Lubricator for diesel engine starting air distributor

By adopting a flow-adjustable oil injection device in the diesel engine starting air distributor and utilizing the principle of compressed air pressure and negative pressure adsorption, the problems of oil injection quantity adjustment and blockage are solved, ensuring the reliability of diesel engine starting and the protection of the distributor.

CN119778069BActive Publication Date: 2025-10-03SHANNXI DIESEL ENGINE HEAVY IND
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Patent Information

Application Number
CN202510047036.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-10-03
Estimated Expiration
2045-01-13

AI Technical Summary

Technical Problem

The oil injection amount of the traditional diesel engine starting air distributor oiler cannot be adjusted and is easily clogged, resulting in abnormal wear between the distribution plate and the housing, affecting starting reliability.

Method used

A flow-adjustable oil injection device is used, combined with the compressed air's own pressure and negative pressure adsorption principle. A filtered dust-proof oil tank and a one-way valve assembly are set on the base and the base flange to achieve mixed lubrication of lubricating oil and compressed air, automatically control the oil injection amount, and avoid blockage and wear.

Benefits of technology

It realizes flexible adjustment and automatic control of oil injection amount, prevents oil injector from being blocked, protects the reliability of diesel engine starting, and avoids wear of distributor parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

A lubricator for lubricating a diesel engine starting air distributor is provided. The upper end of the base is detachably fixedly connected to the base flange above it. A flow-adjustable oiling device is fixed between the base and the base flange. An oil tank with filtering and dust-proofing functions is sealed at the upper end of the base flange. The oil outlet at the lower end of the oil tank is connected to the oil inlet of the flow-adjustable oiling device via a one-way valve assembly provided on the base flange. A compressed air hole and a lubricating oil hole are provided within the base. The other end of the compressed air hole is located on the upper end surface of the base and is sealedly connected to the compressed air inlet of the flow-adjustable oiling device. The other end of the lubricating oil hole is connected to the lubricating oil outlet of the flow-adjustable oiling device via a one-way valve assembly. The present invention solves the problems of conventional lubricators with the inability to adjust the oil injection amount and lubricator blockage, avoids abnormal wear between the distribution plate and the housing of mechanical air distributors, and protects the reliability of diesel engine starting.
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Description

Technical Field

[0001] The invention belongs to the technical field of diesel engine lubrication systems, and in particular relates to an oiler for lubricating a starting air distributor of a diesel engine. Background Art

[0002] High-power diesel engines have heavy moving parts, resulting in significant hysteresis torque during startup. Therefore, compressed air starting systems are typically used for starting. Currently, most high-power diesel engines still use a mechanical air distributor for starting. This distributor, driven by the engine's camshaft, controls the sequence, timing, and duration of compressed air flow to the starting control valve on the cylinder head. This controls the sequence, timing, and duration of the opening of the starting control valve, ensuring that starting air enters the cylinders at the desired moment and for a specified duration, pushing the pistons and rotating the crankshaft. Once the engine reaches ignition speed, ignition is successfully achieved. After a successful start, the compressed air is disconnected, and the distributor plate separates from the engine body, eliminating contact. During engine startup, the two ends of the distributor plate are unequal. The compressed air entering the plate generates a rightward thrust, forcing the plate to fit tightly against the housing and preventing compressed air from escaping between them. Since both the distributor plate and the housing are made of metal, dry friction between the metals, if not lubricated, can cause wear and tear, potentially preventing continued operation. For this purpose, an oiler is installed on the front system of the air distributor. The function of the oiler is: when the diesel engine is started, an appropriate amount of lubricating oil is injected into the control air pipeline from the oiler. After the lubricating oil is mixed with the compressed air, it flows through the mechanical air distributor to lubricate the distribution plate and the distributor body, avoiding dry friction between the distribution plate and the distributor body bracket, causing wear and damage to parts.

[0003] Currently used Figure 7-8 The working principle of the lubricator shown is: at startup, after the compressed air is connected, the compressed air opens the one-way valve A2 through hole A1, and then passes through holes A3 and A4 to the oil tank A5. Since the oil pressure generated by the pressure in the oil tank A5 is greater than the oil pressure on the A6 side, the lubricating oil is injected into the pipeline from A7 through the one-way valve A8 and mixed with the compressed air to lubricate the distribution plate and the distributor body. However, there are the following defects during use: ① The amount of oil injected into the lubricator depends on the aperture size of the hole A7 connected to the oil tank A8. The aperture determines the amount of oil injected. If adjustment is required, the hole A7 needs to be reprocessed; ② At startup, compressed air enters the lubricator and comes into contact with the lubricating oil. Some tiny dust in the air will gradually contaminate the lubricating oil and produce scaling. The dirt will clog the oil pipe, making the lubricator unable to inject oil or reducing the amount of oil injected, resulting in abnormal wear of the mechanical distributor. Therefore, it is necessary to make improvements to the above problems. Summary of the Invention

[0004] The technical problem solved by the present invention is: to provide an oiler for lubricating a diesel engine starting air distributor, which utilizes the pressure of compressed air itself and the negative pressure adsorption principle, adopts an oil tank with filtering and dustproof functions, and arranges a flow-adjustable oiling device connected to the oil tank and the oil and gas channel on the base on the base and the base flange. Under the action of compressed air that partially enters the flow-adjustable oiling device through the compressed air hole in the oil and gas channel, the lubricating oil in the oil chamber of the flow-adjustable oiling device enters the oil and gas channel through the one-way valve group device and the lubricating oil hole, mixes with the compressed air and is sent to the diesel engine distributor, thereby solving the problems of the traditional oiler that the oil filling amount cannot be adjusted and the oiler is blocked, eliminating the contamination, blockage, and gradual reduction of oil filling amount or inability to fill oil in the oiler, avoiding abnormal wear between the distribution plate and the shell of the mechanical air distributor, and protecting the reliability of diesel engine starting.

[0005] The technical solution adopted by the present invention is: an oiler for lubricating a diesel engine starting air distributor, comprising a base fixedly connected to a diesel engine distributor and a compressed air source pipeline, and the diesel engine distributor and the compressed air source pipeline are communicated through an oil and gas channel inside the base, the upper end of the base is detachably fixedly connected to a base flange above it, and a flow-adjustable oiling device is fixed between the base and the base flange, the upper end of the base flange is sealed with an oil tank with a filtering and dust-proof function, and the oil outlet at the lower end of the oil tank is communicated with an oil inlet on the flow-adjustable oiling device through a one-way valve assembly provided on the base flange, and the lubricating oil in the oil tank that passes through the one-way valve assembly is delivered to the The oil cavity in the flow-adjustable oil filling device; the base is provided with a compressed air hole and a lubricating oil hole at one end of which the opening is located on the hole wall of the oil and gas channel, the other end of the compressed air hole is located on the upper end surface of the base and is sealed and connected with the compressed air inlet of the flow-adjustable oil filling device, and the other end of the lubricating oil hole is connected with the lubricating oil outlet of the flow-adjustable oil filling device through a one-way valve group device, and under the action of the compressed air that partially passes through the compressed air hole in the oil and gas channel and enters the flow-adjustable oil filling device, the lubricating oil in the oil cavity in the flow-adjustable oil filling device enters the oil and gas channel through the one-way valve group device and the lubricating oil hole and is mixed with the compressed air and sent to the diesel engine distributor.

[0006] and a tube connecting the dischar e side of the pump with a plug in the forward end of the crank case, said tube having a check valve in it at the pump end, and said former tube which connects the pump to the oil drain plug, said tube having a check valve in it at the pump end, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug, and said former tube which connects the pump to the oil drain plug

[0007] Furthermore, the elastic reset device includes a reset spring and a T-shaped column, the T-shaped column is coaxially arranged in the tail sleeve, and the large head end of the T-shaped column is fixed to the inner end surface of the right end of the tail sleeve, one end of the reset spring is sleeved on the small diameter section of the T-shaped column and rests on the step surface formed by the small diameter section and the large diameter section, and the other end of the reset spring extends into the central guide groove of the right end surface of the plunger and rests on the bottom surface of the central guide groove.

[0008] Furthermore, there are no less than two guide rods on the left end surface of the oil control plate, and the guide rods are adapted to the guide holes at the corresponding positions on the right end surface of the adjustment seat, and the radial positioning connection between the oil control plate and the adjustment seat is realized with the cooperation of the guide rods and the guide holes.

[0009] Furthermore, a sealing groove is formed on the outer wall of the convex ring of the plunger, and an O-ring is provided in the sealing groove for sealing in contact with the inner wall of the shell. An O-ring is provided in the stepped hole of the shell, which is located between the right step surface of the stepped hole and the tail sleeve and is used to seal the plunger, the shell and the tail seat. A Y-ring is fixed on the left end of the plunger and is in contact with the hole wall of the shell.

[0010] Furthermore, a sealing ring is provided at the step position between the adjusting bolt and the middle through hole of the adjusting seat, and a sealing ring is provided on the outer wall of the step position of the small diameter section at the right end of the adjusting seat to contact the inner hole wall at the right end of the shell.

[0011] and a tube connecting the dischar e side of the oil drain plug, wherein the tube has a check valve in it and the pump is closed by the pump closure. The pump is closed by a button bar, and the button bar end has a check valve in it, and the pump is closed by a button bar.

[0012] Furthermore, the one-way valve group device includes a horizontal elastic one-way valve group and a vertical elastic one-way valve group, wherein the vertical elastic one-way valve group is vertically installed on the upper end surface of the base, and the upper end of the vertical elastic one-way valve group is sealed with the lubricating oil outlet on the shell of the flow-adjustable oil injection device, and the horizontal elastic one-way valve group is horizontally installed on the side wall of the base, the left end of the horizontal elastic one-way valve group is connected to the lubricating oil hole, and the right end of the horizontal elastic one-way valve group is connected to the lower end of the vertical elastic one-way valve group through an oil channel.

[0013] Furthermore, the horizontal elastic one-way valve group includes a spring, an oil-passing plunger and a connecting plunger. The connecting plunger is a T-shaped columnar structure. The small-diameter section of the connecting plunger is threadedly connected to the threaded hole on the side wall of the base that is connected to the lubricating hole, and the step surface formed by the large-diameter section and the small-diameter section of the connecting stud rests on the side wall of the base. The outer wall of the left end of the connecting plunger contacts the sealing ring in the sealing groove on the wall of the smooth wall section of the threaded hole. The oil-passing plunger is adapted to be installed in the inner hole of the small-diameter section of the connecting plunger, and one end of the spring sleeved on the small-diameter section of the oil-passing plunger rests on the oil-passing plunger. On the stepped surface, and the other end rests on the bottom surface of the threaded hole on the side wall of the base, the oil-through plunger is internally formed with two orifices on the right end located on the tapered surface of its right end and the orifice on the left end located on the left end surface, and both left and right ends of the Y-shaped oil hole are connected with the inner hole of the small-diameter section of the connecting plug, and the oil passage is connected with the inner hole of the small-diameter section of the connecting plug through the oil passage provided at the transition position between the large-diameter section and the small-diameter section of the connecting plug, and when compressed air is present in the oil-gas passage, the lubricating oil in the oil passage causes the oil-through plunger to move left and flows into the oil-gas passage through the Y-shaped oil hole, the inner hole of the small-diameter section of the connecting plug and the lubricating oil hole;

[0014] The oil pump extends into the oil filter pocket of the oil pump pocket. The oil filter pocket on the oil filter pocket is a kind of water filter pocket that is used to cool the oil filter pocket. The water filter pocket on the oil filter pocket is a kind of water filter pocket that is used to cool the oil filter pocket.

[0015] Furthermore, the oil tank includes an upper end of an open box body, an upper cover sealed and fixed to the upper port of the box body, a top cover threadedly connected to the upper end of the upper cover, and a filter cartridge arranged in the box body. The upper cover is an annular structure with open ends and an upper end size smaller than the lower end size. The T-ring at the upper end of the filter cartridge overlaps the upper port position of the upper cover, and the inverted cone filter cartridge fixed on the T-ring is located in the box body.

[0016] The advantages of the present invention compared with the prior art are:

[0017] 1. This technical solution utilizes the pressure of compressed air itself to allow a small portion of compressed air in the oil-gas passage to enter the housing through the compressed air hole. After applying pressure to the left end of the plunger, the lubricating oil in the oil chamber enters the oil-gas passage through the one-way valve assembly and the lubricating oil hole, where it is mixed with the compressed air and sent to the diesel engine distributor. To achieve the mixing condition of the lubricating oil and the compressed air in the oil-gas passage, under the action of the compressed air in the oil-gas passage, only a small portion of the compressed air in the oil-gas passage needs to be filled into the gap in the housing located at the connection between the left end of the plunger and the compressed air hole. No other power structure is required.

[0018] 2. This technical solution utilizes the principle of negative pressure adsorption. By fixing a T-shaped column in the tailstock and positioning a return spring connected to the T-shaped column against the central guide groove on the right end face of the plunger, when there is no compressed air in the oil and gas passage, the return spring pushes the plunger back to its original position. At this time, a negative pressure state is created in the oil chamber, thereby opening the one-way valve assembly and allowing the lubricating oil in the oil tank to flow into the oil chamber. The oil chamber can be automatically filled with oil without the need for any other oil filling structure.

[0019] 3. This technical solution provides conditions for automatic on-off between the oil tank and the oil chamber, and between the oil chamber and the oil hole, by installing a one-way valve assembly on the oil tank and the base flange, and a one-way valve group device on the base. This eliminates the need for manual control and achieves automatic on-off control based on changes in internal pressure.

[0020] 4. This technical solution has a simple structure, novel design, mechanical automatic on-off control, and adopts an oil tank with filtering and dustproof function, which effectively solves the problems of traditional lubricators that the oil filling amount cannot be adjusted and the oil injector is blocked. It eliminates the contamination, blockage, and gradual reduction of oil filling amount or inability to inject oil in the lubricator, avoids abnormal wear between the distribution plate and the housing of the mechanical air distributor, and protects the reliability of diesel engine starting. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is the main view of the structure of the present invention;

[0022] Figure 2 for Figure 1 Middle BB cross-section;

[0023] Figure 3 This is a schematic diagram of the flow of compressed air and lubricating oil in the present invention;

[0024] Figure 4 This is a schematic diagram of the structure of the present invention at the position of maximum oil injection;

[0025] Figure 5 This is a schematic diagram of the structure after the oil injection amount is adjusted in the present invention;

[0026] Figure 6 for Figure 2 A partial enlarged schematic diagram in the middle;

[0027] Figure 7 A schematic diagram of the internal structure of an existing lubricator from one perspective;

[0028] Figure 8 This is a schematic diagram of the internal structure of an existing lubricator from another perspective. DETAILED DESCRIPTION

[0029] The following is a combination of the embodiments of the present invention Figure 1-6 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0030] It should be noted that, in this document, unless otherwise stated, it should be understood that the terms "center," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate positions or relationships based on those shown in the accompanying drawings. These are intended only to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0031] As used herein, the terms "comprises," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, the phrase "comprising a..." does not preclude the presence of additional identical elements in the process, method, article, or apparatus that includes the elements.

[0032] Lubricator for diesel engine starting air distributor lubrication, such as Figure 1-6As shown, it includes a base 1 fixedly connected to the diesel engine distributor and the compressed air source pipeline, and the diesel engine distributor and the compressed air source pipeline are connected through the oil and gas channel 3 inside the base 1, the upper end of the base 1 is detachably fixedly connected to the base flange 2 above it, and the flow-adjustable oil filling device is fixed between the base 1 and the base flange 2, the upper end of the base flange 2 is sealed with an oil tank 6 with a filtering and dust-proof function, and the oil outlet at the lower end of the oil tank 6 is connected to the oil inlet on the flow-adjustable oil filling device through a one-way valve assembly provided on the base flange 2, and the lubricating oil in the oil tank 6 passing through the one-way valve assembly is sent to the oil chamber 7 in the flow-adjustable oil filling device through the oil inlet; a compressed air hole 4 and a lubricating oil hole 5 with one end opening located on the hole wall of the oil and gas channel 3 are provided in the base 1, and the other end opening of the compressed air hole 4 is located on the upper end surface of the base 1 and is connected to the flow-adjustable oil filling The compressed air inlet of the device is sealed and connected, and the other end of the lubricating hole 5 is connected to the lubricating oil outlet of the flow-adjustable oiling device through a one-way valve group device, and under the action of the compressed air that partially passes through the compressed air hole 4 in the oil and gas channel 3 and enters the flow-adjustable oiling device, the lubricating oil in the oil chamber 7 of the flow-adjustable oiling device enters the oil and gas channel 3 through the one-way valve group device and the lubricating oil hole 5 and is mixed with the compressed air and sent to the diesel engine distributor; in the above structure, mechanical automatic on-off control is adopted, and an oil tank with filtering and dustproof function is adopted, which effectively solves the problems of the traditional oiler's inability to adjust the oil filling amount and the oiler's blockage, eliminates the contamination, blockage, and gradual reduction of oil filling amount or inability to fill oil in the oiler, avoids abnormal wear between the distribution plate and the shell of the mechanical air distributor, and protects the reliability of diesel engine starting.

[0033] Among them, a plurality of distance sleeves are evenly distributed between the upper end surface of the base 1 and the base flange 2, and the base 1 and the base flange 2 are fixedly connected to the distance sleeves by bolts, thereby realizing a detachable fixed connection between the base 1 and the base flange 2. This structure provides conditions for reliable support of the oil tank 6 while realizing reliable fixation of the flow-adjustable oil injection device;

[0034] like Figure 2-5As shown, the specific structure of the flow-adjustable oil injection device is as follows: the flow-adjustable oil injection device includes a plunger 11, a housing 8 with openings at both ends, an adjustment seat 9 and a tail sleeve 10 respectively sealed and fixed to the two ends of the housing 8, the plunger 11 is slidably sealed inside the housing 8, and the right end of the plunger 11 extends into the tail sleeve 10 and is adapted to be connected to the elastic reset device provided inside the tail sleeve 10, an oil chamber 7 is formed between the right end surface of the convex ring on the outer circumferential wall of the left end of the plunger 11 and the step surface on the left end of the stepped inner hole of the housing 8, and the oil chamber 7 is communicated with the one-way valve assembly through the oil inlet on the plunger 11, and a valve is provided in the housing 8 at the outside of the left end of the plunger 11 and in contact with the adjustment seat 9. The oil control plate 13 connected to the positioning is axially positioned and sealed in the through hole in the middle of the adjustment seat 9, and the right end of the adjusting bolt 12 is threadedly connected to the middle of the oil control plate 13. The right end of the adjusting bolt 12 passes through the oil control plate 13 and extends into the central hole on the left end face of the plunger 11. With the cooperation of the elastic reset device, the oil control plate 13 controls the plunger 11 to move left or right by rotating the adjusting bolt 12, thereby adjusting the size of the oil chamber 7 and completing the regulation of the oil filling amount. In the above structure, when the size of the oil chamber 7 needs to be adjusted, the adjusting bolt 12 is rotated to make the oil control plate 13 push the plunger 11 to the right. At this time, the volume of the oil chamber 7 becomes smaller and the amount of oil stored inside is reduced. Figure 5 On the contrary, reverse rotation of the adjusting bolt 12, the oil control plate 13 moves to the left, at this time, under the action of the elastic reset device pushes the plunger 11 to the left to the limit position, such as Figure 4 As shown, at this time, the volume of the oil chamber 7 is the largest, the oil injection amount is at the maximum position, and the oil injection amount of the oil injector is easy and quick to adjust;

[0035] Among them, an L-shaped compressed air inlet corresponding to the upper end position of the compressed air hole 4 is made at the lower end surface of the adjustment seat 9. The compressed air inlet is connected to the interior of the shell 8. A plunger with a central air hole is sealed at the compressed air inlet position, and the other end hole of the compressed air hole 4 is connected to the central air hole of the plunger.

[0036] In the above structure, in order to quickly and easily grasp the size of the oil injection amount in the oil chamber 7, an observation groove is specially processed on the tail sleeve 10, and a scale is provided on the outer wall of the tailstock 10 at the position of the observation groove. In this way, the scale corresponding to the right end of the plunger 11 can be clearly viewed through the observation groove, and the oil injection amount can be directly read. The size of the oil chamber 7 can be clearly seen, and adjustment and operation are convenient.

[0037] like Figure 2-5As shown, the specific structure of the elastic reset device is as follows: the elastic reset device includes a reset spring 14 and a T-shaped column 15. The T-shaped column 15 is coaxially arranged in the tail sleeve 10, and the large end of the T-shaped column 15 is fixed to the inner end surface of the right end of the tail sleeve 10. One end of the reset spring 14 is sleeved on the small diameter section of the T-shaped column 15 and abuts against the step surface formed by the small diameter section and the large diameter section. The other end of the reset spring 14 extends into the central guide groove of the right end surface of the plunger 11 and abuts against the bottom surface of the central guide groove. In the above structure, the reset spring 14 is used to provide a reset thrust to the plunger 11, so that the interior of the oil chamber 7 is in a negative pressure state, thereby providing the required negative pressure for connecting the one-way valve assembly.

[0038] like Figure 2-5 As shown, the radial positioning connection between the oil control plate 13 and the adjustment seat 9 is specifically as follows: at least two guide rods 16 are evenly distributed on the left end surface of the oil control plate 13, and the guide rods 16 are adapted to the guide holes at the corresponding positions on the right end surface of the adjustment seat 9, and the radial positioning connection between the oil control plate 13 and the adjustment seat 9 is realized with the cooperation of the guide rods 16 and the guide holes. The above structure provides guide adjustment for the horizontal movement of the oil control plate 13, while preventing the oil control plate 13 from rotating, thereby ensuring stable and reliable horizontal movement of the oil control plate 13.

[0039] Among them, in order to ensure the sealing performance of the oil chamber 7, the following sealing structure is specially adopted: a sealing groove is formed on the outer wall of the convex ring of the plunger 11, and an O-ring 17 is provided in the sealing groove to seal with the inner wall of the housing 8; an O-ring 17 is provided in the stepped hole of the housing 8, which is located between the right step surface of the stepped hole and the tail sleeve 10 and is used to seal the plunger 11, the housing 8 and the tail stock 10; a Y-ring 18 is fixed to the left end of the plunger 11 and is in contact with the hole wall of the housing 8; specifically, a sealing ring is provided at the step position between the adjusting bolt 12 and the middle through hole of the adjusting seat 9, and a sealing ring is provided on the outer wall of the step position of the small diameter section at the right end of the adjusting seat 9 to contact the inner hole wall of the right end of the housing 8.

[0040] like Figure 2-5As shown, the specific structure of the one-way valve assembly is as follows: the one-way valve assembly includes an oil suction stud 19 with a large head end located in the oil tank 6 and a steel ball 20 provided at the lower end of the oil suction stud 19, the lower end of the oil suction stud 19 passes through the oil outlet hole on the bottom surface of the oil tank 6 and is threadedly fixed to the mounting hole position on the base flange 2, and the steel ball 20 is located in the mounting hole, and the lower hole of the mounting hole corresponds to and is connected to the T-hole position provided on the outer wall of the shell 8 in the flow-adjustable oil injection device and connected to the oil chamber 7, and a sealing ring is provided on the inner hole wall of the T-hole, the oil suction stud 19 is provided with two upper ports located on its two side walls and connected to the inside of the oil tank 6, and the lower port is located at the T-shaped oil hole 21 on the lower end surface of the oil suction stud 19, the lower end of the oil suction stud 19 The surface is an arc surface adapted to the steel ball 20, and the steel ball 20 moves downward when there is no compressed air in the oil and gas channel 3 to connect the oil chamber 7 with the oil tank 6 through the T-shaped oil hole 21, and when there is compressed air in the oil and gas channel 3, the steel ball 20 moves upward to contact the arc surface of the lower end of the oil suction stud 19 to isolate the oil chamber 7 from the oil tank 6; in the above structure, conditions are provided for the connection and disconnection of the oil tank 6 and the oil chamber 7, so that when there is compressed air in the oil and gas channel 3, the steel ball 20 moves upward to contact and seal the lower end surface of the oil suction stud 19 to isolate the oil chamber 7 from the oil tank 6, and after the compressed air in the oil and gas channel 3 is withdrawn, the plunger 11 is pushed back under the action of the reset spring 14, so that the oil chamber 7 with a certain negative pressure is connected to the oil tank 6 after the steel ball 20 moves downward, and oil is filled into the oil chamber 7.

[0041] like Figure 2-6 As shown, the specific structure of the one-way valve group device is as follows: the one-way valve group device includes a horizontal elastic one-way valve group and a vertical elastic one-way valve group, wherein the vertical elastic one-way valve group is vertically installed on the upper end surface of the base 1, and the upper end of the vertical elastic one-way valve group is sealed with the lubricating oil outlet on the shell 8 in the flow-adjustable oil injection device, the horizontal elastic one-way valve group is horizontally installed on the side wall of the base 1, the left end of the horizontal elastic one-way valve group is connected to the lubricating oil hole 5, and the right end of the horizontal elastic one-way valve group is connected to the lower end of the vertical elastic one-way valve group through the oil channel 22.

[0042] like Figure 6As shown, the horizontal elastic one-way valve group includes a spring 23, an oil-passing plunger 24 and a connecting plug 25. The connecting plug 25 is a T-shaped columnar structure. The small diameter section of the connecting plug 25 is threadedly connected to the threaded hole on the side wall of the base 1 that is connected to the lubricating hole 5, and the step surface formed by the large diameter section and the small diameter section of the connecting stud 25 is against the side wall of the base 1. The outer wall of the left end of the connecting plug 25 is in contact with the sealing ring in the sealing groove on the wall of the smooth wall section of the threaded hole. The oil-passing plunger 24 is adapted to be installed in the inner hole of the small diameter section of the connecting plug 25, and one end of the spring 23 sleeved on the small diameter section of the oil-passing plunger 24 is against the step surface of the oil-passing plunger 24. The oil passage 22 is connected to the inner hole of the small diameter section of the connecting plug 25 through the oil passage 22. When compressed air is present in the oil-gas passage 3, the lubricating oil in the oil passage 22 causes the oil passage 24 to move leftward and flows into the oil-gas passage 3 through the Y-shaped oil hole 26, the inner hole of the small diameter section of the connecting plug 25 and the lubricating oil hole 5.

[0043] The vertical elastic one-way valve group includes a spring 23, an oil-through plunger 24 and an oil-through plunger 27. The small diameter section of the upper end of the oil-through plunger 27 is adapted to the lubricating oil outlet on the housing 8, and the large diameter section of the lower end of the oil-through plunger 27 is threadedly connected to the mounting hole on the upper end face of the base 1 and is sealed by a sealing ring provided on the large diameter section of the oil-through plunger 27 and in contact with the wall of the mounting hole and the housing 8. The oil-through plunger 24 and the spring 23 sleeved on the small diameter section of the lower end of the oil-through plunger 24 are both provided on the base 1. The oil passage 22 is connected with the mounting hole on the upper end face of the base 1, and the lubricating oil in the oil chamber 7 causes the oil passage 24 to move downward and pass through the central oil hole of the oil plug column 27 and the Y-shaped oil hole 26.

[0044] When compressed air is present in the oil-gas passage 3, the compressed air applies rightward pressure to the plunger 11, causing the oil-passing plunger 24 in the horizontal elastic one-way valve assembly to move downward and the oil-passing plunger 24 in the vertical elastic one-way valve assembly to move leftward, thereby achieving oil discharge after the oil hole 5 is connected to the oil chamber 7;

[0045] like Figure 2As shown, the specific structure of the oil tank 6 is as follows: the oil tank 6 includes a box body 6-1 with an open upper end, an upper cover 6-2 sealed and fixed to the upper port of the box body 6-1, a top cover 6-3 threadedly connected to the upper end of the upper cover 6-2, and a filter cartridge 6-4 arranged in the box body 6-1, the upper cover 6-2 is an annular structure with open ends and an upper end size smaller than the lower end size, the T-ring at the upper end of the filter cartridge 6-4 is overlapped at the upper port position of the upper cover 6-2, and the inverted cone filter cartridge fixed on the T-ring is located in the box body 6-1.

[0046] In this solution, the pressure difference generated by the compressed fluid on the pressure-bearing areas of different sizes when the pressure is the same is utilized. There is no external drive, the cost is low, and the lubricating oil in the oil tank 6 is not in direct contact with the compressed air. Therefore, the lubricating oil in the oil tank 6 will not be contaminated by dust in the air. By designing an oil filling amount adjustment structure and calibrating the oil filling amount, the oil filling amount can be directly read. The adjustment and operation are convenient, and the scope of application is expanded. It occupies a leading position in the industry and has a wider range of applications and good promotion value.

[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0048] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. Lubricator for diesel engine starting air distributor, characterized by: The invention comprises a base (1) fixedly connected to a diesel engine distributor and a compressed air source pipeline, and the diesel engine distributor and the compressed air source pipeline are communicated through an oil and gas channel (3) inside the base (1), a plurality of distance sleeves are evenly distributed between the upper end surface of the base (1) and the base flange (2), and a flow-adjustable oil injection device is arranged between the base (1) and the base flange (2) and is detachably fixed to the base flange (2), and is connected to the base (1) and the base flange (2) as a whole by bolts that connect the base (1), the base flange (2) and the distance sleeves as a whole, the upper end of the base flange (2) is sealed with an oil tank (6) with a filtering and dustproof function, and the oil outlet hole at the lower end of the oil tank (6) is communicated with the oil inlet on the flow-adjustable oil injection device through a one-way valve assembly arranged on the base flange (2), and the oil tank (6) is connected to the oil inlet through the oil inlet. 6) and the lubricating oil passing through the one-way valve assembly is sent to the oil chamber (7) in the flow-adjustable oil injection device; the base (1) is provided with a compressed air hole (4) and a lubricating oil hole (5) with one end opening located on the hole wall of the oil and gas channel (3); the other end opening of the compressed air hole (4) is located on the upper end surface of the base (1) and is sealed and connected to the compressed air inlet of the flow-adjustable oil injection device, and the other end of the lubricating oil hole (5) is connected to the lubricating oil outlet of the flow-adjustable oil injection device through the one-way valve group device, and under the action of the compressed air that partially passes through the compressed air hole (4) in the oil and gas channel (3) and enters the flow-adjustable oil injection device, the lubricating oil in the oil chamber (7) of the flow-adjustable oil injection device enters the oil and gas channel (3) through the one-way valve group device and the lubricating oil hole (5) and is mixed with the compressed air and sent to the diesel engine distributor.

2. The lubricating oiler for the diesel engine starting air distributor according to claim 1, characterized in that: The flow-adjustable oil injection device comprises a plunger (11), a housing (8) with openings at both ends, an adjustment seat (9) and a tail sleeve (10) respectively sealed and fixedly connected to both ends of the housing (8); the plunger (11) is slidably sealed inside the housing (8), and the right end of the plunger (11) extends into the tail sleeve (10) and is adaptively connected to an elastic reset device provided inside the tail sleeve (10); an oil chamber (7) is formed between the right end surface of the convex ring on the outer circumferential wall of the left end of the plunger (11) and the step surface at the left end of the stepped inner hole of the housing (8), and the oil chamber (7) is communicated with the one-way valve assembly through the oil inlet on the plunger (11). The housing (8) is provided with an oil control plate (13) located outside the left end of the plunger (11) and radially positioned and connected to the adjustment seat (9), and the right end of the adjustment bolt (12) axially positioned and sealed in the middle through hole of the adjustment seat (9) is threadedly connected to the middle of the oil control plate (13). The right end of the adjustment bolt (12) penetrates the oil control plate (13) and extends into the center hole of the left end face of the plunger (11). Under the cooperation of the elastic reset device, the plunger (11) is controlled by the oil control plate (13) to move left or right by rotating the adjustment bolt (12), thereby adjusting the size of the oil chamber (7) and completing the regulation of the oil injection amount.

3. The lubricating oiler for the diesel engine starting air distributor according to claim 2, characterized in that: The elastic reset device comprises a reset spring (14) and a T-shaped column (15), wherein the T-shaped column (15) is coaxially arranged in the tail sleeve (10), and the large end of the T-shaped column (15) is fixed to the inner end surface of the right end of the tail sleeve (10), one end of the reset spring (14) is sleeved on the small diameter section of the T-shaped column (15) and abuts against the step surface formed by the small diameter section and the large diameter section, and the other end of the reset spring (14) extends into the central guide groove of the right end surface of the plunger (11) and abuts against the groove bottom surface of the central guide groove.

4. The lubricating oiler for the diesel engine starting air distributor according to claim 3, characterized in that: The left end surface of the oil control plate (13) is evenly distributed with no less than two guide rods (16), and the guide rods (16) are adapted to be inserted into guide holes at corresponding positions on the right end surface of the adjustment seat (9). The radial positioning connection between the oil control plate (13) and the adjustment seat (9) is achieved by the cooperation of the guide rods (16) and the guide holes.

5. The lubricating oiler for the diesel engine starting air distributor according to claim 4, characterized in that: A sealing groove is formed on the outer wall of the convex ring of the plunger (11), and an O-type sealing ring (17) is provided in the sealing groove and contacts and seals with the inner wall of the housing (8). An O-type sealing ring (17) is provided in the stepped hole of the housing (8) and is located between the right step surface of the stepped hole and the tail sleeve (10) and is used to seal the plunger (11), the housing (8) and the tail seat (10). A Y-type sealing ring (18) is fixedly mounted on the left end of the plunger (11) and contacts the hole wall of the housing (8).

6. The lubricating oiler for the diesel engine starting air distributor according to claim 5, characterized in that: A sealing ring is provided at the step position between the adjusting bolt (12) and the middle through hole of the adjusting seat (9), and a sealing ring is provided on the outer wall of the step position of the small diameter section at the right end of the adjusting seat (9) to contact the inner hole wall at the right end of the shell (8).

7. The lubricating oiler for the diesel engine starting air distributor according to claim 1, characterized in that: The one-way valve assembly comprises an oil suction stud (19) with a large head end located in the oil tank (6) and a steel ball (20) provided at the lower end of the oil suction stud (19), the lower end of the oil suction stud (19) passes through the oil outlet hole on the bottom surface of the oil tank (6) and is threadedly fixed to the position of the mounting hole on the base flange (2), and the steel ball (20) is located in the mounting hole, and the lower hole of the mounting hole corresponds to and is connected to the T-shaped hole located on the outer wall of the housing (8) in the flow-adjustable oil injection device and connected to the oil chamber (7), and a sealing ring is provided on the inner hole wall of the T-shaped hole. The oil suction stud (19) is provided with a sealing ring. 9) is provided with two upper ports located on its two side walls and connected to the inside of the oil tank (6), and the lower port is located on the T-shaped oil hole (21) on the lower end surface of the oil suction stud (19), the lower end surface of the oil suction stud (19) is an arc surface adapted to the steel ball (20), and when there is no compressed air in the oil and gas channel (3), the steel ball (20) moves downward to make the oil chamber (7) connected to the oil tank (6) through the T-shaped oil hole (21), and when there is compressed air in the oil and gas channel (3), the steel ball (20) moves upward to contact the arc surface of the lower end of the oil suction stud (19) to isolate the oil chamber (7) from the oil tank (6).

8. The lubricating oiler for the diesel engine starting air distributor according to claim 1, characterized in that: The one-way valve group device comprises a horizontal elastic one-way valve group and a vertical elastic one-way valve group, wherein the vertical elastic one-way valve group is vertically mounted on the upper end surface of the base (1), and the upper end of the vertical elastic one-way valve group is sealedly connected to the lubricating oil outlet on the housing (8) of the flow-adjustable oil injection device, and the horizontal elastic one-way valve group is horizontally mounted on the side wall of the base (1), the left end of the horizontal elastic one-way valve group is connected to the lubricating oil hole (5), and the right end of the horizontal elastic one-way valve group is connected to the lower end of the vertical elastic one-way valve group through the oil channel (22).

9. The lubricating oiler for the diesel engine starting air distributor according to claim 8, characterized in that: The horizontal elastic one-way valve group includes a spring (23), an oil-passing plunger (24) and a connecting plunger (25). The connecting plunger (25) is a T-shaped columnar structure. The small diameter section of the connecting plunger (25) is threadedly connected to the threaded hole on the side wall of the base (1) and connected to the lubricating hole (5). The step surface formed by the large diameter section and the small diameter section of the connecting stud (25) is against the side wall of the base (1). The outer wall of the left end of the connecting plunger (25) contacts the sealing ring in the sealing groove on the wall of the smooth wall section of the threaded hole. The oil-passing plunger (24) is adapted to be installed in the inner hole of the small diameter section of the connecting plunger (25), and one end of the spring (23) sleeved on the small diameter section of the oil-passing plunger (24) is against the step surface of the oil-passing plunger (24). The oil passage (22) is connected to the inner hole of the small diameter section of the connecting plug (25) through the oil passage provided at the transition position between the large diameter section and the small diameter section of the connecting plug (25). When compressed air is present in the oil and gas passage (3), the lubricating oil in the oil passage (22) causes the oil passage (24) to move to the left and flows into the oil and gas passage (3) through the Y-shaped oil hole (26), the inner hole of the small diameter section of the connecting plug (25) and the lubricating oil hole (5); The vertical elastic one-way valve group includes a spring (23), an oil-through plunger (24) and an oil-through plunger (27). The small diameter section of the upper end of the oil-through plunger (27) is adapted to the lubricating oil outlet on the housing (8), and the large diameter section of the lower end of the oil-through plunger (27) is threadedly connected to the mounting hole on the upper end face of the base (1), and is sealed by a sealing ring provided on the large diameter section of the oil-through plunger (27) and in contact with the wall of the mounting hole and the housing (8). The oil-through plunger (24) and the spring (23) sleeved on the small diameter section of the lower end of the oil-through plunger (24) are both provided on the base. (1) in the mounting hole of the upper end face, and the tapered section of the upper end of the oil-through plunger (24) extends into the central oil hole of the oil-through plunger (27), the oil-through plunger (24) is internally provided with two orifices at the upper end located on the tapered surface and the orifice at the lower end located on its lower end face, the oil passage (22) is connected with the mounting hole of the upper end face of the base (1), and when compressed air is present in the oil-gas passage (3), the lubricating oil in the oil chamber (7) causes the oil-through plunger (24) to move downward and flows into the oil passage (22) through the central oil hole and the Y-shaped oil hole (26) of the oil plug (27).

10. The lubricating oiler for a diesel engine starting air distributor according to any one of claims 1 to 9, characterized in that: The oil tank (6) comprises a box body (6-1) with an open upper end, an upper cover (6-2) sealed and fixed to an upper port of the box body (6-1), a top cover (6-3) threadedly connected to the upper end of the upper cover (6-2), and a filter cartridge (6-4) disposed in the box body (6-1). The upper cover (6-2) is an annular structure with both ends open, the upper end of which is smaller than the lower end. The T-ring at the upper end of the filter cartridge (6-4) is overlapped at the upper port of the upper cover (6-2), and the inverted cone filter cartridge fixed on the T-ring is located in the box body (6-1).

Citation Information

Patent Citations

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