Breathable fabric and processing technology thereof

By designing a breathable fabric processing device and using the combination of guide rollers and heating devices, the problems of dye liquid loss and low cloth drying efficiency are solved, and the effective utilization of dye liquid and efficient drying of cloth are achieved.

CN119777094AInactive Publication Date: 2025-04-08魏艳英
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Patent Information

Application Number
CN202510079986.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-19
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the existing dyeing processing technology, it is easy to cause the dyeing liquid to be lost when the fabric is removed from the dyeing liquid, and it is difficult to effectively dry the fabric.

Method used

A breathable fabric processing device is designed, including a guide roller and a heating device. Through the design of the guide roller, the fabric forms a pre-dye wet and pre-dry state in the dyeing liquid, reducing the loss of the dyeing liquid, and accelerating the drying of the fabric through the heating device.

Benefits of technology

It effectively avoids the loss of dyeing liquid, improves the efficiency of fabric drying, and ensures full immersion of dyeing liquid and uniform dyeing of fabrics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of fabrics, in particular to a breathable fabric and its processing technology, including S1, adding dyeing liquid into a box; S2, allowing the fabric to be dyed to enter the dyeing liquid in an unfolded state through guide roller III, guide roller II, and guide roller I in turn, and then remove the dyeing liquid through auxiliary rollers, guide roller II and guide roller III; S3, the fabric slides in a position between guide roller II and guide roller III to form pre-dyeing and wetting of the fabric to be dyed, and pre-drying of the removed fabric. The processing device includes a box, one end of the box has guide rollers I and II rotating horizontally, and guide roller II is located above guide roller I, the other end of the box is provided with auxiliary rollers horizontally, and two support plates are symmetrically provided in the middle of the upper end of the box, and guide roller III rotates between the two support plates. The present invention can avoid the loss of dyeing liquid when the fabric is removed from the dyeing liquid by using the processing device, and is convenient for drying the fabric.
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Description

Technical Field

[0001] The invention relates to the field of cloth, in particular to a breathable cloth and a processing technology thereof. Background Art

[0002] Fabric is the material used to make various fabric products such as clothing, curtains, bedding, etc. It can be made of natural fibers, chemical fibers or their mixtures. Breathable fabric is the main material for making clothing, which can make the wearer more comfortable.

[0003] During fabric processing, it is necessary to dye the fabric. At present, the existing dyeing process generally involves immersing the fabric in a dyeing liquid from one end of a dyeing liquid tank, and then removing the dyeing liquid from the other end of the dyeing liquid tank for drying. During this process, the fabric removed from the dyeing liquid will carry a large amount of dyeing liquid and drip freely when it leaves the dyeing liquid, which can easily cause the loss of dyeing liquid and is not easy to dry the fabric. Summary of the invention

[0004] The object of the present invention is to provide a breathable fabric and a processing technology thereof, which can avoid the loss of dyeing liquid when the fabric is removed from the dyeing liquid by using a processing device, and at the same time facilitates the drying of the fabric.

[0005] The purpose of the present invention is achieved through the following technical solutions:

[0006] A breathable fabric processing device comprises a box body, wherein a guide roller I and a guide roller II are arranged to rotate transversely at one end of the box body, and the guide roller II is located above the guide roller I; an auxiliary roller is arranged transversely at the other end of the box body; two support plates are symmetrically arranged in the middle of the upper end of the box body, and a guide roller III is arranged to rotate between the two support plates.

[0007] A heating device is arranged at the upper ends of the two support plates, and guide rollers IV are arranged at both ends of the lower part of the heating device to rotate transversely, and the two guide rollers IV are respectively located at the left and right sides of the guide roller III.

[0008] A plurality of plug plates are slidably passed through the heating device, and the upper ends of the plurality of plug plates are all provided with transverse holes. A crankshaft is rotatably provided at the upper end of the heating device, and a plurality of eccentric shafts are provided on the crankshaft, and the plurality of eccentric shafts are respectively passed through and slid in the plurality of transverse holes.

[0009] Two adjacent eccentric shafts are arranged in a staggered manner.

[0010] A shaking shaft is arranged in the box body for horizontal rotation, and two shaking rollers are eccentrically and symmetrically arranged on the shaking shaft. The two shaking rollers can move the cloth between the guide roller II and the guide roller III.

[0011] A sliding limiting square rod passes through the side plate of the box body away from the guide rollers I and II, a horizontal seat is fixed to the inner end of the limiting square rod, a roller frame slides through the horizontal seat, a horizontal plate is provided at the upper end of the roller frame, an auxiliary roller is rotatably provided at the lower end of the roller frame, and a spring I is provided between the outer end of the limiting square rod and the side plate of the box body.

[0012] A support frame is fixed on the side plate of the box body away from the guide rollers I and II, a power frame is rotatable on the support frame, a toggle shaft is rotatable at the eccentric part of the power frame, and a spring II is arranged between the cross plate and the cross seat to make the cross plate press against the toggle shaft.

[0013] Two slide bars are transversely fixed in the box body, and two L-shaped plates are slidably passed through the two slide bars. Springs III are respectively arranged between the two L-shaped plates and the inner wall of the box body, so that the two L-shaped plates move toward the direction of the limiting square rod.

[0014] A processing technology using the breathable fabric processing device includes:

[0015] S1. Add dyeing solution into the box;

[0016] S2, allowing the cloth to be dyed to be in an unfolded state and enter the dyeing liquid through guide roller III, guide roller II, and guide roller I in sequence, and then be removed from the dyeing liquid through auxiliary rollers, guide roller II, and guide roller III;

[0017] S3, the cloth slides in contact with the guide rollers II and III, thereby pre-dyeing the cloth to be dyed and pre-drying the removed cloth.

[0018] A breathable fabric is made by using the processing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a breathable fabric processing device;

[0020] Figure 2 It is a schematic diagram of the movement direction of the cloth during dyeing;

[0021] Figure 3 It is a schematic diagram of the structure of the box and the heating device;

[0022] Figure 4 yes Figure 3 A schematic cross-sectional structure diagram of;

[0023] Figure 5 yes Figure 1 Schematic diagram of the local structure;

[0024] Figure 6 It is a schematic diagram of the structure of the cross seat and the auxiliary roller;

[0025] Figure 7 It is a structural diagram of the toggle shaft;

[0026] Figure 8 It is a schematic diagram of the structure of an L-shaped plate;

[0027] Fig. 9 It is a schematic diagram of the structure of the shaking shaft and the shaking roller;

[0028] Fig.10 It is a structural schematic diagram of a crankshaft, an eccentric shaft and a plug plate.

[0029] In the figure:

[0030] Box body 101; guide roller I 102; guide roller II 103; support plate 104; guide roller III 105; heating device 106; guide roller IV 107; support frame 108; slide bar 109;

[0031] Horizontal seat 201; limiting square rod 202; spring I 203; horizontal plate 204; auxiliary roller 205; spring II 206; roller frame 207;

[0032] Power frame 301; Driving shaft 302;

[0033] L-shaped plate 401; spring III 402;

[0034] A shaking shaft 501; A shaking roller 502;

[0035] Crankshaft 601; eccentric shaft 602; insert plate 603. DETAILED DESCRIPTION

[0036] like Figure 1-10 As shown, the breathable fabric processing device is described in detail:

[0037] A breathable fabric processing device comprises a box body 101, wherein a guide roller I 102 and a guide roller II 103 are arranged to rotate transversely at one end of the box body 101, and the guide roller II 103 is located above the guide roller I 102; an auxiliary roller 205 is arranged transversely at the other end of the box body 101; two support plates 104 are symmetrically arranged in the middle of the upper end of the box body 101, and a guide roller III 105 is arranged to rotate between the two support plates 104.

[0038] When dyeing, first add the dyeing liquid into the box 101, then make the cloth to be dyed in an unfolded state enter the dyeing liquid through the guide roller III 105, the guide roller II 103, and the guide roller I 102 in turn, and then remove the dyeing liquid through the auxiliary roller 205, the guide roller II 103 and the guide roller III 105; in this process, the cloth to be dyed and the cloth to be discharged slide in a position between the guide roller II 103 and the guide roller III 105, so that the dyeing liquid carried by the cloth to be discharged is coated on the cloth to be dyed, so as to avoid the dyeing liquid carried by the cloth to be discharged from falling on the outside of the box 101 and causing loss. At the same time, the dyeing liquid carried by the cloth to be dyed is adsorbed by the cloth to be dyed, so that the removed cloth is pre-dried, and the efficiency of subsequent cloth drying is improved. At the same time, the cloth to be dyed absorbs the dyeing liquid carried by the cloth to be discharged, which can form a pre-dyeing wetness of the cloth to be dyed, so that after the cloth enters the dyeing liquid, the dyeing liquid can fully infiltrate the cloth.

[0039] Moreover, by positioning the guide roller III 105 above the middle of the box 101 , the dyeing cloth can be completely positioned above the box 101 , further preventing the dyeing liquid from falling from the dyeing cloth from falling outside the box 101 .

[0040] Further:

[0041] A heating device 106 is disposed at the upper ends of the two support plates 104 , and guide rollers IV 107 are disposed at both ends of the lower portion of the heating device 106 to rotate transversely, and the two guide rollers IV 107 are located at the left and right sides of the guide roller III 105 , respectively.

[0042] After the liquid-discharging cloth passes through the guide roller III 105, it passes through two guide rollers IV 107 and passes directly under the heating device 106. The heating device 106 heats the cloth, so that the cloth is dried quickly.

[0043] Further:

[0044] A plurality of plug plates 603 are slidably inserted into the heating device 106, and the upper ends of the plurality of plug plates 603 are all provided with transverse holes. A crankshaft 601 is rotatably provided at the upper end of the heating device 106, and a plurality of eccentric shafts 602 are provided on the crankshaft 601, and the plurality of eccentric shafts 602 are respectively slidably inserted into the plurality of transverse holes.

[0045] Two adjacent eccentric shafts 602 are staggered.

[0046] The crankshaft 601 is driven by the first motor installed on the heating device 106, so that the multiple eccentric shafts 602 slide in the multiple transverse holes, and then the multiple plug plates 603 are driven to slide reciprocatingly through the heating device 106, so that the lower ends of the multiple plug plates 603 reciprocate to push the cloth between the two guide rollers IV 107, causing the cloth to vibrate at different positions, thereby improving the air flow at the cloth, and then improving the drying efficiency of the cloth.

[0047] like Figure 2 and 9 As shown:

[0048] A shaking shaft 501 is arranged to rotate transversely in the box body 101 , and two shaking rollers 502 are eccentrically and symmetrically arranged on the shaking shaft 501 . The two shaking rollers 502 can move the cloth between the guide roller II 103 and the guide roller III 105 .

[0049] The shaking shaft 501 is driven by a second motor installed on the side of the box body 101, so that the shaking shaft 501 drives the two shaking rollers 502 to alternately press the cloth between the guide roller II 103 and the guide roller III 105, so that the cloth between the guide roller II 103 and the guide roller III 105 shakes, thereby improving the efficiency of the cloth to be liquid-intake and the cloth to be liquid-out absorbing the dyeing liquid on the cloth to be liquid-out when they fit and slide between the guide roller II 103 and the guide roller III 105.

[0050] like Figure 4-8 As shown:

[0051] A sliding limiting square rod 202 is passed through the side plate of the box body 101 away from the guide roller I 102 and the guide roller II 103, a horizontal seat 201 is fixed to the inner end of the limiting square rod 202, a roller frame 207 is passed through the horizontal seat 201 for sliding, a horizontal plate 204 is provided at the upper end of the roller frame 207, an auxiliary roller 205 is rotatably provided at the lower end of the roller frame 207, and a spring I 203 is provided between the outer end of the limiting square rod 202 and the side plate of the box body 101.

[0052] A support frame 108 is fixed on the side plate of the box body 101 away from the guide roller I 102 and the guide roller II 103. A power frame 301 rotates on the support frame 108. A shifting shaft 302 rotates at the eccentric part of the power frame 301. A spring II 206 is provided between the cross plate 204 and the cross seat 201 to make the cross plate 204 press against the shifting shaft 302.

[0053] The power frame 301 is driven by the third motor installed on the support frame 108, thereby driving the toggle shaft 302 to rotate, and then cooperating with the elastic force of the spring II 206, the cross plate 204 drives the roller frame 207 to rise and fall back and forth, and then drives the auxiliary roller 205 to rise and fall back and forth, so that the cloth between the guide roller I 102 and the guide roller II 103 and the auxiliary roller 205 is reciprocated and lifted and vibrated in the dyeing liquid, which can make the dyeing liquid better penetrate the cloth, thereby improving the effect and efficiency of the dyeing liquid infiltrating the cloth.

[0054] At the same time, the limiting square rod 202 is pushed by the elastic force of the spring I 203, so that the horizontal seat 201 can drive the auxiliary roller 205 to move forward, thereby forming tension on the cloth, ensuring that the cloth is always in a tensioned state.

[0055] Further:

[0056] Two slide bars 109 are transversely fixed in the box body 101 , and two L-shaped plates 401 slide through the two slide bars 109 . Springs III 402 are respectively arranged between the two L-shaped plates 401 and the inner wall of the box body 101 , so that the two L-shaped plates 401 move toward the limiting square rod 202 .

[0057] When the toggle shaft 302 rotates, it can push the two L-shaped plates 401 to move back and forth horizontally, thereby stirring the dyeing liquid at the bottom of the box 101, thereby ensuring that the dyeing liquid is always in a uniform state and ensuring the dyeing effect.

[0058] like Figure 1-10 As shown:

[0059] A processing technology using the breathable fabric processing device includes:

[0060] S1, adding dyeing liquid into the box 101;

[0061] S2, the cloth to be dyed is in an unfolded state and enters the dyeing liquid through the guide roller III 105, the guide roller II 103, and the guide roller I 102 in sequence, and then is removed from the dyeing liquid through the auxiliary roller 205, the guide roller II 103, and the guide roller III 105;

[0062] S3, the cloth slides in contact with the guide roller II 103 and the guide roller III 105, so as to pre-dye and wet the cloth to be dyed, and pre-dry the removed cloth.

[0063] A breathable fabric is made by using the processing technology.

Claims

1. A breathable fabric processing device, characterized in that: The invention comprises a box body (101), wherein a guide roller I (102) and a guide roller II (103) are arranged to rotate transversely at one end of the box body (101), and the guide roller II (103) is located above the guide roller I (102); an auxiliary roller (205) is arranged transversely at the other end of the box body (101); two support plates (104) are symmetrically arranged at the middle of the upper end of the box body (101), and a guide roller III (105) is arranged to rotate between the two support plates (104).

2. A breathable fabric processing device according to claim 1, characterized in that: A heating device (106) is provided at the upper ends of the two support plates (104), and guide rollers IV (107) are provided at both ends of the lower part of the heating device (106) to rotate transversely, and the two guide rollers IV (107) are respectively located on the left and right sides of the guide roller III (105).

3. A breathable fabric processing device according to claim 2, characterized in that: A plurality of plug plates (603) are slidably inserted into the heating device (106), and the upper ends of the plurality of plug plates (603) are each provided with a transverse hole. A crankshaft (601) is rotatably provided at the upper end of the heating device (106), and a plurality of eccentric shafts (602) are provided on the crankshaft (601), and the plurality of eccentric shafts (602) are respectively inserted and slidably inserted into the plurality of transverse holes.

4. The breathable fabric processing device according to claim 3, characterized in that: Two adjacent eccentric shafts (602) are arranged in a staggered manner.

5. The breathable fabric processing device according to claim 1, characterized in that: A shaking shaft (501) is arranged in the box body (101) to rotate transversely, and two shaking rollers (502) are eccentrically and symmetrically arranged on the shaking shaft (501). The two shaking rollers (502) can move the cloth between the guide roller II (103) and the guide roller III (105).

6. The breathable fabric processing device according to claim 1, characterized in that: A sliding limiting square rod (202) passes through the side plate of the box body (101) away from the guide roller I (102) and the guide roller II (103); a horizontal seat (201) is fixed to the inner end of the limiting square rod (202); a roller frame (207) passes through the horizontal seat (201) for sliding; a horizontal plate (204) is provided at the upper end of the roller frame (207); an auxiliary roller (205) is rotatably provided at the lower end of the roller frame (207); and a spring I (203) is provided between the outer end of the limiting square rod (202) and the side plate of the box body (101).

7. The breathable fabric processing device according to claim 6, characterized in that: A support frame (108) is fixed on the side plate of the box body (101) away from the guide roller I (102) and the guide roller II (103), a power frame (301) is rotatably mounted on the support frame (108), a toggle shaft (302) is rotatably mounted at an eccentric position of the power frame (301), and a spring II (206) is arranged between the transverse plate (204) and the transverse seat (201) so that the transverse plate (204) is pressed against the toggle shaft (302).

8. The breathable fabric processing device according to claim 7, characterized in that: Two sliding rods (109) are transversely fixed in the box body (101), and two L-shaped plates (401) are slidably passed through the two sliding rods (109). Springs III (402) are respectively provided between the two L-shaped plates (401) and the inner walls of the box body (101), so that the two L-shaped plates (401) move toward the direction of the limiting square rod (202).

9. A processing technology using a breathable fabric processing device according to any one of claims 1 to 8, characterized in that: include S1, adding dyeing liquid into the box (101); S2, allowing the cloth to be dyed to be in an unfolded state and enter the dyeing liquid through the guide roller III (105), the guide roller II (103), and the guide roller I (102) in sequence, and then be removed from the dyeing liquid through the auxiliary roller (205), the guide roller II (103) and the guide roller III (105); S3, the cloth slides in contact with the guide roller II (103) and the guide roller III (105), thereby pre-dyeing the cloth to be dyed and pre-drying the removed cloth.

10. A breathable fabric, characterized in that: It is prepared by the processing technology described in claim 9.