Anti-clogging hose extruder
By designing the die replacement mechanism in the hose extruder, the problem of low extrusion efficiency caused by plastic liquid blockage is solved, and the effect of simplifying the cleaning process and improving work efficiency is achieved.
Patent Information
- Application Number
- CN202411780034.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-04-08
AI Technical Summary
During the extrusion process, existing hose extruders are prone to blockage of the mouth die due to the viscosity of the plastic liquid, resulting in cumbersome cleaning work and long time, which reduces the extrusion efficiency.
An anti-blocking hose extruder is designed, and a die replacement mechanism is adopted. When the first die is blocked, the second die is replaced by pulling the pull rod and cleaned to avoid the die clogging.
Through the design of the die replacement mechanism, the cleaning process during blockage is simplified, the working efficiency of the hose extruder is improved, and the complexity and time-consuming of workers are reduced.
Smart Images
Figure CN119773187A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of hose production and processing, and in particular to an anti-clogging hose extruder. Background Art
[0002] Extruder is a type of plastic machinery, which originated in the 18th century. According to the direction of the material flow in the die and the angle between the center line of the screw, the die head of the extruder can be divided into right-angle die head and bevel die head. The screw extruder relies on the pressure and shear force generated by the rotation of the screw to fully plasticize and evenly mix the material and form it through the die. Plastic extruders can be basically classified into twin-screw extruders, single-screw extruders, and the rare multi-screw extruders and screwless extruders.
[0003] At present, the use process of the hose extruder is to first pour the plastic particles into the extruder, and the screw in the extruder will transfer the plastic particles to the heater. The heater will melt the plastic particles and mix them evenly to make them into a flowing plastic liquid. The screw will transport the plastic liquid to the front of the die, and then extrude it to make it into a shape. However, since the plastic liquid is relatively viscous, it is easy to leave residues sticking to the die during extrusion. Over time, more and more residual sticky plastic will remain, and the die will be blocked. If the worker needs to clean the residual plastic on the die, he must suspend the extrusion work, disassemble the die, and then clean the residual plastic on the die. Such cleaning work is relatively cumbersome, consumes a lot of man-hours, and reduces the efficiency of hose extrusion.
[0004] Therefore, we are in urgent need of an anti-clogging hose extruder. Summary of the invention
[0005] In order to overcome the above-mentioned disadvantages of the prior art, the present invention provides an anti-clogging hose extruder.
[0006] In order to solve the above technical problems, the present invention provides an anti-clogging hose extruder, comprising a base, a transmission mechanism, a stirring mechanism, a first heater and a die replacement mechanism, the base being a carrier, a transmission mechanism being provided on the right part of the base, wherein the transmission mechanism comprises a first motor and a screw rod, a first motor being installed on the right part of the base, a screw rod being connected to the output shaft of the first motor, a stirring mechanism being provided on the base, wherein the stirring mechanism comprises a barrel and a feeding pipe, a barrel being connected to the base, a feeding pipe being connected to the barrel, a first heater being installed on the middle part of the base, and the middle part of the barrel being wrapped by the first heater, a die replacement mechanism being provided on the left part of the barrel, wherein the die replacement mechanism comprises a fixed frame, a pull rod, a first die and a second die, a fixed frame being passed through the left part of the barrel, a pull rod being slidably provided in the fixed frame, the tail end of the pull rod being connected to the first die, and the rear end of the first die being connected to the second die.
[0007] Preferably, a prompt mechanism is also included, wherein the prompt mechanism includes a mounting block and a push rod, the left part of the cylinder is connected to the mounting block, and the middle part of the mounting block is slidably provided with a push rod.
[0008] Preferably, it also includes a mounting frame and a push plate. The left part of the cylinder is connected to the mounting frame, and the push plate is slidably provided on the mounting frame. The mounting frame is located in front of the mounting block.
[0009] Preferably, a cleaning mechanism is also included, wherein the cleaning mechanism includes a fixed rod, a mounting plate, an elastic member and a brush plate, two fixed rods are symmetrically connected to the fixed frame, a mounting plate is slidably provided between every two fixed rods, elastic members are connected between the upper ends of the fixed rods and the mounting plates, and brush plates are installed on the mounting plates.
[0010] Preferably, a heating mechanism is also included, wherein the heating mechanism includes a second motor, a heating rod, a fixed block and a second heater, the second motor is installed on the left part of the base, the heating rod is connected to the output shaft of the second motor, the fixed block is symmetrically connected to the left part of the base, and the second heater is installed on the fixed block.
[0011] Preferably, an assisting cleaning mechanism is also included, wherein the assisting cleaning mechanism includes a first push rod, a first wedge rod, a second push rod and a second wedge rod, the first push rod is connected to the first die, the front part of the front brush plate is provided with a first wedge rod, the second push rod is connected to the second die, and the rear part of the rear brush plate is provided with a second wedge rod.
[0012] Preferably, a valve is rotatably connected inside the feed pipe.
[0013] Preferably, upper and lower sides of the first die and the second die are connected with limiting blocks.
[0014] Preferably, the lower ends of the first push rod and the second push rod each have a cut surface that perfectly matches the first wedge rod and the second wedge rod.
[0015] Preferably, the brush plate is detachable from the mounting plate, and the first wedge-shaped rod and the second wedge-shaped rod are both detachable from the brush plate.
[0016] 1. The present invention installs a die replacement mechanism. When the first die is blocked, the pull rod is pulled, and the pull rod will move the first die and the second die forward. When the limit block of the second die is fixed to the cylinder, the second die will replace the first die to discharge the material, and then the blocked first die will be cleaned. When the second die is blocked, the pull rod is pushed back to reset, which is similar to the above action of cleaning the first die. The present invention achieves the effect of simplifying the work process when it is necessary to clean the blocked die.
[0017] 2. The present invention installs a prompting mechanism. When the die is blocked, the plastic liquid in the cylinder cannot be discharged and will accumulate on the left part of the cylinder. At this time, the plastic liquid will push up the ejector rod, thereby prompting the worker that the die is blocked and needs to be replaced and cleaned.
[0018] 3. The present invention installs a heating mechanism and starts the second motor. The heat generated by the heating rod will be transferred to the second heater, and the second heater will heat the left part of the cylinder, thereby preventing the plastic liquid from cooling and condensing into blocks during the spiral rod transporting the plastic liquid to the left part of the cylinder or during the extrusion process, thereby blocking the cylinder and making subsequent work difficult. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the stirring mechanism, the first heater and the die replacement mechanism of the present invention.
[0021] Figure 3 It is a three-dimensional structural schematic diagram of the transmission mechanism and the first heater of the present invention.
[0022] Figure 4 It is a three-dimensional structural schematic diagram of the die replacement mechanism of the present invention.
[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the mounting block and the push rod of the present invention.
[0024] Figure 6 It is a three-dimensional structural schematic diagram of the prompting mechanism of the present invention.
[0025] Figure 7 It is a three-dimensional structural schematic diagram of the die replacement mechanism and the cleaning mechanism of the present invention.
[0026] Figure 8 It is a three-dimensional structural schematic diagram of the transmission mechanism, stirring mechanism and heating mechanism of the present invention.
[0027] Fig. 9 It is a schematic diagram of the three-dimensional structure of the heating mechanism of the present invention.
[0028] Fig.10 It is a three-dimensional structural schematic diagram of the die replacement mechanism, the cleaning mechanism and the auxiliary cleaning mechanism of the present invention.
[0029] The marks in the accompanying drawings are: 1-base, 2-transmission mechanism, 21-first motor, 22-screw rod, 3-stirring mechanism, 31-barrel, 32-feeding pipe, 4-first heater, 5-die replacement mechanism, 51-fixed frame, 52-pull rod, 53-first die, 54-second die, 6-prompt mechanism, 61-mounting block, 62-top rod, 63-mounting frame, 64-push plate, 7-cleaning mechanism, 71-fixed rod, 72-mounting plate, 73-elastic member, 74-brush plate, 8-heating mechanism, 81-second motor, 82-heating rod, 83-fixed block, 84-second heater, 9-assist cleaning mechanism, 91-first push rod, 92-first wedge rod, 93-second push rod, 94-second wedge rod. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. Example 1
[0031] An anti-clogging hose extruder, such as Figure 1-Figure 8 and Fig.10 As shown, it includes a base 1, a transmission mechanism 2, a stirring mechanism 3, a first heater 4 and a die replacement mechanism 5. The base 1 is a carrier. The right part of the base 1 is provided with a transmission mechanism 2, wherein the transmission mechanism 2 includes a first motor 21 and a screw rod 22. The right part of the base 1 is installed with the first motor 21, and the output shaft of the first motor 21 is connected with the screw rod 22 through a coupling. The base 1 is provided with a stirring mechanism 3, wherein the stirring mechanism 3 includes a barrel 31 and a feed pipe 32. The barrel 31 is welded on the base 1, and the screw rod 22 is located inside the barrel 31. The feed pipe 32 is connected to the barrel 31, and the inside of the feed pipe 32 rotates A valve is connected, a first heater 4 is installed at the center position of the base 1 by bolts, and the middle part of the cylinder 31 is wrapped by the first heater 4, and a die replacement mechanism 5 is provided on the left part of the cylinder 31, wherein the die replacement mechanism 5 includes a fixed frame 51, a pull rod 52, a first die 53 and a second die 54, a fixed frame 51 is passed through the left part of the cylinder 31, a pull rod 52 is slidably provided in the fixed frame 51 through a slide groove, the tail end of the pull rod 52 is connected to the first die 53 by bolts, and the rear end of the first die 53 is also connected to the second die 54 by bolts, and the upper and lower sides of the first die 53 and the second die 54 are connected to limiting blocks.
[0032] When the present invention is to be used, the valve is first unscrewed, and the plastic particles are poured into the cylinder 31 through the feed pipe 32. After the feeding is completed, the valve is tightened to prevent the heat loss in the cylinder 31, and the first motor 21 is started. The first motor 21 will drive the screw rod 22 to rotate, and the screw rod 22 will transport the plastic particles to the left. When the screw rod 22 transports the plastic particles to the first heater 4, the first heater 4 will heat and melt them. While melting, the screw rod 22 is also rotating and transporting, so as to mix the plastic liquids together. When the screw rod 22 transports the plastic liquid to the right side of the first die 53, the screw rod 22 will discharge the plastic liquid from the left end and discharge it from the first die 53. The material is extruded from the pores of the die 53, thereby extruding the rubber hose. When the first die 53 is blocked, the worker pulls the pull rod 52, and the pull rod 52 will move the first die 53 and the second die 54 forward. When the limit block of the second die 54 is fixed to the cylinder 31, the second die 54 will replace the first die 53 to discharge the material. The pull rod 52 is released, and the blocked first die 53 is cleaned. When the second die 54 is blocked, the pull rod 52 is pushed back to reset. Similarly, the cleaned first die 53 will replace the second die 54 to discharge the material, and then the blocked second die 54 can be cleaned. In this way, the cleaning work when the die of the present invention is blocked becomes simple and quick. Example 2
[0033] On the basis of Example 1, Figure 1 , Figure 5 and Figure 6 As shown, it also includes a prompt mechanism 6, a mounting frame 63 and a push plate 64, wherein the prompt mechanism 6 includes a mounting block 61 and a push rod 62, the mounting block 61 is welded to the left part of the cylinder 31, the middle part of the mounting block 61 is slidably provided with a push rod 62, the lower end of the push rod 62 is located inside the cylinder 31, the left part of the cylinder 31 is welded to the mounting frame 63, the mounting frame 63 is slidably provided with a push plate 64 through a slide groove, and the mounting frame 63 is located in front of the mounting block 61.
[0034] Since workers are not always at the device, when the die is blocked, the plastic liquid in the cylinder 31 will not be able to be discharged and will accumulate on the left side of the cylinder 31. At this time, the plastic liquid will push up the push rod 62 to remind the worker that the die is blocked and needs to be replaced and cleaned. When the push rod 62 is pushed up, a part of the plastic liquid will overflow from the gap between the mounting block 61 and the push rod 62. At this time, the push plate 64 is pushed to clear the overflowed plastic liquid. After clearing, the push rod 62 is reset. Example 3
[0035] On the basis of Example 2, Figure 1 , Figure 6 and Fig.10As shown, a cleaning mechanism 7 is also included, wherein the cleaning mechanism 7 includes a fixing rod 71, a mounting plate 72, an elastic member 73 and a brush plate 74. Two fixing rods 71 are symmetrically connected to the fixing frame 51 front and back, and a mounting plate 72 is slidably provided between every two fixing rods 71. Elastic members 73 are connected between the upper ends of the fixing rods 71 and the mounting plates 72 via spring seats. Brush plates 74 are installed on the mounting plates 72, and the brush plates 74 can be removed from the mounting plates 72.
[0036] like Figure 1 and Fig.10 As shown, it also includes an auxiliary cleaning mechanism 9, wherein the auxiliary cleaning mechanism 9 includes a first push rod 91, a first wedge rod 92, a second push rod 93 and a second wedge rod 94. The first push rod 91 is welded on the first die 53, and the front part of the front brush plate 74 is provided with a first wedge rod 92, the second push rod 93 is welded on the second die 54, and the rear part of the rear brush plate 74 is provided with a second wedge rod 94. The lower ends of the first push rod 91 and the second push rod 93 have cross-sections that perfectly match the first wedge rod 92 and the second wedge rod 94, and the first wedge rod 92 and the second wedge rod 94 can be removed from the brush plate 74.
[0037] When the pull rod 52 is pulled, when the lower end of the first push rod 91 contacts the first wedge rod 92, the lower end section of the first push rod 91 will move along the first wedge rod 92, and the first wedge rod 92 will move downward. When the first wedge rod 92 moves downward, it will bring the mounting plate 72 downward, and the mounting plate 72 will move downward with the brush plate 74. When the brush plate 74 moves downward, the brush will remove the plastic residue on the first die 53. When the mounting plate 72 is pressed downward, the elastic member 73 will be stretched. When the second die 54 is blocked, the pull rod 52 is pushed back to reset. At this time, the elastic member 73 When the second push rod 93 is in the process of rebounding, the elastic member 73 will bring the mounting plate 72 and the brush plate 74 back to their original positions, and the lower end section of the second push rod 93 will move along the second wedge rod 94. At this time, the second wedge rod 94 will move downward, and when the second wedge rod 94 moves downward, it will bring the mounting plate 72 downward, and the mounting plate 72 will move downward with the brush plate 74. When the brush plate 74 moves downward, the brush will remove the plastic residue on the second die 54. This allows the present invention to clean the die while replacing it. The brush plate 74 is detachable, which is convenient for replacing and cleaning the brush plate 74.
[0038] like Figure 1 , Figure 8 and Fig. 9As shown, a heating mechanism 8 is also included, wherein the heating mechanism 8 includes a second motor 81, a heating rod 82, a fixing block 83 and a second heater 84. The second motor 81 is installed on the left part of the base 1 by bolts, and the heating rod 82 is connected to the output shaft of the second motor 81 through a coupling. The left part of the base 1 is symmetrically connected to the fixing block 83, and the second heater 84 is installed on the fixing block 83. The left part of the cylinder 31 is wrapped by the second heater 84.
[0039] Start the second motor 81, the heating rod 82 will generate heat, and the heat generated by the heating rod 82 will be transferred to the second heater 84, and the second heater 84 will heat the left part of the barrel 31, thereby preventing the plastic liquid from cooling and condensing into blocks during the spiral rod 22 transporting the plastic liquid to the left part of the barrel 31, or during the extrusion process, thereby blocking the barrel 31 and making subsequent work difficult. After completing the extrusion work, the device is turned off.
[0040] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.
Claims
1. An anti-clogging hose extruder, comprising: A base (1), wherein the base (1) is a carrier; A transmission mechanism (2), wherein the transmission mechanism (2) comprises: A first motor (21) is mounted on the right side of the base (1); A screw rod (22) connected to the output shaft of the first motor (21); A stirring mechanism (3), wherein the stirring mechanism (3) comprises: A cylinder (31) mounted on the base (1); A feed pipe (32) mounted on the cylinder (31); A first heater (4) is installed in the middle of the base (1), and the first heater (4) wraps the middle of the cylinder (31); It is characterized in that Also included are: A die replacement mechanism (5), wherein the die replacement mechanism (5) comprises: A fixing frame (51) is inserted through the left portion of the cylinder (31); A pull rod (52) slidably disposed in the fixed frame (51); A first die (53) connected to the rear end of the pull rod (52); The second die (54) is connected to the rear end of the first die (53).
2. The anti-clogging hose extruder according to claim 1, characterized in that: Also included are: A prompting mechanism (6), wherein the prompting mechanism (6) comprises: A mounting block (61) connected to the left portion of the cylinder (31); A push rod (62) is slidably disposed in the middle of the mounting block (61).
3. The anti-clogging hose extruder according to claim 2, characterized in that: Also included are: A mounting frame (63) connected to the left portion of the cylinder (31), and the mounting frame (63) is located in front of the mounting block (61); A push plate (64) is slidably disposed on the mounting frame (63).
4. The anti-clogging hose extruder according to claim 3, characterized in that: Also included are: A cleaning mechanism (7), wherein the cleaning mechanism (7) comprises: Fixed rods (71), the fixed rods (71) being four in number, with two in each group, and symmetrically connected to the fixed frame (51); A mounting plate (72), wherein the mounting plates (72) are two and are slidably disposed between each two fixing rods (71); Elastic members (73), wherein there are four elastic members (73) connected respectively between the upper ends of the four fixing rods (71) and the two mounting plates (72); Brush plates (74), wherein there are two brush plates (74) connected to the two mounting plates (72) respectively.
5. The anti-clogging hose extruder according to claim 4, characterized in that: Also included are: A heating mechanism (8), wherein the heating mechanism (8) comprises: A second motor (81) is mounted on the left side of the base (1); A heating rod (82) connected to an output shaft of the second motor (81); A fixing block (83), wherein two fixing blocks (83) are symmetrically connected to the left part of the base (1); The second heater (84) is installed on the upper part of the two fixing blocks (83).
6. The anti-clogging hose extruder according to claim 5, characterized in that: Also included are: An assisting cleaning mechanism (9), wherein the assisting cleaning mechanism (9) comprises: A first push rod (91) connected to the first die (53); A first wedge-shaped rod (92) connected to the front side of the front brush plate (74); a second push rod (93) connected to the second die (53); A second wedge-shaped rod (94) is connected to the rear side of the rear brush plate (74).
7. The anti-clogging hose extruder according to claim 6, characterized in that: A valve is rotatably connected to the inside of the feed pipe (32).
8. The anti-clogging hose extruder according to claim 7, characterized in that: Limit blocks, there are four limit blocks, two of which are symmetrically mounted on the upper and lower sides of the first die (53) and the second die (54).
9. The anti-clogging hose extruder according to claim 8, characterized in that: The lower ends of the first push rod (91) and the second push rod (93) both have cut surfaces that perfectly match the first wedge rod (92) and the second wedge rod (94).
10. The anti-clogging hose extruder according to claim 9, characterized in that: The brush plate (74) can be removed from the mounting plate (72), and the first wedge-shaped rod (92) and the second wedge-shaped rod (94) can both be removed from the brush plate (74).