Embroidery cloth cleaning system

By setting a nozzle in the U-shaped structure cleaning tank of the embroidered fabric cleaning system to accelerate the removal of water flow and impurities, and using the overflow port to achieve automatic impurities flow, the problem of low cleaning efficiency in the prior art is solved, and an efficient and automated cleaning process is achieved.

CN119777092APending Publication Date: 2025-04-08HUBEI MANGGONG EMBROIDERY CO LTD
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Patent Information

Application Number
CN202510039217.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

In the prior art, the cleaning efficiency of embroidered fabrics is low, a longer cleaning tank or more roller set is required to increase the residence time of the fabric, and the separation and removal of impurities requires manual assistance.

Method used

An embroidered fabric cleaning system is designed, and the first nozzle and the second nozzle are arranged in the cleaning tank with a U-shaped structure. The jetted water flow accelerates the water flow speed and impurity removal efficiency, and an overflow port is set to automatically flow out without manual assistance.

Benefits of technology

Efficient cleaning is achieved in smaller equipment, solving the problem of low cleaning efficiency, impurities can quickly detach and automatically flow out, improving the automation and efficiency of the cleaning process.

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Abstract

The present invention provides an embroidery cloth cleaning system, which comprises an outer shell and a cleaning tank fixedly arranged in the outer shell, a feed port and a discharge port are respectively arranged on two sides directly facing the outer shell, a first roller group for the embroidery cloth to enter and be led out of the cleaning tank is also arranged in the outer shell, a second roller group is arranged in the cleaning tank, the embroidery cloth is led out of the cleaning tank through the second roller group after entering the cleaning tank, and the part of the embroidery cloth located in the cleaning tank is surrounded into a U-shaped structure, a mounting frame vertically extending into the cleaning tank and partially located in the U-shaped structure is also fixedly arranged in the outer shell, a plurality of first nozzles and a plurality of second nozzles are also arranged on the mounting frame, the mounting frame is also connected to a first introduction pipe fixedly extending outside the outer shell, and the first introduction pipe is connected with the first nozzle and the second nozzle; overflow ports are respectively arranged on the upper ends of the two sides of the cleaning tank directly facing the two sides of the U-shaped structure. The present invention solves the problem of low cleaning efficiency in the prior art.
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Description

Technical Field

[0001] The invention relates to the technical field of cleaning equipment, and in particular to an embroidery cloth cleaning system. Background Art

[0002] After processing, embroidery fabrics generally need to be cleaned to remove impurities such as thread ends, adsorbed dust, and other foreign matter left over from the production process, to ensure that the cleanliness of the embroidery fabrics meets the standards. When cleaning, water washing can generally be used, such as using a cleaning tank, which is provided with an inlet pipe and an overflow pipe. The inlet pipe introduces cleaning water, and then flows out in an overflow manner. A roller group is also provided in the cleaning tank so that the embroidery fabric can smoothly pass through the cleaning tank and be submerged in the cleaning water. The continuous introduction and outflow of cleaning water can wash away the impurities. In the actual process, the efficiency of impurity separation during such cleaning is low, so it is generally necessary to set a longer cleaning tank or set more roller groups in the cleaning tank to allow the embroidery fabric to stay longer. In addition, in the specific process, the separated impurities cover a wide range, and often require auxiliary manual scooping to avoid impurities reattaching to the embroidery fabric, which leads to the problem of low cleaning efficiency. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides an embroidery cloth cleaning system, which solves the problem of low cleaning efficiency in the prior art.

[0004] According to an embodiment of the present invention, an embroidery fabric cleaning system includes an outer shell, and a cleaning tank fixedly arranged in the outer shell, a feed port and a discharge port are respectively arranged on two sides directly opposite to the outer shell, a first roller group is also arranged in the outer shell for the embroidery fabric to enter and be guided out of the cleaning tank, a second roller group is arranged in the cleaning tank, after the embroidery fabric enters the cleaning tank, it is guided out of the cleaning tank by the second roller group, and the part of the embroidery fabric located in the cleaning tank is surrounded by a U-shaped structure, an installation frame is also fixedly arranged in the outer shell, which extends vertically into the cleaning tank and is partially located in the U-shaped structure, a plurality of first nozzles and a plurality of second nozzles respectively aligned toward the two sides of the U-shaped structure are also arranged on the installation frame, the installation frame is also connected to a first introduction pipe fixedly extending outside the outer shell, and the first introduction pipe is connected to the first nozzle and the second nozzle; overflow ports are respectively arranged on the upper ends of the two sides of the cleaning tank directly opposite to the two sides of the U-shaped structure.

[0005] In the above embodiment, the first nozzle and the second nozzle arranged in the U-shaped structure in the cleaning tank spray water to the embroidery fabrics on both sides respectively, so that the water flow speed around the embroidery fabrics on both sides is accelerated, and the removal of impurities is also accelerated. At the same time, the generated impurities also flow toward the overflow ports on both sides respectively, and can leave the cleaning tank faster without manual assistance. Therefore, this solution can also perform efficient cleaning in smaller equipment, solving the problem of low cleaning efficiency in the prior art.

[0006] Furthermore, a first mounting tube located below the U-shaped structure is fixedly connected in the cleaning tank, and a plurality of third nozzles aligned upward are installed on the first mounting tube, and the third nozzles are respectively arranged outside the two sides of the U-shaped structure. The first mounting tube is also fixedly connected to a second inlet tube fixedly extending outside the outer shell, and the second inlet tube is connected to the third nozzles.

[0007] Furthermore, an air inlet hood is fixedly connected to the outer shell, which is located above one side of the cleaning tank close to the discharge port, and the embroidery fabric passes under the air inlet hood and a plurality of air outlets arranged along the moving direction of the embroidery fabric are provided at the bottom of the air inlet hood, and the air inlet hood is also connected to a third inlet pipe.

[0008] Furthermore, an air outlet hood located directly below the air inlet hood is fixedly connected to the outer shell body, the upper end of the air outlet hood is open, and the lower end is fixedly connected to a first outlet pipe extending laterally outside the outer shell body, and a plurality of first rollers arranged along the moving direction of the embroidery fabric are rotatably installed in the air outlet hood, and the embroidery fabric enters the discharge port after passing through all the first rollers.

[0009] Furthermore, the first roller includes first mounting shafts rotatably connected to two opposing inner walls of the air outlet cover, mounting plates fixedly connected to the two first mounting shafts, and a plurality of arc-shaped supporting plates or cylindrical supporting rods fixedly connected between the two mounting plates and arranged in a circular shape.

[0010] Furthermore, a second outlet pipe extending downward is fixedly connected to the bottom of the air outlet cover.

[0011] Furthermore, a partition located between the second outlet pipe and the cleaning tank is fixedly connected to the bottom surface of the outer shell, and a third outlet pipe and a fourth outlet pipe are fixedly connected to the bottom of the outer shell. The third outlet pipe is also connected to the bottom of the cleaning tank, and the fourth outlet pipe is also connected to the side of the partition located in the outer shell near the feed port.

[0012] Furthermore, two filter tanks respectively located below the two overflow ports are fixedly connected to the outer wall of the cleaning tank.

[0013] Furthermore, a plurality of second mounting tubes are vertically fixedly connected in the mounting frame, and the first nozzle and the second nozzle are respectively mounted on the second mounting tubes. A plurality of branch tubes respectively connected to each second mounting tube are also fixedly connected to the upper end of the mounting frame, and all branch tubes are fixedly connected to a horizontal tube and the first inlet tube is connected to the horizontal tube.

[0014] Furthermore, a pair of cross bars are fixedly connected to both sides of the installation frame, and the two cross bars are located above the cleaning tank and are fixedly connected to the outer shell.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The embroidery fabric passes through the cleaning tank in a U-shaped structure, and a first nozzle and a second nozzle are arranged in the U-shaped structure, which are respectively aligned with the embroidery fabrics on both sides. Water is sprayed to the embroidery fabrics on both sides through the first nozzle and the second nozzle, thereby accelerating the water flow speed around the embroidery fabrics on both sides and accelerating the removal of impurities. At the same time, the generated impurities also flow toward the overflow ports on both sides, and can leave the cleaning tank faster without manual assistance. Therefore, the present invention can also perform efficient cleaning in a smaller device, solving the problem of low cleaning efficiency in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0018] Figure 2 A partial structural diagram of an embodiment of the present invention Figure 1 ;

[0019] Figure 3 A partial structural diagram of an embodiment of the present invention Figure 2 ;

[0020] Figure 4 A partial structural diagram of an embodiment of the present invention Figure 3 ;

[0021] Figure 5 A partial structural diagram of an embodiment of the present invention Figure 4 ;

[0022] In the above drawings:

[0023] Outer shell 1, cleaning tank 2, feed port 3, discharge port 4, first guide roller 5, second guide roller 6, embroidery cloth 7, third guide roller 8, installation frame 9, first nozzle 10, second nozzle 11, first introduction pipe 12, overflow port 13, filter tank 14, first installation pipe 15, third nozzle 16, second introduction pipe 17, main pipeline 18, air inlet hood 19, air outlet 20, third introduction pipe 21, electric heating rod 22, air outlet hood 23, first export pipe 24, first roller 25, first installation shaft 26, installation plate 27, arc support plate 28, cylindrical support rod 29, second export pipe 30, sinking part 31, partition 32, third export pipe 33, fourth export pipe 34, first door body 35, second door body 36, second installation pipe 37, branch pipe 38, cross pipe 39, cross bar 40. DETAILED DESCRIPTION

[0024] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] In an exemplary embodiment, Figure 1 , 2As shown, the present embodiment provides an embroidery fabric cleaning system, which comprises an outer shell 1, and a cleaning tank 2 fixedly arranged in the outer shell 1, a feed port 3 and a discharge port 4 are respectively arranged on the two sides directly opposite to the outer shell 1, and first guide rollers 5 are respectively arranged on the inner and outer sides of the feed port 3 and the discharge port 4, so that the embroidery fabric 7 can be smoothly introduced into and guided out of the outer shell 1, and a first roller group for the embroidery fabric 7 to enter and be guided out of the cleaning tank 2 is also arranged in the outer shell 1, and the first roller group comprises two pairs of second guide rollers 6 located on both sides above the cleaning tank 2, and a second roller group is arranged in the cleaning tank 2, and the embroidery fabric 7 is guided out of the cleaning tank 2 through the second roller group after entering the cleaning tank 2, and the part of the embroidery fabric 7 located in the cleaning tank 2 is enclosed into a U-shaped structure, and the second roller group comprises a pair of third guide rollers 8 located in the cleaning tank 2, and a mounting frame 9 extending vertically into the cleaning tank 2 and partially located in the U-shaped structure is also fixedly arranged in the outer shell 1, The mounting frame 9 is also provided with a plurality of first nozzles 10 and a plurality of second nozzles 11 respectively aligned toward the two sides of the U-shaped structure. The mounting frame 9 is also connected with a first introduction pipe 12 fixedly extending to the outside of the outer shell 1, and the first introduction pipe 12 is connected with the first nozzle 10 and the second nozzle 11. The first introduction pipe 12 is connected with a cleaning water access source to introduce cleaning water to the first nozzle 10 and the second nozzle 11, and then introduce the cleaning water into the cleaning tank 2 in a jet manner after passing through the first nozzle 10 and the second nozzle 11; overflow ports 13 are respectively provided at the upper ends of the two sides of the cleaning tank 2 that are opposite to the two sides of the U-shaped structure. After the cleaning water enters the cleaning tank 2 in a jet manner, as the water in the cleaning tank 2 increases, the cleaning water is discharged to the outside of the cleaning tank 2 in an overflow manner. In a more detailed manner, filter tanks 14 respectively located below the two overflow ports 13 can also be provided on the outer wall of the cleaning tank 2 to filter and intercept impurities flowing out with the cleaning water.

[0027] In the present solution, the first nozzle 10 and the second nozzle 11 arranged in the U-shaped structure in the cleaning tank 2 respectively spray water toward the embroidery fabrics 7 on both sides, thereby accelerating the water flow speed around the embroidery fabrics 7 on both sides and accelerating the removal of impurities. At the same time, the generated impurities also flow toward the overflow ports 13 on both sides, and can leave the cleaning tank 2 faster without manual assistance. Therefore, the present solution can also perform efficient cleaning in smaller equipment, solving the problem of low cleaning efficiency in the prior art. In a further solution, a first mounting tube 15 located below the U-shaped structure can be arranged in the cleaning tank 2, and a plurality of third nozzles 16 aligned upward are also installed on the first mounting tube 15, and the third nozzles 16 are respectively arranged on both sides of the U-shaped structure. The first mounting tube 15 is also fixedly connected to the A second inlet pipe 17 is fixedly connected to the outside of the outer shell 1, and the second inlet pipe 17 is connected to the third nozzle 16. Cleaning water can also be introduced through the second inlet pipe 17, so that the cleaning water flows upward on both sides of the U-shaped structure, and the cleaning water introduced through the first nozzle 10 and the second nozzle 11 can pass through the embroidery fabric 7 in the form of a jet, and then go upward together with the cleaning water introduced by the third nozzle 16, so that the impurities washed by the jet can flow upward faster and be discharged through the overflow port 13, further improving the cleaning efficiency; in a more specific structure, the first mounting tube 15 can be multiple, all of which are connected to a main pipeline 18, and the second inlet pipe 17 is also connected to the main pipeline 18, so that the third nozzle 16 set in this way is also adapted in the width direction of the embroidery fabric 7.

[0028] like Figure 1 , 34, in a further scheme, an air inlet cover 19 is fixedly connected to the outer shell 1, and the air inlet cover 19 is located above one side of the cleaning tank 2 close to the discharge port 4, and the embroidery fabric 7 passes under the air inlet cover 19, and a plurality of air outlets 20 arranged along the moving direction of the embroidery fabric 7 are provided at the bottom of the air inlet cover 19, and the air inlet cover 19 is also connected to a third introduction pipe 21, through which air flow can be introduced, and then blown out through the plurality of air outlets 20, so as to blow the embroidery fabric 7 below, so that the embroidery fabric 7 dries faster, and hot air can also be introduced, or an electric heating rod 22 can be provided in the air inlet cover 19 to heat the air into hot air, and the hot air is blown downward faster so that the embroidery fabric 7 can be dried; further, the outer shell An air outlet hood 23 located just below the air inlet hood 19 is fixedly connected in the body 1, the upper end of the air outlet hood 23 is open, and the lower end is fixedly connected to a first outlet pipe 24 extending laterally to the outside of the outer shell 1, and a plurality of first rollers 25 arranged along the moving direction of the embroidery fabric 7 are also rotatably installed in the air outlet hood 23, and the embroidery fabric 7 enters the discharge port 4 after passing through all the first rollers 25. An induced draft fan can be connected to the end of the first outlet pipe 24 to form a negative pressure in the air outlet hood 23, so that the hot air from above can pass through the embroidery fabric 7 more efficiently, further improve the drying efficiency, and at the same time, a small amount of residual impurities can also be blown downward away from the embroidery fabric 7; in a more detailed scheme, the first rollers 25 include two rollers that rotate opposite to the inner wall of the air outlet hood 23, respectively. The first mounting shaft 26 connected to the embroidery fabric 7, and the mounting plates 27 respectively fixedly connected to the two first mounting shafts 26, and a plurality of arc-shaped supporting plates 28 or cylindrical supporting rods 29 fixedly connected between the two mounting plates 27 and arranged in a circular shape, the first supporting roller 25 arranged in this way is hollow, and the arc-shaped supporting plate 28 or the circular supporting rod can also provide upward support for the embroidery fabric 7, ensuring that the first supporting roller 25 does not block the hot air from passing through under the premise of the normal movement of the embroidery fabric 7, thereby ensuring that the embroidery fabric 7 is dried more efficiently during the movement; in a further solution, the bottom of the air outlet cover 23 is also fixedly connected to a second guide pipe 30 extending downward. During specific operation, since the embroidery fabric 7 just comes out of the cleaning tank 2, it will contain a small amount of The cleaning water, therefore, will fall into the air outlet cover 23 while the hot air is blowing, and the second outlet pipe 30 provided can smoothly outlet this part of water. More specifically, a sinking part 31 can be provided at the bottom of the air outlet cover 23, and the first outlet pipe 24 is located above the sinking part 31, so that the water will enter the sinking part 31 and will not easily enter the first outlet pipe 24; in particular, during the movement of the embroidery fabric 7, the side with the embroidery pattern thereon is on the inner side of the U-shaped structure, so that when the first nozzle 10 and the second nozzle 11 spray water flow, the impurities can be better flushed to the outside of the U-shaped structure, achieving a more efficient cleaning efficiency, and at the same time, it can also avoid the impurities from remaining on the pattern, ensuring that the pattern of the embroidery fabric will not be contaminated by impurities due to cleaning;Furthermore, the third nozzle 16 is arranged outside the U-shaped structure, which can also prevent impurities from re-entering the U-shaped structure, and ultimately ensure that the impurities will not have a negative impact on the pattern; further, the air outlet 20 is located above the embroidery fabric 7, which can also prevent a small amount of impurities from being attached to the pattern due to the hot air. ;

[0029] like Figure 1 As shown, in a further scheme, a partition 32 located between the second outlet pipe 30 and the cleaning tank 2 is fixedly connected to the inner bottom surface of the outer shell 1, and a third outlet pipe 33 and a fourth outlet pipe 34 are fixedly connected to the bottom of the outer shell 1, the third outlet pipe 33 is also connected to the bottom of the cleaning tank 2, and the fourth outlet pipe 34 is also connected to the outer shell 1 on the side of the partition 32 close to the feed port 3. The partition 32 is arranged so that the outer shell 1 is divided into two parts, and the cleaning tank 2 is located on the side close to the feed port 3. In this way, a door body can be arranged on the outer shell 1, specifically a first door body 35 and a second door body 36 located on both sides, so as to facilitate the cleaning of the two filter tanks 14 on the cleaning tank 2; the third outlet pipe 33 and the fourth outlet pipe 34 can smoothly export the cleaning water in the cleaning tank 2 and the outer shell 1.

[0030] like Figure 1 , 5 As shown, in a further scheme, a plurality of second mounting tubes 37 are vertically fixedly connected in the mounting frame 9, and the first nozzle 10 and the second nozzle 11 are respectively mounted on the second mounting tubes 37. A plurality of branch tubes 38 respectively connected to each second mounting tube 37 are also fixedly connected to the upper end of the mounting frame 9, and all branch tubes 38 are fixedly connected to a transverse tube 39 and the first inlet tube 12 is connected to the transverse tube 39. Furthermore, a pair of transverse bars 40 are also fixedly connected on both sides of the mounting frame 9, and the two transverse bars 40 are located above the cleaning tank 2 and are also fixedly connected to the outer shell 1. The setting of the transverse bars 40 enables the mounting frame 9 to be more stably set in the outer shell 1. After the cleaning water is introduced through the first inlet tube 12, it is diverted to each branch tube 38 through the transverse tube 39, and then enters each second mounting tube 37, and finally sprayed into the cleaning tank 2 through the first nozzle 10 and the second nozzle 11.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. An embroidery cloth cleaning system, characterized in that: The invention comprises an outer shell and a cleaning tank fixedly arranged in the outer shell, a feeding port and a discharging port are respectively arranged on two sides directly facing the outer shell, a first roller group is also arranged in the outer shell for embroidery fabric to enter and be discharged from the cleaning tank, a second roller group is arranged in the cleaning tank, after the embroidery fabric enters the cleaning tank, it is discharged from the cleaning tank by the second roller group, and the part of the embroidery fabric located in the cleaning tank forms a U-shaped structure, an installation frame is also fixedly arranged in the outer shell vertically extending into the cleaning tank and partially located in the U-shaped structure, a plurality of first nozzles and a plurality of second nozzles respectively aligned toward the two sides of the U-shaped structure are also arranged on the installation frame, the installation frame is also connected with a first introduction pipe fixedly extending outside the outer shell, and the first introduction pipe is connected with the first nozzle and the second nozzle; overflow ports are respectively arranged on the upper ends of the two sides of the cleaning tank directly facing the two sides of the U-shaped structure.

2. The embroidery cloth cleaning system according to claim 1, characterized in that: A first mounting tube located below the U-shaped structure is also fixedly connected in the cleaning tank, and a plurality of third nozzles aligned upward are installed on the first mounting tube, and the third nozzles are respectively arranged outside the two sides of the U-shaped structure. The first mounting tube is also fixedly connected to a second introduction tube fixedly extending outside the outer shell, and the second introduction tube is connected to the third nozzles.

3. The embroidery cloth cleaning system according to claim 1, characterized in that: An air inlet hood is also fixedly connected to the outer shell, and the air inlet hood is located above one side of the cleaning tank close to the discharge port, and the embroidery fabric passes under the air inlet hood and a plurality of air outlets arranged along the moving direction of the embroidery fabric are provided at the bottom of the air inlet hood, and the air inlet hood is also connected to a third inlet pipe.

4. The embroidery cloth cleaning system according to claim 3, characterized in that: An air outlet hood located directly below the air inlet hood is fixedly connected inside the outer shell, the upper end of the air outlet hood is open, and the lower end of the air outlet hood is fixedly connected to a first outlet pipe extending laterally outside the outer shell, and a plurality of first rollers arranged along the moving direction of the embroidery fabric are rotatably installed inside the air outlet hood, and the embroidery fabric enters the discharge port after passing through all the first rollers.

5. The embroidery cloth cleaning system according to claim 4, characterized in that: The first roller includes first mounting shafts rotatably connected to two opposing inner walls of the air outlet cover, mounting plates fixedly connected to the two first mounting shafts, and a plurality of arc-shaped supporting plates or cylindrical supporting rods fixedly connected between the two mounting plates and arranged in a circular shape.

6. The embroidery cloth cleaning system according to claim 4, characterized in that: The bottom of the air outlet cover is also fixedly connected with a second outlet pipe extending downward.

7. The embroidery cloth cleaning system according to claim 6, characterized in that: A partition located between the second outlet pipe and the cleaning tank is also fixedly connected to the bottom surface of the outer shell, and a third outlet pipe and a fourth outlet pipe are also fixedly connected to the bottom of the outer shell. The third outlet pipe is also connected to the bottom of the cleaning tank, and the fourth outlet pipe is also connected to the side of the partition located in the outer shell near the feed port.

8. The embroidery cloth cleaning system according to claim 7, characterized in that: Two filter tanks respectively located below the two overflow ports are also fixedly connected to the outer wall of the cleaning tank.

9. The embroidery cloth cleaning system according to any one of claims 1 to 8, characterized in that: A plurality of second mounting tubes are vertically fixedly connected in the mounting frame, and the first nozzle and the second nozzle are respectively mounted on the second mounting tubes. A plurality of branch tubes respectively connected to each of the second mounting tubes are also fixedly connected to the upper end of the mounting frame, and all of the branch tubes are fixedly connected to a horizontal tube, and the first inlet tube is connected to the horizontal tube.

10. The embroidery cloth cleaning system according to claim 9, characterized in that: A pair of cross bars are fixedly connected to both sides of the installation frame, and the two cross bars are located above the cleaning tank and are fixedly connected to the outer shell.