A kind of detection equipment for chain processing

By designing diverse chain detection equipment, using components such as meshing teeth, support detection cylinders and pull rods, the problem of difficulty in efficiently detecting the installation stability of each chain link in the prior art is solved, and effective detection and evaluation of the installation stability of the chain is achieved.

CN119779672AInactive Publication Date: 2025-04-08JIANGSU CHAODING MASCH EQUIP MFG CO LTD
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Patent Information

Application Number
CN202411969324.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing chain detection methods are difficult to efficiently detect the installation stability between chain links.

Method used

A diverse detection equipment is designed, including a positioning mechanism, a support detection mechanism and a pulling mechanism. Through the meshing teeth, a support detection of the installation stability between the chain links and other components, it is possible to detect the installation stability between the chain links.

Benefits of technology

This equipment can effectively detect the installation stability between the chain links, ensuring that the chain can maintain high strength and stability during use and extend its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a detection device for chain processing, which relates to the technical field of chain processing; it comprises a base, and positioning mechanisms are respectively arranged at both ends of the base for supporting the chain; a support detection mechanism is arranged on the base and between the two positioning mechanisms, the support detection mechanism comprises a support detection cylinder, a slot is opened on the support detection cylinder, and an interval detection electric cylinder is arranged on the inner side of the support detection cylinder, and biased contact arc plates are rotatably arranged on both sides of the telescopic rod of the interval detection electric cylinder, and a displacement sensor is arranged between the biased contact arc plate and the telescopic rod of the interval detection electric cylinder for outputting feedback of the deflection displacement of the biased contact arc plate; a pulling mechanism is also arranged on the base and between the two positioning mechanisms, the pulling mechanism comprises a support slide groove, and two groups of matching parts are arranged on the support slide groove. The invention has various detection methods and can detect the installation stability between each link of the chain.
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Description

Technical Field

[0001] The invention relates to the technical field of chain processing, and in particular to a detection device for chain processing. Background Art

[0002] Chain transmission is a common mechanical transmission method, which is widely used in various machines, tools and vehicles, such as bicycles, motorcycles, cars, industrial equipment, etc. It transmits motion from one shaft or gear to another shaft or gear through a chain, and can efficiently transmit power. It is particularly suitable for occasions that require high load and long-distance power transmission. The chain is composed of a number of interconnected links, and the transmission is mainly achieved by the meshing between the ball and the sprocket. The chain links are generally connected by the chain plate and the ball with a clearance fit or interference fit. When the chain is processed, it is essential to test the strength of the chain; the current chain detection method generally pulls the chain to detect the tensile strength of the detector, but the installation stability between the links cannot be efficiently detected. Based on this, the present invention proposes a detection device with various detection methods, which can detect the installation stability between the links of the chain. Summary of the invention

[0003] In view of the above technical problems, the present invention has various detection methods and can detect the installation stability between each link of the chain.

[0004] The use scheme of the present invention is as follows: a detection device for chain processing, comprising a base, two ends of the base are respectively provided with positioning mechanisms for supporting the chain; the positioning mechanism comprises a positioning platform slidably mounted on the base, a support cylinder is rotatably mounted on the positioning platform, and meshing teeth are arranged in an array and telescopically inside the support cylinder, and the meshing teeth mesh with the chain to drive the chain; a support detection mechanism is arranged on the base and between the two positioning mechanisms, and the support detection mechanism comprises a support detection cylinder, a notch is provided on the support detection cylinder, and a spacer is arranged on the inner side of the support detection cylinder A detection electric cylinder and an offset contact arc plate are rotatably arranged on both sides of the telescopic rod of the interval detection electric cylinder. A displacement sensor is arranged between the offset contact arc plate and the telescopic rod of the interval detection electric cylinder, which is used to output feedback of the deflection displacement of the offset contact arc plate. A pulling mechanism is also arranged on the base and between the two positioning mechanisms. The pulling mechanism includes a supporting slide groove, and two groups of matching parts are arranged on the supporting slide groove. The matching parts include a pulling rod, and a plug-in electric cylinder is arranged on the telescopic rod of the pulling rod. The plug-in electric cylinders on the two groups of matching parts are respectively clamped on the chain to detect the tightness of each chain link.

[0005] Furthermore, the positioning mechanism includes a motor 1 and a screw 1 arranged on the base, and the motor 1 is used to drive the screw 1; the positioning platform and the screw 1 form a spiral pair, and a driving motor is arranged on the positioning platform, and the driving motor is used to drive the support cylinder.

[0006] Furthermore, the positioning platform is provided with a pushing electric cylinder, a push ring is provided for rotating the telescopic rod of the pushing electric cylinder, and a deflection motor is provided for driving the push ring, and the chain is positioned and pushed through the push ring.

[0007] Furthermore, an array of engagement grooves is provided on the support tube, and the engagement teeth can extend through the engagement grooves to the outside of the support tube; a control electric cylinder is arranged inside the support tube, and a push rack is arranged on the telescopic rod of the control electric cylinder, and the push rack is used to push the engagement teeth.

[0008] Furthermore, an engaging seat is provided on the engaging teeth, the engaging seat is slidably installed on the inner side of the supporting tube, and a spring is connected between the engaging seat and the inner side of the supporting tube. A pushing inclined seat is provided on the engaging seat, and the pushing inclined seat is pushed by the pushing frame.

[0009] Furthermore, the support and detection mechanism includes a mounting frame arranged on the base, on which a second motor and a second screw rod are arranged, and the second motor is used to drive the second screw rod; a movable seat is slidably mounted on the mounting frame, and the movable seat and the second screw rod form a spiral pair; an extension electric cylinder is arranged on the movable seat, and the extension electric cylinder is used to control the movement of the support and detection cylinder.

[0010] Furthermore, the pulling mechanism includes a supporting electric cylinder arranged on the base, and the supporting electric cylinder is used to control the movement of the supporting slide groove.

[0011] Furthermore, the matching component includes a pulling electric cylinder arranged on the supporting slide groove, a position motor is arranged on the telescopic rod of the pulling electric cylinder, and an output shaft of the position motor is connected to the pulling rod.

[0012] Compared with the prior art, the present invention has the following advantages: (1) the push ring is controlled to move to the outside of the support tube, and the push ring pushes the chain to accurately position and install the chain on the support tube; (2) the chain can be supported by the support detection tube, that is, the chain can achieve three-area support. In this state, the chain can be further tested for tensile strength. According to the actual use of the chain, the chain generally needs to be tensioned, and the tensioning is achieved through an external tensioning mechanism. Therefore, here, the chain is supported at three locations to perform actual application testing on the chain to test its tensile strength when it has three locations of support; (3) the chain is supported by the support detection tube, and the intervals between the chain links can be tested. Specifically, first correct the chain position, then control the push frame to move by controlling the electric cylinder, the push frame pushes the push inclined seat, so that the meshing seat and the meshing teeth move, the meshing teeth extend to the outside of the support tube, and mesh with the chain, and then the chain can be driven to move; (4) the interval detection electric cylinder controls the offset contact arc plate to move to the inside of the chain link, that is, between adjacent chain link rollers, the offset contact arc plate contacts the chain link roller, according to the deflection displacement of the offset contact arc plate, the displacement sensor can output feedback displacement signals of the offset contact arc plate, and the interval between adjacent chain link rollers can be detected. By continuously driving the chain, each chain link is located on the support detection tube for detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the positioning mechanism structure of the present invention.

[0015] Figure 3 It is a schematic diagram of the support tube structure of the present invention.

[0016] Figure 4 It is a schematic diagram of the internal structure of the support tube of the present invention.

[0017] Figure 5 It is a schematic diagram of the structure of the support detection mechanism of the present invention.

[0018] Figure 6 It is a schematic diagram of the local structure of the support detection mechanism of the present invention.

[0019] Figure 7 It is a schematic diagram of the pulling mechanism structure of the present invention.

[0020] Figure 8 It is a schematic diagram of the structure of the matching parts of the present invention.

[0021] 1-base; 2-motor 1; 3-screw rod 1; 4-positioning table; 5-mounting frame; 6-motor 2; 7-screw rod 2; 8-pushing electric cylinder; 9-deflection motor; 10-push ring; 11-drive motor; 12-support cylinder; 1201-engaging groove; 13-control electric cylinder; 14-push frame; 15-engaging seat; 16-engaging teeth; 17-pushing inclined seat; 18-spring; 19-moving seat; 20-extension electric cylinder; 21-support detection cylinder; 22-interval detection electric cylinder; 23-biased contact arc plate; 24-displacement sensor; 25-support electric cylinder; 26-support slide groove; 27-pull electric cylinder; 28-position motor; 29-pull rod; 30-insertion electric cylinder. DETAILED DESCRIPTION

[0022] Example: Figures 1 to 8 As shown, positioning mechanisms are respectively provided at both ends of the base 1 for supporting the chain; the positioning mechanism comprises a positioning platform 4 slidably mounted on the base 1, a support cylinder 12 is rotatably mounted on the positioning platform 4, and meshing teeth 16 are arranged in an array and telescopically inside the support cylinder 12, and the meshing teeth 16 mesh with the chain to drive the chain; a support detection mechanism is arranged on the base 1 and between the two positioning mechanisms, and the support detection mechanism comprises a support detection cylinder 21, a notch is provided on the support detection cylinder 21, and an interval detection electric cylinder 22 is arranged on the inner side of the support detection cylinder 21, and the interval detection electric cylinder 22 Offset contact arc plates 23 are rotatably arranged on both sides of the telescopic rod, and a displacement sensor 24 is arranged between the offset contact arc plate 23 and the telescopic rod of the interval detection electric cylinder 22, which is used to output feedback of the deflection displacement of the offset contact arc plate 23; a pulling mechanism is also arranged on the base 1 and between the two positioning mechanisms, and the pulling mechanism includes a supporting slide groove 26, and two groups of matching parts are arranged on the supporting slide groove 26, and the matching parts include a pulling rod 29, and a plug-in electric cylinder 30 is arranged on the pulling rod 29 telescopic rod, and the plug-in electric cylinders 30 on the two groups of matching parts are respectively clamped on the chain to detect the tightness of each link.

[0023] The positioning mechanism includes a motor 2 and a screw rod 3 arranged on a base 1, wherein the motor 2 is used to drive the screw rod 3; a positioning platform 4 and the screw rod 3 form a spiral pair, a driving motor 11 is arranged on the positioning platform 4, and the driving motor 11 is used to drive a support cylinder 12; a pushing electric cylinder 8 is arranged on the positioning platform 4, and a push ring 10 is arranged to rotate the telescopic rod of the pushing electric cylinder 8, and a deflection motor 9 is arranged to drive the push ring 10, and the chain is positioned and pushed by the push ring 10; an array of meshing grooves 12 are opened on the support cylinder 12 01, the meshing tooth 16 can extend through the meshing groove 1201 to the outside of the support tube 12; a control electric cylinder 13 is arranged inside the support tube 12, and a push frame 14 is arranged on the telescopic rod of the control electric cylinder 13, and the push frame 14 is used to push the meshing tooth 16; an meshing seat 15 is arranged on the meshing tooth 16, and the meshing seat 15 is slidably installed on the inner side of the support tube 12, and a spring 18 is connected between the meshing seat 15 and the inner side of the support tube 12, and a pushing inclined seat 17 is arranged on the meshing seat 15, and the pushing inclined seat 17 is pushed by the push frame 14.

[0024] The support detection mechanism includes a mounting frame 5 arranged on the base 1, on which a motor 26 and a screw 27 are arranged, and the motor 26 is used to drive the screw 27; a moving seat 19 is slidably installed on the mounting frame 5, and the moving seat 19 and the screw 27 form a spiral pair; an extension electric cylinder 20 is arranged on the moving seat 19, and the extension electric cylinder 20 is used to control the movement of the support detection tube 21.

[0025] The pulling mechanism includes a supporting electric cylinder 25 arranged on the base 1, and the supporting electric cylinder 25 is used to control the movement of the supporting slide 26; the matching part includes a pulling electric cylinder 27 arranged on the supporting slide 26, and a position motor 28 is arranged on the telescopic rod of the pulling electric cylinder 27, and the output shaft of the position motor 28 is connected to the pulling rod 29.

[0026] Working principle: First, put both ends of the chain on the support tube 12, control the position of the push ring 10 by pushing the electric cylinder 8, and drive the push ring 10 to deflect by the deflection motor 9, so that the push ring 10 is coaxial with the support tube 12, and then control the push ring 10 to move to the outside of the support tube 12, and the push ring 10 pushes the chain to accurately position the chain and install it on the support tube 12.

[0027] The overall tensile strength test of the chain can be performed. Specifically, by operating the motor 2 and rotating the screw rod 3, the positioning table 4 is moved, that is, the chain is tensioned under the support and positioning of the support tube 12, thereby completing the overall tensile strength test.

[0028] Furthermore, the motor 26 can be operated and the screw rod 27 can be rotated to move the movable seat 19, that is, adjust the position of the support detection cylinder 21, and control the extension of the support detection cylinder 21 by extending the electric cylinder 20 so that the support detection cylinder 21 is located on the inner side of the chain, and then control the height of the movable seat 19. The chain can be supported by the support detection cylinder 21, that is, the chain can achieve three-area support. In this state, the tensile strength of the chain can be further tested. According to the actual use of the chain, the chain generally needs to be tensioned, and the tensioning is achieved through an external tensioning mechanism. Therefore, here, three supports are provided to perform actual application testing on the chain to test its tensile strength when it has three supports.

[0029] Furthermore, the chain is supported by a support detection cylinder 21, and the intervals between each link of the chain can be detected. Specifically, the chain position is first corrected, and then the push frame 14 is controlled to move by controlling the electric cylinder 13. The push frame 14 pushes the pushing inclined seat 17 to move the engaging seat 15 and the engaging teeth 16. The engaging teeth 16 extend to the outside of the support cylinder 12 and engage with the chain, thereby subsequently driving the chain to move.

[0030] Specifically, after the chain has been meshed, each link can move on the support detection cylinder 21, and the offset contact arc plate 23 is controlled by the interval detection electric cylinder 22 to move to the inner side of the link, that is, between adjacent link rollers. The offset contact arc plate 23 contacts the link rollers, and according to the deflection displacement of the offset contact arc plate 23, the displacement sensor 24 can output a displacement signal of the feedback offset contact arc plate 23, thereby detecting the interval between adjacent link rollers. By continuously driving the chain, each link is located on the support detection cylinder 21 for detection.

[0031] Furthermore, the connection tightness of each chain link can be detected. Specifically, the supporting electric cylinder 25 controls the movement of the supporting slide groove 26 so that the chain is located on the supporting slide groove 26, that is, each chain link can also be moved one by one on the supporting slide groove 26, and the position motor 28 is controlled to move by the pulling electric cylinder 27. The position motor 28 controls the deflection of the pulling rod 29, that is, the insertion electric cylinder 30 is located above each chain link. The telescopic rod is inserted into each adjacent chain link by the insertion electric cylinder 30, and the pulling rod 29 is controlled to move by the pulling electric cylinder 27, that is, the two pulling rods 29 move in opposite directions. The installation tightness of the chain link can be detected, that is, the installation tightness between each chain plate and the roller can be detected.

Claims

1. A chain processing detection device, comprising a base (1), characterized in that: The base (1) is provided with positioning mechanisms at both ends thereof for supporting the chain; the positioning mechanism comprises a positioning platform (4) slidably mounted on the base (1); a support cylinder (12) is rotatably mounted on the positioning platform (4); an array of meshing teeth (16) are arranged inside the support cylinder (12) and are telescopically arranged; the meshing teeth (16) mesh with the chain to drive the chain; a support detection mechanism is provided on the base (1) and between the two positioning mechanisms; the support detection mechanism comprises a support detection cylinder (21); a notch is provided on the support detection cylinder (21); and an interval detection electric cylinder (22) is provided inside the support detection cylinder (21); the interval detection electric cylinder (22) Biased contact arc plates (23) are rotatably provided on both sides of the telescopic rod, and a displacement sensor (24) is provided between the biased contact arc plate (23) and the telescopic rod of the interval detection electric cylinder (22) for outputting feedback of the deflection displacement of the biased contact arc plate (23); a pulling mechanism is also provided on the base (1) and between the two positioning mechanisms, the pulling mechanism includes a supporting slide (26), and the supporting slide (26) is provided with two sets of matching parts, the matching parts include a pulling rod (29), and a plug-in electric cylinder (30) is provided on the pulling rod (29) and the telescopic rod, and the plug-in electric cylinders (30) on the two sets of matching parts are respectively clamped on the chain to detect the tightness of each chain link.

2. A chain processing detection device according to claim 1, characterized in that: The positioning mechanism comprises a motor (2) and a screw (3) arranged on a base (1), wherein the motor (2) is used to drive the screw (3); the positioning platform (4) and the screw (3) form a spiral pair, and a driving motor (11) is arranged on the positioning platform (4), and the driving motor (11) is used to drive the support cylinder (12).

3. The chain processing detection device according to claim 2, characterized in that: The positioning platform (4) is provided with a pushing electric cylinder (8), a push ring (10) is provided for rotating the telescopic rod of the pushing electric cylinder (8), and a deflection motor (9) is provided for driving the push ring (10), and the chain is positioned and pushed by the push ring (10).

4. The chain processing detection device according to claim 2, characterized in that: The support tube (12) is provided with an array of meshing grooves (1201), and the meshing teeth (16) can pass through the meshing grooves (1201) and extend to the outside of the support tube (12); a control electric cylinder (13) is provided inside the support tube (12), and a push frame (14) is provided on the telescopic rod of the control electric cylinder (13), and the push frame (14) is used to push the meshing teeth (16).

5. The chain processing detection device according to claim 4, characterized in that: An engaging seat (15) is provided on the engaging teeth (16), the engaging seat (15) is slidably mounted on the inner side of the support tube (12), and a spring (18) is connected between the engaging seat (15) and the inner side of the support tube (12), and a pushing inclined seat (17) is provided on the engaging seat (15), and the pushing inclined seat (17) is pushed by the pushing frame (14).

6. The chain processing detection device according to claim 1, characterized in that: The support detection mechanism comprises a mounting frame (5) arranged on a base (1); a second motor (6) and a second screw rod (7) are arranged on the mounting frame (5); the second motor (6) is used to drive the second screw rod (7); a movable seat (19) is slidably mounted on the mounting frame (5); the movable seat (19) and the second screw rod (7) form a spiral pair; an extension electric cylinder (20) is arranged on the movable seat (19); the extension electric cylinder (20) is used to control the movement of the support detection cylinder (21).

7. The chain processing detection device according to claim 1, characterized in that: The pulling mechanism comprises a supporting electric cylinder (25) arranged on the base (1), and the supporting electric cylinder (25) is used to control the movement of the supporting slide groove (26).

8. The chain processing detection device according to claim 1, characterized in that: The matching part includes a pulling electric cylinder (27) arranged on the supporting slide groove (26), a position motor (28) is arranged on the telescopic rod of the pulling electric cylinder (27), and an output shaft of the position motor (28) is connected to the pulling rod (29).