Geotechnical cloth construction device and use method thereof

By designing a geotextile construction device with vertical support and roller mechanism, the problem of low geotextile laying efficiency in soft soil foundation areas is solved, the smooth deployment of geotextile and the stability of the equipment are achieved, and the construction efficiency is improved.

CN119774342APending Publication Date: 2025-04-08CHINA ROAD & BRIDGE +1
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Patent Information

Application Number
CN202510062360.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

In soft soil foundation areas, it is difficult for the existing technology to efficiently lay geotextiles, which have problems such as high laying difficulty, high labor intensity and low construction efficiency.

Method used

A geotechnical construction device is designed, including a support mechanism and a roller mechanism. The support mechanism has vertical support and bottom plate support, and the roller mechanism has a central rolling shaft, a first steel pipe and a second steel pipe, which are fixed by mortar filling and fixing to enhance the strength of the roller.

Benefits of technology

Through the setting of the roller mechanism, the geotextile can be spread smoothly, vertical support ensures the stability of the device, and mortar filling enhances the roller strength, improving the working efficiency of geotextile laying in soft soil foundation areas.

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Abstract

The invention relates to the technical field of foundation and foundation engineering, in particular to a geotechnical cloth construction device and a using method thereof.The geotechnical cloth construction device comprises a supporting mechanism with a vertical support; the rolling shaft mechanism is provided with a center rolling shaft, the center rolling shaft is sleeved with a first steel pipe, the space between the first steel pipe and the center rolling shaft is filled and fixed with mortar, and the length of the first steel pipe is configured to be smaller than that of the center rolling shaft so that the two ends of the center rolling shaft can stretch out; wherein the two ends of the central rolling shaft are at least respectively erected on the vertical supports in a rolling manner. Through the arrangement of the rolling shaft mechanism, the geotechnical cloth can be smoothly unfolded, the stability of the device is ensured through the arrangement of vertical supports, the strength of rolling shafts is enhanced through the arrangement of mortar filling, and abrasion in the long-term use process is reduced; compared with the prior art, the working efficiency of geotextile laying on the soft soil foundation is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of foundation and basic engineering, and in particular to a geotextile construction device and a use method thereof. Background Art

[0002] As an important geosynthetics, geotextile is widely used in water conservancy projects, roads, railways, tunnels and environmental protection. Its main functions include isolation, reinforcement, drainage, anti-seepage, etc., which can effectively improve the stability and durability of engineering structures. In the construction process of geotextile, it is usually necessary to lay the geotextile on a larger construction surface, while ensuring that it is flat, uniform and well fit with the ground.

[0003] However, in the prior art, there are two main construction technologies for onshore geotextile laying at home and abroad. One is the manual traction or pushing of geotextile rolls without tools, and the other is the mechanical traction method. For soft soil foundation areas, heavy machinery cannot operate due to insufficient bearing capacity of the foundation, and manual operation is mostly adopted. Due to the complex construction site environment and the heavy weight of geotextile materials, manual laying operations have problems such as great difficulty in laying, high labor intensity, and low construction efficiency.

[0004] Therefore, there is an urgent need for a geotextile construction device with good support and stable rolling performance to improve construction efficiency. Summary of the invention

[0005] In view of at least one of the above technical problems, the present invention provides a geotextile construction device and a method of using the same, which adopts structural improvements to improve construction efficiency.

[0006] According to a first aspect of the present invention, a geotextile construction device is provided, comprising: A support mechanism, wherein the support mechanism has a vertical support; A roller mechanism, wherein the roller mechanism has a central rolling shaft, a first steel tube is disposed on the outer sleeve of the central rolling shaft, the first steel tube and the central rolling shaft are fixed with mortar, and the first steel tube is configured to be shorter than the length of the central rolling shaft so that both ends of the central rolling shaft extend out; Wherein, both ends of the central rolling shaft are respectively mounted on at least one of the vertical supports for rolling arrangement.

[0007] In some embodiments of the present invention, the support mechanism further comprises a bottom plate support, and the bottom plate support is connected to the bottom of the vertical support.

[0008] In some embodiments of the present invention, the base plate support is arranged in a cross shape.

[0009] In some embodiments of the present invention, the support mechanism further has a first bearing, and the first bearing is arranged at the center of the vertical support top surface.

[0010] In some embodiments of the present invention, the support mechanism further has a second bearing, and two second bearings are symmetrically arranged on the sides of the vertical support top surface.

[0011] In some embodiments of the present invention, the roller mechanism further includes a second steel tube, the second steel tube is arranged concentrically with the first steel tube, and the second steel tube is sleeved outside the first steel tube.

[0012] In some embodiments of the present invention, the length of the second steel tube is the same as the length of the first steel tube.

[0013] In some embodiments of the present invention, the first steel pipe and the second steel pipe are filled and fixed with mortar.

[0014] In some embodiments of the present invention, the roller mechanism further comprises a reinforcing rib, and the reinforcing rib is arranged in the central rolling shaft.

[0015] According to a second aspect of the present invention, a method for using a geotextile construction device is also provided, comprising the following steps: Insert the roller mechanism into the geotextile roll; Place the roller mechanism that inserts the geotextile roll on the vertical support; Pull the end of the geotextile to make it rotate on the supporting structure to gradually complete the spreading of the geotextile.

[0016] The beneficial effects of the present invention are as follows: the present invention enables the geotextile to be smoothly unfolded through the setting of the roller mechanism, the setting of the vertical support ensures the stability of the device, the setting of the mortar filling enhances the strength of the roller and reduces the wear during long-term use; compared with the prior art, the working efficiency of laying the geotextile on a soft soil foundation is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of a geotextile construction device in an embodiment of the present invention; Figure 2 It is a side view of a geotextile construction device in an embodiment of the present invention; Figure 3 It is a structural schematic diagram of a supporting device in an embodiment of the present invention; Figure 4 is a cross-sectional view of a roller mechanism in an embodiment of the present invention; Figure 5 It is a schematic diagram of the state of the geotextile construction device when laying the geotextile in an embodiment of the present invention; Figure 6 The present invention is a flowchart of the steps of the method for using the geotextile construction device in an embodiment of the present invention.

[0019] Explanation of the accompanying drawings: 1. Support mechanism; 11. Vertical support; 12. Bottom plate support; 13. First bearing; 14. Second bearing; 2. Roller mechanism; 21. Central rolling shaft; 22. First steel pipe; 23. Mortar; 24. Second steel pipe; 25. Reinforcement ribs. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0023] like Figures 1 to 5 The geotextile construction device shown in the figure comprises: a support mechanism 1 and a roller mechanism 2. Figure 1 and Figure 2As shown, the support mechanism 1 has a vertical support 11; the roller mechanism 2 has a central rolling shaft 21, and a first steel tube 22 is provided on the outer sleeve of the central rolling shaft 21. The space between the first steel tube 22 and the central rolling shaft 21 is filled and fixed with mortar 23. The first steel tube 22 is configured to be shorter than the length of the central rolling shaft 21 so that both ends of the central rolling shaft 21 extend out; wherein, both ends of the central rolling shaft 21 are at least each mounted on one vertical support 11 and arranged to roll. The central rolling shaft 21 is used to bear the main force of rolling. The first steel tube 22 is provided on the outer side of the central rolling shaft 21, and the space between the two is filled and fixed with mortar 23, in order to enhance the bonding strength between the steel tube and the rolling shaft and avoid loosening or slipping during use. The length of the first steel tube 22 is designed to be shorter than the length of the central rolling shaft 21, so both ends of the central rolling shaft 21 will extend out from the end of the first steel tube 22, so that both ends of the central rolling shaft 21 can be easily installed with the vertical support 11. As shown in FIG. Figure 5 As shown, both ends of the central rolling shaft 21 can rotate freely at the support, thereby realizing the rolling function of the roller mechanism 2, making it easier for the fabric to be evenly unfolded and stretched during construction.

[0024] In the above embodiment, the present invention enables the geotextile to be smoothly unfolded by setting the roller mechanism 2, the setting of the vertical support 11 ensures the stability of the device, and the setting of the mortar 23 filling enhances the strength of the roller and reduces the wear during long-term use; compared with the prior art, the work efficiency of laying geotextile on soft soil foundation is improved.

[0025] In an embodiment of the present invention, in order to improve the stability of the device, Figure 3 As shown, the support mechanism 1 also has a bottom plate support 12, and the bottom plate support 12 is connected to the bottom of the vertical support 11. By increasing the contact area of ​​the bottom, a more stable basic support is provided for the entire device, thereby preventing the device from tipping over or moving due to uneven ground or uneven load. The bottom plate support 12 and the vertical support 11 can be connected by welding, bolting, etc. The bottom plate support 12 can also reserve a structure for fixing, such as a bolt hole, to facilitate fixing the device to the ground at the construction site. By adding the bottom plate support 12, the support mechanism 1 is expanded from a simple vertical support 11 to a dual-functional design with both vertical support and basic support, thereby improving the stability and applicability of the device.

[0026] In the embodiment of the present invention, in order to further optimize the bottom plate support 12, please continue to refer to Figure 3, the bottom plate support 12 is set in a cross shape. The cross shape means that the bottom support plate is composed of two mutually perpendicular support plates, which are distributed along the X-axis and Y-axis directions on the horizontal plane, so as to provide uniform support coverage. Under soft, uneven or uneven ground conditions, the cross-shaped bottom plate support 12 can better adapt to terrain changes and keep the device stable. For larger or heavier geotextile construction devices, the cross-shaped bottom plate support 12 provides stronger support capacity and structural strength. For the choice of materials, both the vertical support 11 and the bottom plate support 12 can adopt I-beams or H-shaped steels. Compared with a single bottom plate support 12 or other support plates of simple shapes, the cross-shaped bottom plate support 12 has a wider support area, can evenly disperse the weight of the device, reduce the impact of local pressure on the ground, and can effectively resist the risk of overturning due to external force or uneven ground.

[0027] In the embodiment of the present invention, in order to ensure the rotation ability of the central rolling axis 21, as Figure 2 and Figure 3 As shown, the support mechanism 1 also has a first bearing 13, and the first bearing 13 is arranged at the center of the top surface of the vertical support 11. The center position of the top surface is the key point for the installation of the rolling shaft. By installing the bearing at the center, it can be ensured that the axis of rotation of the rolling shaft is completely aligned with the support mechanism 1, thereby improving the stability and accuracy of the overall structure. Among them, the first bearing 13 can be selected from ball bearings, deep groove ball bearings or other types of bearings suitable for rotation. The specific selection depends on the size, load requirements and rotation speed of the rolling shaft. In an actual construction environment, in order to prevent dust from entering or damaging the bearing, a sealing design, such as a bearing housing or a dust cover, may be provided to ensure that the bearing can work normally in harsh environments. The first bearing 13 greatly reduces the rotational resistance of the rolling shaft by rolling instead of sliding, thereby improving the operating efficiency of the construction device.

[0028] In the embodiment of the present invention, the structure and performance of the support mechanism 1 are further optimized. Please continue to refer to Figure 2 and Figure 3 The support mechanism 1 also has a second bearing 14, and there are two second bearings 14 that are symmetrically arranged on the sides of the top surface of the vertical support 11. The two second bearings 14 are symmetrically arranged to ensure that the rotational force of the rolling shaft is more uniform and avoid the unbalanced load problem that may be caused by single-point support. Compared with relying solely on the first bearing 13, adding two second bearings 14 can provide additional support points and disperse the load of the rolling shaft, especially in the case of long rolling shafts or large loads, significantly improving the load-bearing capacity and stability of the overall device. The first bearing 13 is located at the center of the top surface of the vertical support 11 to provide the main rotation fulcrum; the second bearings 14 are distributed on the sides for auxiliary support and load dispersion. The three work together to ensure the stability of the rolling shaft in multiple directions.

[0029] In the embodiment of the present invention, in order to further improve the roller mechanism 2, as shown in FIG. Figure 4 As shown, the roller mechanism 2 also includes a second steel tube 24, which is concentrically arranged with the first steel tube 22, and the second steel tube 24 is sleeved outside the first steel tube 22. The second steel tube 24, as an external protective layer of the first steel tube 22, can greatly improve the overall strength and deformation resistance of the roller mechanism 2, and can also reduce the structural fatigue of the roller mechanism 2 caused by concentrated stress during use. In addition, since the first steel tube 22 and the second steel tube 24 are concentrically designed, this double-layer structure will not cause additional obstacles to the rotation performance of the roller, and can still maintain the smooth operation of the rolling shaft. The second steel tube 24 is concentrically sleeved with the first steel tube 22 to form a stronger and more stable double-layer roller structure, thereby improving the load-bearing capacity and durability of the roller mechanism 2.

[0030] In the embodiment of the present invention, the length of the second steel tube 24 is the same as the length of the first steel tube 22. Figure 1 As shown, the second steel tube 24 completely covers the first steel tube 22 from both ends, forming a double-layer tube structure of equal length, ensuring that each part of the roller mechanism 2 can be evenly protected and supported by the double-layer steel tube, and the strength or functional performance will not be affected by the local length difference, and the exposed part will not be directly affected by the external environment such as corrosion, wear, etc.

[0031] In the embodiment of the present invention, in order to reflect the structural strength of the roller mechanism 2, as shown in FIG. Figure 4 As shown, the first steel pipe 22 and the second steel pipe 24 are filled and fixed with mortar 23. The mortar 23 not only serves to connect and fix, but also improves the rigidity and stability of the roller to a certain extent. The double-layer steel pipe structure filled with mortar 23 can more effectively absorb the vibration generated during the construction process and reduce the noise and shaking during the operation of the roller mechanism 2. As a plastic material, the mortar 23 can well fill the irregular gaps between the double-layer steel pipes to form a tight combination. In this embodiment, the problems that may be caused by the gap between the double-layer steel pipes are solved, and the durability and adaptability of the roller are improved.

[0032] In the embodiment of the present invention, the roller mechanism 2 is further optimized, such as Figure 4 As shown, the roller mechanism 2 also has a reinforcing rib 25, which is arranged inside the central rolling shaft 21. The reinforcing rib 25 is embedded in the central rolling shaft 21 and is evenly distributed along the axial or radial direction of the central rolling shaft 21 to form a support for the inner wall of the rolling shaft. Compared with directly thickening the wall of the central rolling shaft 21, the built-in reinforcing rib 25 can not only greatly improve the rigidity, but also reduce the deadweight of the rolling shaft. The built-in reinforcing rib 25 of the roller mechanism 2 greatly improves the structural strength, durability and stability by providing additional support inside the central rolling shaft 21.

[0033] The present invention also provides a method for using the geotextile construction device, such as Figure 6 As shown, the following steps are included: S10: inserting the roller mechanism 2 into the geotextile roll; S20: placing the roller mechanism 2 inserted into the geotextile roll on the vertical support 11; S30: Pulling the end of the geotextile to rotate the geotextile on the supporting mechanism 1 to gradually complete the spreading of the geotextile.

[0034] Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A geotextile construction device, characterized in that: include: A support mechanism, wherein the support mechanism has a vertical support; A roller mechanism, wherein the roller mechanism has a central rolling shaft, a first steel tube is disposed on the outer sleeve of the central rolling shaft, the first steel tube and the central rolling shaft are fixed with mortar, and the first steel tube is configured to be shorter than the length of the central rolling shaft so that both ends of the central rolling shaft extend out; Wherein, both ends of the central rolling shaft are respectively mounted on at least one of the vertical supports for rolling arrangement.

2. The geotextile construction device according to claim 1, characterized in that: The support mechanism also has a bottom plate support, and the bottom plate support is connected to the bottom of the vertical support.

3. The geotextile construction device according to claim 2, characterized in that: The bottom plate support is arranged in a cross shape.

4. The geotextile construction device according to claim 1, characterized in that: The support mechanism also has a first bearing, which is arranged at the center of the vertical support top surface.

5. The geotextile construction device according to claim 4, characterized in that: The support mechanism also has a second bearing, and the second bearings are two and symmetrically arranged on the sides of the vertical support top surface.

6. The geotextile construction device according to claim 1, characterized in that: The roller mechanism also includes a second steel tube, which is concentrically arranged with the first steel tube and sleeved outside the first steel tube.

7. The geotextile construction device according to claim 6, characterized in that: The length of the second steel pipe is the same as the length of the first steel pipe.

8. The geotextile construction device according to claim 6, characterized in that: The first steel pipe and the second steel pipe are filled and fixed with mortar.

9. The geotextile construction device according to claim 1, characterized in that: The roller mechanism also has a reinforcement rib, which is arranged in the central rolling shaft.

10. A method for using the geotextile construction device according to any one of claims 1 to 9, characterized in that: The following steps are involved: Insert the roller mechanism into the geotextile roll; Place the roller mechanism that inserts the geotextile roll on the vertical support; Pull the end of the geotextile to make it rotate on the supporting structure to gradually complete the spreading of the geotextile.