053] Example 3

[0054] The present embodiment is different from the first embodiment in that: specifically, a pressure sensor 71 is installed on one side of the limit block 7 located on the baffle 5, and the pressure sensor 71 is connected to the PLC controller signal.

[0055] By adopting the above technical solution, the pressure sensor 71 is used to detect whether the baffle 5 moves to the impact position, so as to realize the linkage between the impact component 6 and the moving component 3, thereby ensuring the impact effect on the bamboo.

[0056] Example 4

[0057] The present embodiment is different from the embodiment 1 in that: specifically, an impact rod 63 is located at one end of the baffle 5 and is sleeved with an impact head 64 , the impact head 64 is made of rubber and is sleeved on the impact rod 63 , so that the impact head 64 can be easily replaced.

[0058] By adopting the above technical solution, the impact head 64 made of rubber material contacts the baffle 5, which can reduce the noise generated by the impact on one hand, and prevent the baffle 5 from being damaged by the impact on the other hand.

[0059] Example 5

[0060] Furthermore, the method for implementing a bamboo breaking device for bamboo weaving processing described in the present invention comprises the following steps:

[0061] (i) Place one end of the bamboo on the blade shaft 24, and the other end of the bamboo on the support ring 4, and start the switch;

[0062] (ii) the moving assembly 3 drives the baffle plate 5 to push the bamboo to move to the side where the bamboo-breaking knife 2 is located;

[0063] (iii) When the pressure value of the pressure sensor 71 reaches a set threshold, the impact motor 61 drives the balance wheel 62 to rotate, thereby driving the impact rod 63 to impact the baffle 5;

[0064] (iv) the baffle 5 acts on the bamboo, and the bamboo is broken by the bamboo-breaking knife 2;

[0065] (5) Repeat step (3) until the bamboo is completely broken.

[0066] In summary, the present invention drives the baffle plate 5 to move the bamboo by the moving component 3, and applies an instant impact force to the baffle plate 5 by the impact component 6, so that the bamboo acts on the bamboo breaking knife 2, so as to quickly break the bamboo, avoid the situation of knife jamming, and improve the bamboo breaking efficiency; the baffle plate 5 of the present invention is connected to the mounting plate 8 by two parallel slider guide rails 51, so as to realize the relative sliding of the baffle plate 5 and the mounting plate 8, so that under the impact of the impact component 6, the impact force can be transmitted to the bamboo; the present invention drives the balance wheel 62 to rotate by the impact motor 61, and drives the impact rod 63 to slide back and forth on the linear bearing 65 under the action of the connecting rod 66, so as to realize The impact of the baffle 5; the end of the knife shaft 24 of the present invention is a protruding structure, and the end of the knife shaft 24 is a tapered structure, which can be used to support the bamboo on the one hand, and on the other hand, in the process of breaking the bamboo, the bamboo joints can be broken, which is convenient for breaking the bamboo; the limit block 7 of the present invention is located on one side of the baffle 5 and is equipped with a pressure sensor 71, which detects whether the baffle 5 moves to the impact position through the pressure sensor 71, thereby realizing the linkage between the impact component 6 and the moving component 3 and ensuring the effect of impacting the bamboo; the present invention contacts the baffle 5 through the impact head 64 made of rubber material, which can reduce the noise generated by the impact on the one hand, and avoid damage to the baffle 5 caused by the impact on the other hand.

[0067] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bamboo breaking device for bamboo weaving processing, characterized in that: The utility model comprises a workbench, a bamboo-breaking knife is installed at one end above the workbench, a moving component is installed above the workbench at one side of the bamboo-breaking knife, a mounting plate is installed above the moving component, a supporting ring is installed above the mounting plate at one end of the bamboo-breaking knife, a baffle is slidably arranged on one side of the supporting ring, an impact component is installed on one side of the baffle, and a limiting block is also installed on the baffle at one side of the impact component.

2. A bamboo breaking device for bamboo weaving processing according to claim 1, characterized in that: The bamboo-breaking knife comprises a knife seat, a horizontal knife shaft is installed on one side above the knife seat, and a plurality of blades are installed on the circumference of the knife shaft.

3. A bamboo breaking device for bamboo weaving processing according to claim 2, characterized in that: The other side of the knife seat is connected with a reinforcing rod.

4. A bamboo breaking device for bamboo weaving processing according to claim 2, characterized in that: The end of the knife shaft is a protruding structure, and the end of the knife shaft is a tapered structure.

5. The bamboo breaking device for bamboo weaving processing according to claim 1, characterized in that: The moving assembly includes a moving seat and two parallel sliding rods, wherein a lead screw is provided between the two sliding rods, the moving seat is slidably connected to the sliding rod, a lead screw nut meshing with the lead screw is connected to the bottom of the moving seat, one end of the lead screw is connected to the output end of the drive motor, and the drive motor is connected to the PLC controller signal.

6. The bamboo breaking device for bamboo weaving processing according to claim 1, characterized in that: The baffle is connected to the mounting plate via two parallel slide rails.

7. The bamboo breaking device for bamboo weaving processing according to claim 1, characterized in that: The limit block is located on one side of the baffle and is provided with a pressure sensor, which is connected to a PLC controller signal.

8. The bamboo breaking device for bamboo weaving processing according to claim 1, characterized in that: The impact assembly includes an impact rod and an impact motor, wherein the impact rod is installed above the mounting plate through a linear bearing, a balance wheel is installed on the output end of the impact motor, and the balance wheel is connected to the end of the impact rod through a connecting rod.

9. A bamboo breaking device for bamboo weaving processing according to claim 8, characterized in that: The impact rod is located on one end of the baffle and is sleeved with an impact head, which is made of rubber.

10. A method for implementing a bamboo breaking device for bamboo weaving processing according to any one of claims 1 to 9, characterized in that: The following steps are involved: (1) Place one end of the bamboo on the knife shaft, the other end of the bamboo on the support ring, and start the switch; (2) The moving assembly drives the baffle to push the bamboo to move to the side where the bamboo-breaking knife is located; (3) When the pressure value of the pressure sensor reaches the set threshold, the impact motor drives the balance wheel to rotate, thereby driving the impact rod to impact the baffle; (iv) The baffle acts on the bamboo, and the bamboo is broken by the bamboo-breaking knife; (5) Repeat step (3) until the bamboo is completely broken.

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