Controller of gearbox and control method thereof

Abstract

The invention provides a gearbox controller and a control method thereof, and belongs to the technical field of locks.The gearbox controller comprises a shell, a first side plate and a second side plate are arranged on the two sides of the shell respectively, and a connecting plate is arranged on one side of the second side plate. A shifting and picking assembly is arranged in the shell, the shell is connected with a driving assembly, and a sensing module is arranged on the side wall of the second side plate. When a lock is opened and closed, whether the motor rotates forwards or backwards can be judged through signals between the first sensor and the third sensor in a coupling connection mode, the rotating angle of the output disc is judged through the partition piece, meanwhile, the corresponding sensors are coupled through cooperation with the rotary knob, and therefore the actions of opening and closing the door leftwards and rightwards are completed. In this way, the situation that the lock is unlocked or locked in place is accurately detected, and operation is convenient and fast.

Description

Technical Field

[0001] The present invention relates to the technical field of locks, and in particular to a controller of a gear box and a control method thereof. Background Art

[0002] In today's intelligent world, various traditional products have entered the digital stage. In the smart lock industry, with the deepening of digitalization, various new smart technologies are constantly being added, increasing the automation level of locks.

[0003] In the prior art, when a smart lock performs an electronic switch lock (non-manual switch lock) operation, the controller needs to obtain whether the lock is currently in an unlocked state or a locked state, and then control the rotation direction of the motor according to the current state of the lock. However, some locks in the related art are not convenient for accurately and conveniently detecting whether the lock is in the unlocked state or the locked state. How to invent a gear box controller and its control method to solve these problems has become an urgent problem to be solved by technical personnel in this field. Summary of the invention

[0004] In order to remedy the above deficiencies, the present invention provides a controller of a gear box and a control method thereof, aiming to solve the problem that it is not convenient to accurately and conveniently detect whether the lock is fully unlocked or fully locked.

[0005] The present invention is achieved in that: The present invention provides a controller for a gear box, comprising a shell, wherein a side panel 1 and a side panel 2 are respectively provided on both sides of the shell, a connecting plate is provided on one side of the side panel 2, the side panel 1 is connected with a docking piece and a rotating component, a partition component and a pick component are provided inside the shell, the shell is connected with a driving component, and a sensor module is provided on the side wall of the side panel 2.

[0006] Preferably, one side of the shell is fixedly connected to side panel one, the other side of the shell is fixedly connected to side panel two, the end of side panel two away from the shell is detachably connected to the connecting plate, the side of side panel one located inside the shell is fixedly connected to the docking piece, and a groove is provided on the side wall of the docking piece.

[0007] Preferably, the rotating assembly includes a rotating column and a knob, the knob is rotatably connected to the side wall of side panel one, one end of the rotating column is fixedly connected to the side wall of the knob, one end of the rotating column is fixedly connected to a plurality of limit blocks distributed in a circular array, the other end of the rotating column is provided with a lock core groove, and the end of the rotating column away from the knob passes through side panel two and the connecting plate.

[0008] Preferably, the drive assembly includes a motor, a bevel gear and a gear ring, the motor is fixedly connected to the side wall of the shell, one end of the motor passes through the side wall of the shell and is fixedly connected to the bevel gear, the bevel gear is meshingly connected to the gear ring, the gear ring is rotatably connected to the inner wall of the shell, one side of the gear ring is fixedly connected to a driving gear, and the drive assembly also includes a gear plate three.

[0009] Preferably, the pick-up assembly includes a pick-up piece, which is sleeved on the outer wall of the rotating column, the pick-up piece is arranged in a ring shape, and the side wall of the pick-up piece is provided with a plurality of limit slots matching the limit block, and the pick-up piece is located on one side of the docking piece.

[0010] Preferably, one end of the pick-up member is fixedly connected to a limiting slider, and the limiting slider is slidably connected to the groove. The other end of the pick-up member is fixedly connected to a connecting block, and two connecting blocks are provided. The two connecting blocks are rotationally symmetrical about the central axis of the pick-up member, and a groove body is opened on the side wall of one of the connecting blocks, and a magnet is provided inside the groove body.

[0011] Preferably, the partition assembly includes an output disk, which is meshingly connected with the gear disk three, and the output disk is sleeved on the outer wall of the rotating column. The output disk is rotatably connected with the rotating column, and the output disk is located on the side of the picking piece away from one end of the docking piece.

[0012] Preferably, a movable slot hole is provided on the side wall of the output disk, a fan-shaped slot matching with a connecting block is provided on the side wall at one end of the output disk away from the picking piece, a partition piece is fixedly connected to the side wall at one end of the output disk away from the picking piece, and two partition pieces are rotationally symmetrical about the central axis of the output disk.

[0013] According to the control method of a gearbox controller, the steps are as follows: S1: Determine whether a first trigger signal sent by a sensor module is received, or whether a third trigger signal sent by a sensor module is received; S2: When the terminal processor receives the signal, it analyzes and processes it and generates an unlocking signal; S3: Then the control knob is rotated to drive the pick to rotate to a preset position angle through the rotating column; S4: The unlocking process is completed.

[0014] The beneficial effects of the present invention are: When the switch lock signal is triggered, the signals between the partition piece and the first sensor and the third sensor can be used to determine whether the motor is rotating forward or reverse, and the movement position of the two connecting blocks can be limited by the setting of the movable slot and the fan-shaped slot to ensure the rotation position of the output disk on the rotating column, avoiding excessive rotation angle and failure to trigger the first sensor and the third sensor through the partition piece. In addition, the partition piece can be used to determine the rotation angle of the output disk, and at the same time, cooperate with the counterclockwise or clockwise rotation of the knob to make the connecting block with the magnet located on one side of the second sensor or the fourth sensor, and complete the right door opening and left door opening actions respectively through the induction of the two Hall sensors, so as to accurately detect whether the lock is unlocked or locked in place, and the operation is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall front structure of a gearbox controller and a control method thereof provided in an embodiment of the present invention; Figure 2 It is a schematic diagram of the overall rear structure of a gearbox controller and a control method thereof provided in an embodiment of the present invention; Figure 3 It is a structural schematic diagram of a side panel 2 of a gear box controller and a control method thereof provided in an embodiment of the present invention; Figure 4 It is a schematic diagram of the internal structure of a housing of a gearbox controller and a control method thereof provided in an embodiment of the present invention; Figure 5 It is an overall right rear exploded structural schematic diagram of a gear box controller and a control method thereof provided in an embodiment of the present invention; Figure 6 It is an overall left front exploded structural diagram of a gear box controller and a control method thereof provided in an embodiment of the present invention; Figure 7 It is a schematic diagram of the structure of a rotating assembly of a gearbox controller and a control method thereof provided in an embodiment of the present invention; Figure 8 It is a schematic diagram of the front side structure of a gear box controller and a control method thereof provided in an embodiment of the present invention; Fig. 9It is a schematic diagram of the rear structure of a gearbox controller and a control method thereof provided in an embodiment of the present invention; Fig.10 It is a schematic diagram of a side panel structure of a gear box controller and a control method thereof provided in an embodiment of the present invention; Fig.11 It is a schematic structural diagram of the initial state of a rotating component and a picking component of a gear box controller and a control method thereof provided in an embodiment of the present invention; Fig.12 It is a schematic diagram of the right door locking position structure of a rotating assembly and a picking assembly of a gear box controller and a control method thereof provided in an embodiment of the present invention; Fig.13 It is a schematic diagram of the left-door locking position structure of a rotating assembly and a picking assembly of a gear box controller and a control method thereof provided in an embodiment of the present invention; Fig.14 It is a schematic structural diagram of a horizontal insertion of an iron core sheet of a gearbox controller and a control method thereof provided in an embodiment of the present invention; Fig.15 Schematic diagram of the system architecture of a gearbox controller and a control method thereof provided in an embodiment of the present invention Fig.16 It is a system flow diagram of a gearbox controller and a control method thereof provided in an embodiment of the present invention.

[0017] In the figure: 1, side plate 1; 101, docking piece; 102, groove; 2, rotating assembly; 21, lock core groove; 22, rotating column; 23, knob; 24, stop block; 3, housing; 4, side plate 2; 5, connecting plate; 6, driving assembly; 61, motor; 62, bevel gear; 63, gear ring; 631, driving gear; 64, gear plate 1; 641, driven gear; 65, gear plate 2; 651, rotating plate 1; 66 , gear plate three; 661, rotating plate two; 7, first sensor; 8, second sensor; 9, third sensor; 10, fourth sensor; 11, partition assembly; 1101, output plate; 1102, movable slot; 1103, partition piece; 1104, fan-shaped slot; 12, pick assembly; 1201, pick piece; 1202, limit slider; 1203, limit slot; 1204, connecting block; 1205, slot body. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Example 1 Reference Figure 1-Figure 14 A controller for a gear box includes a shell 3, side panels 1 and 4 are provided on both sides of the shell 3, a connecting plate 5 is provided on one side of the side panel 2 4, the side panel 1 is connected with a docking piece 101 and a rotating component 2, a partition component 11 and a pick component 12 are provided inside the shell 3, the shell 3 is connected with a driving component 6, and a sensor module is provided on the side wall of the side panel 2 4.

[0020] According to a control method of a gearbox controller, the steps are as follows: S1: Determine whether a first trigger signal sent by a sensor module is received, or whether a third trigger signal sent by a sensor module is received; S2: When the terminal processor receives the signal, it analyzes and processes it and generates an unlocking signal; S3: Then the control knob 23 is rotated to drive the picking member 1201 to rotate to a preset position angle through the rotating column 22; S4: The unlocking process is completed.

[0021] Furthermore, one side of the shell 3 is fixedly connected to the side panel 1, the other side of the shell 3 is fixedly connected to the side panel 2 4, the end of the side panel 2 4 away from the shell 3 is detachably connected to the connecting plate 5, and the side of the side panel 1 located inside the shell 3 is fixedly connected to the docking piece 101, and a groove 102 is provided on the side wall of the docking piece 101.

[0022] Overall assembly: The sensing module includes a first sensor 7, a second sensor 8, a third sensor 9 and a fourth sensor 10. The first sensor 7, the second sensor 8, the third sensor 9 and the fourth sensor 10 are arranged on the axial rotation trajectory of the knob 23. The two sides of the shell 3 are fixed to the side plate 1 and the side plate 2 by bolts respectively, which is convenient for disassembly, thereby facilitating the maintenance and inspection of the parts inside the shell 3. The angle between the groove 102 and the horizontal plane is 45°, and the setting of the docking member 101 and the groove 102 limits the rotation position of the pick member 1201, thereby ensuring that the magnetic block installed on the connecting block 1204 can trigger the signal with the corresponding second sensor 8 and the fourth sensor 10, and the side plate 2 4 and the connecting plate 5, as well as the side plate 1 and the rotating component 2 can be assembled and disassembled, and the damaged parts can be replaced and repaired separately to reduce costs. In addition, the first sensor 7 is a photoelectric sensor A, the second sensor 8 is a Hall sensor #1, the third sensor 9 is a photoelectric sensor B, and the fourth sensor 10 is a Hall sensor #2.

[0023] Reference Figure 4-Figure 6 , further; the drive assembly 6 includes a motor 61, a bevel gear 62 and a gear ring 63, the motor 61 is fixedly connected to the side wall of the housing 3, one end of the motor 61 passes through the side wall of the housing 3 and is fixedly connected to the bevel gear 62, the bevel gear 62 is meshed with the gear ring 63, the gear ring 63 is rotatably connected to the inner wall of the housing 3, one side of the gear ring 63 is fixedly connected to a driving gear 631, the drive assembly 6 also includes a gear plate 3 66; the drive assembly 6 also includes a gear plate 1 64 and a gear plate 2 65 The gear plate 1 64, the gear plate 2 65 and the gear plate 3 66 are all rotatably connected to the inner wall of the housing 3. The gear plate 1 64 is meshedly connected to the driving gear 631. The side wall of the gear plate 1 64 is fixedly connected with a driven gear 641. The driven gear 641 is meshedly connected with the gear plate 2 65. The side wall of the gear plate 2 65 is fixedly connected with a rotating plate 1 651. The side wall of the gear plate 3 66 is fixedly connected with a rotating plate 2 661. The rotating plate 1 651 and the rotating plate 2 661 are transmission connected.

[0024] The working of the driving component 6 on the partition component 11: when the switch lock signal is triggered, the bevel gear 62 at one end can be driven to rotate by starting the motor 61, and then the meshing connection between the bevel gear 62 and the gear ring 63 can make the driving gear 631 on the gear ring 63 drive the gear plate 1 64 to rotate, and then the driven gear 641 drives the gear plate 2 and the rotating plate 651 to rotate synchronously, and the rotating plate 1 651 and the rotating plate 2 661 are connected by friction transmission, so that the rotating plate 2 661 can drive the gear plate 3 66 to rotate, and finally the output plate 1101 is rotated on the rotating column 22 through the meshing connection between the wheel plate 3 66 and the output plate 1101, and the partition piece 1103 is respectively connected with the first sensor 7 and the third sensor 9 to determine whether the motor 61 is rotating forward or reverse, the partition piece 1103 can be a photoelectric partition piece, and the driving component 6 can be set with a single group or multiple groups of gear transmission mechanisms according to needs.

[0025] Furthermore; the partition assembly 11 includes an output disk 1101, which is meshedly connected with the gear disk three 66, and the output disk 1101 is sleeved on the outer wall of the rotating column 22. The output disk 1101 and the rotating column 22 are rotatably connected, and the output disk 1101 is located on the side of the pick-up piece 1201 away from the docking piece 101; a movable slot 1102 is provided on the side wall of the output disk 1101, and a fan-shaped slot 1104 matching the connecting block 1204 is provided on the side wall of the output disk 1101 away from the pick-up piece 1201, and a partition piece 1103 is fixedly connected to the side wall of the output disk 1101 away from the pick-up piece 1201, and two partition pieces 1103 are provided, and the two partition pieces 1103 are rotationally symmetrical about the central axis of the output disk 1101.

[0026] The partition component 11 limits the rotation of the picking piece 1201: the movable slot 1102 opened on the output disk 1101 is slidably connected to a connecting block 1204 with a magnetic block, and its movement position can be limited by the setting of the movable slot 1102, while the fan-shaped slot 1104 is slidably connected to another connecting block 1204, and its movement trajectory is displayed to ensure the rotation position of the output disk 1101 on the rotating column 22, to avoid the rotation angle being too large to trigger the first sensor 7 and the third sensor 9 through the partition piece 1103. In addition, the output disk 1101 and the partition piece 1103 are opaque parts, and the partition piece 1103 can be used to determine the rotation angle of the output disk 1101.

[0027] Example 2 Reference Figure 4-Figure 9, further; the rotating assembly 2 includes a rotating column 22 and a knob 23, the knob 23 is rotatably connected to the side wall of the side panel 1, one end of the rotating column 22 is fixedly connected to the side wall of the knob 23, one end of the rotating column 22 is fixedly connected to a plurality of limit blocks 24 distributed in a circular array, the other end of the rotating column 22 is provided with a lock core groove 21, and the end of the rotating column 22 away from the knob 23 passes through the side panel 4 and the connecting plate 5.

[0028] The rotating component 2 limits and fixes the dial member 1201: after the rotating column 22 and the side plate 1 are installed, the dial member 1201 can be sleeved on the outer wall of the rotating column 22, and the limiting slot 1203 on the dial member 1201 is connected one by one with the limiting block 24 on the rotating column 22, so as to realize the installation and fixation of the dial member 1201, and the setting of the lock core groove 21 is for use with the corresponding lock chip to facilitate the unlocking process.

[0029] Furthermore; the picking assembly 12 includes a picking piece 1201, which is sleeved on the outer wall of the rotating column 22, and the picking piece 1201 is arranged in a ring shape. The side wall of the picking piece 1201 is provided with a plurality of limit slots 1203 matching the limit block 24, and the picking piece 1201 is located on one side of the docking piece 101; one end of the picking piece 1201 is fixedly connected with a limit slider 1202, and the limit slider 1202 is slidably connected with the groove 102, and the other end of the picking piece 1201 is fixedly connected with a connecting block 1204, and two connecting blocks 1204 are provided, and the two connecting blocks 1204 are rotationally symmetrical about the central axis of the picking piece 1201, and the side wall of one of the connecting blocks 1204 is provided with a groove body 1205, and a magnet is provided inside the groove body 1205.

[0030] The triggering of the second sensor 8 and the fourth sensor 10 by the pick-up member 1201: In the initial state, the limit block 24 is located in the middle position of the limit slot 1203. When the door needs to be opened, the rotating knob 23 drives the rotating column 22 to rotate synchronously. The limit connection between the limit slot 1203 and the limit block 24 can make the rotating column 22 drive the pick-up member 1201 to rotate. The horizontal angle between the second sensor 8 and the fourth sensor 10 is 180°. In addition, Fig.15As shown, the system architecture includes a lock, a knob 23, a network center, a server and a terminal. The lock can be connected to the server or terminal through the network center. The network center can be a communication medium of various connection types that can provide a communication link between the terminal and the server, such as a wired communication link, a wireless communication link or an optical fiber cable, etc. The server can be an independent physical server, but is not limited to this. The terminal can be a mobile phone, a computer, a tablet, etc. that includes a camera component or a video playback function. The lock can be a fingerprint lock or a password lock, as well as a smart lock based on a terminal application, etc. When the lock is in the smart switch lock mode (such as switching the lock by fingerprint, remotely switching the lock based on an application, or switching the lock by password), the drive component 6 is used to drive the lock to unlock / lock. At the same time, the manual switch lock can also be realized through the knob 23. In the manual switch lock mode, the drive component 6 does not need to be used.

[0031] The working principle of the controller and control method of the gear box: 1. The output plate 1101 first performs the right door opening direction judgment. When the knob 23 is Fig.12 After rotating counterclockwise by 90°, the connecting block 1204 with the magnet is located on one side of the second sensor 8, and the right door opening action is completed through the induction of the Hall sensor #1. Fig.13 After rotating 90° clockwise, the connecting block 1204 with the magnet is located on one side of the fourth sensor 10, and the left door opening action is completed through the induction of the Hall sensor #2. In addition, the photoelectric sensor A, the Hall sensor #1, the photoelectric sensor B and the Hall sensor #2 are two types of sensors, and the hardware allows at most one sensor of each type, and when the sensor is triggered, it is 1, and when it is disconnected, it is 0.

[0032] 2. Left-open door operation logic (knob vertical, initial state) 1. Initial state (knob vertical) Lock status At this time, the knob 23 is vertical, just like a switch in the initial position, with two photoelectric sensors (photoelectric A and photoelectric B) and two Hall sensors (Hall 1# and Hall 2#). In this initial state, photoelectric A displays 1, photoelectric B displays 0, and both Hall sensors display 0; Lock profit recovery status When the lock is to be retracted, the knob 23 is still vertical, photoelectric A is 1, photoelectric B is 0, and the two Hall sensors are also 0, which is like the door is closed and the lock tongue is retracted inside.

[0033] 2. Manual operation Manual extension of the lock When you manually turn the knob 23 to the right to a horizontal position, it is like you are turning a key to open the door. At this time, photoelectric A is still 1, photoelectric B is still 0, and the two Hall sensors are still 0, which means that the lock tongue begins to extend outward. Electric extension If the lock tongue is extended by electric operation, the knob 23 will also be turned to the horizontal position, and the states of photoelectric A, photoelectric B and the two Hall sensors are the same as when it is extended manually, that is, photoelectric A is 1, photoelectric B is 0, and the two Hall sensors are 0.

[0034] 3. Door locking operation (electric locking) Output disc 1101 rotates (clockwise) When you want to lock the door, an output disk 1101 starts to rotate clockwise. At this time, photoelectric A becomes 1, photoelectric B also becomes 1, and Hall 1# becomes 1. It is like the lock tongue is slowly extending out to jam the door. Then the output disk 1101 will pause and then reverse counterclockwise. When reversing, photoelectric A is still 1, and Hall 1# is still 1. Finally, the output disk 1101 stops and the door is locked.

[0035] 4. Door opening operation (electric unlocking) Output disc 1101 rotates (counterclockwise) When the door is to be opened, the output disk 1101 starts to rotate counterclockwise. At this time, photoelectric A is 1, Hall 1# becomes 1, photoelectric B becomes 1, and then Hall 1# changes back to 0, which is like the lock tongue is retracting; then the output disk 1101 will pause, and then reverse clockwise. When reversing, photoelectric A is still 1, and finally the output disk 1101 stops, and the door can be opened.

[0036] 3. Right door operation logic (knob vertical, initial state) 1. Initial state (knob vertical) Lock status When the knob 23 is in the vertical position, which is the initial state, photoelectric A displays 0, photoelectric B displays 1, Hall 1# and Hall 2# both display 0, which is like the door is closed and the lock is in the initial ready state.

[0037] 2. Manual operation Manual extension of the lock When you manually turn the knob 23 to the left and to the horizontal position, it is like you are operating the key to open the door. At this time, photoelectric A is still 0, photoelectric B is still 1, Hall 1# and Hall 2# remain unchanged at 0. This operation will cause the lock tongue to begin to extend; Electric extension If the lock tongue is extended by electric operation, the knob 23 will also turn to the horizontal position. At this time, the states of photoelectric A, photoelectric B, Hall 1# and Hall 2# are the same as when extended by manual operation, that is, photoelectric A is 0, photoelectric B is 1, Hall 1# and Hall 2# are 0.

[0038] 3. Door locking operation (electric locking) Output disc 1101 rotates (counterclockwise) When the door is to be locked for electric locking, the output disk 1101 starts to rotate counterclockwise. First, photoelectric B is 1, then photoelectric A becomes 1, and then Hall 2# becomes 1. It is like the lock tongue is gradually extending to jam the door. After that, the output disk 1101 will pause and then reverse clockwise. When reversing, photoelectric B is still 1, Hall 2# is still 1, and finally the output disk 1101 stops and the door is locked.

[0039] 4. Door opening operation (electric unlocking) Output disc 1101 rotates (clockwise) When the door is to be opened, the output disk 1101 starts to rotate clockwise. At this time, photoelectric B is 1, Hall 2# becomes 1, photoelectric A becomes 1, and then Hall 2# becomes 0 again, which is like the lock tongue is retracting; then the output disk 1101 will pause, and then reverse clockwise. When reversing, photoelectric B is still 1, and finally the output disk 1101 stops, and the door can be opened.

[0040] 4. Automatic Identification Process 4.1 Fig.14 A Self-identification determines that the deadlock is in the left door installation 4.1.1 Output disk 1101 disk 1101 turns left (counterclockwise): Photoelectric A (1) -> Photoelectric B (1) -> Motor stalled, due to lock reasons, the motor stalled, current exceeded the limit / unlocking time exceeded the limit, and enter the next action; 4.1.2 Output disk 1101 turns right (clockwise): Photoelectric B (1) -> Photoelectric A (1) -> Photoelectric B (1) synchronizes Hall 1# (1) -> Output disk 1101 pauses for 1.5s -> (Output disk 1101 reverses) --> Photoelectric A (1) synchronizes Hall 1# (1); The left door is locked successfully, and the self-identification of the door opening direction is successful, and the next step is to execute the unlocking procedure once; 4.1.3 Output disk 1101 turns left (counterclockwise): Photoelectric A (1) synchronizes Hall 1# (1) -> Photoelectric B (1) synchronizes Hall 1# (0) -> Output disk 1101 stops for 1.5s -> (Output disk 1101 reverses) -> Photoelectric A (1); The left door is unlocked successfully, and the lock is automatically verified to be working normally and installed correctly, with sound and light synchronous prompts (the buzzer BI...BI...BI... sounds 3 long times, and the green light flashes 3 times synchronously. The buzzer and light can be installed on the connecting plate 5).

[0041] 4.2 Fig.14 A Self-identification determines that the deadlock is in the right door installation 4.2.1 Output disk 1101 turns left (counterclockwise): Photoelectric A (1) -> Photoelectric B (1) -> Photoelectric A (1) synchronizes Hall 2 # (1) -> Output disk 1101 stops for 1.5 seconds -> (Output disk 1101 reverses) -> Photoelectric B (1) synchronizes Hall 2 # (1); The right door is locked successfully, and the self-identification of the door opening direction is successful, and the next step is to execute the unlocking procedure once; 4.2.2 Output disk 1101 turns right (clockwise): Photoelectric B (1) synchronizes Hall 2# (1) -> Photoelectric A (1) synchronizes Hall 2# (0) -> Output disk 1101 stops for 1.5s -> (Output disk 1101 reverses) -> Photoelectric B (1); The right door is unlocked successfully, and the system automatically verifies that the lock is working properly and has been correctly installed, with a sound and light prompt (the buzzer BI...BI...BI...beeps 2 long times, and the green light flashes 2 times synchronously).

[0042] 4.3 Figure 2 Self-identification determines that the deadlock is in the left door installation 4.3.1 Output disk 1101 turns left (counterclockwise): Photoelectric B (1) -> Output disk 1101 is blocked. Due to the lock reason, the output disk 1101 is blocked, the current exceeds the limit / unlocking time exceeds the limit, and enters the next action; 4.3.2 Turn the output disc 1101 right (clockwise): -> Continue with 4.1.2~4.1.3.

[0043] 4.4 Fig.14 B Self-identification determines that the deadlock is in the right door installation 4.4.1 Output disk 1101 turns left -> Photoelectric A (1) -> Photoelectric B (1) -> Photoelectric A (1) synchronizes Hall 2 # (1) -> Output disk 1101 stops for 1.5 seconds -> (Output disk 1101 reverses) -> Photoelectric B (1) synchronizes Hall 2 # (1); The right door is locked successfully, and the self-identification of the door opening direction is successful, and the next step is to execute the unlocking procedure once; 4.4.2 Output disc 1101 turns right -> continue with 4.2.2.

[0044] 4.5 Fig.14 C Self-identification judgment left door 4.5.1 Output disk 1101 turns left (counterclockwise): Photoelectric A (0) and Photoelectric B (0) -> Photoelectric B (1) -> Motor stalled. Due to the lock reason, the motor stalled, the current exceeded the limit / unlocking time exceeded the limit, and the next action was entered; 4.5.2 Turn output disc 1101 right (clockwise): continue with 4.1.2~4.1.3.

[0045] 4.6 Fig.14 C Self-identification judgment right door opening 4.6.1 Output disk 1101 turns left (counterclockwise): Photoelectric A (0) and Photoelectric B (0) at the same time -> Photoelectric B (1) -> Photoelectric A (1) synchronizes with Hall 2 # (1) -> Output disk 1101 stops for 1.5 seconds -> (Output disk 1101 reverses) -> Photoelectric B (1) synchronizes with Hall 2 # (1); The right door is locked successfully, and the self-identification of the door opening direction is successful, and the next step is to execute the unlocking procedure once; 4.6.2 Output disc 1101 turns right (clockwise): -> Continue with 4.2.2.

[0046] It should be noted that the specific model and specifications of the motor need to be selected and determined based on the actual specifications of the device, and the specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A controller for a gear box, comprising a housing, wherein two sides of the housing are respectively provided with a side plate 1 and a side plate 2, and one side of the side plate 2 is provided with a connecting plate, wherein: The side panel one is connected with a docking piece and a rotating assembly, a picking assembly is arranged inside the shell, the shell is connected with a driving assembly, and a sensor module is arranged on the side wall of the side panel two.

2. A gearbox controller according to claim 1, characterized in that: One side of the shell is fixedly connected to side panel one, the other side of the shell is fixedly connected to side panel two, the end of side panel two away from the shell is detachably connected to the connecting plate, the side of side panel one located inside the shell is fixedly connected to the docking piece, and a groove is provided on the side wall of the docking piece.

3. A gearbox controller according to claim 2, characterized in that: The rotating assembly includes a rotating column and a knob. The knob is rotatably connected to the side wall of the side panel one. One end of the rotating column is fixedly connected to the side wall of the knob. One end of the rotating column is fixedly connected to a plurality of limit blocks distributed in a circular array. The other end of the rotating column is provided with a lock core groove. The end of the rotating column away from the knob passes through the side panel two and the connecting plate.

4. A gearbox controller according to claim 1, characterized in that: The driving assembly includes a motor, a helical gear and a gear ring. The motor is fixedly connected to the side wall of the shell. One end of the motor passes through the side wall of the shell and is fixedly connected to the helical gear. The helical gear is meshed with the gear ring. The gear ring is rotatably connected to the inner wall of the shell. A driving gear is fixedly connected to one side of the gear ring. The driving assembly also includes a gear plate three.

5. A gearbox controller according to claim 3, characterized in that: The picking assembly includes a picking piece, which is sleeved on the outer wall of the rotating column. The picking piece is arranged in a ring shape, and the side wall of the picking piece is provided with a plurality of limit slots matching the limit blocks. The picking piece is located on one side of the docking piece.

6. A gearbox controller according to claim 5, characterized in that: One end of the pick-up member is fixedly connected to a limiting slider, and the limiting slider is slidably connected to the groove. The other end of the pick-up member is fixedly connected to a connecting block. Two connecting blocks are provided, and the two connecting blocks are rotationally symmetrical about the central axis of the pick-up member. A groove body is opened on the side wall of one of the connecting blocks, and a magnet is provided inside the groove body.

7. A gearbox controller according to claim 4, characterized in that: A partition assembly is provided inside the shell, and the partition assembly includes an output disk, which is meshingly connected with the gear disk three, and the output disk is sleeved on the outer wall of the rotating column. The output disk is rotatably connected with the rotating column, and the output disk is located on the side of the picking piece away from one end of the docking piece.

8. A gearbox controller according to claim 7, characterized in that: A movable slot hole is provided on the side wall of the output disk, a fan-shaped slot matching with a connecting block is provided on the side wall at one end of the output disk away from the picking piece, a partition piece is fixedly connected to the side wall at one end of the output disk away from the picking piece, and two partition pieces are rotationally symmetrical about the central axis of the output disk.

9. A control method for a gearbox controller according to claims 1-8, characterized in that: Here are the steps: S1: Determine whether a first trigger signal sent by a sensor module is received, or whether a third trigger signal sent by a sensor module is received; S2: When the terminal processor receives the signal, it analyzes and processes it and generates an unlocking signal; S3: Then the control knob is rotated to drive the pick to rotate to a preset position angle through the rotating column; S4: The unlocking process is completed.

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