Bulk grain transfer metering device capable of automatically controlling material level
By adopting automatic level control technology in the bulk grain transfer device, and using capacitive distance sensors and gate components, the bulk grain level is kept between high and low material points, the problem of discharge instability caused by material level changes during the transfer process is solved, and higher discharge stability and metering accuracy are achieved.
Patent Information
- Application Number
- CN202510124379.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2045-01-26
AI Technical Summary
The change in the material level of bulk grain during the transfer process leads to poor discharge stability, affecting the stability of subsequent work.
A bulk grain transfer metering device that uses automatic control of the material level includes feed pipe, buffer pipe, discharge pipe, gate assembly and controller. The material level is detected by a capacitive distance sensor, and the gate assembly opening size is controlled to keep the material level between the high and low material points.
The discharge stability of the bulk grain transfer device is improved, the material accumulation is prevented, the measurement accuracy is maintained, and the stability of subsequent work is ensured.
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Figure CN119774173A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bulk grain transportation, and in particular to a bulk grain transfer metering device with automatic material level control. Background Art
[0002] In order to prevent bulk grain from compacting in the silo, it is necessary to transfer the bulk grain to different silos from time to time. Bulk grain transfer devices are used between silos to achieve the transfer of bulk grain. During the bulk grain transfer process, the bulk grain needs to be measured for storage management.
[0003] With regard to the above-mentioned related technologies, during the transfer process of bulk grain, the material level in the transfer pipeline will change with the feed amount and feed speed. If the bulk grain discharge is always maintained at the same speed, it will affect the stability of subsequent work. Summary of the invention
[0004] In order to improve the discharging stability of a bulk grain transfer device, the present application provides a bulk grain transfer metering device with automatic material level control.
[0005] The present application provides a bulk grain transfer metering device with automatic material level control, which adopts the following technical solution: A bulk grain transfer metering device with automatic material level control, comprising: A feed pipe, on which a chute scale is installed; A cache slide pipe, one end of which is connected to the feed pipe, and a capacitive distance sensor is installed in the cache slide pipe; A discharge pipe, the discharge pipe being connected to an end of the buffer chute away from the discharge pipe; A gate assembly, wherein the gate assembly is mounted on the discharge pipe; A controller is connected to the gate assembly, the controller is used to control the gate assembly, and the controller is electrically connected to the capacitive distance sensor.
[0006] By adopting the above technical solution, the bulk grain enters the buffer chute through the feed pipe and is weighed by the chute scale. At the same time, the bulk grain level in the buffer chute is detected by the capacitive distance sensor, and the capacitive distance sensor transmits the bulk grain level signal to the controller, which controls the opening size of the gate component. It ensures that the bulk grain level is always maintained between the high material point and the low material point, and improves the discharge stability of the bulk grain transfer device.
[0007] Optionally, the gate assembly includes: Two first telescopic rods, the two first telescopic rod fixed ends are symmetrically and fixedly mounted on the discharge pipe, and the controller is electrically connected to the first telescopic rods; A sliding plate is slidably mounted on the discharge pipe and is fixedly connected to the movable end of the first telescopic rod.
[0008] By adopting the above technical solution, when the gate assembly opening is increased, the controller controls the movable end of the first telescopic rod to contract, and the movable end of the first telescopic rod drives the two sliding plates to move away from each other, thereby increasing the diameter of the discharge pipe opening. When the gate assembly opening is reduced, the controller controls the movable end of the first telescopic rod to extend, and the movable end of the first telescopic rod drives the two sliding plates to move toward each other, thereby reducing the diameter of the discharge pipe opening and improving the discharge stability of the bulk grain transfer device. This prevents materials from accumulating in the buffer chute and on the chute scale, thereby affecting the metering accuracy of the chute scale.
[0009] Optionally, two groups of material shaking components are installed in the discharge pipe, and the two groups of material shaking components are respectively connected to the two sliding plates, and the two groups of material shaking components include: Two sliding rods, two of the sliding rods are inserted into the discharge pipe, two of the sliding rods are horizontally slidably mounted on the discharge pipe, and two of the sliding rods are vertically slidably mounted on the discharge pipe; A push plate, the push plate is arranged in the discharge pipe, and the push plate is fixedly connected to the sliding rod; A first spring, one end of which is fixedly mounted on the inner wall of the discharge pipe, and the other end of which is fixedly connected to the push plate; A cam is rotatably mounted on the discharge pipe, and the cam abuts against an end of the sliding rod away from the push plate.
[0010] By adopting the above technical solution, the cam rotates and then drives the sliding rod to move. The movement of the sliding rod drives the push plate to move synchronously. At the same time, under the action of the first spring, the sliding rod is always in contact with the cam, so that the sliding rod reciprocates, and then drives the push plate to reciprocate. Through the reciprocating motion of the two push plates, the loose grain in the discharge pipe is shaken to prevent the loose grain from accumulating in the discharge pipe and being unable to be discharged normally.
[0011] Optionally, the shaking material component further includes: A driven bevel gear, the driven bevel gear is coaxial with the cam and fixedly connected; A driving bevel gear, the driving bevel gear is meshingly connected with the driven bevel gear; A spur gear, the spur gear is coaxial with the driving bevel gear and fixedly connected, and the spur gear is rotatably mounted on the discharge pipe; A rack is meshed and connected with the spur gear, and the rack is fixedly connected with the sliding plate.
[0012] By adopting the above technical solution, the sliding plate drives the rack to move when it slides, and the rack movement in turn drives the spur gear to rotate, the spur gear rotation in turn drives the active bevel gear to rotate, the active bevel gear rotation in turn drives the driven bevel gear to rotate, the driven bevel gear rotation in turn drives the cam to rotate, thereby improving the mechanical linkage of a bulk grain transfer metering device with automatic material level control.
[0013] Optionally, the shaking material component further includes: A third telescopic rod, wherein a fixed end of the third telescopic rod is fixedly mounted on the discharge pipe, and a movable end of the third telescopic rod is slidably connected to the sliding rod; The second spring is sleeved on the third telescopic rod, one end of the second spring is fixedly connected to the fixed end of the third telescopic rod, and the other end of the second spring is fixedly connected to the movable end of the third telescopic rod.
[0014] By adopting the above technical solution, when the amount of bulk grain accumulated in the discharge pipe increases, the vertical downward pressure exerted by the bulk grain on the sliding rod increases, causing the sliding rod and the push plate to move vertically downward, and the downward movement of the sliding rod and the push plate drives the movable end of the third telescopic rod to shorten. When the amount of bulk grain accumulated in the discharge pipe decreases, the vertical downward pressure exerted by the bulk grain on the sliding rod decreases, and under the action of the third spring, the sliding rod and the push plate move vertically upward, and the upward movement of the sliding rod and the push plate drives the movable end of the third telescopic rod to extend, thereby improving the mechanical linkage of a bulk grain transfer metering device with automatic material level control.
[0015] Optionally, a high material point and a low material point are provided in the buffer chute: The high material point is arranged at an end of the buffer chute away from the discharge pipe; The low material point is arranged at one end of the buffer chute close to the discharge pipe.
[0016] By adopting the above technical solution, the bulk grain level in the buffer chute is detected by a capacitive distance sensor, and the capacitive distance sensor transmits the bulk grain level signal to the controller, and the controller controls the opening size of the gate component. When the material level is close to the high material point, the gate component opening is increased, and when the material level is close to the low material point, the gate component opening is reduced to ensure that the bulk grain level is always maintained between the high material point and the low material point, thereby improving the discharge stability of the bulk grain transfer device.
[0017] Optionally, a feed control component is installed in the buffer chute, and the feed control component is installed on a side of the high material point away from the low material point, and the feed control component includes: A feed plate, the feed plate being fixedly mounted in the buffer slide pipe; There is at least one feed pipe, and at least one feed pipe is evenly and fixedly arranged on the feed plate, and the inner cavity of the feed pipe is cylindrical; A first rotating shaft, the first rotating shaft is passed through and rotatably mounted on the feed pipe; A first baffle, which is disposed in the feed pipe, fixedly mounted on the first rotating shaft, has a semicircular shape, and can be closely fitted with the inner wall of the feed pipe; A second rotating shaft, the second rotating shaft is coaxially sleeved and rotatably mounted on the first rotating shaft, and the second rotating shaft is passed through and rotatably mounted on the feed pipe; The second baffle is arranged in the feeding pipe, the second baffle is fixedly mounted on the second rotating shaft, the second baffle is semicircular in shape, and the second baffle can fit tightly with the inner wall of the feeding pipe.
[0018] By adopting the above technical solution, the first baffle and the second baffle rotate with the first rotating shaft axis as the center, and the first baffle and the second baffle rotate in the direction away from each other until the first baffle and the second baffle rotate to be located in the same plane, and the feed pipe is completely blocked by the first baffle and the second baffle, so that the bulk grain above the feed plate cannot enter the cache chute, and avoid too much bulk grain in the cache chute and exceeding the high material point. The first baffle and the second baffle rotate in the direction of approaching each other until the first baffle and the second baffle fit together, and the feed pipe is fully opened, which speeds up the bulk grain above the feed plate to enter the cache chute, and avoids too little bulk grain in the cache chute and exceeding the low material point. Ensure that the bulk grain level is always maintained between the high material point and the low material point, and improve the discharge stability of the bulk grain transfer device.
[0019] Optionally, the feed control component further includes: a first rotating block, the first rotating block being fixedly mounted on the first rotating shaft; A first sliding block, the first sliding block being fixedly mounted on an end of the first rotating block away from the first rotating shaft; a second rotating block, the second rotating block being fixedly mounted on the second rotating shaft; A second sliding block is fixedly mounted on an end of the second rotating block away from the second rotating shaft.
[0020] By adopting the above technical solution, the first slider and the second slider slide to drive the first rotating block and the second rotating block to rotate around the first rotating shaft axis. The first rotating block and the second rotating block rotate to drive the first baffle plate and the second baffle plate to rotate around the first rotating shaft axis, thereby improving the mechanical linkage of the feed control component.
[0021] Optionally, the feed control component further includes: A slide plate, the slide plate is slidably mounted on the feed pipe; a first slide groove, wherein the first slide groove is provided on the slide plate, and the first rotating shaft is slidably installed in the first slide groove; Two second slide grooves are symmetrically arranged on the slide plate, and the first slide block and the second slide block are slidably installed in the two second slide grooves respectively.
[0022] By adopting the above technical solution, the movement of the slide plate drives the first rotating shaft to slide in the first sliding groove, and the movement of the first rotating shaft drives the first sliding block and the second sliding block to slide in the second sliding groove, thereby improving the mechanical linkage of the feed control component.
[0023] Optionally, the feed control assembly further comprises a second telescopic rod, a fixed end of the second telescopic rod is fixedly mounted on the feed pipe, and a movable end of the second telescopic rod is fixedly connected to the slide plate; The rod-free cavity at the fixed end of the third telescopic rod is communicated with the rod-free cavity at the fixed end of the second telescopic rod.
[0024] By adopting the above technical solution, when the movable end of the third telescopic rod is shortened, the hydraulic fluid in the fixed end of the third telescopic rod enters the rodless cavity of the fixed end of the second telescopic rod through the connecting pipe, and the length of the movable end of the second telescopic rod is extended. The extended movable end of the second telescopic rod drives the slide plate to move in the direction away from the fixed end of the second telescopic rod. When the movable end of the third telescopic rod is extended, the hydraulic fluid in the fixed end of the second telescopic rod enters the rodless cavity of the fixed end of the third telescopic rod through the connecting pipe, and the length of the movable end of the second telescopic rod is shortened. The shortened movable end of the second telescopic rod drives the slide plate to move in the direction close to the fixed end of the second telescopic rod, thereby improving the mechanical linkage of the feeding control component.
[0025] In summary, the present application includes at least one of the following beneficial technical effects: 1. The bulk grain enters the buffer chute through the feed pipe and is weighed by the chute scale. At the same time, the bulk grain level in the buffer chute is detected by a capacitive distance sensor, which transmits the bulk grain level signal to the controller, and the controller controls the opening size of the gate component. Ensure that the bulk grain level is always maintained between the high and low material points, and improve the discharge stability of the bulk grain transfer device; 2. When the gate assembly opening is increased, the controller controls the movable end of the first telescopic rod to retract, and the movable end of the first telescopic rod drives the two sliding plates to move away from each other, thereby increasing the diameter of the discharge pipe opening. When the gate assembly opening is decreased, the controller controls the movable end of the first telescopic rod to extend, and the movable end of the first telescopic rod drives the two sliding plates to move toward each other, thereby reducing the diameter of the discharge pipe opening, improving the discharge stability of the bulk grain transfer device, preventing materials from accumulating in the buffer chute, and preventing materials from accumulating on the chute scale, thereby affecting the measurement accuracy of the chute scale; 3. The cam rotates and pushes the sliding rod to move. The movement of the sliding rod drives the push plate to move synchronously. At the same time, the first spring ensures that the sliding rod is always in contact with the cam, so that the sliding rod reciprocates, and then drives the push plate to reciprocate. Through the reciprocating motion of the two push plates, the loose grain in the discharge pipe is shaken to prevent the loose grain from accumulating in the discharge pipe and failing to discharge normally. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the structure of an embodiment of the present application; Figure 2 It is a schematic diagram for showing the internal structure of the embodiment; Figure 3 It is a schematic diagram for showing the structure of the shaking material component; Figure 4 yes Figure 2 A magnified image of point A; Figure 5 It is a schematic diagram for showing the structure of the feed control component; Figure 6 It is a schematic diagram for showing the structure of the feed pipe; Figure 7 It is a schematic diagram for showing the structure of the first baffle.
[0027] Description of reference numerals: 1. Feed pipe; 11. Chute scale; 2. Cache chute; 21. High material position; 22. Low material position; 23. Capacitive distance sensor; 3. Discharge pipe; 4. Gate assembly; 41. First telescopic rod; 42. Sliding plate; 5. Feed control assembly; 51. Feed plate; 52. Feed pipe; 531. First rotating shaft; 532. First rotating block; 533. First slider; 534. First baffle; 541. Second rotating shaft; 542. Second rotating block; 543. Second slider; 544. Second baffle; 55. Second telescopic rod; 56. Slide plate; 561. First slide groove; 562. Second slide groove; 6. Material shaking assembly; 61. Sliding rod; 62. Push plate; 63. First spring; 64. Cam; 65. Rack; 66. Spur gear; 67. Active bevel gear; 68. Driven bevel gear; 69. Third telescopic rod; 691. Second spring. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and the like are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, features defined as "first", "second", and the like may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0031] The following is combined with Figure 1-7 This application is described in further detail.
[0032] The embodiment of the present application discloses a bulk grain transfer metering device with automatic material level control.
[0033] Reference Figure 1 and Figure 2 The bulk grain transfer metering device with automatic material level control includes a feed pipe 1, a buffer chute 2, a discharge pipe 3, a gate assembly 4 and a controller. A chute scale 11 is installed on the feed pipe 1. One end of the buffer chute 2 is connected to the feed pipe 1, and a capacitive distance sensor 23 is installed in the buffer chute 2. A high material point 21 and a low material point 22 are arranged in the buffer chute 2, the high material point 21 is arranged at the end of the buffer chute 2 away from the discharge pipe 3, and the low material point 22 is arranged at the end of the buffer chute 2 close to the discharge pipe 3. The discharge pipe 3 is connected to the end of the buffer chute 2 away from the discharge pipe 3. The gate assembly 4 is installed on the discharge pipe 3. The controller is connected to the gate assembly 4, the controller is used to control the gate assembly 4, and the controller is electrically connected to the capacitive distance sensor 23.
[0034] The bulk grain enters the buffer chute 2 through the feed pipe 1, and is weighed by the chute scale 11. At the same time, the bulk grain level in the buffer chute 2 is detected by the capacitive distance sensor 23, and the capacitive distance sensor 23 transmits the bulk grain level signal to the controller, and the controller controls the opening size of the gate assembly 4. When the material level is close to the high material point 21, the opening of the gate assembly 4 is increased, and when the material level is close to the low material point 22, the opening of the gate assembly 4 is reduced to ensure that the bulk grain level is always maintained between the high material point 21 and the low material point 22, thereby improving the discharge stability of the bulk grain transfer device.
[0035] Reference Figure 2 , Figure 3 and Figure 4 The gate assembly 4 includes two first telescopic rods 41 and a sliding plate 42. The fixed ends of the two first telescopic rods 41 are symmetrically and fixedly mounted on the discharge pipe 3, and the controller is electrically connected to the first telescopic rods 41. The sliding plate 42 is slidably mounted on the discharge pipe 3, and the sliding plate 42 is fixedly connected to the movable ends of the first telescopic rods 41.
[0036] When the material level is close to the high material point 21, the gate assembly 4 opening is increased, the controller controls the movable end of the first telescopic rod 41 to contract, and the movable end of the first telescopic rod 41 drives the two sliding plates 42 to move away from each other, increasing the diameter of the discharge pipe 3. When the material level is close to the low material point 22, the gate assembly 4 opening is reduced, the controller controls the movable end of the first telescopic rod 41 to extend, and the movable end of the first telescopic rod 41 drives the two sliding plates 42 to move toward each other, reducing the diameter of the discharge pipe 3, ensuring that the bulk grain material level is always maintained between the high material point 21 and the low material point 22, and improving the discharge stability of the bulk grain transfer device. Prevent materials from accumulating in the buffer chute 2, and avoid materials accumulating on the chute scale 11, which affects the metering accuracy of the chute scale 11.
[0037] Reference Figure 2 , Figure 3 and Figure 4 Two groups of shaking material components 6 are also installed in the discharge pipe 3. The two groups of shaking material components 6 are respectively connected to the two sliding plates 42. The two groups of shaking material components 6 include two sliding rods 61, a push plate 62, a first spring 63, a cam 64, a driven bevel gear 68, an active bevel gear 67, a spur gear 66, a rack 65, a third telescopic rod 69 and a second spring 691. The two sliding rods 61 are penetrated on the discharge pipe 3, the two sliding rods 61 are horizontally slidably installed on the discharge pipe 3, and the two sliding rods 61 are vertically slidably installed on the discharge pipe 3. The push plate 62 is arranged in the discharge pipe 3, and the push plate 62 is fixedly connected to the sliding rod 61. One end of the first spring 63 is fixedly installed on the inner wall of the discharge pipe 3, and the other end of the first spring 63 is fixedly connected to the push plate 62. The cam 64 is rotatably installed on the discharge pipe 3, and the cam 64 abuts against the end of the sliding rod 61 away from the push plate 62.
[0038] The driven bevel gear 68 is coaxial with and fixedly connected to the cam 64. The driving bevel gear 67 is meshed with the driven bevel gear 68. The spur gear 66 is coaxial with and fixedly connected to the driving bevel gear 67, and the spur gear 66 is rotatably mounted on the discharge pipe 3. The rack 65 is meshed with the spur gear 66, and the rack 65 is fixedly connected to the sliding plate 42.
[0039] The fixed end of the third telescopic rod 69 is fixedly mounted on the discharge pipe 3, the movable end of the third telescopic rod 69 is slidably connected to the sliding rod 61, and the fixed end of the third telescopic rod 69 is filled with hydraulic fluid. The second spring 691 is sleeved on the third telescopic rod 69, one end of the second spring 691 is fixedly connected to the fixed end of the third telescopic rod 69, and the other end of the second spring 691 is fixedly connected to the movable end of the third telescopic rod 69.
[0040] When the sliding plate 42 slides, it drives the rack 65 to move, and the movement of the rack 65 drives the spur gear 66 to rotate, and the rotation of the spur gear 66 drives the active bevel gear 67 to rotate, and the active bevel gear 67 drives the driven bevel gear 68 to rotate, and the driven bevel gear 68 drives the cam 64 to rotate, and the rotation of the cam 64 drives the sliding rod 61 to move. The movement of the sliding rod 61 drives the push plate 62 to move synchronously. At the same time, under the action of the first spring 63, the sliding rod 61 is always in contact with the cam 64, so that the sliding rod 61 reciprocates, and then drives the push plate 62 to reciprocate. Through the reciprocating motion of the two push plates 62, the loose grain in the discharge pipe 3 is shaken to prevent the loose grain from accumulating in the discharge pipe 3 and failing to discharge normally.
[0041] When the amount of bulk grain accumulated in the discharge pipe 3 increases, the vertical downward pressure exerted by the bulk grain on the sliding rod 61 increases, causing the sliding rod 61 and the push plate 62 to move vertically downward. The sliding rod 61 and the push plate 62 move downward, thereby shortening the movable end of the third telescopic rod 69. When the amount of bulk grain accumulated in the discharge pipe 3 decreases, the vertical downward pressure exerted by the bulk grain on the sliding rod 61 decreases. Under the action of the third spring, the sliding rod 61 and the push plate 62 move vertically upward. The sliding rod 61 and the push plate 62 move upward, thereby extending the movable end of the third telescopic rod 69.
[0042] Reference Figure 5 , Figure 6 and Figure 7A feed control assembly 5 is installed in the cache chute 2. The feed control assembly 5 is installed on the side of the high material position 21 away from the low material position 22. The feed control assembly 5 includes a feed plate 51, a feed pipe 52 of at least one number, a first rotating shaft 531, a first rotating block 532, a first slider 533, a first baffle 534, a second rotating shaft 541, a second rotating block 542, a second slider 543, a second baffle 544, a second telescopic rod 55, a slide plate 56, a first slide groove 561 and two second slide grooves 562. The feed plate 51 is fixedly installed in the cache chute 2. A feed pipe 52 of at least one number is evenly and fixedly penetrated on the feed plate 51, and the inner cavity of the feed pipe 52 is cylindrical. The first rotating shaft 531 penetrates and is rotatably installed on the feed pipe 52. The first baffle 534 is disposed in the feed pipe 52, the first baffle 534 is fixedly mounted on the first rotating shaft 531, the first baffle 534 is semicircular in shape, and the first baffle 534 can fit tightly against the inner wall of the feed pipe 52. The second rotating shaft 541 is coaxially sleeved and rotatably mounted on the first rotating shaft 531, and the second rotating shaft 541 is penetrated and rotatably mounted on the feed pipe 52. The second baffle 544 is disposed in the feed pipe 52, the second baffle 544 is fixedly mounted on the second rotating shaft 541, the second baffle 544 is semicircular in shape, and the second baffle 544 can fit tightly against the inner wall of the feed pipe 52.
[0043] The first rotating block 532 is fixedly mounted on the first rotating shaft 531. The first slider 533 is fixedly mounted on one end of the first rotating block 532 away from the first rotating shaft 531. The second rotating block 542 is fixedly mounted on the second rotating shaft 541. The second slider 543 is fixedly mounted on one end of the second rotating block 542 away from the second rotating shaft 541. The slide plate 56 is slidably mounted on the feed pipe 52. The first slide groove 561 is provided on the slide plate 56, and the first rotating shaft 531 is slidably mounted in the first slide groove 561. Two second slide grooves 562 are symmetrically provided on the slide plate 56, and the first slider 533 and the second slider 543 are slidably mounted in the two second slide grooves 562 respectively. The fixed end of the second telescopic rod 55 is fixedly mounted on the feed pipe 52, and the movable end of the second telescopic rod 55 is fixedly connected to the slide plate 56. The rodless cavity at the fixed end of the third telescopic rod 69 is connected to the rodless cavity at the fixed end of the second telescopic rod 55.
[0044] When the movable end of the third telescopic rod 69 is shortened, the hydraulic fluid in the fixed end of the third telescopic rod 69 enters the rodless cavity of the fixed end of the second telescopic rod 55 through the connecting pipe, and the movable end of the second telescopic rod 55 is extended. The extension of the movable end of the second telescopic rod 55 drives the slide plate 56 to move in the direction away from the fixed end of the second telescopic rod 55. When the slide plate 56 moves, it drives the first rotating shaft 531 to slide in the first sliding groove 561. The movement of the first rotating shaft 531 drives the first sliding block 533 and the second sliding block 543 to slide in the second sliding groove 562. The sliding of the first sliding block 533 and the second sliding block 543 drives the first rotating block 532 and The second rotating block 542 rotates around the axis of the first rotating shaft 531, and the first rotating block 532 and the second rotating block 542 rotate to drive the first baffle plate 534 and the second baffle plate 544 to rotate around the axis of the first rotating shaft 531, and the first baffle plate 534 and the second baffle plate 544 rotate away from each other until the first baffle plate 534 and the second baffle plate 544 rotate to be in the same plane, and the feed pipe 52 is completely blocked by the first baffle plate 534 and the second baffle plate 544, so that the loose grain located above the feed plate 51 cannot enter the cache chute 2, so as to avoid excessive loose grain in the cache chute 2 and exceeding the high material point 21.
[0045] When the movable end of the third telescopic rod 69 is extended, the hydraulic fluid in the fixed end of the second telescopic rod 55 enters the rodless cavity of the fixed end of the third telescopic rod 69 through the connecting pipe, and the length of the movable end of the second telescopic rod 55 is shortened. The shortening of the movable end of the second telescopic rod 55 drives the slide plate 56 to move in the direction close to the fixed end of the second telescopic rod 55. When the slide plate 56 moves, it drives the first rotating shaft 531 to slide in the first sliding groove 561. The movement of the first rotating shaft 531 drives the first sliding block 533 and the second sliding block 543 to slide in the second sliding groove 562. The first sliding block 533 and the second sliding block 543 slide into The first rotating block 532 and the second rotating block 542 are driven to rotate around the axis of the first rotating shaft 531, and the first rotating block 532 and the second rotating block 542 rotate to drive the first baffle 534 and the second baffle 544 to rotate around the axis of the first rotating shaft 531, and the first baffle 534 and the second baffle 544 rotate in a direction close to each other until the first baffle 534 and the second baffle 544 fit together, and the feed pipe 52 is fully opened, accelerating the speed of the bulk grain above the feed plate 51 entering the buffer chute 2, and preventing the bulk grain in the buffer chute 2 from being too little and exceeding the low material point 22. Ensure that the bulk grain level is always maintained between the high material point 21 and the low material point 22, and improve the discharge stability of the bulk grain transfer device.
[0046] The implementation principle of a bulk grain transfer metering device with automatic material level control in the embodiment of the present application is as follows: the bulk grain enters the buffer chute 2 through the feed pipe 1, and the bulk grain is weighed by the chute scale 11. At the same time, the bulk grain material level in the buffer chute 2 is detected by the capacitive distance sensor 23, and the capacitive distance sensor 23 transmits the bulk grain material level signal to the controller, and the controller controls the opening size of the gate assembly 4. When the material level is close to the high material point 21, the opening of the gate assembly 4 is increased, and when the material level is close to the low material point 22, the opening of the gate assembly 4 is reduced to ensure that the bulk grain material level is always maintained between the high material point 21 and the low material point 22, thereby improving the discharge stability of the bulk grain transfer device. The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A bulk grain transfer metering device with automatic material level control, characterized in that: include: A feed pipe (1), wherein a chute scale (11) is mounted on the feed pipe (1); A cache slide pipe (2), one end of the cache slide pipe (2) being in communication with the feed pipe (1), and a capacitive distance sensor (23) being installed in the cache slide pipe (2); A discharge pipe (3), the discharge pipe (3) being in communication with an end of the buffer chute (2) away from the discharge pipe (3); A gate assembly (4), the gate assembly (4) being mounted on the discharge pipe (3); A controller, the controller being connected to the gate assembly (4), the controller being used to control the gate assembly (4), and the controller being electrically connected to the capacitive distance sensor (23).
2. The bulk grain transfer metering device with automatic material level control according to claim 1 is characterized in that: The gate assembly (4) comprises: Two first telescopic rods (41), the fixed ends of the two first telescopic rods (41) being symmetrically and fixedly mounted on the discharge pipe (3), and the controller being electrically connected to the first telescopic rods (41); A sliding plate (42), the sliding plate (42) being slidably mounted on the discharge pipe (3), and the sliding plate (42) being fixedly connected to the movable end of the first telescopic rod (41).
3. The bulk grain transfer metering device with automatic material level control according to claim 2 is characterized in that: Two groups of material shaking assemblies (6) are also installed in the discharge pipe (3), and the two groups of material shaking assemblies (6) are respectively connected to the two sliding plates (42), and the two groups of material shaking assemblies (6) include: Two sliding rods (61), the two sliding rods (61) being passed through the discharge pipe (3), the two sliding rods (61) being horizontally slidably mounted on the discharge pipe (3), and the two sliding rods (61) being vertically slidably mounted on the discharge pipe (3); A push plate (62), the push plate (62) being arranged in the discharge pipe (3), the push plate (62) being fixedly connected to the sliding rod (61); a first spring (63), one end of the first spring (63) being fixedly mounted on the inner wall of the discharge pipe (3), and the other end of the first spring (63) being fixedly connected to the push plate (62); A cam (64), wherein the cam (64) is rotatably mounted on the discharge pipe (3), and the cam (64) abuts against an end of the sliding rod (61) away from the push plate (62).
4. The bulk grain transfer metering device with automatic material level control according to claim 3 is characterized in that: The shaking material assembly (6) further comprises: A driven bevel gear (68), the driven bevel gear (68) being coaxial with and fixedly connected to the cam (64); A driving bevel gear (67), the driving bevel gear (67) being meshingly connected with the driven bevel gear (68); a spur gear (66), the spur gear (66) being coaxial with and fixedly connected to the driving bevel gear (67), and the spur gear (66) being rotatably mounted on the discharge pipe (3); A rack (65), the rack (65) is meshingly connected to the spur gear (66), and the rack (65) is fixedly connected to the sliding plate (42).
5. The bulk grain transfer metering device with automatic material level control according to claim 3 is characterized in that: The shaking material assembly (6) further comprises: a third telescopic rod (69), wherein a fixed end of the third telescopic rod (69) is fixedly mounted on the discharge pipe (3), and a movable end of the third telescopic rod (69) is slidably connected to the sliding rod (61); A second spring (691), wherein the second spring (691) is sleeved on the third telescopic rod (69), one end of the second spring (691) is fixedly connected to the fixed end of the third telescopic rod (69), and the other end of the second spring (691) is fixedly connected to the movable end of the third telescopic rod (69).
6. The bulk grain transfer metering device with automatic material level control according to claim 5 is characterized in that: The buffer chute (2) is provided with a high material point (21) and a low material point (22): The high material point (21) is arranged at an end of the buffer chute (2) away from the discharge pipe (3); The low material point (22) is arranged at one end of the buffer chute (2) close to the discharge pipe (3).
7. The bulk grain transfer metering device with automatic material level control according to claim 6 is characterized in that: A feed control component (5) is installed in the buffer chute (2). The feed control component (5) is installed on a side of the high material point (21) away from the low material point (22). The feed control component (5) comprises: A feed plate (51), the feed plate (51) being fixedly mounted in the cache chute (2); No less than one feed pipe (52), wherein the no less than one feed pipe (52) is evenly and fixedly arranged on the feed plate (51), and the inner cavity of the feed pipe (52) is cylindrical; a first rotating shaft (531), the first rotating shaft (531) being passed through and rotatably mounted on the feed pipe (52); a first baffle (534), the first baffle (534) being arranged in the feed pipe (52), the first baffle (534) being fixedly mounted on the first rotating shaft (531), the first baffle (534) being semicircular in shape, and the first baffle (534) being able to fit tightly against the inner wall of the feed pipe (52); a second rotating shaft (541), the second rotating shaft (541) being coaxially sleeved and rotatably mounted on the first rotating shaft (531), and the second rotating shaft (541) being passed through and rotatably mounted on the feed pipe (52); A second baffle (544), the second baffle (544) is arranged in the feed pipe (52), the second baffle (544) is fixedly mounted on the second rotating shaft (541), the second baffle (544) is semicircular in shape, and the second baffle (544) can fit tightly against the inner wall of the feed pipe (52).
8. The bulk grain transfer metering device with automatic material level control according to claim 7 is characterized in that: The feed control component (5) further comprises: a first rotating block (532), the first rotating block (532) being fixedly mounted on the first rotating shaft (531); A first sliding block (533), the first sliding block (533) being fixedly mounted on an end of the first rotating block (532) away from the first rotating shaft (531); a second rotating block (542), the second rotating block (542) being fixedly mounted on the second rotating shaft (541); A second sliding block (543), the second sliding block (543) is fixedly mounted on an end of the second rotating block (542) away from the second rotating shaft (541).
9. The bulk grain transfer metering device with automatic material level control according to claim 8 is characterized in that: The feed control component (5) further comprises: a slide plate (56), the slide plate (56) being slidably mounted on the feed pipe (52); a first slide groove (561), wherein the first slide groove (561) is provided on the slide plate (56), and the first rotating shaft (531) is slidably mounted in the first slide groove (561); Two second slide grooves (562), the two second slide grooves (562) are symmetrically arranged on the slide plate (56), and the first sliding block (533) and the second sliding block (543) are respectively slidably installed in the two second slide grooves (562).
10. The bulk grain transfer metering device with automatic material level control according to claim 9, characterized in that: The feed control assembly (5) further comprises a second telescopic rod (55), the fixed end of the second telescopic rod (55) being fixedly mounted on the feed pipe (52), and the movable end of the second telescopic rod (55) being fixedly connected to the slide plate (56); The rod-free cavity at the fixed end of the third telescopic rod (69) is in communication with the rod-free cavity at the fixed end of the second telescopic rod (55).
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