A pile driver
By designing a pile machine with rotatable support column components, the existing pile machine has solved the problem of high ground flatness requirements, and achieved simpler and more efficient pile foundation construction.
Patent Information
- Application Number
- CN202510270315.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2025-04-08
AI Technical Summary
The existing pile machines have high requirements for ground flatness during construction, resulting in cumbersome construction steps, long cycles and high costs.
A pile machine is designed, including a base, a pile press assembly, a support column assembly and a first drive assembly, which is rotatable to adjust the angle with the longitudinal direction and reduce the requirements for ground flatness.
This pile machine has low requirements for the flatness of the construction site during pile pressing operations, which simplifies construction steps, shortens the construction cycle, and reduces costs.
Smart Images

Figure CN119777368A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of pile foundation construction equipment, and more specifically, to a pile driver. Background Art
[0002] Pile drivers are used for pile driving operations and have high requirements for the verticality of the pile body compared to the ground. When existing pile drivers are operating, it is often necessary to first level the construction site as a benchmark for subsequent pile driving operations. However, such operations require time and effort to level the construction site, making the pile foundation construction steps cumbersome, greatly affecting the construction period, and increasing the construction cost.
[0003] In summary, how to reduce the requirement of pile driver operation on ground flatness is a problem that needs to be solved urgently by those skilled in the art. Summary of the invention
[0004] In view of this, the purpose of the present application is to provide a pile driver which has low requirements on the flatness of the construction site when used for pile driving operations.
[0005] In order to achieve the above objectives, this application provides the following technical solutions:
[0006] A pile driver comprises: a base, a pile driving assembly, a support column assembly and a first driving assembly;
[0007] The pile pressing assembly is used for pressing piles, and the pile pressing assembly is installed on the supporting column assembly;
[0008] The support column assembly is rotatably arranged on the base with a transverse axis, the first drive assembly is installed on the base, and the output end of the first drive assembly is connected to the support column assembly for driving the support column assembly to rotate so as to adjust the angle between the support column assembly and the longitudinal direction.
[0009] Preferably, the base comprises a base body and four retractable supporting legs;
[0010] The pile driving assembly, the support column assembly and the first driving assembly are all connected to the base body;
[0011] The four supporting legs are arranged in a rectangular shape, and the fixed ends of the supporting legs are connected to the base body, and the movable ends are used to support the base body at the construction site and to adjust the positions of the corresponding top angles of the base body.
[0012] Preferably, the pile driving assembly comprises an impact hammer;
[0013] Also included are a first hanging assembly and a second hanging assembly;
[0014] The lifting rope of the first lifting assembly is used to be detachably connected to the accessory to lift the accessory;
[0015] The hoisting rope of the second hoisting assembly is connected to the impact hammer and is used to hoist the impact hammer arranged along the longitudinal direction.
[0016] Preferably, the support column assembly is provided with a head assembly, and the head assembly includes a support seat, a plurality of first pulleys and a plurality of second pulleys, and the first pulley and the second pulley are rotatably arranged on the support seat; the first lifting assembly is a hoisting device, and the lifting rope of the first lifting assembly is movably wound around the first pulley; the second lifting assembly is a hoisting device, and the lifting rope of the second lifting assembly is movably wound around the second pulley; and the support column assembly is arranged on one side of the base body along the vertical direction, and the first lifting assembly and the second lifting assembly are arranged on the other side of the base body along the vertical direction, and any two of the vertical, the transverse and the longitudinal directions are perpendicular to each other.
[0017] Preferably, it also includes a strengthening connection component;
[0018] The bottom end of the support column assembly is rotatably connected to the base body;
[0019] The output end of the first driving assembly is connected to the middle column section of the supporting column assembly;
[0020] The reinforcing connection assembly is installed on the base body, and the reinforcing connection assembly is detachably connected to the top of the supporting column assembly.
[0021] Preferably, the reinforcing connection assembly includes two reinforcing connection rods, the first ends of the reinforcing connection rods are rotatably connected to the base body, the second ends are detachably connected to the support column assembly, and one of the reinforcing connection rods is located on one side of the support column assembly along the transverse direction, and the other reinforcing connection rod is located on the other side of the support column assembly along the transverse direction;
[0022] The first driving assembly includes two first telescopic rods, wherein the first ends of the first telescopic rods are movably connected to the base body, and the second ends are movably connected to the support column assembly, and one of the first telescopic rods is located on one side of the support column assembly along the horizontal direction, and the other first telescopic rod is located on the other side of the support column assembly along the horizontal direction.
[0023] Preferably, the base further comprises a central support assembly, a first support assembly and a second support assembly;
[0024] The central support assembly is located between the first support assembly and the second support assembly;
[0025] The base body is movably disposed on the top of the central support assembly along the vertical direction;
[0026] The support leg comprises a support leg body and a track wheel, wherein the support leg body is a telescopic rod body and extends in the longitudinal direction, a first end of the support leg body is connected to the base body, a second end is ball-connected to the track wheel, and the track wheels of two support legs are movably arranged in the corresponding first support assembly in the transverse direction, and the track wheels of the remaining two support legs are movably arranged in the corresponding second support assembly in the transverse direction;
[0027] It also includes a second drive assembly and a third drive member, wherein the first output end of the second drive assembly is connected to the track wheel matched with the first support assembly, and the second output end of the second drive assembly is connected to the track wheel matched with the second support assembly, for driving the track wheel to move in the lateral direction;
[0028] The output end of the third driving member is connected to the base body, and is used to drive the base body to move along the vertical direction.
[0029] Preferably, the central support assembly includes a central base and a central support platform;
[0030] The central support platform is movably disposed on the top of the central base in the vertical direction, and the base body is rotatably disposed on the top of the central support platform with the longitudinal direction as the axis;
[0031] It also includes a fourth driving component, which is installed on the central base, and the output end of the fourth driving component is connected to the central support platform for driving the central support platform to rotate.
[0032] Preferably, the second driving assembly comprises a second telescopic rod and a third telescopic rod, the first end of the second telescopic rod is connected to the first supporting assembly, and the second end is connected to the supporting leg matched with the first supporting assembly, the first end of the third telescopic rod is connected to the second supporting assembly, and the second end is connected to the supporting leg matched with the second supporting assembly;
[0033] The third driving member is a telescopic rod, a first end of which is connected to the central base, and a second end of which is connected to the central support platform matched with the second support assembly;
[0034] The fourth driving assembly includes a first power member, a driving gear and a driven gear. The first power member is installed on the central base. The output end of the first power member is connected to the driving gear. The driving gear is meshed and transmitted to the driven gear. The driven gear is installed on the central support platform.
[0035] Preferably, the base body is provided with a counterweight assembly, the support column assembly is arranged on one side of the base body along the vertical direction, and the counterweight assembly is arranged on the other side of the base body along the vertical direction.
[0036] In the present application, the base is used to install and / or support the pile driving assembly, the support column assembly and the first drive assembly, etc., wherein the pile driving assembly is used for pile driving, and the pile driver has the function of lifting and lowering and pushing the pile body in the longitudinal direction; the bottom end of the support column assembly is rotatably connected to the top of the base with the transverse direction as the axis, and correspondingly, the output end of the first drive assembly is connected to the support column assembly to be able to drive the support column assembly to rotate transversely. Since the pile driving assembly is installed on the support column assembly, the pile driving assembly can rotate with the support column assembly with the transverse direction as the axis compared to the base. Therefore, when the pile driver is used for pile driving operations, the flatness requirements of the construction site are lower. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.
[0038] Figure 1 A front view of a specific embodiment provided in this application;
[0039] Figure 2 A rear view of a specific embodiment provided in this application;
[0040] Figure 3 A schematic diagram of the structure of a specific embodiment provided in this application;
[0041] Figure 4 This is a schematic structural diagram of a head assembly of a specific embodiment provided in this application;
[0042] Figure 5 This is a schematic diagram of the structure of the base and support legs of a specific embodiment provided in this application;
[0043] Figure 6 A partially enlarged schematic diagram of a base of a specific embodiment provided in this application;
[0044] Figure 7 A schematic structural diagram of a first support assembly and a supporting leg matched therewith according to a specific embodiment provided in the present application;
[0045] Figure 8 This is a schematic structural diagram of the second support assembly and the supporting legs matched therewith according to the specific embodiment provided in the present application.
[0046] Reference numerals:
[0047] 1-base; 101-base body; 102-support leg; 1021-support leg body; 1022-track wheel; 103-center support assembly; 1031-center base; 1032-center support platform; 104-first support assembly; 105-second support assembly;
[0048] 2-Pile pressing assembly;
[0049] 3-Support column assembly;
[0050] 4-first driving assembly; 401-first telescopic rod;
[0051] 5- first lifting assembly;
[0052] 6- second lifting assembly;
[0053] 7-head assembly; 701-support seat; 702-first pulley; 703-second pulley;
[0054] 8- Strengthen the connection assembly; 801- Strengthen the connecting rod;
[0055] 9-second driving assembly; 901-second telescopic rod; 902-third telescopic rod;
[0056] 10- a third driving member;
[0057] 11- fourth driving assembly; 1101- first power member; 1102- driving gear; 1103- driven gear;
[0058] 12- counterweight assembly;
[0059] 13-Pile body;
[0060] X-horizontal; Y-longitudinal; Z-vertical. DETAILED DESCRIPTION
[0061] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0062] The core of the present application is to provide a pile driver, which has low requirements on the flatness of the construction site when used for pile driving operations.
[0063] The present application provides a pile driver, which includes a base 1, a pile driving assembly 2, a support column assembly 3 and a first drive assembly 4; wherein the pile driving assembly 2 is used for driving piles, and the pile driving assembly 2 is installed on the support column assembly 3; the support column assembly 3 is rotatably arranged on the base 1 with a transverse axis, the first drive assembly 4 is installed on the base 1, and the output end of the first drive assembly 4 is connected to the support column assembly 3, and is used to drive the support column assembly 3 to rotate so as to adjust the angle between the support column assembly 3 and the longitudinal direction.
[0064] Specifically, Figures 1 to 3 As shown, the base 1 is used to install and / or support the pile driving assembly 2, the support column assembly 3 and the first drive assembly 4, etc., wherein the pile driving assembly 2 is used to press the pile body 13 into the ground, and the pile driver has the function of lifting and lowering and pushing the pile body 13 along the Y direction; the bottom end of the support column assembly 3 is rotatably connected to the top of the base 1 with the X direction as the axis, and the output end of the first drive assembly 4 is connected to the support column assembly 3 to be able to drive the support column assembly 3 to rotate around the X direction. Since the pile driving assembly 2 is installed on the support column assembly 3, the pile driving assembly 2 can rotate with the support column assembly 3 with the X direction as the axis compared to the base 1.
[0065] During use, for example, when the ground has an angle of 15 degrees with the horizontal plane, after the pile driver is moved into position, the first drive assembly 4 is started to drive the support column assembly 3 to rotate to a position with a preset angle with the Y direction, for example, the support column assembly 3 is driven to rotate to a position with an angle of 78 degrees between itself and the Y direction; in summary, when the pile driver is used for pile driving operations, the flatness requirements for the construction site are relatively low.
[0066] It should be noted that the type of support column assembly 3 is not limited as long as it meets the requirements of installation and support. For example, in some specific embodiments, the support column assembly 3 adopts a rod body with a uniform cross-sectional shape, such as a square rod or a round rod, etc.; or, preferably, in some specific embodiments, the support column assembly 3 includes a plurality of sections of straight support columns, and at least one end of the support column has a connecting seat, such as a flange, and adjacent support columns are fixedly connected by the connecting seat to form a straight column as the support column assembly 3, etc.
[0067] In order to further reduce the flatness requirements for the construction site during pile driving operations, on the basis of the above embodiments, the base 1 includes a base body 101 and four retractable support legs 102; the pile driving assembly 2, the support column assembly 3 and the first drive assembly 4 are all connected to the base body 101; the four support legs 102 are arranged in a rectangular shape, and the fixed ends of the support legs 102 are connected to the base body 101, and the movable ends are used to support on the construction site, for supporting the base body 101, and adjusting the position of the corresponding vertex angle of the base body 101.
[0068] like Figure 3 , Figure 5 , Figure 7 and Figure 8 As shown, the support column assembly 3 and the first drive assembly 4 are all installed on the base body 101, and support legs 102 extending along the Y direction are installed on the base body 101. The four support legs 102 are arranged in a rectangular shape to stably support the base body 101 and the components thereon.
[0069] When in use, for example, when the terrain is stepped from left to right, the left support leg 102 is supported on the left step, and the right support leg 102 is supported on the right step, so that the base body 101 is as horizontal as possible, which is beneficial to further reduce the flatness requirements of the construction site when the pile driver performs pile driving operations.
[0070] Of course, the number of supporting legs 102 is not limited to four, as long as it can meet the above-mentioned functional requirements. For example, in some specific embodiments, the number of supporting legs 102 is eight, wherein four supporting legs 102 are respectively arranged at the corresponding top corners of the rectangular layout area, and the remaining four supporting legs 102 are respectively arranged at the midpoints of the corresponding sides of the rectangular layout area; or, in some specific embodiments, the number of supporting legs 102 is twelve, wherein four supporting legs 102 are respectively arranged at the corresponding top corners of the rectangular layout area, and the remaining eight supporting legs 102 are respectively arranged at the corresponding sides of the rectangular layout area, and are evenly arranged on the corresponding sides, etc.
[0071] In order to improve the pile driving function of the pile driver and improve the construction efficiency, on the basis of the above embodiment, the pile driving assembly 2 includes an impact hammer; it also includes a first lifting assembly 5 and a second lifting assembly 6; the lifting rope of the first lifting assembly 5 is used to be detachably connected to the accessories to lift the accessories; the lifting rope of the second lifting assembly 6 is connected to the impact hammer and is used to lift the impact hammer arranged along the longitudinal direction.
[0072] Specifically, two sets of lifting components are arranged on the base body 101, namely, a first lifting component 5 and a second lifting component 6. The first lifting component 5 and the second lifting component 6 can adopt a hoisting mechanism or an electric hoist, etc., so as to be able to lift corresponding components.
[0073] Correspondingly, the pile driving assembly 2 is equipped with an impact hammer. The lifting rope of the second lifting assembly 6 is connected to the impact hammer, which can drive the impact hammer to move back and forth along the Y direction. When using the pile driver for operation, there is no need to drill holes. The pile body 13 can be pressed into the ground by the impact action of the impact hammer; and it is equipped with a first lifting assembly 5. When in use, the lifting rope of the first lifting assembly 5 can be connected to the pile body 13, drill rod or any other type of accessories to facilitate construction.
[0074] It should be noted that the pile driving assembly 2 is not limited to the above-mentioned type including the impact hammer. For example, the pile driving assembly 2 includes a vibration pile driving hammer.
[0075] In order to improve the stability of the equipment and reduce the difficulty of disassembly and assembly of the pile driver, on the basis of the above embodiment, the support column assembly 3 is provided with a head assembly 7, the head assembly 7 includes a support seat 701, a plurality of first pulleys 702 and a plurality of second pulleys 703, the first pulley 702 and the second pulley 703 are both rotatably arranged on the support seat 701; the first lifting assembly 5 is a hoisting device, and the lifting rope of the first lifting assembly 5 is movably wound around the first pulley 702; the second lifting assembly 6 is a hoisting device, and the lifting rope of the second lifting assembly 6 is movably wound around the second pulley 703; and the support column assembly 3 is arranged on one side of the base body 101 along the vertical direction, and the first lifting assembly 5 and the second lifting assembly 6 are arranged on the other side of the base body 101 along the vertical direction, and any two of the vertical, transverse and longitudinal directions are perpendicular to each other.
[0076] Specifically, Figure 3 As shown, the first hoisting assembly 5 and the second hoisting assembly 6 both adopt a hoisting mechanism, and the first hoisting assembly 5 and the second hoisting assembly 6 are both installed on the base body 101 .
[0077] Correspondingly, a support base 701 is arranged on the support column assembly 3, and a rotatable first pulley 702 and a second pulley 703 are installed on the support base 701, and the first pulley 702 and the second pulley 703 are both fixed pulleys. The free end of the lifting rope in the first lifting assembly 5 is wrapped around the outside of the first pulley 702 to connect to the accessories, and the free end of the lifting rope in the second lifting assembly 6 is wrapped around the outside of the second pulley 703 to connect to the impact hammer.
[0078] In summary, through the first pulley 702 and the first lifting equipment's coordinated lifting accessories, through the second pulley 703 and the second lifting equipment's coordinated lifting hammer, since one end of the lifting rope is connected to the corresponding component, the middle position is supported on the support column assembly 3, and the other end is connected to the lifting assembly arranged on the base body 101, and the support column assembly 3 is installed on the left side of the base body 101 along the Z direction, and the first lifting assembly 5 and the second lifting assembly 6 are installed on the right side of the base body 101 along the Z direction, the pile driver is more evenly stressed and has higher stability in use; and since the first pulley 702 and the second pulley 703 are both installed on the support seat 701, during the disassembly and assembly process, only the support seat 701 needs to be operated.
[0079] In order to improve the stability of the support column assembly 3, on the basis of the above embodiment, it also includes a reinforced connection assembly 8; the bottom end of the support column assembly 3 is rotatably connected to the base body 101; the output end of the first drive assembly 4 is connected to the middle column section of the support column assembly 3; the reinforced connection assembly 8 is installed on the base body 101, and the reinforced connection assembly 8 is detachably connected to the top of the support column assembly 3.
[0080] For example, Figure 2 and Figure 3 As shown, the bottom end of the support column assembly 3 is connected to the hinge seat above the base body 101 through a pin shaft, and correspondingly, a reinforcing connection assembly 8 is connected to the base body 101. Specifically, the lower right end of the reinforcing connection assembly 8 is fixedly connected to the base body 101, and the upper left end is used to be connected to the top of the support column assembly 3 after the support column assembly 3 is adjusted into place by the first drive assembly 4. Then, the support column assembly 3, the base body 101 and the reinforcing connection assembly 8 form a triangular stable structure, which reduces the risk of the support column assembly 3 losing restraint and tipping toward the left side, and because the top end of the reinforcing connection assembly 8 is detachably connected to the support column assembly 3, the reinforcing connection assembly 8 can loosen the support column assembly 3 to facilitate the adjustment of the position of the support column assembly 3 by the first drive assembly 4.
[0081] Furthermore, the output end of the first drive assembly 4 is connected to the middle height column section of the support column assembly 3. In other words, the position where the support column assembly 3 and the first drive assembly 4 are connected is located between the position where the support column assembly 3 and the base body 101 are connected and the position where the support column assembly 3 and the reinforcing connection assembly 8 are connected. The support column assembly 3, the base body 101 and the first drive assembly 4 form another triangular stable structure to ensure the stability of the support column assembly 3 during the adjustment process.
[0082] It should be noted that the type of the reinforcing connection component 8 is not limited as long as it can achieve the above functions. For example, the reinforcing connection component 8 may include a steel wire rope, one end of which is buckled on the base body 101 and the other end is buckled on the support column component 3.
[0083] In order to further improve the stability of the pile driver, on the basis of the above embodiment, the reinforced connecting assembly 8 includes two reinforced connecting rods 801, the first end of the reinforced connecting rod 801 is rotatably connected to the base body 101, and the second end is detachably connected to the support column assembly 3, and one reinforced connecting rod 801 is located on one side of the support column assembly 3 along the horizontal direction, and the other reinforced connecting rod 801 is located on the other side of the support column assembly 3 along the horizontal direction; the first driving assembly 4 includes two first telescopic rods 401, the first end of the first telescopic rod 401 is movably connected to the base body 101, and the second end is movably connected to the support column assembly 3, and one first telescopic rod 401 is located on one side of the support column assembly 3 along the horizontal direction, and the other first telescopic rod 401 is located on the other side of the support column assembly 3 along the horizontal direction.
[0084] For example, Figure 3 As shown, the reinforcing connecting rod 801 can be a straight rod body or an F-shaped rod body, and the upper left end of the reinforcing connecting rod 801 is used to connect to the support column assembly 3. Since the lower right end of the reinforcing connecting rod 801 is rotatably connected to the base body 101, the upper end of the reinforcing connecting rod 801 can be connected to the support column assemblies 3 in different positions, and the two reinforcing connecting rods 801 are distributed on both sides of the support column assembly 3 along the X direction.
[0085] Similarly, if Figure 3 As shown, the first telescopic rod 401 is a linear telescopic rod, and the upper left end of the first telescopic rod 401 is used to connect to the support column assembly 3. Since the lower right end of the first telescopic rod 401 is rotatably connected to the base body 101, when the support column assembly 3 is pulled to adjust its position, the first telescopic rod 401 can adjust its own position to stably pull the support column assembly 3, and the two first telescopic rods 401 are distributed on both sides of the support column assembly 3 along the X direction.
[0086] In summary, such a configuration can further reduce the risk of the support column assembly 3 losing restraint and tipping toward the left, and prevent the support column assembly 3 from tipping along the X direction. Based on this, it is helpful to ensure the position accuracy of the pile body 13 pressed by the pile driver.
[0087] In order to adjust the position of the pile driver and improve the stability of the pile driver during pile driving operation, based on the above embodiment, the base 1 also includes a central support assembly 103, a first support assembly 104 and a second support assembly 105; the central support assembly 103 is located between the first support assembly 104 and the second support assembly 105; the base body 101 is vertically movable on the top of the central support assembly 103; the support leg 102 includes a support leg body 1021 and a track wheel 1022, the support leg body 1021 is a telescopic rod body and extends longitudinally, the first end of the support leg body 1021 is connected to the base body 101, and the second end is ball-connected to the track wheel 1022, and The track wheels 1022 of two support legs 102 are movably arranged in the horizontal direction at the corresponding first support assembly 104, and the track wheels 1022 of the remaining two support legs 102 are movably arranged in the horizontal direction at the corresponding second support assembly 105; it also includes a second drive assembly 9 and a third drive member 10, the first output end of the second drive assembly 9 is connected to the track wheel 1022 matched with the first support assembly 104, and the second output end of the second drive assembly 9 is connected to the track wheel 1022 matched with the second support assembly 105, which is used to drive the track wheel 1022 to move horizontally; the output end of the third drive member 10 is connected to the base body 101, which is used to drive the base body 101 to move vertically.
[0088] like Figure 3 and Figure 5 As shown, the support leg 102 is composed of a support leg body 1021 and a track wheel 1022. The support leg body 1021 extends along the Y direction, and the upper end of the support leg body 1021 is connected to the base body 101, and the lower end is connected to the track wheel 1022. In coordination, the pile driver is equipped with a first support assembly 104 and a second support assembly 105 that are independent of each other. The first support assembly 104 and the second support assembly 105 are arranged in parallel along the Z direction, and the first support assembly 104 and the second support assembly 105 both have tracks extending along the X direction. The track wheels 1022 at the bottom of the two left support legs 102 slide with the tracks of the first support assembly 104 on the left, and the track wheels 1022 at the bottom of the two right support legs 102 slide with the tracks of the second support assembly 105 on the right.
[0089] The first support assembly 104 and the second support assembly 105 both include a base 1 and a track, the track is installed on the base 1, and the base 1 has a limiting portion, such as an L-shaped bending plate or a frame structure with a slot, etc., which is used to abut the track wheel 1022 to prevent the track wheel 1022 from detaching from the corresponding support assembly from the top opening of the limiting groove, so that when the support leg body 1021 is shortened to drive the track wheel 1022 to rise, it can drive the corresponding support assembly to rise.
[0090] Preferably, Figure 3 , Figure 5 , Figure 7 and Figure 8 As shown, the base 1 is a linear base body with a limiting groove on the top, the base 1 extends along the X direction, the limiting groove extends along the length direction of the base 1, the track is embedded in the limiting groove, and the top of the base 1 has two limiting plates extending toward each other, covering the top partial opening of the limiting groove, which are used to abut the track wheel 1022 to prevent the track wheel 1022 from detaching from the corresponding support assembly from the top opening of the limiting groove. With this arrangement, the weight of the support assembly is lower.
[0091] Furthermore, a central support assembly 103 is arranged between the first support assembly 104 and the second support assembly 105 arranged in parallel, and a guiding structure is arranged on the top of the central support assembly 103, such as a guide rail or a slide groove extending along the Z direction, for guiding the base body 101 to move along the Z direction.
[0092] The pile driver is also equipped with a second drive assembly 9, which can output linear movement. For example, the third drive member 10 may include two sets of gear rack structures or two sets of lead screw slider structures, etc., so as to connect the corresponding rail wheel 1022 through the corresponding set of gear rack structures or lead screw slider structures; and the left first output end of the second drive assembly 9 is connected to the rail wheel 1022 supported on the left first support assembly 104, and the right second output end is connected to the rail wheel 1022 supported on the right second support assembly 105, so as to drive the rail wheel 1022 to move along the X direction.
[0093] The pile driver is also equipped with a third driving member 10, which can output linear movement. For example, the third driving member 10 can adopt a gear rack structure; and the output end of the third driving member 10 is connected to the base body 101 or a component connected to the base body 101, so as to drive the base body 101 to move along the Z direction.
[0094] When in use, when the pile driver needs to move along the X direction, the support legs 102 are started to lift the central support assembly 103 and the base body 101, and then the second drive assembly 9 is started to drive the track wheel 1022 to move in the same direction along the X direction on the first support assembly 104 and the second support assembly 105.
[0095] When the pile driver needs to move along the Z direction, the support legs 102 are activated to lift the first support assembly 104 and the second support assembly 105 , and then the second drive assembly 9 is activated to drive the base body 101 to move along the Z direction on the central support assembly 103 .
[0096] When the pile driver needs to turn, the support leg 102 is started to lift the first support assembly 104 and the second support assembly 105, and then the second drive assembly 9 is started to drive the track wheel 1022 supported on the first support assembly 104 and the track wheel 1022 supported on the second support assembly 105 to move in opposite directions along the X direction. Figure 5 In the orientation shown, the track wheel 1022 supported on the first support assembly 104 is driven to move toward the upper right along the X direction, and the track wheel 1022 supported on the second support assembly 105 is driven to move toward the lower left along the X direction, so that the pile driver can rotate clockwise toward the right side. Conversely, the track wheel 1022 supported on the first support assembly 104 is driven to move toward the lower left along the X direction, and the track wheel 1022 supported on the second support assembly 105 is driven to move toward the upper right along the X direction, so that the pile driver can rotate counterclockwise toward the left side.
[0097] In summary, the pile driver is supported by the first support assembly 104, the second support assembly 105 and the central support assembly 103. Since the base body 101 is connected to the first support assembly 104, the second support assembly 105 and the central support assembly 103, when the pile is pressed by the pile pressing assembly 2 supported on the base 1, the stability of the pile pressing operation can be ensured by the relatively stable support of the first support assembly 104, the second support assembly 105 and the central support assembly 103, which is conducive to further ensuring the position accuracy of the pile body 13. The pile driver can move in the X direction, in the Z direction, and can turn, and the pile driver is more flexible in adjusting its position.
[0098] In order to improve the pile driving accuracy and reduce the adjustment difficulty of the pile driving assembly 2, on the basis of the above embodiment, the central support assembly 103 includes a central base 1031 and a central support platform 1032; the central support platform 1032 is movably arranged on the top of the central base 1031 in the vertical direction, and the base body 101 is rotatably arranged on the top of the central support platform 1032 with the longitudinal direction as the axis; it also includes a fourth drive assembly 11, the fourth drive assembly 11 is installed on the central base 1031, and the output end of the fourth drive assembly 11 is connected to the central support platform 1032, which is used to drive the central support platform 1032 to rotate.
[0099] Specifically, Figure 5 and Figure 6As shown, the central support assembly 103 consists of two parts, namely a central base 1031 and a central support platform 1032, wherein the base body 101 is installed on the top of the central support platform 1032, and the central support platform 1032 is installed on the top of the central base 1031, and the top of the central base 1031 is provided with the above-mentioned guide structure, and the bottom of the central support platform 1032 has a sliding part to slide with the guide structure. Preferably, the guiding structure is a track structure, and the sliding part is a track wheel 1022, so that the base body 101 can move along the Z direction on the central base 1031 through the central support platform 1032.
[0100] Furthermore, the base body 101 is rotatably arranged on the central support platform 1032, and the rotating shaft of the base body 101 extends along the Y direction. In coordination, the pile driver is equipped with a fourth drive assembly 11, and the fourth drive assembly 11 can output rotation. For example, the fourth drive assembly 11 can include a low-speed motor or can also include a motor and a gear transmission assembly; and the output end of the fourth drive assembly 11 is connected to the base body 101 to be able to drive the base body 101 to rotate with the Y direction as the axis.
[0101] When in use, when the support column assembly 3 and the pile driving assembly 2 need to be deflected to fine-tune the position, the support leg 102 is started to lift the first support assembly 104 and the second support assembly 105, and then the second drive assembly 9 is started to drive the central support platform 1032 to rotate around the Z direction.
[0102] In order to reduce the weight of the pile driver, on the basis of the above embodiment, the second driving assembly 9 includes a second telescopic rod 901 and a third telescopic rod 902, the first end of the second telescopic rod 901 is connected to the first support assembly 104, and the second end is connected to the support leg 102 matched with the first support assembly 104, the first end of the third telescopic rod 902 is connected to the second support assembly 105, and the second end is connected to the support leg 102 matched with the second support assembly 105; the third driving member 10 is a telescopic rod, and the third driving member 10 is a telescopic rod. One end is connected to the central base 1031, and the second end is connected to the central support platform 1032 that cooperates with the second support assembly 105; the fourth driving assembly 11 includes a first power member 1101, a driving gear 1102 and a driven gear 1103, the first power member 1101 is installed on the central base 1031, the output end of the first power member 1101 is transmission-connected to the driving gear 1102, the driving gear 1102 is meshed and transmission-transmitted to the driven gear 1103, and the driven gear 1103 is installed on the central support platform 1032.
[0103] like Figures 5 to 8As shown, two linear, retractable telescopic rods are provided in the third driving member 10, namely a second telescopic rod 901 and a third telescopic rod 902, wherein one end of the second telescopic rod 901 is connected to the first supporting assembly 104, and the other end is connected to a track wheel 1022 movably provided on the first supporting assembly 104. Similarly, one end of the third telescopic rod 902 is connected to the second supporting assembly 105, and the other end is connected to a track wheel 1022 movably provided on the second supporting assembly 105.
[0104] Furthermore, the third driving member 10 is a linear, retractable telescopic rod. The third driving member 10 extends along the Z direction, and one end of the third driving member 10 is connected to the central base 1031 , and the other end is connected to the central support platform 1032 .
[0105] Secondly, the fourth driving assembly 11 is installed on the central support platform 1032 so that it can move with the central support platform 1032, wherein the first power member 1101 is fixed on the central support platform 1032, and the driven gear 1103 is fixed on the base body 101 so as to drive the base body 101 to rotate around the center line of the driven gear 1103. Correspondingly, the driving gear 1102 is used to receive the rotation of the output end of the first power member 1101, and the teeth of the driving gear 1102 are meshed with the teeth of the driven gear 1103 to transmit the rotation to the driven gear 1103. In some specific embodiments, the driving gear 1102 is rotatably arranged on the central support platform 1032 and fixedly connected to the output end of the first power member 1101, or, in some specific embodiments, the driving gear 1102 is directly fixed to the output end of the first driven member so as to drive the driving gear 1102 to rotate through the first power member 1101.
[0106] Preferably, the driven gear 1103 adopts a gear ring to further reduce the weight of the base 1.
[0107] In order to further improve the stability of the pile driver, Figures 1 to 3 As shown, based on the above embodiment, the base body 101 is provided with a counterweight assembly 12, the support column assembly 3 is arranged on one side of the base body 101 along the Z direction, and the counterweight assembly 12 is arranged on the other side of the base body 101 along the Z direction.
[0108] It should be noted that there is no limitation on the supporting leg body 1021, the first telescopic rod 401, the second telescopic rod 901, the third telescopic rod 902, the third driving member 10 and the fifth telescopic rod. For example, an electric telescopic rod or a cylinder may be used, and preferably, a hydraulic cylinder is used; and there is no limitation on the types of the first power member 1101 and the second power member. For example, an electric motor or a pneumatic motor may be used, and preferably, a hydraulic motor is used.
[0109] Furthermore, it also includes a cab and a control console, which is arranged in the cab and is used to control the actions of the first drive assembly 4, the second drive assembly 9, the third drive assembly 10 and the fourth drive assembly 11.
[0110] It should be noted that the relational terms such as "first" and "second" mentioned above are merely used to distinguish one entity from other entities, and do not necessarily require or imply any actual relationship or order between these entities; the "top, bottom" and directional words "up, down, left, right" mentioned above are all defined based on the drawings in the specification.
[0111] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0112] The pile driver provided by the present application is introduced in detail above. The principle and implementation method of the present application are described in detail by using specific examples herein. The description of the above embodiments is only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made to the present application without departing from the principle of the present application, and these improvements and modifications also fall within the protection scope of the present application.
Claims
1. A pile driver, characterized in that: include: A base (1), a pile driving assembly (2), a support column assembly (3) and a first driving assembly (4); The pile pressing assembly (2) is used for pile pressing, and the pile pressing assembly (2) is installed on the support column assembly (3); The support column assembly (3) is rotatably arranged on the base (1) with the transverse direction as an axis, the first drive assembly (4) is mounted on the base (1), and the output end of the first drive assembly (4) is connected to the support column assembly (3) for driving the support column assembly (3) to rotate so as to adjust the angle between the support column assembly (3) and the longitudinal direction.
2. The pile driver according to claim 1, characterized in that: The base (1) comprises a base body (101) and four retractable supporting legs (102); The pile driving assembly (2), the support column assembly (3) and the first driving assembly (4) are all connected to the base body (101); The four support legs (102) are arranged in a rectangular shape, and the fixed ends of the support legs (102) are connected to the base body (101), and the movable ends are used for supporting at a construction site, for supporting the base body (101), and for adjusting the position of the corresponding top angle of the base body (101).
3. The pile driver according to claim 2, characterized in that: The pile driving assembly (2) comprises an impact hammer; It also includes a first lifting assembly (5) and a second lifting assembly (6); The lifting rope of the first lifting assembly (5) is used to be detachably connected to the accessory so as to lift the accessory; The hoisting rope of the second hoisting assembly (6) is connected to the impact hammer and is used to hoist the impact hammer arranged along the longitudinal direction.
4. The pile driver according to claim 3, characterized in that: The support column assembly (3) is provided with a head assembly (7), the head assembly (7) comprising a support seat (701), a plurality of first pulleys (702) and a plurality of second pulleys (703), the first pulleys (702) and the second pulleys (703) being rotatably arranged on the support seat (701); the first lifting assembly (5) is a hoisting device, and the lifting rope of the first lifting assembly (5) is movably wound around the first pulley (702); the second lifting assembly (6) is a hoisting device, and the lifting rope of the second lifting assembly (6) is movably wound around the second pulley (703); and the support column assembly (3) is arranged on one side of the base body (101) along the vertical direction, and the first lifting assembly (5) and the second lifting assembly (6) are arranged on the other side of the base body (101) along the vertical direction, and any two of the vertical direction, the transverse direction and the longitudinal direction are perpendicular to each other.
5. The pile driver according to claim 4, characterized in that: Also included is a reinforcing connection assembly (8); The bottom end of the support column assembly (3) is rotatably connected to the base body (101); The output end of the first driving assembly (4) is connected to the middle column section of the supporting column assembly (3); The reinforcing connection assembly (8) is mounted on the base body (101), and the reinforcing connection assembly (8) is detachably connected to the top of the supporting column assembly (3).
6. The pile driver according to claim 5, characterized in that: The reinforcing connection assembly (8) comprises two reinforcing connection rods (801), wherein a first end of the reinforcing connection rod (801) is rotatably connected to the base body (101), and a second end is detachably connected to the support column assembly (3), and one of the reinforcing connection rods (801) is located on one side of the support column assembly (3) along the transverse direction, and the other reinforcing connection rod (801) is located on the other side of the support column assembly (3) along the transverse direction; The first driving assembly (4) comprises two first telescopic rods (401), wherein a first end of the first telescopic rod (401) is movably connected to the base body (101), and a second end is movably connected to the support column assembly (3), and one of the first telescopic rods (401) is located on one side of the support column assembly (3) along the transverse direction, and the other first telescopic rod (401) is located on the other side of the support column assembly (3) along the transverse direction.
7. The pile driver according to claim 4, characterized in that: The base (1) further comprises a central support assembly (103), a first support assembly (104) and a second support assembly (105); The central support assembly (103) is located between the first support assembly (104) and the second support assembly (105); The base body (101) is movably arranged on the top of the central support assembly (103) along the vertical direction; The support leg (102) comprises a support leg body (1021) and a track wheel (1022); the support leg body (1021) is a telescopic rod body and extends in the longitudinal direction; a first end of the support leg body (1021) is connected to the base body (101), and a second end is ball-connected to the track wheel (1022); the track wheels (1022) of two of the support legs (102) are movably disposed in a transverse direction at positions corresponding to the first support assembly (104); and the track wheels (1022) of the remaining two support legs (102) are movably disposed in a transverse direction at positions corresponding to the second support assembly (105); It also comprises a second drive component (9) and a third drive member (10), wherein the first output end of the second drive component (9) is connected to the track wheel (1022) matched with the first support component (104), and the second output end of the second drive component (9) is connected to the track wheel (1022) matched with the second support component (105), so as to drive the track wheel (1022) to move in the lateral direction; The output end of the third driving member (10) is connected to the base body (101) and is used to drive the base body (101) to move along the vertical direction.
8. The pile driver according to claim 7, characterized in that: The central support assembly (103) comprises a central base (1031) and a central support platform (1032); The central support platform (1032) is movably disposed on the top of the central base (1031) in the vertical direction, and the base body (101) is rotatably disposed on the top of the central support platform (1032) with the longitudinal direction as the axis; It also comprises a fourth drive assembly (11), the fourth drive assembly (11) being mounted on the central base (1031), and an output end of the fourth drive assembly (11) being connected to the central support platform (1032) for driving the central support platform (1032) to rotate.
9. The pile driver according to claim 8, characterized in that: The second driving assembly (9) comprises a second telescopic rod (901) and a third telescopic rod (902); the first end of the second telescopic rod (901) is connected to the first supporting assembly (104), and the second end is connected to the supporting leg (102) matched with the first supporting assembly (104); the first end of the third telescopic rod (902) is connected to the second supporting assembly (105), and the second end is connected to the supporting leg (102) matched with the second supporting assembly (105); The third driving member (10) is a telescopic rod, a first end of the third driving member (10) is connected to the central base (1031), and a second end is connected to the central support platform (1032) matched with the second support assembly (105); The fourth driving assembly (11) comprises a first power member (1101), a driving gear (1102) and a driven gear (1103); the first power member (1101) is mounted on the central base (1031); the output end of the first power member (1101) is transmission-connected to the driving gear (1102); the driving gear (1102) is meshed and transmission-connected to the driven gear (1103); and the driven gear (1103) is mounted on the central support platform (1032).
10. The pile driver according to claim 4, characterized in that: The base body (101) is provided with a counterweight assembly (12), the support column assembly (3) is arranged on one side of the base body (101) along the vertical direction, and the counterweight assembly (12) is arranged on the other side of the base body (101) along the vertical direction.