A bored pile mud treatment system and method
By designing a drilling pile mud treatment system including a mud mixing box, a mud treatment box and a solid treatment box, the problem of difficulty in extracting and recycling soluble substances in mud in the existing system is solved, and efficient use of resources and environmental sustainability are achieved.
Patent Information
- Application Number
- CN202411857902.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-04-08
AI Technical Summary
The existing drilling pile mud treatment system is difficult to effectively extract and recover soluble substances in the mud, resulting in waste of resources and environmental pollution.
A drilling pile mud treatment system is designed, including a mud mixing box, a mud treatment box and a solid treatment box. By providing the first filter plate, the first push member and the second push member, solid-liquid separation of the mud and extraction of soluble substances are achieved. The specific steps include mud stirring, initial filtration, extrusion and cleaning, and finally transporting the dehydrated mud cake through the second pipeline to a solid treatment box for processing.
It effectively realizes the extraction and recycling of soluble substances in mud, reduces resource waste and environmental pollution, and improves construction efficiency and environmental protection performance.
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Figure CN119777761A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bridge pile foundation construction, and in particular to a bored cast-in-place pile slurry processing system and method. Background Art
[0002] The bored cast-in-place pile technology has a mature construction process and strong applicability, and is widely used in the foundation construction of railway bridges.
[0003] Under relevant technology, mud wall protection method is often used in the construction process of bored piles. The mud used has the following functions: 1. Protect the hole wall and prevent the hole wall from collapsing; 2. Carry the drill cuttings out of the hole; 3. Used as a lubricant and coolant for drilling tools.
[0004] Regarding the above-mentioned related technologies, the mud loses its use value after drilling is completed, and the waste mud contains a large amount of viscous materials such as clay, sand, gravel, weathered rock, minerals and rock debris, which can neither be discharged directly nor settle. The use area of the construction site is limited. If it is not handled in time, it will not only affect the construction, but also pollute the environment, and it is a public hazard of water pollution and sewer blockage. The direct discharge of waste mud without treatment will have many adverse effects on the ecological environment, causing the soil in the surrounding areas to become compacted and the land to become salinized, and lose its use value. In addition, the waste mud contains some soluble substances, such as high molecular polymers, which can increase the viscosity of the mud and can be recycled repeatedly. It is difficult to extract and recycle the soluble substances in the mud in the existing mud treatment system, resulting in a waste of available resources. Summary of the invention
[0005] In order to extract and recover soluble substances in the mud, the present application provides a bored cast-in-place pile mud processing system and method.
[0006] In the first aspect, the present application provides a bored pile slurry treatment system, which adopts the following technical solution: A bored pile mud treatment system comprises a mud mixing box, a mud treatment box and a solid treatment box which are connected in sequence; The mud treatment box is provided with a first filter plate and a filter press mechanism in sequence along the mud falling direction; A plurality of first filter holes are formed on the first filter plate in a first direction, and the outer peripheral wall of the first filter plate is in contact with the inner peripheral wall of the mud treatment box; The filter press mechanism comprises a fixing frame, a filter cloth, a first pusher and a second pusher; The outer peripheral wall of the fixed frame is fitted with the inner peripheral wall of the mud treatment box, the fixed frame is provided with a first feed trough along a first direction, two filter cloths are arranged at intervals along the first direction, and the outer peripheral wall of the filter cloth is fixedly connected to the inner wall of the fixed frame to form a filter area between the two filter cloths, the first feed trough is connected with the filter area in a second direction, and the second direction is perpendicular to the first direction; The first pushing member is arranged on the filter cloth close to the first filter plate, the first pushing member is slidably connected to the mud treatment box along the second direction, the second pushing member is located in the filter area, the second pushing member is hollow, a plurality of liquid spray holes are opened on one side of the second pushing member along the second direction, a side of the second pushing member away from the filter area is connected to a liquid inlet pipe, and the other end of the liquid inlet pipe passes through the side wall of the mud treatment box and is connected to a water source.
[0007] By adopting the above technical scheme, the mud after drilling is passed into the mud mixing box for uniform stirring, and then passed into the mud treatment box for fixed liquid separation, and the separated mud cake is passed into the solid treatment box for treatment; by setting the first filter plate, the first pusher and the second pusher, when the mud passes through the first filter plate, the macromolecular solid particles in the mud are filtered by the first filter hole, and the mud on the filter cloth is pushed into the first feed troughs on both sides by the first pusher, and at the same time, the first pusher can also dehydrate the liquid in the mud in the filter area, so that the liquid seeps from the lower filter cloth to the bottom of the mud filter box, and the mud is dehydrated to form a mud cake. Since the mud cake also contains some soluble substances, such as high molecular polymers, the viscosity of the mud can be increased and can be repeatedly recycled. In order to extract the soluble substances, the mud cake can be cleaned again, and the washing liquid is passed into the second pusher from the liquid inlet pipe and then sprayed out from the liquid spray hole to wash the mud cake with water, and further extract the soluble substances in the mud cake to achieve the recycling of the soluble substances.
[0008] Optionally, the first filter plate is slidably connected to the mud processing box along a first direction.
[0009] By adopting the above technical solution, when a large amount of mud passes through the first filter plate, in order to facilitate shaking off the mud, the first filter plate is set to slide along the first direction, that is, the first filter plate can be shaken in the first direction, thereby shaking off the mud on the first filter plate.
[0010] Optionally, it also includes a first driving component, which includes a first rotating shaft and a cam, the first rotating shaft is parallel to the second direction, one end of the first rotating shaft passes through the outer wall of the mud treatment box and is located in the mud treatment box, and the other end is located outside the mud treatment box, the first rotating shaft is rotatably connected to the mud treatment box, the first rotating shaft is parallel to the second direction along the rotation axis of the mud treatment box, the cam is coaxially sleeved on the first rotating shaft, and the raised portion of the cam is in contact with the bottom wall of the first filter plate.
[0011] By adopting the above technical solution, in order to drive the first filter plate to slide along the first direction, a first driving assembly is set up, and the first rotating shaft rotates to drive the cam to rotate. When the raised part of the cam contacts the bottom wall of the first filter plate, it drives the first filter plate to slide along the first direction.
[0012] Optionally, the first driving assembly also includes a first elastic member, two parallel side walls of the mud treatment box are provided with a first slide groove along a first direction, and a first slider is fixedly connected to both sides of the first filter plate. The first slider is located in the first slide groove and slides along the first slide groove wall. The extension and contraction direction of the first elastic member is parallel to the first direction, one end of the first elastic member is fixedly connected to the first slider, and the other end is fixedly connected to the bottom wall of the first slide groove. The first elastic member has a force to drive the first filter plate to move away from the fixed frame under recoverable deformation.
[0013] By adopting the above technical solution, in order to connect the first filter plate to the mud treatment box, a first elastic member is provided. Under the action of the first elastic member, the first filter plate can slide along the first direction.
[0014] Optionally, a plurality of cams are arranged at intervals along the length direction of the first rotating shaft, the plurality of cams are located at both ends of the first rotating shaft, and the raised portions of the cams are in contact with the filter cloth close to the first filter plate.
[0015] By adopting the above technical solution, in order to further dehydrate the mud in the filter area, a plurality of cams are arranged at intervals along the length direction of the first rotating shaft. When the raised portion of the cam rotates to contact the upper filter cloth, the cam contacts and squeezes the mud in the filter cloth to further improve the dehydration efficiency of the mud in the filter area.
[0016] Optionally, one end of the first pushing member is sleeved on the first rotating shaft, and the other end is in contact with the filter cloth. The first pushing member is provided with a thread on the first rotating shaft, and the first pushing member slides along the length direction of the first rotating shaft.
[0017] By adopting the above technical solution, in order to drive the first pushing member to slide along the second direction, when the first rotating shaft rotates, the first pushing member is driven to slide along the length direction of the first rotating shaft, so that the first pushing member pushes the mud on the filter cloth into the first feed trough and further into the filter area.
[0018] Optionally, the second pushing member is slidably connected to the fixed frame along the second direction, and a discharge trough is provided on a side of the fixed frame close to the solid processing box along the second direction, the discharge trough is connected to the filtration area, the solid processing box is connected to the mud processing box through a second pipe, and the discharge trough is connected to the second pipe.
[0019] By adopting the above technical solution, in order to transport the dehydrated mud cake in the filtration area to the solid treatment box for treatment, the second pushing member is slidably connected to the fixed frame along the second direction, so that the second pushing member pushes the mud cake in the filtration area toward the side of the discharge trough, and further transports it to the solid treatment box for treatment through the second pipeline.
[0020] Optionally, it also includes a second drive component, which includes a screw rod, which is parallel to the second direction and is rotatably connected to the mud processing box. The fixed frame is provided with a second slide groove along the second direction. The second slide groove is connected to the filter area in a third direction, and the third direction is perpendicular to both the first direction and the second direction. One end of the second pusher passes through the second slide groove and is slidably connected to the screw rod, and the other end is located in the filter area.
[0021] By adopting the above technical solution, in order to drive the second pusher to slide along the second direction, a screw is provided. When the screw rotates, the second pusher is driven to slide along the length direction of the screw rod, so that the mud cake is pushed by the second pusher.
[0022] Optionally, it also includes a collecting component, which is located below the fixed frame. The collecting component includes a collecting plate and a second filter plate, and the collecting plate is located above the second filter plate. A third slide groove is opened on one side of the mud treatment box along the second direction. The collecting plate is located in the third slide groove and slides along the groove wall of the third slide groove. A collecting groove is opened through the top wall of the collecting plate along the first direction. The second filter plate is fixedly connected to the inner wall of the mud treatment box, and the second filter plate is opened through a plurality of second filter holes along the first direction.
[0023] By adopting the above technical solution, in order to collect the soluble solution after the washing liquid is cleaned, a collecting component is set. When the mud cake is not cleaned, the handle is pulled to slide the collecting plate to the outside of the mud treatment box, and the dehydrated liquid passes through the second filter hole and gathers on the bottom wall of the mud treatment box. When the mud cake is cleaned after the first dehydration is completed, the collecting plate is slid along the second direction into the mud treatment box, and the cleaned liquid further falls into the collecting groove of the collecting plate.
[0024] In a second aspect, the present application provides a method for treating slurry of bored piles, comprising the following steps: S1: Mud stirring: Passing the mud into the mud mixing box for uniform stirring; S2: Mud solid-liquid separation: S21: Primary filtration of mud: The stirred mud is passed into the mud treatment box, and the first filter plate is used to filter the macromolecular solid particles in the mud; S22: Mud squeeze: The filtered mud falls onto the filter cloth and penetrates into the filter area. The rotation of the first rotating shaft drives the cam to rotate, and the first pusher slides along the second direction. The cam protrusion and the first pusher squeeze the mud in the filter area. S33: Mud cleaning: The washing liquid is sprayed from the liquid spray port to wash the mud cake again with the washing liquid, and the soluble matter after washing is collected by the collecting tank; S33: Separation of mud cake: The screw rotates to drive the second pusher to slide in the filtering area along the second direction, and the mud cake after dehydration is transported from the discharge trough to the solid processing box via the second pipeline.
[0025] By adopting the above technical solution, after the mud enters the mud processing box, when the mud passes through the first filter plate, the large molecular solid particles in the mud are filtered by the first filter hole, and the motor drives the first rotating shaft to rotate and drives the cam to rotate. When the raised part of the cam contacts the bottom wall of the first filter plate, the first filter plate is driven to slide along the first direction to facilitate shaking off the mud; the rotation of the first rotating shaft drives the cam to rotate, and drives the first pushing member to slide along the second direction, and the second pushing member pushes the mud to the first feed trough and further enters the filtration area, and the cam rotates, the cam protrusion The first pusher and the cam partially contact and squeeze the filter cloth, and the mud in the filter area is squeezed by the first pusher and the cam. The squeezed liquid gathers on the bottom wall of the mud treatment box and is discharged from the drain pipe. When the mud cake in the filter area needs to be cleaned again, the water pump is turned on, and the washing liquid is passed into the second pusher through the liquid inlet pipe and then sprayed out from the spray hole to wash the mud cake and further extract the soluble substances in the mud cake. The soluble substances after washing are further collected by the collecting tank. The mud cake after dehydration is entered into the solid treatment box through the second pipeline for the next step of treatment.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. The present application sets a first filter plate, a first pusher and a second pusher. When the mud passes through the first filter plate, the first filter hole filters the macromolecular solid particles in the mud, and the first pusher pushes the mud on the filter cloth into the first feed troughs on both sides. At the same time, the first pusher can dehydrate the liquid in the mud in the filter area, so that the liquid seeps out from the filter cloth below to the bottom of the mud filter box. After the mud is dehydrated, a mud cake is formed. Since the mud cake also contains some soluble substances, such as high molecular polymers, the viscosity of the mud can be increased and can be repeatedly recycled. In order to extract the soluble substances, the mud cake can be cleaned again, and the washing liquid is passed into the second pusher through the liquid inlet pipe and then sprayed out from the liquid spray hole to wash the mud cake with water, so as to further extract the soluble substances in the mud cake. 2. The present application provides a cam and a first pusher, and the first pusher and the cam squeeze the mud in the filter area simultaneously, thereby improving the solid-liquid separation efficiency of the mud. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is an overall structural diagram of a bored pile slurry treatment system of the present application; Figure 2 It is a structural schematic diagram of the first filter plate of the present application; Figure 3 It is a structural schematic diagram of the filter press mechanism of the present application; Figure 4 It is a structural schematic diagram of the second pushing member and the fixed frame of the present application; Figure 5It is a structural schematic diagram of the second pushing member of the present application; Figure 6 is a schematic diagram of the structure of the first drive assembly of the present application; Figure 7 It is a structural schematic diagram of the second drive assembly and the mud treatment box of the present application; Figure 8 is a schematic diagram of the structure of the second drive assembly of the present application; Fig. 9 It is a schematic diagram of the structure of the collection component of this application; Fig.10 It is a structural schematic diagram of the second filter plate of the present application.
[0028] Explanation of reference numerals: 1. mud mixing box; 11. first feed port; 12. first discharge port; 13. first pipeline; 14. mixing blade; 2. mud treatment box; 21. second feed port; 22. second discharge port; 23. second pipeline; 24. first filter plate; 241. first filter hole; 242. first slider; 25. filter press mechanism; 251. fixing frame; 2511. first feed trough; 2512. discharge trough; 2513. second chute; 252. filter cloth; 2521. filter area; 253. first pusher; 2531. connecting part; 2532. scraping part; 2533. second Elastic member; 254, second pushing member; 2541, liquid spray hole; 2542, liquid inlet pipe; 2543, water pump; 26, drain pipe; 27, first slide slot; 28, third slide slot; 3, solid treatment box; 31, third feed port; 32, third discharge port; 4, first drive assembly; 41, first rotating shaft; 42, cam; 43, motor; 44, first elastic member; 5, second drive assembly; 51, screw; 52, driving wheel; 53, driven wheel; 54, belt; 6, collecting assembly; 61, collecting plate; 611, collecting trough; 612, handle; 62, second filter plate; 621, second filter hole. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-10 This application is described in further detail.
[0030] The embodiment of the present application discloses a bored pile mud treatment system and method. For the convenience of description, the present application introduces directional words such as a first direction, a second direction and a third direction to form a three-dimensional reference direction. The directional words used such as "a first direction, a second direction and a third direction" can be specifically shown with reference to the figure, where X represents the first direction X, Y represents the second direction Y, and Z represents the third direction Z. The first direction X, the second direction Y and the third direction Z are perpendicular to each other.
[0031] Reference Figure 1The bored pile mud treatment system includes a mud mixing box 1, a mud treatment box 2 and a solid treatment box 3 which are connected in sequence. The mud mixing box 1 is provided with a first feed port 11 and a first discharge port 12, the mud mixing box 1 is provided with a second feed port 21 and a second discharge port 22, the solid treatment box 3 is provided with a third feed port 31 and a third discharge port 32, the mud mixing box 1 is connected to the mud treatment box 2 through a first pipe 13, one end of the first pipe 13 is connected to the first discharge port 12, and the other end is connected to the second feed port 21, the mud treatment box 2 and the solid treatment box 3 are connected through a second pipe 23, one end of the second pipe 23 is connected to the second discharge port 22, and the other end is connected to the third feed port 31, the mud after drilling is completed is introduced into the mud mixing box 1 for uniform stirring, and then introduced into the mud treatment box 2 through the first pipe 13 for fixed liquid separation, and the separated mud cake is introduced into the solid treatment box 3 through the second pipe 23 for treatment.
[0032] Reference Figure 1 A stirring blade 14 is provided in the mud stirring box 1, and the stirring blade 14 is used to evenly stir the mud.
[0033] Reference Figure 2 and Figure 3 In order to filter the mud entering the mud treatment box 2, a first filter plate 24 and a filter press mechanism 25 are sequentially arranged in the mud treatment box 2 along the direction of mud falling; a plurality of first filter holes 241 are opened through the first filter plate 24 along the first direction, and the outer peripheral wall of the first filter plate 24 is in contact with the inner peripheral wall of the mud treatment box 2. When the mud passes through the first filter plate 24, the first filter holes 241 filter the macromolecular solid particles in the mud; Reference Figure 3 and Figure 4 The filter press mechanism 25 includes a fixed frame 251, a filter cloth 252, a first pusher 253 and a second pusher 254. The outer peripheral wall of the fixed frame 251 is fixedly fitted with the inner peripheral wall of the mud treatment box 2. The fixed frame 251 is provided with a first feed trough 2511 along the first direction. In this embodiment, two first feed troughs 2511 are provided. The two first feed troughs 2511 are respectively provided on both sides of the fixed frame 251 along the second direction. The second direction is perpendicular to the first direction. Two filter cloths 252 are provided at intervals along the first direction, and the outer peripheral wall of the filter cloth 252 is fixedly connected to the inner wall of the fixed frame 251 to form a filter area 2521 between the two filter cloths 252. The first feed trough 2511 is connected with the filter area 2521 in the second direction. The mud passing through the first filter plate 24 falls onto the filter cloth 252 and further penetrates into the filter area 2521. The first feed troughs 2511 provided on both sides of the fixed frame 251 can also be used for the mud to enter the filter area 2521. Reference Figure 3The first pusher 253 is disposed on the filter cloth 252 near the first filter plate 24. The first pusher 253 is slidably connected to the mud treatment box 2 along the second direction. Through the contact between the first pusher 253 and the filter cloth 252, the first pusher 253 pushes the mud on the filter cloth 252 into the first feed troughs 2511 on both sides. At the same time, the first pusher 253 can also dehydrate the liquid in the mud in the filter area 2521, so that the liquid seeps from the filter cloth 252 below to the bottom of the mud filter box, and the mud forms a mud cake after dehydration. Reference Figure 1 In order to discharge the liquid after the mud is filtered, the bottom wall of the mud treatment box 2 is connected to a drain pipe 26, and the liquid is discharged through the drain pipe 26; Reference Figure 4 and Figure 5 Since the mud cake also contains some soluble substances, such as high molecular polymers, which can increase the viscosity of the mud and can be recycled repeatedly, in order to clean the mud cake, the second pushing member 254 is located in the filtering area 2521, and a plurality of spray holes 2541 are opened on one side of the second pushing member 254 along the second direction. In order to pass the washing liquid into the second pushing member 254, the second pushing member 254 is hollow, and the side of the second pushing member 254 away from the filtering area 2521 is connected to a liquid inlet pipe 2542, and the other end of the liquid inlet pipe 2542 passes through the side wall of the mud treatment box 2 and is connected to a water source, and a water pump 2543 is connected to the liquid inlet pipe 2542; the water pump 2543 is turned on, and the washing liquid is passed into the second pushing member 254 from the liquid inlet pipe 2542, and then sprayed out from the spray hole 2541 to wash the mud cake with water and further extract the soluble substances in the mud cake.
[0034] Reference Figure 3 When a large amount of mud passes through the first filter plate 24, in order to facilitate shaking off the mud, the first filter plate 24 is slidably connected to the mud treatment box 2 along the first direction, that is, the first filter plate 24 can be shaken in the first direction, thereby shaking off the mud on the first filter plate 24.
[0035] Reference Figure 3 and Figure 6In order to drive the first filter plate 24 to slide along the first direction, the bored pile mud processing system includes a first driving component 4, the first driving component 4 includes a first rotating shaft 41, a cam 42 and a motor 43, the first rotating shaft 41 is parallel to the second direction, and two parallel side walls of the mud processing box 2 are provided with a first slide 27 along the first direction, and a first slider 242 is fixedly connected to both sides of the first filter plate 24, the first slider 242 is located in the first slide 27 and slides along the groove wall of the first slide 27, one end of the first rotating shaft 41 passes through the outer wall of the mud processing box 2 and is located in the mud processing box 2, and the other end Located outside the mud treatment box 2, the first rotating shaft 41 is rotatably connected to the mud treatment box 2, the first rotating shaft 41 is parallel to the second direction along the rotation axis of the mud treatment box 2, the cam 42 is coaxially sleeved on the first rotating shaft 41, the raised part of the cam 42 contacts the bottom wall of the first filter plate 24, the casing of the motor 43 is fixedly connected to the mud treatment box 2, and the output shaft of the motor 43 is coaxially fixedly connected to the first rotating shaft 41; the motor 43 drives the first rotating shaft 41 to rotate and drives the cam 42 to rotate, and when the raised part of the cam 42 contacts the bottom wall of the first filter plate 24, it drives the first filter plate 24 to slide along the first direction.
[0036] Reference Figure 3 In order to connect the first filter plate 24 to the mud processing box 2, the first driving assembly 4 also includes a first elastic member 44. The extension direction of the first elastic member 44 is parallel to the first direction. One end of the first elastic member 44 is fixedly connected to the first slider 242, and the other end is fixedly connected to the bottom wall of the first slide groove 27. The first elastic member 44 has a force to drive the first filter plate 24 to move away from the fixed frame 251 under recoverable deformation. In this embodiment, the first elastic member 44 is a compression spring; under the action of the first elastic member 44, the first filter plate 24 can slide along the first direction.
[0037] Reference Figure 6 In order to further dehydrate the mud in the filter area 2521, a plurality of cams 42 are arranged at intervals along the length direction of the first rotating shaft 41. The plurality of cams 42 are located at both ends of the first rotating shaft 41, and the raised portion of the cam 42 contacts the filter cloth 252 close to the first filter plate 24. When the raised portion of the cam 42 rotates to contact the upper filter cloth 252, the cam 42 contacts and squeezes the mud in the filter cloth 252 to further improve the dehydration efficiency of the mud in the filter area 2521.
[0038] Reference Figure 6In order to drive the first pushing member 253 to slide along the second direction, the first pushing member 253 is located near the center of the first rotating shaft 41. One end of the first pushing member 253 is connected to the screw rod 51 for sliding along the second direction, and the other end is in contact with the filter cloth 252. The first pushing member 253 is provided with a thread at the screw rod 51. In this embodiment, two first pushing members 253 are provided, and the threads at the two first pushing members 253 rotate in opposite directions. When the first rotating shaft 41 rotates, the two first pushing members 253 are driven to slide along the length direction of the first rotating shaft 41 toward the side away from each other, so that the first pushing member 253 pushes the mud on the filter cloth 252 into the first feeding trough 2511 and further into the filtering area 2521.
[0039] Reference Figure 6 Since the filter cloth 252 is made of flexible material and the thickness of the mud on the filter cloth 252 is different, in order to make the first pushing member 253 always in contact with the filter cloth 252 to push the mud, the first pushing member 253 includes a connecting portion 2531, a scraping portion 2532 and a second elastic member 2533. One end of the connecting portion 2531 is sleeved on the first rotating shaft 41, and the other end is connected to the scraping portion 2532. The second elastic member 2533 is fixedly connected between the connecting portion 2531 and the scraping portion 2532. The expansion and contraction direction of the second elastic member 2533 is parallel to the first direction. The second elastic member 2533 has a force to drive the scraping portion 2532 to move toward the side away from the connecting portion 2531 under recoverable deformation. In this embodiment, the second elastic member 2533 is a compression spring; under the action of the second elastic member 2533, the scraping portion 2532 can always be in contact with the filter cloth 252.
[0040] Reference Figure 7 and Figure 8 In order to transport the dehydrated mud cake in the filtering area 2521 to the solid processing box 3 for processing, the second pushing member 254 is connected to the fixed frame 251 by sliding along the second direction. A discharge trough 2512 is provided along the second direction on one side of the fixed frame 251 close to the solid processing box 3. The discharge trough 2512 is connected to the filtering area 2521, and the discharge trough 2512 is connected to the second pipeline 23. The second pushing member 254 slides along the second direction, so that the mud cake in the filtering area 2521 is pushed toward the side of the discharge trough 2512 by the second pushing member 254, and further transported to the solid processing box 3 by the second pipeline 23 for processing.
[0041] Reference Figure 7 and Figure 8In order to drive the second pusher 254 to slide along the second direction, the bored pile mud processing system also includes a second drive assembly 5, the second drive assembly 5 includes a screw 51, the screw 51 is parallel to the second direction, the screw 51 is rotatably connected to the mud processing box 2, the fixed frame 251 is provided with a second slide groove 2513 along the second direction, the second slide groove 2513 is connected with the filtering area 2521 in the third direction, the third direction is perpendicular to both the first direction and the second direction, one end of the second pusher 254 passes through the second slide groove 2513 and is slidably connected to the screw 51, and the other end is located in the filtering area 2521, when the screw 51 rotates, it drives the second pusher 254 to slide along the length direction of the screw 51, so that the mud cake is pushed by the second pusher 254.
[0042] Reference Figure 8 In order to drive the screw 51 to rotate, the second driving assembly 5 also includes a driving wheel 52, a driven wheel 53 and a belt 54. The driving wheel 52 is coaxially fixedly sleeved on the side of the first rotating shaft 41 close to the second discharge port 22, the driven wheel 53 is coaxially sleeved on the side of the screw 51 close to the second discharge port 22, and the belt 54 is wound between the first discharge port 12 and the second discharge port 22. The rotation of the first rotating shaft 41 drives the driving wheel 52 to rotate, and the driven wheel 53 is driven to rotate through the belt 54, which further drives the screw 51 to rotate.
[0043] Reference Fig. 9 and Fig.10 In order to collect the soluble solution after the washing liquid is cleaned, a collecting assembly 6 is further provided in the mud treatment box 2. The collecting assembly 6 is located below the fixed frame 251. The collecting assembly 6 includes a collecting plate 61 and a second filter plate 62. The collecting plate 61 is located above the second filter plate 62. A third chute 28 is opened along the second direction on one side of the mud treatment box 2. The collecting plate 61 is located in the third chute 28 and slides along the wall of the third chute 28. A collecting groove 611 is opened on the top wall of the collecting plate 61 along the first direction. One side of the collecting plate 61 is fixed. A handle 612 is connected, and the second filter plate 62 is fixedly connected to the inner wall of the mud treatment box 2. The second filter plate 62 is penetrated by a plurality of second filter holes 621 along the first direction. When the mud cake is not cleaned, the handle 612 is pulled to slide the collecting plate 61 to the outside of the mud treatment box 2, and the dehydrated liquid is discharged from the drain pipe 26. When the mud cake is cleaned after the first dehydration is completed, the collecting plate 61 is slid along the second direction into the mud treatment box 2, and the cleaned liquid further falls into the collecting groove 611 of the collecting plate 61.
[0044] The implementation principle of the bored pile mud treatment system and method of the present application embodiment is as follows: the mud after drilling is passed into the mud mixing box 1 for uniform stirring, and then passed into the mud treatment box 2 through the first pipe 13 for fixed liquid separation, and the separated mud cake is passed into the solid treatment box 3 through the second pipe 23 for treatment; After the mud enters the mud treatment box 2, when the mud passes through the first filter plate 24, the first filter hole 241 filters the macromolecular solid particles in the mud, and the motor 43 drives the first rotating shaft 41 to rotate and drives the cam 42 to rotate. When the raised part of the cam 42 contacts the bottom wall of the first filter plate 24, the first filter plate 24 is driven to slide along the first direction, so as to facilitate the shaking off of the mud; The first rotating shaft 41 rotates to drive the cam 42 to rotate, and drives the first pusher 253 to slide along the second direction, and the second pusher 254 pushes the mud to the first feed trough 2511, and further enters the filter area 2521, and the cam 42 rotates, and the raised part of the cam 42 contacts and squeezes the filter cloth 252, and the first pusher 253 and the cam 42 squeeze the mud in the filter area 2521, and the squeezed liquid gathers on the bottom wall of the mud treatment box 2 and is discharged from the drain pipe 26; When the mud cake in the filter area 2521 needs to be cleaned again, the water pump 2543 is turned on, and the washing liquid is passed into the second pusher 254 through the liquid inlet pipe 2542, and then sprayed out from the spray hole 2541 to wash the mud cake with water, and further extract the soluble substances in the mud cake. The soluble substances after washing are further collected by the collecting tank 611. After dehydration, the mud cake enters the solid treatment box 3 through the second pipe 23 for the next step of treatment.
[0045] The present application also discloses a bored pile slurry treatment method, comprising the following steps: S1: Mud stirring: The mud is passed into the mud mixing box 1 for uniform mixing; S2: Mud solid-liquid separation: S21: Primary filtration of mud: The stirred mud is passed into the mud treatment box 2, and the first filter plate 24 is used to filter the macromolecular solid particles in the mud; S22: Mud squeeze: The filtered mud falls onto the filter cloth 252 and penetrates into the filter area 2521. The first rotating shaft 41 rotates to drive the cam 42 to rotate, and the first pusher 253 slides along the second direction. The convex part of the cam 42 and the first pusher 253 squeeze the mud in the filter area 2521. S33: Mud cleaning: The cleaning liquid is sprayed from the liquid spray port to clean the mud cake again, and the soluble substances after cleaning are collected by the collecting tank 611; S33: Separation of mud cake: The screw 51 rotates to drive the second pusher 254 to slide in the filtering area 2521 along the second direction, and transports the dehydrated mud cake from the discharge trough 2512 to the solid processing box 3 via the second pipeline 23.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A bored pile slurry treatment system, characterized by: It comprises a mud stirring box (1), a mud processing box (2) and a solid processing box (3) which are connected in sequence; The mud treatment box (2) is provided with a first filter plate (24) and a filter pressing mechanism (25) in sequence along the mud falling direction; A plurality of first filter holes (241) are formed on the first filter plate (24) along a first direction, and the outer peripheral wall of the first filter plate (24) is in contact with the inner peripheral wall of the mud treatment box (2); The filter pressing mechanism (25) comprises a fixing frame (251), a filter cloth (252), a first pushing member (253) and a second pushing member (254); The outer peripheral wall of the fixed frame (251) is fitted with the inner peripheral wall of the mud treatment box (2); the fixed frame (251) is provided with a first feed trough (2511) along a first direction; two filter cloths (252) are arranged at intervals along the first direction; and the outer peripheral wall of the filter cloth (252) is fixedly connected to the inner wall of the fixed frame (251) to form a filter area (2521) between the two filter cloths (252); the first feed trough (2511) is connected with the filter area (2521) in a second direction, and the second direction is perpendicular to the first direction; The first pushing member (253) is arranged on the filter cloth (252) close to the first filter plate (24); the first pushing member (253) is slidably connected to the mud treatment box (2) along the second direction; the second pushing member (254) is located in the filter area (2521); the second pushing member (254) is hollow; a plurality of liquid spray holes (2541) are opened on one side of the second pushing member (254) along the second direction; a side of the second pushing member (254) away from the filter area (2521) is connected to a liquid inlet pipe (2542); the other end of the liquid inlet pipe (2542) passes through the side wall of the mud treatment box (2) and is connected to a water source.
2. A bored pile slurry treatment system according to claim 1, characterized in that: The first filter plate (24) is slidably connected to the mud processing box (2) along a first direction.
3. A bored pile slurry treatment system according to claim 2, characterized in that: It also includes a first driving component (4), which includes a first rotating shaft (41) and a cam (42). The first rotating shaft (41) is parallel to the second direction. One end of the first rotating shaft (41) passes through the outer wall of the mud treatment box (2) and is located inside the mud treatment box (2), and the other end is located outside the mud treatment box (2). The first rotating shaft (41) is rotatably connected to the mud treatment box (2). The first rotating shaft (41) is parallel to the second direction along the rotation axis of the mud treatment box (2). The cam (42) is coaxially sleeved on the first rotating shaft (41), and the raised portion of the cam (42) is in contact with the bottom wall of the first filter plate (24).
4. A bored pile slurry treatment system according to claim 3, characterized in that: The first driving assembly (4) also includes a first elastic member (44), two mutually parallel side walls of the mud treatment box (2) are provided with a first slide groove (27) along a first direction, and both sides of the first filter plate (24) are fixedly connected with a first slider (242), the first slider (242) is located in the first slide groove (27) and slides along the groove wall of the first slide groove (27), the expansion and contraction direction of the first elastic member (44) is parallel to the first direction, one end of the first elastic member (44) is fixedly connected to the first slider (242), and the other end is fixedly connected to the groove bottom wall of the first slide groove (27), and the first elastic member (44) has a force to drive the first filter plate (24) to move toward a side away from the fixed frame (251) under a recoverable deformation.
5. A bored pile slurry treatment system according to claim 4, characterized in that: A plurality of cams (42) are arranged at intervals along the length direction of the first rotating shaft (41); the plurality of cams (42) are located at both ends of the first rotating shaft (41), and the protruding portions of the cams (42) are in contact with the filter cloth (252) close to the first filter plate (24).
6. A bored pile slurry treatment system according to claim 1, characterized in that: One end of the first pushing member (253) is sleeved on the first rotating shaft (41), and the other end is in contact with the filter cloth (252). The first pushing member (253) is provided with a thread on the first rotating shaft (41), and the first pushing member (253) slides along the length direction of the first rotating shaft (41).
7. A bored pile slurry treatment system according to claim 1, characterized in that: The second pushing member (254) is slidably connected to the fixed frame (251) along the second direction, and a discharge trough (2512) is provided on a side of the fixed frame (251) close to the solid processing box (3) along the second direction, and the discharge trough (2512) is connected to the filtering area (2521), and the solid processing box (3) is connected to the mud processing box (2) through a second pipe (23), and the discharge trough (2512) is connected to the second pipe (23).
8. A bored pile slurry treatment system according to claim 7, characterized in that: The invention also comprises a second driving assembly (5), wherein the second driving assembly (5) comprises a screw (51), wherein the screw (51) is parallel to the second direction, wherein the screw (51) is rotatably connected to the mud treatment box (2), wherein the fixing frame (251) is provided with a second slide groove (2513) along the second direction, wherein the second slide groove (2513) is connected to the filtering area (2521) in a third direction, wherein the third direction is perpendicular to both the first direction and the second direction, wherein one end of the second pushing member (254) passes through the second slide groove (2513) and is slidably connected to the screw (51), and the other end of the second pushing member (254) is located in the filtering area (2521).
9. A bored pile slurry treatment system according to claim 1, characterized in that: The invention also comprises a collecting assembly (6), wherein the collecting assembly (6) is located below the fixing frame (251), the collecting assembly (6) comprises a collecting plate (61) and a second filter plate (62), the collecting plate (61) is located above the second filter plate (62), a third slide groove (28) is provided on one side of the mud treatment box (2) along the second direction, the collecting plate (61) is located in the third slide groove (28) and slides along the groove wall of the third slide groove (28), a collecting groove (611) is provided through the top wall of the collecting plate (61) along the first direction, the second filter plate (62) is fixedly connected to the inner wall of the mud treatment box (2), and a plurality of second filter holes (621) are provided through the second filter plate (62) along the first direction.
10. A bored pile mud treatment method, a bored pile mud treatment system according to any one of claims 1 to 9, characterized in that: The steps include: S1: Mud stirring: Passing the mud into the mud stirring box (1) for uniform stirring; S2: Mud solid-liquid separation: S21: Primary filtration of mud: The stirred mud is passed into the mud treatment box (2), and the first filter plate (24) is used to filter the macromolecular solid particles in the mud; S22: Mud squeeze: The filtered mud falls onto the filter cloth (252) and penetrates into the filter area (2521); the first rotating shaft (41) rotates to drive the cam (42) to rotate; the first pushing member (253) slides along the second direction; the convex portion of the cam (42) and the first pushing member (253) squeeze the mud in the filter area (2521); S33: Mud cleaning: The washing liquid is sprayed from the liquid spray port to wash the mud cake again with the washing liquid, and the soluble matter after washing is collected by the collecting tank (611); S33: Separation of mud cake: The screw (51) rotates, driving the second pusher (254) to slide along the second direction in the filtering area (2521), and transporting the dehydrated mud cake from the discharge trough (2512) to the solid processing box (3) via the second pipeline (23).