A quality inspection device for automobile parts
By using camera detection modules and electric heating components in automotive parts detection devices, the existing detection methods are solved, and efficient and flexible detection is achieved, ensuring component quality and energy conservation and emission reduction.
Patent Information
- Application Number
- CN202510038197.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2025-04-08
AI Technical Summary
The existing automotive parts detection methods are inefficient, insensitive to small defects, and cannot effectively detect the performance of parts in high temperature environments.
A quality detection device for automotive parts is designed, using a camera detection module for data detection, and equipped with electrical heating components to simulate a high-temperature environment. The position of the camera detection module can be flexibly adjusted to meet different detection needs.
It improves detection efficiency, reduces the outflow of defective products, ensures the quality of parts shipment, and provides data information on parts in high-temperature environments, which is easy to install and use, while reducing temperature spillover and energy waste.
Smart Images

Figure CN119780105A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automobile parts processing devices, in particular to an automobile parts quality detection device. Background Art
[0002] As part of the automotive parts inspection process, appearance inspection can effectively prevent defective products with defects, cracks, scratches and other abnormal conditions from flowing out, ensuring the quality of shipment. At the same time, appearance inspection can also be used to detect whether the color, shape, size and other data of parts meet the requirements. When the quality inspection department uses manual inspection to inspect automotive parts, its inspection efficiency is low, the work intensity is high, and the naked eye inspection is not sensitive to small defects, which makes the inspection of parts inconvenient. In addition, the inspection of parts is usually carried out at room temperature, while some parts may need to be installed in a high-temperature environment for use, but it is inconvenient to obtain the data information displayed in a high-temperature environment, which leads to deficiencies in the inspection of automotive parts. Summary of the invention
[0003] The technical problem to be solved by the present invention is to overcome the existing defects and provide an automobile parts quality inspection device. The automobile parts are subjected to data inspection by a camera inspection module, thereby reducing the outflow of defective products with defects such as cracks and scratches and ensuring the quality of parts shipment. At the same time, the inspection device can simulate a high-temperature environment to obtain data information displayed by the parts in a high-temperature environment, which is convenient for the installation and use of the parts. The position of the camera inspection module can be flexibly adjusted according to needs, which is convenient for its use. When simulating a high-temperature environment, temperature spillover can be reduced, energy waste can be reduced, and the problems in the background technology can be effectively solved.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automobile parts quality inspection device, comprising a belt conveyor mechanism, a protective box located above the belt conveyor mechanism is arranged on the side of the belt conveyor mechanism, and openings are opened on both sides of the protective box, a shielding member for shielding the opening is arranged on the side of the protective box, and the height position of the shielding member is adjustable, a cleaning member is arranged on the side of the shielding member, a camera detection module is arranged in the protective box, and the position and height of the camera detection module are both adjustable, an electric heating component is installed on the side of the protective box, the electric heating component is located in the protective box at the heating end, and the heating end of the electric heating component is inclined toward the belt conveyor mechanism.
[0005] As a preferred technical solution of the present invention, the cleaning part includes a jet box and a filter box, and an inclined jet port is opened at the bottom of the jet box, and the jet port is arranged toward the outside of the protective box, an air pump group is installed on the side of the protective box, an air outlet of the air pump group is provided with an air inlet pipe connected to the inner cavity of the jet box, and an air inlet of the air pump group is provided with an exhaust pipe connected to the inner cavity of the filter box, the side of the filter box away from the exhaust pipe is opened, and a filter is installed in the opening on the side of the filter box.
[0006] As a preferred technical solution of the present invention, the shielding member includes a shielding plate slidably arranged on the side of the protective box, a mounting bracket is fixed at the position of the shielding plate on the top of the protective box, a guide rod is fixed on the side of the shielding plate, and the guide rod is slidably connected to the mounting bracket, and a positioning member for adjusting the height position of the shielding plate is installed on the side of the mounting bracket.
[0007] As a preferred technical solution of the present invention, the positioning member includes a positioning telescopic rod installed on the side of the mounting frame, and the telescopic end of the positioning telescopic rod is fixedly connected to the lower part of the side of the shielding plate.
[0008] As a preferred technical solution of the present invention, a mounting seat is slidably arranged on the upper part of the inner cavity of the protective box, an adjusting piece is arranged on the side of the mounting seat, a mounting frame is arranged at the end of the adjusting piece, and the camera detection module is rotatably arranged in the mounting frame.
[0009] As a preferred technical solution of the present invention, the adjusting member includes an adjusting telescopic rod installed on the side of the mounting seat, and the mounting frame is arranged at the telescopic end of the adjusting telescopic rod.
[0010] As a preferred technical solution of the present invention, a first motor is installed at the telescopic end of the adjustable telescopic rod, and the mounting frame is fixed on the driving shaft of the first motor.
[0011] As a preferred technical solution of the present invention, a second motor is installed on the side of the installation frame, and a driving shaft of the second motor is connected and fixed to the side of the camera detection module.
[0012] As a preferred technical solution of the present invention, a first screw is provided on the top of the protective box, a positioning plate is provided at one end of the first screw, a positioning seat is provided at the other end of the first screw, and a third motor is installed on the positioning seat, the output shaft of the third motor is connected and fixed to the end of the first screw, a first guide plate for guiding the positioning plate is provided on one side of the protective box, a second guide plate for guiding the positioning seat is provided on the other side of the protective box, and a first threaded cylinder threadedly connected to the first screw is installed on the side of the mounting seat.
[0013] As a preferred technical solution of the present invention, a second screw is rotatably installed in the protective box, a second threaded cylinder threadably connected to the second screw is installed on the side of the positioning seat, a fourth motor is installed on the side of the protective box, and the output shaft of the fourth motor is fixedly connected to the end of the second screw.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The automobile parts quality inspection device of the example of the present invention performs data inspection on automobile parts through the set camera inspection module, reduces the outflow of defective products with defects such as cracks and scratches, and ensures the quality of parts shipment. At the same time, the inspection device can simulate a high-temperature environment to obtain data information displayed by the parts in the high-temperature environment, which is convenient for the installation and use of the parts. The position of the camera inspection module can be flexibly adjusted according to needs to facilitate its use. When simulating a high-temperature environment, it can reduce temperature spillover and reduce energy waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 A schematic diagram of the structure from another perspective; Figure 3 It is a front view structural schematic diagram of the present invention; Figure 4 for Figure 3 A schematic diagram of the enlarged structure at A in the middle; Figure 5 It is a structural schematic diagram of the protection box in the present invention; Figure 6 for Figure 5 Schematic diagram of the enlarged structure at point B in the middle.
[0016] In the figure: 1 belt conveyor mechanism, 2 protection box, 3 baffle plate, 4 mounting frame, 5 positioning telescopic rod, 6 guide rod, 7 jet box, 8 air pump group, 9 air inlet pipe, 10 exhaust pipe, 11 filter box, 12 filter screen, 13 mounting seat, 14 adjustable telescopic rod, 15 mounting frame, 16 camera detection module, 17 first motor, 18 second motor, 19 first threaded barrel, 20 first screw, 21 positioning plate, 22 first guide plate, 23 third motor, 24 positioning seat, 25 second guide plate, 26 second threaded barrel, 27 second screw, 28 fourth motor, 29 electric heating assembly. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0018] See also Figure 1-6 The present invention provides a technical solution: an automobile parts quality inspection device, comprising a belt conveyor mechanism 1, the belt conveyor mechanism 1 is used for the transfer and transportation of automobile parts, a protective box 2 is arranged on the side of the belt conveyor mechanism 1 and is located above it, and openings are opened on both sides of the protective box 2, one opening is used as a feed port, and the other opening is used as a discharge port, the belt conveyor mechanism 1 transports the automobile parts to be inspected into the protective box 2 for inspection, and the inspected automobile parts are taken out by the belt conveyor mechanism 1 through the discharge port.
[0019] A camera detection module 16 is provided in the protective box 2, and the appearance of automobile parts is detected by the camera detection module 16. The detection contents include but are not limited to damage, cracks, scratches, color, size, shape, etc. The outflow of defective products is reduced by detecting parts, and the position and height of the camera detection module 16 are adjustable, so that the position of the camera detection module 16 can be adjusted according to the detection requirements for its use. An electric heating component 29 is installed on the side of the protective box 2. The electric heating component 29 includes but is not limited to an electric heating plate or an electric heating lamp. The electric heating component 29 is located in the protective box 2 at the heating end, and the heating end of the electric heating component 29 is inclined toward the belt conveyor mechanism 1. After the belt conveyor mechanism 1 conveys the parts into the protective box 2, the electric heating component 29 is controlled to work, and the electric heating component 29 is heated to simulate a high temperature environment, so as to detect the performance data of the parts in a high temperature environment, such as whether the parts are cracked by heat, whether the color will change, whether the parts expand, and the expansion data.
[0020] A shielding member for shielding the opening is arranged on the side of the protective box 2, and the height position of the shielding member is adjustable. By adjusting the position of the shielding member, the side opening of the protective box 2 can be shielded and protected to reduce heat spillover, and it is convenient to simulate a high temperature environment in the protective box 2 to perform quality inspection on parts. The shielding member includes a shielding plate 3 slidably arranged on the side of the protective box 2, and a mounting frame 4 is fixed at the position corresponding to the shielding plate 3 on the top of the protective box 2. A guide rod 6 is fixed on the side of the shielding plate 3, and the guide rod 6 is slidably connected to the mounting frame 4. A positioning member for adjusting the height position of the shielding plate 3 is installed on the side of the mounting frame 4. The positioning member includes a positioning telescopic rod 5 installed on the side of the mounting frame 4, and the telescopic end of the positioning telescopic rod 5 is fixedly connected to the lower part of the side of the shielding plate 3 to control the positioning telescopic rod 5 to work, and the positioning telescopic rod 5 drives the shielding plate 3 to move to shield the opening, which is convenient for the use of the shielding member. When the shielding plate 3 moves, the guide rod 6 plays a role of positioning and guiding it to avoid displacement when the shielding plate 3 moves.
[0021] A cleaning piece is provided on the side of the shielding piece. The height position of the shielding plate 3 is adjusted according to the size of the parts to be inspected so that the cleaning piece is close to the automobile parts, which is convenient for cleaning dust and foreign matter on the automobile parts and facilitating subsequent inspection. It should be noted that the cleaning piece is located at the feed port on the side of the protective box 2.
[0022] The cleaning part includes a jet box 7 and a filter box 11, and an inclined jet port is provided at the bottom of the jet box 7, and the jet port is arranged toward the outside of the protection box 2. An air pump group 8 is installed on the side of the protection box 2, and an air inlet pipe 9 connected to the inner cavity of the jet box 7 is provided at the air outlet of the air pump group 8, and an air extraction pipe 10 connected to the inner cavity of the filter box 11 is provided at the air inlet of the air pump group 8. The side of the filter box 11 away from the air extraction pipe 10 is opened, and a filter screen 12 is installed in the opening on the side of the filter box 11 to control the operation of the air pump group 8. The pump group 8 draws air through the exhaust pipe 10, and then the air pump group 8 transports the drawn gas to the jet box 7 through the air inlet pipe 9. The gas entering the jet box 7 is ejected through the jet port, and the ejected airflow acts on the parts to clean the dust and other foreign matter attached to the sides of the parts, so as to facilitate the inspection of the parts; when the air pump group 8 draws air, the filter box 11 and the filter screen 12 installed on the side of the filter box 11 filter the drawn gas to improve the cleanliness of the gas ejected from the jet port, so as to facilitate the cleaning of foreign matter attached to the outside of the parts.
[0023] A mounting seat 13 is slidingly arranged on the upper part of the inner cavity of the protective box 2, an adjusting piece is arranged on the side of the mounting seat 13, and a mounting frame 15 is arranged at the end of the adjusting piece. The camera detection module 16 is rotatably arranged in the mounting frame 15. The position of the camera detection module 16 can be adjusted conveniently by adjusting the position of the mounting seat 13. The arranged adjusting piece can be used to adjust the height position of the camera detection module 16, which facilitates the use of the camera detection module 16.
[0024] The adjusting part includes an adjusting telescopic rod 14 installed on the side of the mounting seat 13, and the mounting frame 15 is set at the telescopic end of the adjusting telescopic rod 14 to control the operation of the adjusting telescopic rod 14. The adjusting telescopic rod 14 drives the mounting frame 15 to move to adjust the installation height of the camera detection module 16, which facilitates the use of the camera detection module 16.
[0025] A first motor 17 is installed at the telescopic end of the telescopic rod 14, and the mounting frame 15 is fixed on the driving shaft of the first motor 17 to control the operation of the first motor 17. The first motor 17 drives the mounting frame 15 to rotate and drives the camera detection module 16 to adjust left and right, so as to adjust the angle of the camera detection module 16 according to the detection requirements.
[0026] A second motor 18 is installed on the side of the mounting frame 15. The driving shaft of the second motor 18 is connected and fixed to the side of the camera detection module 16 to control the operation of the second motor 18. The second motor 18 drives the camera detection module 16 to rotate in the mounting frame 15, and the angle of the camera detection module 16 is adjusted up and down to facilitate the use of the camera detection module 16.
[0027] A first screw 20 is arranged on the top of the protective box 2, a positioning plate 21 is arranged at one end of the first screw 20, a positioning seat 24 is arranged at the other end of the first screw 20, and a third motor 23 is installed on the positioning seat 24, the output shaft of the third motor 23 is connected and fixed to the end of the first screw 20, and a first threaded barrel 19 threadedly connected to the first screw 20 is installed on the side of the mounting seat 13 to control the operation of the third motor 23. The first screw 20 is driven by the third motor 23 to rotate so that the first threaded barrel 19 drives the mounting seat 13 to move, which is convenient for adjusting the position of the camera detection module 16 to the left and right.
[0028] A second screw 27 is rotatably installed in the protective box 2, and a second threaded cylinder 26 threadedly connected to the second screw 27 is installed on the side of the positioning seat 24. A fourth motor 28 is installed on the side of the protective box 2, and the output shaft of the fourth motor 28 is fixedly connected to the end of the second screw 27. The fourth motor 28 is controlled to work, and the second screw 27 is driven by the fourth motor 28 to rotate so that the second threaded cylinder 26 drives the positioning seat 24 to move, which is convenient for adjusting the camera detection module 16 forward and backward. A first guide plate 22 for guiding the positioning plate 21 is provided on one side of the protective box 2, and a second guide plate 25 for guiding the positioning seat 24 is provided on the other side of the protective box 2. When the second screw 27 drives the positioning seat 24 to move, the second guide plate 25 limits and guides the movement of the positioning seat 24, and at the same time, the first guide plate 22 limits and guides the movement of the positioning plate 21, which is convenient for the adjustment and use of the detection device.
[0029] The belt conveyor mechanism 1, positioning telescopic rod 5, air pump group 8, adjusting telescopic rod 14, camera detection module 16, first motor 17, second motor 18, third motor 23, fourth motor 28, electric heating assembly 29, etc. used in the present invention are all commonly used electronic components in the prior art, and their working methods and circuit structures are all well-known technologies. The operation of the electronic components used in the present invention is controlled by a PLC controller, which is a commonly used technical solution for technicians and will not be elaborated here.
[0030] This automobile parts quality inspection device performs data inspection on automobile parts through the set camera inspection module, reduces the outflow of defective products with defects such as cracks and scratches, and ensures the quality of parts shipment. At the same time, this inspection device can simulate a high-temperature environment to obtain data information displayed by the parts in the high-temperature environment, which is convenient for the installation and use of the parts. The position of the camera inspection module can be flexibly adjusted according to needs, which is convenient for its use. When simulating a high-temperature environment, it can reduce temperature spillover and reduce energy waste.
[0031] The undisclosed parts in the present invention are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. An automobile parts quality inspection device, comprising a belt conveyor mechanism (1), characterized in that: A protective box (2) located above the belt conveyor mechanism (1) is arranged on the side thereof, and openings are provided on both sides of the protective box (2). A shielding member for shielding the opening is arranged on the side of the protective box (2), and the height position of the shielding member is adjustable. A cleaning member is arranged on the side of the shielding member. A camera detection module (16) is arranged in the protective box (2), and the position and height of the camera detection module (16) are adjustable. An electric heating component (29) is installed on the side of the protective box (2), and the electric heating component (29) is located in the protective box (2) at the heating end, and the heating end of the electric heating component (29) is inclined toward the belt conveyor mechanism (1).
2. The automobile parts quality inspection device according to claim 1, characterized in that: The cleaning component comprises an injection box (7) and a filter box (11), and an inclined injection port is provided at the bottom of the injection box (7), and the injection port is arranged toward the outside of the protection box (2). An air pump group (8) is installed on the side of the protection box (2), and an air inlet pipe (9) communicating with the inner cavity of the injection box (7) is arranged at the air outlet of the air pump group (8), and an air extraction pipe (10) communicating with the inner cavity of the filter box (11) is arranged at the air inlet of the air pump group (8). The side of the filter box (11) away from the air extraction pipe (10) is opened, and a filter screen (12) is installed in the opening on the side of the filter box (11).
3. The automobile parts quality inspection device according to claim 1, characterized in that: The shielding member comprises a shielding plate (3) slidably arranged on the side of the protection box (2); a mounting frame (4) is fixed at a position on the top of the protection box (2) corresponding to the shielding plate (3); a guide rod (6) is fixed on the side of the shielding plate (3), and the guide rod (6) is slidably connected to the mounting frame (4); and a positioning member for adjusting the height position of the shielding plate (3) is installed on the side of the mounting frame (4).
4. The automobile parts quality inspection device according to claim 3 is characterized in that: The positioning member comprises a positioning telescopic rod (5) mounted on a side of the mounting frame (4), and the telescopic end of the positioning telescopic rod (5) is fixedly connected to the lower part of the side of the shielding plate (3).
5. The automobile parts quality inspection device according to claim 1, characterized in that: A mounting seat (13) is slidably disposed on the upper portion of the inner cavity of the protection box (2), an adjusting member is disposed on the side of the mounting seat (13), a mounting frame (15) is disposed at the end of the adjusting member, and the camera detection module (16) is rotatably disposed in the mounting frame (15).
6. The automobile parts quality inspection device according to claim 5, characterized in that: The adjusting member comprises an adjusting telescopic rod (14) mounted on a side of the mounting seat (13), and the mounting frame (15) is arranged at the telescopic end of the adjusting telescopic rod (14).
7. The automobile parts quality inspection device according to claim 6, characterized in that: A first motor (17) is installed at the telescopic end of the adjustable telescopic rod (14), and the mounting frame (15) is fixed on the driving shaft of the first motor (17).
8. The automobile parts quality inspection device according to claim 5, characterized in that: A second motor (18) is mounted on the side of the mounting frame (15), and a drive shaft of the second motor (18) is connected and fixed to the side of the camera detection module (16).
9. The automobile parts quality inspection device according to claim 5, characterized in that: A first screw (20) is arranged at the top of the protection box (2), a positioning plate (21) is arranged at one end of the first screw (20), a positioning seat (24) is arranged at the other end of the first screw (20), and a third motor (23) is installed on the positioning seat (24), and the output shaft of the third motor (23) is connected and fixed to the end of the first screw (20), a first guide plate (22) for guiding and positioning the positioning plate (21) is arranged on one side of the protection box (2), and a second guide plate (25) for guiding and positioning the positioning seat (24) is arranged on the other side of the protection box (2), and a first threaded barrel (19) threadedly connected to the first screw (20) is installed on the side of the mounting seat (13).
10. The automobile parts quality inspection device according to claim 9, characterized in that: A second screw rod (27) is rotatably mounted in the protection box (2), a second threaded barrel (26) threadably connected to the second screw rod (27) is mounted on the side of the positioning seat (24), a fourth motor (28) is mounted on the side of the protection box (2), and an output shaft of the fourth motor (28) is fixedly connected to the end of the second screw rod (27).