A large tower crane integrated with an overall steel platform and its installation method
Through the integrated tower crane design of the integrated steel platform, the problem of low installation efficiency of traditional tower cranes is solved, rapid assembly and stable transportation are achieved, and construction efficiency is improved.
Patent Information
- Application Number
- CN202510285932.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2045-03-12
AI Technical Summary
The traditional tower crane installation method requires a large number of welding and bolt connections on site, resulting in a long installation cycle and low efficiency.
A large tower crane that integrates the integrated steel platform is first prefabricated in the factory and assembled with the tower crane. It is connected to the guide rail through sliders on site, adjusts the position and uses plug-ins and support components to achieve rapid assembly and fixation.
提高了塔机的安装效率,减少了现场施工时间,增强了塔机的稳定性和运输便捷性。
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Figure CN119774466B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of construction, and particularly to a large tower crane integrated with an integral steel platform and its installation method. Background Art
[0002] Currently, as an important piece of equipment at a construction site, a tower crane undertakes the key task of vertical material transportation.
[0003] In related technologies, traditional tower crane installation methods mostly adopt on-site assembly of scattered components. A large number of components need to be welded and bolted on-site, and then connected and assembled into a tower crane.
[0004] For the above related technologies, there are the following defects: Workers need to carry out a large amount of welding and bolting work on-site in the above way, resulting in a long installation period and low installation efficiency of the tower crane. Summary of the Invention
[0005] In order to improve the installation efficiency of a tower crane, this application provides a large tower crane integrated with an integral steel platform and its installation method.
[0006] The large tower crane integrated with an integral steel platform and its installation method provided by this application adopt the following technical solutions:
[0007] A large tower crane integrated with an integral steel platform includes a steel platform mechanism and a tower crane. The steel platform mechanism includes a plurality of steel platform modules and a plurality of limiting components, and the plurality of steel platform modules and the plurality of limiting components are arranged correspondingly;
[0008] The limiting component includes a plurality of guide rails that are parallel to each other. The guide rails are used to be installed on a building foundation, and the plurality of limiting components are distributed along the width direction of the guide rails;
[0009] The steel platform module includes a plurality of steel platform blocks distributed along the length direction of the guide rails. The steel platform blocks are arranged above the plurality of guide rails, and a plurality of sliders are connected between each steel platform block and each guide rail. Adjacent two steel platform blocks are detachably connected;
[0010] The tower crane includes a tower body, a boom, a counterweight arm, a hoisting mechanism, and a cab. The tower body is installed on the steel platform block. The boom and the counterweight arm are oppositely arranged at one end of the tower body far from the steel platform block, and are both rotatably connected to the tower body;
[0011] The hoisting mechanism is installed on the boom, and the cab is installed on the tower body.
[0012] By adopting the above technical solution, first assemble the tower crane, and then move the tower crane to install the tower body on a steel platform module. Preset multiple guide rails of multiple limit components on the building foundation. First, process the steel platform module as a whole, and then connect multiple steel platform modules of the steel platform module group to the multiple guide rails of the corresponding limit components through multiple sliders, adjust the positions of the multiple steel platform modules, connect the multiple steel platform modules to form a steel platform module group, and connect multiple steel platform module groups to form a steel platform mechanism, so that the steel platform mechanism can be quickly assembled. With the completion of the assembly of the steel platform mechanism, the tower crane will also move to the designated position, and then rotate the boom and the balance arm to adjust the angles of the boom and the balance arm, thereby realizing the installation of the tower crane and improving the installation efficiency of the tower crane.
[0013] Optionally, the steel platform module includes a base, a barrel frame support system, a steel platform system, and multiple steel column climbing systems. From bottom to top, the base, the barrel frame support system, and the multiple steel column climbing systems are connected in sequence, and the steel platform system is connected to the multiple steel column climbing systems;
[0014] The base is connected to the multiple sliders;
[0015] The tower body is installed on the steel platform system.
[0016] By adopting the above technical solution, when the tower crane needs to adjust its height, the steel platform system is driven to rise by the steel column climbing system, and then the tower crane is driven to rise.
[0017] Optionally, a first jack is provided on the base, and a positioning pin is provided in the first jack for inserting into the building foundation.
[0018] By adopting the above technical solution, a second jack can be preset on the building foundation. After the steel platform module moves into place, the positioning pin passes through the first jack and then inserts into the second jack to limit the relative positions of the steel platform module and the building foundation.
[0019] Optionally, limit slots are provided at opposite ends of adjacent two steel platform systems;
[0020] The steel platform mechanism further includes a plug-in member. Two plugs are provided on the plug-in member, and the two plugs are arranged corresponding to the two slots, and the plugs are inserted into the corresponding slots.
[0021] By adopting the above technical solution, adjacent two steel platform systems are connected through the plug-in member, and then multiple steel platform systems are connected into a whole, which is beneficial for multiple steel platform systems to climb upward as a whole.
[0022] Optionally, the steel platform mechanism further includes a first support assembly. The first support assembly includes a first telescopic member, a first hinge, and a second hinge. The first hinge and the second hinge are respectively installed at two ends of the first telescopic member. One end of the first hinge away from the first telescopic member is used for detachable connection with the building foundation, and one end of the second hinge away from the first telescopic member is used for detachable connection with the cylinder frame support system.
[0023] By adopting the above technical solution, after multiple steel platform modules are installed, the first support assembly is installed to further reinforce the steel platform modules.
[0024] Optionally, the tower crane further includes a second support assembly. The second support assembly includes a second telescopic member, a second plug, and a second socket. The first end of the second telescopic member is hinged to the end of the boom away from the tower body;
[0025] The second socket is vertically installed on the tower body and is located below the boom and the second telescopic member;
[0026] The first end of the second plug is hinged to the second end of the second telescopic member, and the second end is inserted into the second socket.
[0027] By adopting the above technical solution, when transporting the tower crane, first separate the second plug and the second socket, and rotate the second telescopic member and the boom so that the second telescopic member and the boom are attached to the tower body, thus facilitating the overall transportation of the tower crane. When the tower crane moves to the designated position, rotate the boom through a crane, and then rotate the second telescopic member so that the second plug can be inserted into the second socket. By driving the second telescopic member, the angle of the boom can be adjusted.
[0028] Optionally, the tower crane further includes a third support assembly. The third support assembly includes a third telescopic member, a third plug, and a third socket. The first end of the third telescopic member is hinged to the end of the counterweight arm away from the tower body;
[0029] The third socket is vertically installed on the tower body and is located below the counterweight arm and the third telescopic member;
[0030] The first end of the third plug is hinged to the second end of the third telescopic member, and the second end of the third plug is inserted into the third socket.
[0031] By adopting the above technical solution, when transporting the tower crane, first separate the third plug and the third socket pipe, and rotate the third telescopic member and the counter jib so that the third telescopic member and the counter jib are attached to the tower body, thereby facilitating the overall transportation of the tower crane. When the tower crane is moved to the designated position, rotate the counter jib through the crane, and then rotate the third telescopic member so that the third plug can be inserted into the third socket pipe, and drive the third telescopic member to adjust the angle of the counter jib.
[0032] Optionally, the tower crane further includes a first cable and a second cable, and both the first cable and the second cable are inclined above the boom and the counter jib;
[0033] One end of the first cable is detachably connected to the tower body, and the other end is detachably connected to the end of the boom away from the tower body;
[0034] One end of the second cable is detachably connected to the tower body, and the other end is detachably connected to the end of the counter jib away from the tower body.
[0035] By adopting the above technical solution, the first cable and the second cable further fix the boom and the counter jib, and improve the stability of the boom and the counter jib.
[0036] A large tower crane installation method integrated with an integral steel platform, based on the above-mentioned large tower crane integrated with an integral steel platform, includes the following steps;
[0037] S1. First assemble the tower crane, and then move the tower crane to install the tower body on a steel platform module;
[0038] S2. Install a plurality of guide rails on the building foundation. The plurality of steel platform modules are slidably connected to the guide rails through sliders, adjust the positions of the plurality of steel platform modules, the plurality of steel platform modules are connected to form a steel platform module group, and the plurality of steel platform module groups are connected to form a steel platform mechanism;
[0039] S3. Set a second jack on the building foundation, and the positioning pin passes through the first jack and is inserted into the second jack to limit the relative position between the steel platform module and the building foundation;
[0040] S4. First rotate the boom and the counter jib, and then rotate the second telescopic member and the third telescopic member so that the second plug can be inserted into the second socket pipe and the third plug can be inserted into the third socket pipe;
[0041] S5. Drive the second telescopic member and the third telescopic member to adjust the angles of the boom and the counter jib;
[0042] S6. Connect one end of the first cable to the tower body and the other end to the end of the boom away from the tower body;
[0043] S7. Connect one end of the second cable to the tower body and the other end to the end of the counter jib away from the tower body.
[0044] By adopting the above technical solutions, in the factory building, first prefabricate and assemble multiple steel platform modules, then assemble the tower crane, and then move the tower crane to install the tower body on one steel platform module. During on-site construction, install multiple guide rails on the building foundation. The multiple steel platform modules are slidably connected to the guide rails through sliders. Adjust the positions of the multiple steel platform modules. The multiple steel platform modules are connected to form a steel platform module group, and multiple steel platform module groups are connected to form a steel platform mechanism, realizing the rapid assembly of the steel platform mechanism. And because the tower crane is previously connected to one steel platform module, after the steel platform mechanism is installed in place, the tower crane will also be installed in place, improving the installation efficiency of the tower crane. After the tower crane is installed, use the hoist to rotate the boom and the counter jib, and then rotate the second telescopic member and the third telescopic member so that the second plug can be inserted into the second socket and the third plug can be inserted into the third socket. And by driving the second telescopic member and the third telescopic member, the angles of the boom and the counter jib are adjusted. Finally, install the first cable and the second cable to further fix the boom and the counter jib.
[0045] In summary, the present application includes at least one of the following beneficial technical effects:
[0046] 1. In the present application, by pre-assembling the steel platform modules in the factory and connecting the tower crane to one steel platform module, during on-site assembly, only need to preset guide rails on the building foundation. The multiple steel platform modules are slidably connected to the guide rails through sliders. By adjusting the positions of the multiple steel platform modules, the multiple steel platform modules are in contact with each other and are connected into a whole through the plug-in connectors, which is beneficial for the multiple steel platform systems to climb upward as a whole and adjust the height of the tower crane, improving the installation efficiency of the tower crane.
[0047] 2. In the present application, after the installation of multiple steel platform module groups is completed, install the first support assembly to further reinforce the steel platform module groups.
[0048] 3. In the present application, by presetting the second socket holes on the building foundation, after the steel platform module moves into place, the positioning pins pass through the first socket holes and are inserted into the second socket holes to limit the relative positions of the steel platform module and the building foundation, so as to realize the fixation of the steel platform mechanism and the tower crane.
[0049] 4. When transporting the tower crane in the present application, first separate the second plug and the second socket, and rotate the second telescopic member and the boom so that the second telescopic member and the boom are attached to the tower body, which is beneficial for the overall transportation of the tower crane. When the tower crane moves to the designated position, use the hoist to rotate the boom and then rotate the second telescopic member so that the second plug can be inserted into the second socket. By driving the second telescopic member, the angle of the boom is adjusted, which is beneficial for the transportation and installation of the tower crane.
[0050] 5. When transporting the tower crane in this application, first separate the third plug and the third socket pipe, and rotate the third telescopic member and the balance arm so that the third telescopic member and the balance arm are attached to the tower body, which is conducive to the overall transportation of the tower crane. When the tower crane moves to the designated position, rotate the balance arm through the crane, and then rotate the third telescopic member so that the third plug can be inserted into the third socket pipe. By driving the third telescopic member, adjust the angle of the balance arm, which is conducive to the transportation and installation of the tower crane. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0052] Figure 1 is the overall structural schematic diagram of the embodiment of the present application;
[0053] Figure 2 is the exploded structural schematic diagram of the embodiment of the present application;
[0054] Figure 3 is the structural schematic diagram of the steel platform system.
[0055] Reference Signs:
[0056] 10, building foundation; 101, second socket;
[0057] 1, steel platform mechanism;
[0058] 11, steel platform module;
[0059] 12, steel platform module; 121, base; 12101, first socket; 122, cylinder frame support system; 123, steel column climbing system; 124, steel platform system; 12401, limit slot;
[0060] 13, connector; 131, plug;
[0061] 14, limit component; 141, guide rail; 142, slider; 143, positioning pin;
[0062] 15, first support component; 151, first telescopic member; 152, first hinge; 153, second hinge; 154, first plug; 155, first socket pipe;
[0063] 2, tower crane;
[0064] 21, tower body;
[0065] 22. Boom; 221. Third hinge;
[0066] 23. Counterweight boom; 231. Fourth hinge;
[0067] 24. Second support assembly; 241. Second telescopic member; 242. Second plug; 243. Second socket;
[0068] 25. Third support assembly; 251. Third telescopic member; 252. Third plug; 253. Third socket;
[0069] 26. First cable; 260. Second cable;
[0070] 27. Hoisting mechanism;
[0071] 28. Cab. Detailed implementation mode
[0072] The following further elaborates on this application in conjunction with the attached Figure 1-2 for a more detailed description.
[0073] The embodiment of this application discloses a large tower crane integrated with an integral steel platform and its installation method. Referring to Figure 1 、 Figure 2 and Figure 3 , a large tower crane integrated with an integral steel platform and its installation method includes a steel platform mechanism 1 and a tower crane 2. The steel platform mechanism 1 includes a plurality of steel platform modules 11 and a plurality of limit components 14, and the plurality of steel platform modules 11 and the plurality of limit components 14 are arranged correspondingly. The limit component 14 includes a plurality of guide rails 141 that are parallel to each other. The guide rails 141 are used to be installed on the building foundation 10, and the plurality of limit components 14 are distributed along the width direction of the guide rails 141. The steel platform module 11 includes a plurality of steel platform blocks 12 distributed along the length direction of the guide rails 141. The steel platform blocks 12 are arranged above the plurality of guide rails 141, and a plurality of sliders 142 are connected between each steel platform block 12 and each guide rail 141. In order to reduce the frictional resistance of the steel platform block 12, the sliders 142 are rollers that can clamp the guide rails 141, and two adjacent steel platform blocks 12 are detachably connected. The tower crane 2 includes a tower body 21, a boom 22, a counterweight boom 23, a hoisting mechanism 27, and a cab 28. The tower body 21 is installed on the steel platform block 12. The boom 22 and the counterweight boom 23 are oppositely arranged at one end of the tower body 21 away from the steel platform block 12 and are both rotatably connected to the tower body 21. Among them, a third hinge 221 is connected between one end of the boom 22 and the tower body 21, and a fourth hinge 231 is connected between one end of the counterweight boom 23 and the tower body 21, so that both the boom 22 and the counterweight boom 23 can be rotatably linked to the tower body 21. The hoisting mechanism 27 is installed on the boom 22, and the cab 28 is installed on the tower body 21.
[0074] Referring to Figure 1 、Figure 2 and Figure 3 In the embodiment of the present application, the tower crane 2 is first assembled and then moved. The tower body 21 is installed on a steel platform module 12. A plurality of guide rails 141 of a plurality of limit components 14 are preset on the building foundation 10. The steel platform module 12 is integrally processed first, and then a plurality of steel platform modules 12 of the steel platform module group 11 are slidably connected to the corresponding guide rails 141 of the plurality of limit components 14 through a plurality of sliders 142. The positions of the plurality of steel platform modules 12 are adjusted, and the plurality of steel platform modules 12 are connected to form the steel platform module group 11. The plurality of steel platform module groups 11 are connected to form the steel platform mechanism 1, so that the steel platform mechanism 1 can be quickly assembled. With the completion of the assembly of the steel platform mechanism 1, the tower crane 2 will also move to the designated position, and then the boom 22 and the counterweight boom 23 are rotated to adjust the angles of the boom 22 and the counterweight boom 23, thereby realizing the installation of the tower crane 2 and improving the installation efficiency of the tower crane 2.
[0075] Refer to Figure 1 、 Figure 2 and Figure 3 As shown in FIGS. and, the steel platform module 12 includes a base 121, a barrel frame support system 122, a steel platform system 124 and a plurality of steel column climbing systems 123. From bottom to top, the base 121, the barrel frame support system 122 and the plurality of steel column climbing systems 123 are connected in sequence, and the steel platform system 124 is connected to the plurality of steel column climbing systems 123. The base 121 is connected to the plurality of sliders 142. The tower body 21 is installed on the steel platform system 124. In the embodiment of the present application, when the tower crane 2 needs to adjust its height, the steel platform system 124 is driven to rise by the steel column climbing system 123, and then the tower crane 2 is driven to rise.
[0076] Refer to Figure 1 、 Figure 2 and Figure 3 As shown in FIGS.,, and, a first jack 12101 is provided on the base 121, and a positioning pin 143 is provided in the first jack 12101. The positioning pin 143 is used to insert into the building foundation 10. In the embodiment of the present application, a second jack 101 can be preset on the building foundation 10. After the steel platform module 12 is moved in place, the positioning pin 143 passes through the first jack 12101 and then inserts into the second jack 101 to limit the relative positions of the steel platform module 12 and the building foundation 10.
[0077] Refer to Figure 1 、 Figure 2 and Figure 3, at opposite ends of two adjacent steel platform systems 124, there are provided limiting slots 12401. The steel platform mechanism 1 further includes a plug-in member 13. There are two plugs 131 provided on the plug-in member 13. The two plugs 131 are arranged corresponding to the two slots, and the plugs 131 are inserted into the corresponding slots. In the embodiment of the present application, two adjacent steel platform systems 124 are connected by the plug-in member 13, and further, a plurality of steel platform systems 124 are connected into a whole, which is beneficial for the plurality of steel platform systems 124 to climb upward as a whole.
[0078] Refer to Figure 1 , Figure 2 and Figure 3 , the steel platform mechanism 1 further includes a first support assembly 15. The first support assembly 15 includes a first telescopic member 151, a first hinge 152 and a second hinge 153. The first hinge 152 and the second hinge 153 are respectively installed at both ends of the first telescopic member 151. One end of the first hinge 152 away from the first telescopic member 151 is used for detachably connecting to the building foundation 10, and one end of the second hinge 153 away from the first telescopic member 151 is used for detachably connecting to the cylinder frame support system 122. In the embodiment of the present application, after a plurality of steel platform modules 11 are installed, the first support assembly 15 is installed to further reinforce the steel platform modules 11.
[0079] Refer to Figure 1 , Figure 2 and Figure 3 , the tower crane 2 further includes a second support assembly 24. The second support assembly 24 includes a second telescopic member 241, a second plug 242 and a second socket 243. The first end of the second telescopic member 241 is hinged to the end of the boom 22 away from the tower body 21. The second socket 243 is vertically installed on the tower body 21 and is located below the boom 22 and the second telescopic member 241. The first end of the second plug 242 is hinged to the second end of the second telescopic member 241, and the second end is inserted into the second socket 243. In the embodiment of the present application, when transporting the tower crane 2, first separate the second plug 242 and the second socket 243, and rotate the second telescopic member 241 and the boom 22 so that the second telescopic member 241 and the boom 22 are attached to the tower body 21, which is beneficial for the overall transportation of the tower crane 2. When the tower crane 2 moves to the designated position, rotate the boom 22 through a crane, and then rotate the second telescopic member 241 so that the second plug 242 can be inserted into the second socket 243, and adjust the angle of the boom 22 by driving the second telescopic member 241.
[0080] Refer to Figure 1 , Figure 2 and Figure 3, the tower crane 2 further includes a third support assembly 25. The third support assembly 25 includes a third telescopic member 251, a third plug 252, and a third socket 253. The first end of the third telescopic member 251 is hinged to one end of the counter jib 23 away from the tower body 21. The third socket 253 is vertically installed on the tower body 21 and is located below the counter jib 23 and the third telescopic member 251. The first end of the third plug 252 is hinged to the second end of the third telescopic member 251, and the second end of the third plug 252 is inserted into the third socket 253. In the embodiment of the present application, when transporting the tower crane 2, first separate the third plug 252 and the third socket 253, and rotate the third telescopic member 251 and the counter jib 23 so that the third telescopic member 251 and the counter jib 23 are attached to the tower body 21, thereby facilitating the overall transportation of the tower crane 2. When the tower crane 2 is moved to the designated position, rotate the counter jib 23 through a crane, and then rotate the third telescopic member 251 so that the third plug 252 can be inserted into the third socket 253. By driving the third telescopic member 251, the angle of the counter jib 23 is adjusted.
[0081] Refer to Figure 1 , Figure 2 and Figure 3 , the tower crane 2 further includes a first cable 26 and a second cable 260. The first cable 26 and the second cable 260 are both inclined and arranged above the boom 22 and the counter jib 23. One end of the first cable 26 is detachably connected to the tower body 21, and the other end is detachably connected to one end of the boom 22 away from the tower body 21. One end of the second cable 260 is detachably connected to the tower body 21, and the other end is detachably connected to one end of the counter jib 23 away from the tower body 21. In the embodiment of the present application, the first cable 26 and the second cable 260 further fix the boom 22 and the counter jib 23, improving the stability of the boom 22 and the counter jib 23.
[0082] Refer to Figure 1 , Figure 2 and Figure 3 , a large tower crane installation method integrated with an overall steel platform, based on the above-mentioned large tower crane integrated with an overall steel platform, includes the following steps;
[0083] S1. First, assemble the tower crane 2, and then move the tower crane 2 to install the tower body 21 on a steel platform module 12.
[0084] S2. Install a plurality of guide rails 141 on the building foundation 10. A plurality of steel platform modules 12 are slidably connected to the guide rails 141 through sliders 142. Adjust the positions of the plurality of steel platform modules 12. The plurality of steel platform modules 12 are connected to form a steel platform module group 11, and the plurality of steel platform module groups 11 are connected to form a steel platform mechanism 1.
[0085] S3. Set a second jack 101 on the building foundation 10. The positioning pin 143 passes through the first jack 12101 and then inserts into the second jack 101 to define the relative positions of the steel platform module 12 and the building foundation 10.
[0086] S4. First rotate the boom 22 and the counterweight boom 23, and then rotate the second telescopic member 241 and the third telescopic member 251 so that the second plug 242 can be inserted into the second socket 243 and the third plug 252 can be inserted into the third socket 253.
[0087] S5. Drive the second telescopic member 241 and the third telescopic member 251 to adjust the angles of the boom 22 and the counterweight boom 23.
[0088] S6. Connect one end of the first cable 26 to the tower body 21 and the other end to the end of the boom 22 away from the tower body 21.
[0089] S7. Connect one end of the second cable 260 to the tower body 21 and the other end to the end of the counterweight boom 23 away from the tower body 21.
[0090] Refer to Figure 1 、 Figure 2 and Figure 3 . In the embodiment of the present application, in the factory building, first prefabricate and assemble multiple steel platform modules 12, then assemble the tower crane 2, and then move the tower crane 2 to install the tower body 21 on one steel platform module 12. During on-site construction, install multiple guide rails 141 on the building foundation 10. The multiple steel platform modules 12 are slidably connected to the guide rails 141 through sliders 142 to adjust the positions of the multiple steel platform modules 12. The multiple steel platform modules 12 are connected to form a steel platform module group 11, and the multiple steel platform module groups 11 are connected to form a steel platform mechanism 1, realizing the rapid assembly of the steel platform mechanism 1. And since the tower crane 2 is pre-connected to one steel platform module 12, after the steel platform mechanism 1 is installed in place, the tower crane 2 will also be installed in place accordingly, improving the installation efficiency of the tower crane 2. After the tower crane 2 is installed, use a crane to rotate the boom 22 and the counterweight boom 23, and then rotate the second telescopic member 241 and the third telescopic member 251 so that the second plug 242 can be inserted into the second socket 243 and the third plug 252 can be inserted into the third socket 253. And drive the second telescopic member 241 and the third telescopic member 251 to further adjust the angles of the boom 22 and the counterweight boom 23. Finally, install the first cable 26 and the second cable 260 to further fix the boom 22 and the counterweight boom 23.
[0091] The implementation principle of a large tower crane integrated with an integral steel platform and its installation method in the embodiments of the present application is as follows: In the factory building, first, a plurality of steel platform modules 12 are prefabricated and assembled, then the tower crane 2 is assembled, and then the tower crane 2 is moved to install the tower body 21 on one steel platform module 12. During on-site construction, a plurality of guide rails 141 are installed on the building foundation 10, and a plurality of steel platform modules 12 are slidably connected to the guide rails 141 through sliders 142. The positions of the plurality of steel platform modules 12 are adjusted, and the plurality of steel platform modules 12 are connected to form a steel platform module group 11, and the plurality of steel platform module groups 11 are connected to form a steel platform mechanism 1, realizing the rapid assembly of the steel platform mechanism 1. And since the tower crane 2 is previously connected to one steel platform module 12, after the steel platform mechanism 1 is installed in place, the tower crane 2 will also be installed in place, improving the installation efficiency of the tower crane 2. After the tower crane 2 is installed, the hoist is used to rotate the boom 22 and the counterweight arm 23, and then the second telescopic member 241 and the third telescopic member 251 are rotated so that the second plug 242 can be inserted into the second socket 243 and the third plug 252 can be inserted into the third socket 253. And by driving the second telescopic member 241 and the third telescopic member 251, the angles of the boom 22 and the counterweight arm 23 are further adjusted. Finally, the first cable 26 and the second cable 260 are installed to further fix the boom 22 and the counterweight arm 23.
[0092] Unless otherwise defined, the technical terms or scientific terms used in the present application shall have the ordinary meanings understood by those of ordinary skill in the art to which the present application pertains. The terms "first", "second", "third" and similar terms used in the specification and claims of the present application do not denote any order, quantity or importance, but are only used to distinguish different components. The terms "a" or "an" and the like do not denote a limitation of quantity, but mean that there is at least one. The terms "comprising" or "including" and the like are intended to mean that the elements or items appearing before "comprising" or "including" cover the elements or items listed after "comprising" or "including" and their equivalents, and do not exclude other elements or items. The terms "upper", "lower", "left", "right" and the like are only used to represent relative positional relationships, and when the absolute position of the object being described changes, the relative positional relationships may also change accordingly.
[0093] The above are all optional embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A large tower crane integrated with an integral steel platform, characterized in that: It includes a steel platform mechanism (1) and a tower crane (2). The steel platform mechanism (1) includes a plurality of steel platform modules (11) and a plurality of limit components (14), and the plurality of steel platform modules (11) and the plurality of limit components (14) are arranged correspondingly; The limit component (14) includes a plurality of guide rails (141) that are parallel to each other. The guide rails (141) are used to be installed on the building foundation (10), and the plurality of limit components (14) are distributed along the width direction of the guide rails (141); The steel platform module (11) includes a plurality of steel platform blocks (12) distributed along the length direction of the guide rail (141). The steel platform blocks (12) are arranged above the plurality of guide rails (141), and a plurality of sliders (142) are connected between each steel platform block (12) and each guide rail (141). Adjacent two steel platform blocks (12) are detachably connected; The tower crane (2) includes a tower body (21), a boom (22), a counterweight arm (23), a hoisting mechanism (27) and a cab (28). The tower body (21) is installed on the steel platform block (12). The boom (22) and the counterweight arm (23) are oppositely arranged at one end of the tower body (21) away from the steel platform block (12), and are both rotatably connected to the tower body (21); The hoisting mechanism (27) is installed on the boom (22), and the cab (28) is installed on the tower body (21); The steel platform block (12) includes a base (121), a barrel frame support system (122), a steel platform system (124) and a plurality of steel column climbing systems (123). From bottom to top, the base (121), the barrel frame support system (122) and the plurality of steel column climbing systems (123) are connected in sequence, and the steel platform system (124) is connected to the plurality of steel column climbing systems (123); The base (121) is connected to the plurality of sliders (142); The tower body (21) is installed on the steel platform system (124).
2. The large tower crane integrated with an integral steel platform according to claim 1, wherein: A first jack (12101) is provided on the base (121), and a positioning pin (143) is provided in the first jack (12101). The positioning pin (143) is used to be inserted into the building foundation (10).
3. The large tower crane integrated as a whole steel platform according to claim 1, characterized in that: Limit slots (12401) are provided at opposite ends of adjacent two steel platform systems (124); The steel platform mechanism (1) further includes a plug-in component (13). Two plugs (131) are provided on the plug-in component (13), and the two plugs (131) are arranged corresponding to the two slots. The plugs (131) are inserted into the corresponding slots.
4. The large tower crane integrated with an integral steel platform according to claim 1, characterized in that: The steel platform mechanism (1) further includes a first support assembly (15). The first support assembly (15) includes a first telescopic member (151), a first hinge (152), and a second hinge (153). The first hinge (152) and the second hinge (153) are respectively installed at two ends of the first telescopic member (151). One end of the first hinge (152) away from the first telescopic member (151) is used for detachably connecting to the building foundation (10), and one end of the second hinge (153) away from the first telescopic member (151) is used for detachably connecting to the cylinder frame support system (122).
5. The large tower crane integrated with an integral steel platform according to claim 1, characterized in that: The tower crane (2) further includes a second support assembly (24). The second support assembly (24) includes a second telescopic member (241), a second plug (242), and a second socket (243). The first end of the second telescopic member (241) is hinged to the end of the boom (22) away from the tower body (21). The second socket (243) is vertically installed on the tower body (21) and is located below the boom (22) and the second telescopic member (241). The first end of the second plug (242) is hinged to the second end of the second telescopic member (241), and the second end is inserted into the second socket (243).
6. The large tower crane integrated with an integral steel platform according to claim 1, characterized in that: The tower crane (2) further includes a third support assembly (25). The third support assembly (25) includes a third telescopic member (251), a third plug (252), and a third socket (253). The first end of the third telescopic member (251) is hinged to the end of the counterweight arm (23) away from the tower body (21). The third socket (253) is vertically installed on the tower body (21) and is located below the counterweight arm (23) and the third telescopic member (251). The first end of the third plug (252) is hinged to the second end of the third telescopic member (251), and the second end of the third plug (252) is inserted into the third socket (253).
7. A large tower crane integrated with an integral steel platform as claimed in claim 1, characterized in that: The tower crane (2) further includes a first cable (26) and a second cable (260). The first cable (26) and the second cable (260) are both inclined and arranged above the boom (22) and the counterweight arm (23). One end of the first cable (26) is detachably connected to the tower body (21), and the other end is detachably connected to the end of the boom (22) away from the tower body (21). One end of the second cable (260) is detachably connected to the tower body (21), and the other end is detachably connected to the end of the counterweight arm (23) away from the tower body (21).
8. An installation method for a large tower crane integrated with an integral steel platform, based on a large tower crane integrated with an integral steel platform as described in any one of claims 1-7, characterized in that: Including the following steps; S1. First, assemble the tower crane (2) completely, and then move the tower crane (2) to install the tower body (21) on one of the steel platform modules (12). S2. Install multiple said guide rails (141) on the said building foundation (10). Multiple said steel platform modules (12) are slidably connected to the said guide rails (141) through the said sliders (142). Adjust the positions of multiple said steel platform modules (12). Multiple said steel platform modules (12) are connected to form the said steel platform module group (11). Multiple said steel platform module groups (11) are connected to form the said steel platform mechanism (1); S3. Set a second jack (101) on the said building foundation (10). The positioning pin (143) passes through the first jack (12101) and then inserts into the said second jack (101) to define the relative positions of the said steel platform module (12) and the said building foundation (10); S4. First rotate the said boom (22) and the said counterweight boom (23), and then rotate the second telescopic member (241) and the third telescopic member (251) so that the said second plug (242) can be inserted into the said second socket (243), and the said third plug (252) can be inserted into the said third socket (253); S5. Adjust the angles of the said boom (22) and the said counterweight boom (23) by driving the said second telescopic member (241) and the said third telescopic member (251); S6. Connect one end of the first cable (26) to the said tower body (21), and the other end to the end of the said boom (22) away from the said tower body (21); S7. Connect one end of the second cable (260) to the said tower body (21), and the other end to the end of the said counterweight boom (23) away from the said tower body (21).
Citation Information
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