A diazotization reaction online detection device and application

By designing an automated mobile mechanism and sampling mechanism, the problem of low automation of existing online detection devices for diazotization reactions is solved, the sampling efficiency and accuracy are improved, and the quality and safety of the reaction liquid are ensured.

CN119780074AInactive Publication Date: 2025-04-08HUBEI MICROCHEMICAL EQUIP TECH CO LTD
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Patent Information

Application Number
CN202411978284.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-08
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing online detection device for diazotization reactions has a low degree of automation, which increases manual intervention and errors, and reduces the efficiency and accuracy of sampling.

Method used

An online detection device for diazotization reaction including a mobile mechanism, a detection camera, a display screen and a sampling mechanism is designed. Through the frequency modulation motor drives the gear and screw system, automatic sampling and detection of reaction fluid is achieved, reducing manual intervention.

Benefits of technology

It improves the degree of automation of the detection device, reduces manual intervention and errors, improves the efficiency and accuracy of sampling, and effectively prevents volatility and contamination of the reaction liquid.

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Abstract

The present invention discloses an online detection device for diazotization reaction and its application, and relates to the technical field of detection equipment. It comprises a base, a moving mechanism is arranged on one side of the top of the base for transmitting reaction test paper, a second mounting frame is arranged on one side of the moving mechanism, the second mounting frame is connected to the base, a detection camera is arranged at the center of the bottom of the second mounting frame, and a storage mechanism is arranged on one side of the top of the base for storing the reaction liquid to be detected. The present invention drives the third driving gear to rotate during use through the arrangement of the moving mechanism, the detection camera, the display screen and the sampling mechanism, and the sliding block and the second sliding plate are moved along the fixed plate to the top of the storage mechanism under the action of the second tooth plate, so that the driven bevel gear rotates to drive the second screw and the sealing block to suck the reaction liquid in the storage box into the sampling tube for sampling. The device has a high degree of automation, which reduces manual intervention and errors.
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Description

Technical Field

[0001] The present invention relates to the technical field of detection equipment, and in particular to an online detection device for diazotization reaction and application thereof. Background Art

[0002] For example, a diazotization reaction online detection device and application with patent publication number CN115839946A includes a fluid drive system, the output end of the fluid drive system is connected to a fluid delivery pipe, and a sampling pool is installed at the bottom of the end of the fluid delivery pipe, a reaction test paper transmission system is installed above the sampling pool, and a reaction test paper is placed at the position of the top of the reaction test paper transmission system corresponding to the end of the delivery pipe. The diazotization reaction online detection device and application can be installed on a kettle reactor, a tubular reactor and a microchannel reactor, connected to the sampling port thereon, and pulse transmission is used to intermittently drip liquid from the microchannel at a uniform speed onto the reaction test paper, and the color development of the test paper is used to judge whether the sodium nitrite content in the system is normal, and the reaction can be controlled in a timely and effective manner. It can be applied to both closed systems and open systems, and has a good application effect on both intermittent reactions and continuous reactions.

[0003] However, during the use of the above-mentioned equipment, due to the setting of its internal fluid drive system, the degree of automation is low, which increases human intervention and errors, and reduces the efficiency and accuracy of sampling. Therefore, in response to this situation, we propose a more convenient and practical detection device that meets the usage needs. Summary of the invention

[0004] The purpose of the present invention is to provide an online detection device for diazotization reaction and its application to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an online detection device for diazotization reaction and its application, comprising a base, a moving mechanism is arranged on one side of the top of the base for transmitting a reaction test paper, a second mounting frame is arranged on one side of the moving mechanism, the second mounting frame is connected to the base, a detection camera is installed at the center of the bottom of the second mounting frame, a storage mechanism is arranged on one side of the top of the base for storing a reaction liquid to be detected, and a sampling mechanism is arranged on the other side for sampling the reaction liquid in the storage mechanism, the sampling mechanism comprises a fixed plate, a second tooth plate is arranged on one side of the fixed plate, the fixed plate, the second tooth plate and the base are connected, a notch is opened on the top of the fixed plate and the second tooth plate, a sliding block is slidably connected in the notch, a second sliding plate is fixedly connected on the top of the sliding block, through holes are opened on both sides of the top of the second sliding plate, a fixed shaft is rotatably connected in the through hole, one end of the fixed shaft is fixedly connected to a third driving gear, the teeth of the third driving gear and the second tooth plate are meshed, a frequency modulation motor is installed on one side of the top of the second sliding plate, the output end of the frequency modulation motor is connected to the fixed shaft, and a sampling component is arranged on the top of the second sliding plate.

[0006] Furthermore, an alarm is installed on one side of the top of the second mounting frame, a display screen is installed on one side of the second mounting frame, and the detection camera, the alarm and the display screen are electrically connected.

[0007] Furthermore, the moving mechanism includes a bottom plate, which is connected to the base, a first sliding plate is slidably connected to the top of the bottom plate, a connecting shaft is rotatably connected to the bottom of the first sliding plate, the connecting shaft and the bottom plate are slidably connected, a roller is fixedly connected to one end of the connecting shaft, and the roller surface is rollingly connected to the bottom plate.

[0008] Furthermore, a through hole is provided in the center of the top of the first sliding plate, a rotating shaft is rotatably connected in the through hole, one end of the rotating shaft is fixedly connected to a storage plate, a suction cup is fixedly connected to the top of the storage plate, the other end of the rotating shaft is fixedly connected to a first driven gear, a first mounting frame is provided on one side of the first driven gear, the first mounting frame is connected to the first sliding plate, a first driving gear is rotatably connected to one side of the first sliding plate, and the teeth of the first driving gear are meshed with the first driven gear.

[0009] Furthermore, the storage mechanism includes a storage box, which is connected to the base. A slot is provided on one side of the top of the storage box, a sealing plate is slidably connected in the slot, and a first tooth plate is fixedly connected to the center of the bottom of the sealing plate.

[0010] Furthermore, a mounting block is fixedly connected to the middle of one side of the storage box, a second driving gear is rotatably connected to one side of the mounting block, the second driving gear is meshed with teeth of the first gear plate, a servo motor is installed on one side of the mounting block, and the output end of the servo motor is connected to the second driving gear.

[0011] Furthermore, the sampling assembly includes a support plate, which is connected to the second sliding plate. A through hole is opened in the center of the top of the support plate. A first screw rod is rotatably connected in the through hole. A lifting plate is screwed on the outer wall of the first screw rod, and the lifting plate slides in the groove opened in the support plate.

[0012] Furthermore, a through hole is opened in the center of the top of the lifting plate, and a second screw rod is slidably connected in the through hole, and a driven bevel gear is screwed on the outer wall of the second screw rod, and the driven bevel gear is rotatably connected to the lifting plate. A connecting block is fixedly connected to one side of the lifting plate, and a driving bevel gear is rotatably connected to one side of the connecting block. The teeth of the driving bevel gear and the driven bevel gear are meshed, and a reduction motor is installed on one side of the connecting block, and the output end of the reduction motor is connected to the driving bevel gear.

[0013] Furthermore, one end of the second screw is fixedly connected to a sealing block, an outer wall of the sealing block is slidably connected to a sampling tube, the sampling tube is connected to the lifting plate, and a scale is engraved on one side of the sampling tube.

[0014] An online detection application of diazotization reaction enables the above-mentioned online detection device of diazotization reaction.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The diazotization reaction online detection device and application, through the setting of the moving mechanism, the detection camera, the display screen and the sampling mechanism, during use, first the frequency modulation motor drives the fixed shaft to rotate, drives the third driving gear to rotate, and under the action of the second tooth plate, the sliding block and the second sliding plate move along the fixed plate to above the storage mechanism, and then the motor drives the first screw to rotate to make the lifting plate move up and down along the support plate. In this process, the reduction motor installed on the connecting block drives the driving bevel gear to rotate, so that the driven bevel gear rotates to drive the second screw and the sealing block to suck the reaction liquid in the storage box into the sampling tube for sampling. The device has a high degree of automation, reduces manual intervention and errors, improves the efficiency and accuracy of sampling, is highly practical, and is suitable for promotion.

[0017] At the same time, the storage mechanism effectively prevents the volatilization and contamination of the reaction liquid, ensuring the quality and safety of the reaction liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 It is a side view structural schematic diagram of the moving mechanism of the present invention;

[0020] Figure 3 It is a bottom view structural schematic diagram of the moving mechanism of the present invention;

[0021] Figure 4 It is a schematic diagram of the storage mechanism structure of the present invention;

[0022] Figure 5 It is a bottom structural schematic diagram of the sampling mechanism of the present invention.

[0023] In the figure: 1, base; 2, moving mechanism; 201, bottom plate; 202, first sliding plate; 203, connecting shaft; 204, roller; 205, rotating shaft; 206, storage plate; 207, suction cup; 208, first driven gear; 209, first mounting bracket; 210, first driving gear; 3, second mounting bracket; 4, detection camera; 5, alarm; 6, display screen; 7, storage mechanism; 701, storage box; 702, sealing plate; 703, first tooth plate; 704, mounting block; 705, second driving gear Moving gear; 706, servo motor; 8, sampling mechanism; 801, fixed plate; 802, second tooth plate; 803, sliding block; 804, second sliding plate; 805, fixed shaft; 806, third driving gear; 807, frequency modulation motor; 808, support plate; 809, first screw rod; 810, lifting plate; 811, second screw rod; 812, driven bevel gear; 813, connecting block; 814, driving bevel gear; 815, reduction motor; 816, sealing block; 817, sampling tube; 818, scale. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] During the diazo experiment, detection equipment is needed. The detection equipment provided by the present invention is specifically used for diazo reaction detection operations during the diazo experiment. During the detection operation using this equipment, it is necessary to wear appropriate protective equipment, such as lab coats, gloves and goggles, to prevent chemicals from splashing onto the skin or eyes. The detection camera 4 should always be aligned with the reaction container to monitor the color changes during the reaction in real time. Once the alarm 5 sounds an alarm, the operator should immediately stop the experiment, check and handle abnormal conditions, and regularly maintain and service the detection equipment to ensure that it is in good working condition.

[0026] like Figure 1-Figure 5As shown, the present invention provides a technical solution: an online detection device for diazotization reaction and its application, comprising a base 1, a moving mechanism 2 is arranged on one side of the top of the base 1 for transmitting a reaction test paper, a second mounting frame 3 is arranged on one side of the moving mechanism 2, the second mounting frame 3 is connected to the base 1, a detection camera 4 is installed at the center of the bottom of the second mounting frame 3, a storage mechanism 7 is arranged on one side of the top of the base 1 for storing a reaction liquid to be detected, and a sampling mechanism 8 is arranged on the other side for sampling the reaction liquid in the storage mechanism 7, the sampling mechanism 8 comprises a fixed plate 801, a second tooth plate 802 is arranged on one side of the fixed plate 801, the fixed plate 801, the second tooth plate 802 are connected to the base 1, and the top of the fixed plate 801 and the second tooth plate 802 are opened. A slot is provided, in which a sliding block 803 is slidably connected, a second sliding plate 804 is fixedly connected to the top of the sliding block 803, through holes are provided on both sides of the top of the second sliding plate 804, a fixed shaft 805 is rotatably connected in the through hole, a third driving gear 806 is fixedly connected to one end of the fixed shaft 805, the third driving gear 806 and the teeth of the second gear plate 802 are meshed, a frequency modulation motor 807 is installed on one side of the top of the second sliding plate 804, the output end of the frequency modulation motor 807 is connected to the fixed shaft 805, a sampling component is arranged on the top of the second sliding plate 804, an alarm 5 is installed on one side of the top of the second mounting frame 3, a display screen 6 is installed on one side of the second mounting frame 3, and the detection camera 4, the alarm 5 and the display screen 6 are electrically connected.

[0027] like Figure 2-Figure 3 As shown, the moving mechanism 2 includes a bottom plate 201, the bottom plate 201 is connected to the base 1, a first sliding plate 202 is slidably connected to the top of the bottom plate 201, a connecting shaft 203 is rotatably connected to the bottom of the first sliding plate 202, the connecting shaft 203 is slidably connected to the bottom plate 201, one end of the connecting shaft 203 is fixedly connected to a roller 204, the surface of the roller 204 is rollingly connected to the bottom plate 201, a through hole is opened in the center of the top of the first sliding plate 202, and a rotating shaft 203 is rotatably connected in the through hole. 5. One end of the rotating shaft 205 is fixedly connected to a storage plate 206, and a suction cup 207 is fixedly connected to the top of the storage plate 206. The other end of the rotating shaft 205 is fixedly connected to a first driven gear 208. A first mounting frame 209 is provided on one side of the first driven gear 208. The first mounting frame 209 is connected to the first sliding plate 202. One side of the first sliding plate 202 is rotatably connected to a first driving gear 210, and the first driving gear 210 is meshed with the teeth of the first driven gear 208.

[0028] It should be noted that, first, the reaction test paper is placed on the placement plate 206 through the suction cup 207, and the reaction liquid is dropped on the reaction test paper through the sampling mechanism 8, and then the motor drives the connecting shaft 203 to drive the roller 204 to move along the base 1, and the first sliding plate 202 moves to the bottom of the detection camera 4 on the second mounting frame 3 for detection. In this process, the motor on the first mounting frame 209 drives the first driving gear 210 to rotate and drive the first driven gear 208 and the rotating shaft 205 to move. During the detection, the reaction status is displayed on the display screen 6, and an alarm is sounded through the alarm 5 when an abnormality occurs. The placement plate 206 and the suction cup 207 on the moving mechanism 2 can flexibly adjust the position to adapt to reaction test papers of different sizes and types, thereby enhancing the versatility of the device.

[0029] like Figure 3 As shown, the storage mechanism 7 includes a storage box 701, which is connected to the base 1. A slot is provided on one side of the top of the storage box 701, in which a sealing plate 702 is slidably connected, a first tooth plate 703 is fixedly connected to the center of the bottom of the sealing plate 702, a mounting block 704 is fixedly connected to the middle of one side of the storage box 701, a second driving gear 705 is rotatably connected to one side of the mounting block 704, the second driving gear 705 is meshed with the teeth of the first tooth plate 703, a servo motor 706 is installed on one side of the mounting block 704, and the output end of the servo motor 706 is connected to the second driving gear 705.

[0030] It should be noted that during use, the reaction liquid is first added to the storage box 701. During the sampling process, the servo motor 706 on the mounting block 704 drives the second drive gear 705 to rotate and cooperates with the first tooth plate 703 to open or close the sealing plate 702. The storage mechanism 7 effectively prevents the volatilization and contamination of the reaction liquid, thereby ensuring the quality and safety of the reaction liquid.

[0031] like Figure 4As shown, the sampling assembly includes a support plate 808, which is connected to the second sliding plate 804. A through hole is provided at the top center of the support plate 808, in which a first screw rod 809 is rotatably connected, and a lifting plate 810 is screwed on the outer wall of the first screw rod 809. The lifting plate 810 slides in the groove provided in the support plate 808. A through hole is provided at the top center of the lifting plate 810, in which a second screw rod 811 is slidably connected, and a driven bevel gear 812 is screwed on the outer wall of the second screw rod 811. The driven bevel gear 812 is rotatably connected to the lifting plate 810, and the lifting plate 810 is rotatably connected. A connecting block 813 is fixedly connected to one side of the lowering plate 810, and a driving bevel gear 814 is rotatably connected to one side of the connecting block 813. The teeth of the driving bevel gear 814 and the driven bevel gear 812 are meshed with each other. A reduction motor 815 is installed on one side of the connecting block 813, and the output end of the reduction motor 815 is connected to the driving bevel gear 814. A sealing block 816 is fixedly connected to one end of the second screw rod 811, and a sampling tube 817 is slidably connected to the outer wall of the sealing block 816. The sampling tube 817 is connected to the lifting plate 810, and a scale 818 is engraved on one side of the sampling tube 817.

[0032] It should be noted that during use, first, the frequency-modulated motor 807 drives the fixed shaft 805 to rotate, driving the third driving gear 806 to rotate, and under the action of the second tooth plate 802, the sliding block 803 and the second sliding plate 804 move along the fixed plate 801 to above the storage mechanism 7, and the servo motor 706 on the mounting block 704 drives the second driving gear 705 to rotate, and cooperates with the first tooth plate 703 to open or close the sealing plate 702 for sampling, and then the motor drives the first screw rod 809 to rotate to make the lifting plate 810 move up and down along the support plate 808. In this process, the reduction motor 815 installed on the connecting block 813 drives the driving bevel gear 814 to rotate, so that the driven bevel gear 812 rotates and drives the second screw rod 811 and the sealing block 816 to suck the reaction liquid in the storage box 801 into the sampling tube 817 for sampling. The sampling mechanism 8 realizes the precise sampling of the reaction liquid in the storage mechanism 7, ensuring the accuracy and consistency of the sampling.

[0033] During use, the reaction test paper is first placed on the storage plate 206 through the suction cup 207, and then the frequency modulation motor 807 drives the fixed shaft 805 to rotate, driving the third driving gear 806 to rotate, and under the action of the second tooth plate 802, the sliding block 803 and the second sliding plate 804 move along the fixed plate 801 to the top of the storage mechanism 7, and then the motor drives the first screw rod 809 to rotate to make the lifting plate 810 move up and down along the support plate 808. In this process, the reduction motor 815 installed on the connecting block 813 drives the driving bevel gear 814 to rotate, so that the driven bevel gear 812 rotates to drive the second screw rod 811 and the sealing block 816 to move the storage box 801. The reaction liquid is sucked into the sampling tube 817 for sampling, and the reaction liquid is dropped onto the reaction test paper. Then the motor drives the connecting shaft 203 to drive the roller 204 to move along the base 1, and the first sliding plate 202 moves to the bottom of the detection camera 4 on the second mounting frame 3 for detection. In this process, the motor on the first mounting frame 209 drives the first driving gear 210 to rotate and drive the first driven gear 208 and the rotating shaft 205 to move. During the detection, the reaction status is displayed on the display screen 6, and an alarm is sounded through the alarm 5 when an abnormality occurs. The device has a high degree of automation, reduces manual intervention and errors, improves the efficiency and accuracy of sampling, and is highly practical.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is limited by the attached embodiments and their equivalents.

Claims

1. A diazotization reaction online detection device, comprising a base (1), characterized in that: A moving mechanism (2) is arranged on one side of the top of the base (1) for transmitting a reaction test paper, a second mounting frame (3) is arranged on one side of the moving mechanism (2), the second mounting frame (3) is connected to the base (1), a detection camera (4) is installed at the center of the bottom of the second mounting frame (3), a storage mechanism (7) is arranged on one side of the top of the base (1) for storing a reaction liquid to be detected, and a sampling mechanism (8) is arranged on the other side for sampling the reaction liquid in the storage mechanism (7), the sampling mechanism (8) comprises a fixed plate (801), a second tooth plate (802) is arranged on one side of the fixed plate (801), the fixed plate (801), the second tooth plate (802) and the base (1) are connected, and the fixed plate (801) and the second tooth plate (802) are connected to each other. The plate (801) and the second tooth plate (802) are provided with slots at the top, a sliding block (803) is slidably connected in the slot, a second sliding plate (804) is fixedly connected to the top of the sliding block (803), through holes are provided on both sides of the top of the second sliding plate (804), a fixed shaft (805) is rotatably connected in the through holes, a third driving gear (806) is fixedly connected to one end of the fixed shaft (805), the third driving gear (806) and the teeth of the second tooth plate (802) are meshed, a frequency modulation motor (807) is installed on one side of the top of the second sliding plate (804), the output end of the frequency modulation motor (807) is connected to the fixed shaft (805), and a sampling component is arranged on the top of the second sliding plate (804).

2. The on-line detection device for diazotization reaction according to claim 1, characterized in that: An alarm (5) is installed on one side of the top of the second mounting frame (3), a display screen (6) is installed on one side of the second mounting frame (3), and the detection camera (4), the alarm (5) and the display screen (6) are electrically connected.

3. The on-line detection device for diazotization reaction according to claim 1, characterized in that: The moving mechanism (2) comprises a bottom plate (201), the bottom plate (201) is connected to the base (1), the top of the bottom plate (201) is slidably connected to a first sliding plate (202), the bottom of the first sliding plate (202) is rotatably connected to a connecting shaft (203), the connecting shaft (203) is slidably connected to the bottom plate (201), one end of the connecting shaft (203) is fixedly connected to a roller (204), and the surface of the roller (204) is rollingly connected to the bottom plate (201).

4. The on-line detection device for diazotization reaction according to claim 3, characterized in that: A through hole is provided at the center of the top of the first sliding plate (202), and a rotating shaft (205) is rotatably connected in the through hole; one end of the rotating shaft (205) is fixedly connected to a storage plate (206); a suction cup (207) is fixedly connected to the top of the storage plate (206); the other end of the rotating shaft (205) is fixedly connected to a first driven gear (208); a first mounting frame (209) is provided on one side of the first driven gear (208); the first mounting frame (209) is connected to the first sliding plate (202); a first driving gear (210) is rotatably connected to one side of the first sliding plate (202); the first driving gear (210) is meshed with the teeth of the first driven gear (208).

5. The on-line detection device for diazotization reaction according to claim 1, characterized in that: The storage mechanism (7) comprises a storage box (701), the storage box (701) is connected to the base (1), a slot is provided on one side of the top of the storage box (701), a sealing plate (702) is slidably connected in the slot, and a first tooth plate (703) is fixedly connected to the center of the bottom of the sealing plate (702).

6. The on-line detection device for diazotization reaction according to claim 5, characterized in that: A mounting block (704) is fixedly connected to the middle of one side of the storage box (701); a second driving gear (705) is rotatably connected to one side of the mounting block (704); the second driving gear (705) is meshed with teeth of the first tooth plate (703); a servo motor (706) is installed on one side of the mounting block (704); an output end of the servo motor (706) is connected to the second driving gear (705).

7. The on-line detection device for diazotization reaction according to claim 1, characterized in that: The sampling assembly includes a support plate (808), which is connected to a second sliding plate (804). A through hole is provided at the center of the top of the support plate (808), in which a first screw rod (809) is rotatably connected. A lifting plate (810) is screwed to the outer wall of the first screw rod (809), and the lifting plate (810) slides in a groove provided in the support plate (808).

8. An online detection device for diazotization reaction according to claim 7, characterized in that: A through hole is provided at the center of the top of the lifting plate (810), and a second screw rod (811) is slidably connected in the through hole. A driven bevel gear (812) is screwed on the outer wall of the second screw rod (811), and the driven bevel gear (812) is rotatably connected to the lifting plate (810). A connecting block (813) is fixedly connected to one side of the lifting plate (810), and a driving bevel gear (814) is rotatably connected to one side of the connecting block (813). The teeth of the driving bevel gear (814) and the driven bevel gear (812) are meshed. A reduction motor (815) is installed on one side of the connecting block (813), and the output end of the reduction motor (815) is connected to the driving bevel gear (814).

9. An online detection device for diazotization reaction according to claim 8, characterized in that: One end of the second screw rod (811) is fixedly connected to a sealing block (816), the outer wall of the sealing block (816) is slidably connected to a sampling tube (817), the sampling tube (817) is connected to the lifting plate (810), and a scale (818) is engraved on one side of the sampling tube (817).

10. An online detection application for diazotization reaction, characterized in that: Use the diazotization reaction online detection device described in any one of claims 1 to 9.

Citation Information

Patent Citations

  • On-line detection device for diazotization reaction and application

    CN115839946A