A fluorescent magnetic particle flaw detection online detection device
By installing a rotating plate and a push member in the fluorescent magnetic powder flaw detection online detection device, the magnetic powder is ensured to be in full contact with the workpiece, and the problem that some defects in the prior art have not been disclosed is solved, and the detection accuracy and quality are improved.
Patent Information
- Application Number
- CN202510052250.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
When the existing fluorescent magnetic powder flaw detection online detection device sprays magnetic powder, the part of the workpiece is not coated with magnetic powder, resulting in some defects not being revealed, or the magnetic powder aggregation is not obvious, and the properties and location of the defects cannot be clearly identified, affecting the quality detection of the workpiece.
A fluorescent magnetic powder flaw detection online detection device is designed. By setting a rotating plate, a driving member and a rotating mechanism on the processing table, the workpiece is rotated on the support frame, the rotating plate is adjusted to expand the spray range of the spraying part, and the discharge hole is moved back and forth through the pushing part to ensure that the magnetic powder and the workpiece are in full contact.
By expanding the spray range and ensuring full contact of magnetic powder, the device improves detection accuracy, reduces leakage areas, and improves the accuracy of workpiece quality detection.
Smart Images

Figure CN119780214A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of flaw detection devices, in particular to an online fluorescent magnetic particle flaw detection device. Background Art
[0002] Fluorescent magnetic particle flaw detection online detection devices are usually used to detect defects on metal surfaces, especially in the manufacturing or maintenance process, to monitor in real time whether the material has cracks, holes or other surface defects. The working principle of the fluorescent magnetic particle flaw detection online detection device is to magnetize the workpiece through electric current or permanent magnets, so that the magnetic lines of force near the defects of the workpiece change, so that the magnetic powder can gather at the defects. The staff sprays magnetic powder with fluorescent properties on the surface of the workpiece. These magnetic powders can emit fluorescence under ultraviolet light and gather in the defect area for easy observation. The staff then uses ultraviolet light to illuminate the inspection area to make the magnetic powder produce fluorescence. The image is captured in real time by the camera, and the inspection personnel can observe the possible defect location. Finally, the staff transmits the image information to the computer system for processing to locate, classify, record and analyze the defects.
[0003] Deficiencies of existing technology: In the above-mentioned fluorescent magnetic particle flaw detection online detection device, when the worker sprays magnetic powder on the workpiece, part of the workpiece is not coated with magnetic powder, so that certain defects on the workpiece are not revealed, or even if defects exist in the workpiece, the aggregation of magnetic powder is not obvious, resulting in the inability to clearly identify the nature and location of the defects, which in turn affects the detection of workpiece quality. Summary of the invention
[0004] The object of the present invention is to provide an on-line fluorescent magnetic particle flaw detection device to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A fluorescent magnetic particle flaw detection online detection device comprises a processing table, on which a support frame, a rotating plate and a rotating mechanism are arranged, a rotating groove is vertically opened on the top of the support frame, a driving member for driving the workpiece to rotate is arranged on the side wall of the support frame, the rotating plate is located above the workpiece and connected to the support frame, a transmission groove is opened on one side of the rotating plate, a discharge hole is opened on the other side of the rotating plate, the discharge hole is communicated with the transmission groove, a spraying member is arranged in the transmission groove, and the rotating mechanism comprises: A transmission plate, one side of which extends into the transmission slot and is slidably connected to the side wall of the transmission slot, and the other side of which is connected to the support frame; A rotating block, the rotating block is located on the side wall of the rotating plate and connected to the rotating plate; A rotating rod, one end of which is connected to the top of the rotating block, and the other end of which passes through the rotating groove and is slidably connected to the side wall of the rotating groove; The driving source is located on the support frame, and the driving source is connected to the rotating rod and is used to drive the rotating rod to move.
[0006] Preferably, the pushing member includes: A driving shaft, the driving shaft is located on the support frame and is coaxially arranged with the rotating rod, the bottom of the driving shaft is slidably connected with the top of the support frame, the bottom of the driving shaft is coaxially provided with a driving groove, and the side wall of the driving groove is slidably connected with the side wall of the rotating rod; A driving spring, wherein the driving spring is located in the driving slot, one end of the driving spring is connected to the side wall of the driving slot, and the other end of the driving spring is connected to the top of the rotating rod; A driving rod, the driving rod is located at the top of the support frame, and the end of the driving rod is connected to the side wall of the driving shaft; A driving cylinder is located on the top of the support frame, a cylinder body of the driving cylinder is connected to the support frame, and a piston rod of the driving cylinder is connected to the side wall of the driving rod.
[0007] Preferably, a damping layer and a baffle are provided at the top of the driving rod, the damping layer is located at the bottom of the driving shaft and connected to the driving shaft, the damping layer is slidingly connected to the side wall of the rotating rod, the baffle is located in the driving groove and slidingly connected to the side wall of the driving groove, the top of the baffle is connected to the bottom of the driving spring, and the bottom of the baffle is used to abut against the damping layer.
[0008] Preferably, a slide groove is horizontally provided on the processing table, and a slider and a limit plate are provided on the processing table, and there are two sliders and limit plates, and the two sliders are two limit plates respectively located on two sides of the workpiece, and each of the sliders corresponds to each limit plate one by one, and the bottom of each slider extends into the slide groove and is slidably connected to the side wall of the slide groove, the top of each slider is connected to the bottom of the limit plate, and the side wall of each limit plate is rotatably connected to the end of the workpiece, and a limit rod and a limit spring are provided on each limit plate, one end of the limit rod is connected to the side wall of the limit plate, and the other end of the limit rod passes through the support frame and is slidably connected to the side wall of the support frame, and the limit spring is sleeved on the limit rod, one end of the limit spring is connected to the side wall of the limit plate, and the other end of the limit spring is connected to the side wall of the support frame.
[0009] Preferably, the driving member includes: A rotating shaft, the rotating shaft is located on the limiting plate and on one side of the workpiece, the rotating shaft is connected to the side wall of the limiting plate, and a driving source is provided on the rotating shaft, and the driving source is used to drive the rotating shaft to rotate; A driving wheel, the driving wheel is sleeved on the rotating shaft and coaxially connected to the rotating shaft, and the driving wheel is connected to the side wall of the limiting plate; The driven wheel is sleeved on the end of the workpiece and is detachably connected to the workpiece, and the driven wheel is connected to the side wall of the limiting plate.
[0010] Preferably, a transverse groove is coaxially opened on one end of the rotating shaft away from the workpiece, a connecting groove is horizontally opened on the side wall of the transmission groove, and the driving source includes: A transmission shaft, wherein the transmission shaft is coaxially arranged with the rotating shaft, one end of the transmission shaft extends into the transverse groove and is slidably connected with the side wall of the transverse groove, and the other end of the transmission shaft passes through the side wall of the support frame; A connecting block, wherein the connecting block is located on the transmission shaft, one side of the connecting block is connected to the side wall of the transmission shaft, and the other side of the connecting block extends into the connecting groove and is slidably connected to the side wall of the connecting groove; A rotating motor is located on the processing table and connected to the processing table, and an output shaft of the rotating motor is coaxially connected to the transmission shaft.
[0011] Preferably, a collecting box and a filter plate are provided on the processing table, the collecting box is located at the bottom of the workpiece and connected to the support frame, a collecting trough is provided on the top of the collecting box, the filter plate is located in the collecting trough and connected to the side wall of the collecting trough.
[0012] Preferably, a circulation pump and a circulation pipe are provided on one side of the collection box, one side of the circulation pump is connected to the collection box, the other side of the circulation pump is connected to the circulation pipe, and the side of the circulation pipe away from the circulation pump is connected to the transmission tank.
[0013] Preferably, there are a plurality of discharge holes, and the plurality of discharge holes are evenly distributed along the width direction of the rotating plate.
[0014] Preferably, a ball is provided at the bottom of the driving shaft, one side of the ball is connected to the driving shaft, and the other side of the ball is in contact with the top of the support frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. This fluorescent magnetic particle flaw detection online detection device rotates the workpiece on the support frame through the rotating plate, driving member and rotating mechanism arranged on the processing table, and the staff adjusts the rotating plate to rotate the rotating plate, thereby expanding the spraying range of the spraying member. At the same time, the discharge hole on the rotating plate is moved back and forth through the pushing member, so that the magnetic powder sprayed by the spraying member is fully in contact with the workpiece, making it less likely that there will be a part on the workpiece that is not coated, thereby improving the staff's detection accuracy of the workpiece, and then improving the detection quality; 2. This fluorescent magnetic particle flaw detection online detection device uses a collection box set on a processing table. When the magnetic powder contacts the workpiece, part of the magnetic powder is filtered through a filter plate, and then the magnetic powder is transferred to the transfer slot on the rotating plate again through a circulation pump and a circulation pipe, so as to recycle the magnetic powder, thereby improving the utilization rate of the magnetic powder and saving resources. 3. This fluorescent magnetic particle flaw detection online detection device converts the sliding friction between the drive shaft and the top of the support frame into rolling friction through the ball bearings arranged at the bottom of the drive shaft, thereby reducing the friction between the drive shaft and the support frame, reducing the wear of the drive shaft and the support frame, and extending the service life of the drive shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention, mainly showing the rotating groove; Figure 3 It is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the collection tank; Figure 4 It is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the transmission slot; Figure 5 It is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the driving source; Figure 6 It is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the connection groove; Figure 7 It is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the rotating mechanism; Figure 8 It is an exploded schematic diagram of a part of the structure of the present invention, mainly showing the driving slot.
[0017] In the figure: 1, processing table; 11, slide; 12, support frame; 13, rotating groove; 14, detection member; 15, display member; 16, workpiece; 2, rotating plate; 21, transmission groove; 22, discharge hole; 23, spray member; 31, slider; 32, limit plate; 33, limit rod; 34, limit spring; 4, rotating mechanism; 41, transmission plate; 42, rotating block; 43, rotating rod; 44, pushing member; 441, driving shaft; 442, Driving spring; 443, driving rod; 444, driving cylinder; 51, driving groove; 52, damping layer; 53, baffle; 54, ball; 6, driving member; 61, rotating shaft; 62, driving wheel; 63, driven wheel; 7, driving source; 71, transmission shaft; 72, connecting block; 73, rotating motor; 81, transverse groove; 82, connecting groove; 91, collecting box; 92, filter plate; 93, circulating pump; 94, circulating pipe; 95, collecting groove. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] In the description of the present invention, it is necessary to understand that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0020] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0021] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0022] See also Figure 1-8 As shown, the present invention provides a technical solution for an online fluorescent magnetic particle flaw detection device: A fluorescent magnetic particle flaw detection online detection device includes a processing table 1, a slide slot 11 is horizontally opened on the top of the processing table 1, and the slide slot 11 is in a T shape. A detection member 14, a display member 15 and a support frame 12 are installed on the processing table 1. The detection member 14 is located on the processing table 1, and the detection member 14 faces a workpiece 16. The display member 15 is located on one side of the detection member 14 and is connected to the detection member 14. Through the detection member 14 and the display member 15, the detection result of the workpiece 16 is finally transmitted to the display member 15. The horizontally arranged support frame 12 is in a gantry shape, and the bottom of the support frame 12 is fixedly connected to the top of the processing table 1.
[0023] A slider 31, a limit plate 32, a limit rod 33 and a limit spring 34 are installed in the support frame 12. There are two sliders 31, limit plates 32, limit rods 33 and limit springs 34, and the two sliders 31, limit plates 32, limit rods 33 and limit springs 34 are respectively located on both sides of the workpiece 16, and each slider 31, limit plate 32, limit rod 33 and limit spring 34 corresponds to each other. One side of each horizontally arranged slider 31 is located in the slide slot 11 and is slidably connected to the side wall of the slide slot 11, the other side of the slider 31 is fixedly connected to the bottom of the limit plate 32, the side of the vertically arranged limit plates 32 close to each other abuts against the end of the workpiece 16, one end of the horizontally arranged limit rod 33 is fixedly connected to the side wall of the limit plate 32, the other end of the limit rod 33 passes through the support frame 12 and is slidably connected to the side wall of the support frame 12, the horizontally arranged limit spring 34 is sleeved on the limit rod 33, and one end of the limit spring 34 is fixedly connected to the side wall of the limit plate 32, and the other end of the limit spring 34 is fixedly connected to the side wall of the support frame 12. The workpiece 16 is supported and limited by the limit spring 34 on the limit plate 32, so that the workpiece 16 is not easy to shake at will when in contact with the magnetic powder, the stability of the workpiece 16 is improved, and the workpiece 16 is fully in contact with the magnetic powder.
[0024] A driving member 6 for driving the workpiece 16 to rotate is installed on the limiting plate 32. The driving member 6 includes a driving source 7, a rotating shaft 61, a driving wheel 62 and a driven wheel 63. The driving source 7 includes a rotating motor 73, a transmission shaft 71 and a connecting block 72. The rotating motor 73 is located on the side wall of the support frame 12 and is fixedly connected to the side wall of the support frame 12. The output shaft of the rotating motor 73 is coaxially fixedly connected to the transmission shaft 71. One end of the horizontally arranged transmission shaft 71 passes through the support frame 12 and is rotatably connected to the support frame 12. The rotating shaft 61 is located at the end of the transmission shaft 71 away from the driving motor and is coaxially arranged with the transmission shaft 71. The rotating shaft 61 passes through the limiting plate 32 and is rotatably connected to the limiting plate 32. A transverse groove 81 is coaxially opened on the side of the rotating shaft 61 close to the driving motor. The side wall of the transverse groove 81 is slidably connected to the side wall of the transmission shaft 71. The transverse groove 81 allows the transmission shaft 71 to slide along the length direction of the slide groove 11. A connecting groove 82 is horizontally provided on the side wall of the transverse groove 81, one side of the connecting block 72 is inserted into the connecting groove 82 and is slidably connected to the side wall of the connecting groove 82, and the other side of the connecting block 72 is fixedly connected to the side wall of the transmission shaft 71. The vertically arranged driving wheel 62 is sleeved on the rotating shaft 61 and is coaxially fixedly connected to the rotating shaft 61, the driving wheel 62 is rotatably connected to the limit plate 32, the vertically arranged driven wheel 63 is located at the top of the driving wheel 62, and the driven wheel 63 is rotatably connected to the side wall of the limit plate 32, the driven wheel 63 is meshedly connected to the driving wheel 62, the driven wheel 63 is detachably connected to the end of the workpiece 16 by bolts, and the rotation of the driven wheel 63 drives the workpiece 16 to rotate synchronously. The staff starts the rotating motor 73, and the output shaft of the rotating motor 73 rotates to drive the transmission shaft 71 to rotate synchronously. Through the connecting block 72 and the connecting groove 82, the rotating shaft 61 rotates with the transmission shaft 71, thereby driving the driving wheel 62 to rotate synchronously, and the driven wheel 63 rotates with the driving wheel 62, thereby driving the workpiece 16 on the driven wheel 63 to rotate synchronously, so that the workpiece 16 is fully in contact with the magnetic powder.
[0025] A rotating groove 13 is horizontally opened at the top of the support frame 12, and a rotating mechanism 4 and a rotating plate 2 are installed on the support frame 12. The rotating mechanism 4 includes a pushing member 44, a rotating rod 43, a rotating block 42 and a transmission plate 41. The pushing member 44 includes a driving cylinder 444, a driving rod 443, a driving shaft 441 and a driving spring 442. The driving cylinder 444 is located at the top of the support frame 12, the cylinder body of the driving cylinder 444 is fixedly connected to the support frame 12, the axial direction of the piston rod of the driving cylinder 444 is consistent with the length direction of the rotating groove 13, the piston rod of the driving cylinder 444 is coaxially fixedly connected to the driving rod 443, the horizontally arranged driving rod 443 is located on the support frame 12, and the end of the driving rod 443 away from the driving cylinder 444 is fixedly connected to the side wall of the driving shaft 441, the vertically arranged driving shaft 441 is located on the support frame 12 and is slidably connected to the support frame 12, a plurality of ball bearings 54 are installed at the bottom of the driving shaft 441, and the plurality of ball bearings 54 are evenly distributed along the circumference of the driving shaft 441, one side of each ball bearing 54 is rotatably connected to the bottom of the driving shaft 441, and the other side of each ball bearing 54 contacts the top of the support frame 12. A driving groove 51 is coaxially provided at the bottom of the driving shaft 441, and a damping layer 52 is installed in the driving groove 51. The damping layer 52 is made of rubber material, and the side wall of the damping layer 52 is bonded to the side wall of the driving groove 51. A vertically arranged driving spring 442 is located in the driving groove 51, one end of the driving spring 442 is fixedly connected to the top wall of the driving groove 51, and a baffle 53 is installed on the other end of the driving spring 442. The top of the horizontally arranged baffle 53 is fixedly connected to the driving spring 442, the bottom of the baffle 53 is fixedly connected to the top of the rotating rod 43, the side wall of the baffle 53 is slidably connected to the side wall of the driving groove 51, and the bottom of the baffle 53 is used to contact the top of the damping layer 52. One end of the vertically arranged rotating rod 43 extends into the driving groove 51 and is fixedly connected to the bottom of the baffle 53. The other end of the rotating rod 43 is hinged to the top of the rotating plate 2, and the side wall of the rotating rod 43 is slidably connected to the damping layer 52. The bottom of the inclined rotating block 42 is fixedly connected to the side wall of the rotating plate 2. The inclined rotating plate 2 is located above the workpiece 16, and a transmission groove 21 is provided on the top of the rotating plate 2. The length direction of the transmission groove 21 is consistent with the length direction of the rotating plate 2. A plurality of discharge holes 22 are provided at the bottom of the rotating plate 2. The plurality of discharge holes 22 are evenly distributed along the width direction of the rotating plate 2. Each discharge hole 22 is connected to the transmission groove 21. A spray part 23 for spraying magnetic powder is installed in the transmission groove 21. The spray part 23 is connected to the discharge hole 22. Through the discharge hole 22, the magnetic powder sprayed by the spray part 23 contacts the side wall of the workpiece 16. Through the rotating mechanism 4, the magnetic powder sprayed by the spray part 23 passes through the discharge hole 22 and fully contacts the workpiece 16, so that it is not easy for there to be a part on the side wall of the workpiece 16 that is not in contact with the magnetic powder. The inclined transmission plate 41 is located on the top of the rotating plate 2 , and one side of the transmission plate 41 is hinged to the support frame 12 , and the other side of the transmission plate 41 extends into the transmission slot 21 and is slidably connected to the side wall of the transmission slot 21 .
[0026] The staff starts the driving cylinder 444, and the piston rod of the driving cylinder 444 is extended and retracted to drive the driving rod 443 to move, thereby driving the driving shaft 441 to move along the length direction of the rotating groove 13, thereby driving the driving spring 442, the baffle 53, the damping layer 52 and the rotating rod 43 to move synchronously. Through the elastic potential energy of the driving spring 442, the extension length of the driving spring 442 in the vertical direction far exceeds the moving distance of the rotating plate 2 along the length direction of the transmission plate 41. While the rotating rod 43 moves in the horizontal direction, the rotating rod 43 rises and falls in the vertical direction, thereby driving the rotating plate 2 and the transmission plate 41 to rotate synchronously. The rotating plate 22 is moved to adjust the position of the discharge hole 22, so that the magnetic powder in the spray piece 23 passes through the discharge hole 22 and is sprayed on the workpiece 16, and the piston rod of the driving cylinder 444 is moved back and forth, thereby driving the rotating plate 2 to move back and forth, so that the magnetic powder is fully in contact with the workpiece 16, so that it is not easy for the workpiece 16 to have a part that is not in contact with the magnetic powder, thereby improving the detection accuracy. At the same time, the damping layer 52 is in contact with the rotating rod 43, and the rotating plate 2 is not easy to swing at will when it is lifted or lowered, so that the discharge hole 22 is not easy to swing at will, so that the magnetic powder can be fully sprayed on the workpiece 16, thereby improving the detection accuracy.
[0027] A collection box 91, a circulation pump 93 and a circulation pipe 94 are installed on the processing table 1. The bottom of the horizontally arranged collection box 91 is fixedly connected to the top of the processing table 1. A collection tank 95 is vertically opened on the top of the collection box 91. A filter plate 92 is installed in the collection tank 95. The side wall of the filter plate 92 is fixedly connected to the side wall of the collection tank 95, so that the magnetic powder on the workpiece 16 is filtered and collected. The circulation pump 93 is located on the processing table 1. One end of the circulation pump 93 is connected to the collection box 91, and the other end of the circulation pump 93 is connected to the circulation pipe 94. The end of the circulation pipe 94 away from the circulation pump 93 is connected to the spray part 23 in the transmission tank 21, so that the magnetic powder is recycled and resources are saved.
[0028] The working principle of the present invention is as follows: When the fluorescent magnetic particle flaw detection online detection device of this embodiment is used, the staff transfers the workpiece 16 to the limit plate 32. Through the elastic potential energy of the limit spring 34, the limit plate 32 moves along the length direction of the slide slot 11 driven by the slider 31 until the side walls of the two limit plates 32 abut against the end of the workpiece 16, and then the driven wheel 63 is fixed to the workpiece 16 by bolts. The staff starts the rotating motor 73, and the output shaft of the rotating motor 73 rotates to drive the transmission shaft 71 to rotate synchronously. Through the connecting block 72 and the connecting slot 82, the rotating shaft 61 rotates synchronously, thereby driving the driving wheel 62 to rotate synchronously, and then driving the driven wheel 63 and the workpiece 16 to rotate synchronously. At this time, the staff starts the spray part 23, and the magnetic powder sprayed by the spray part 23 contacts the side wall of the workpiece 16 after passing through the discharge hole 22.
[0029] When the staff starts the driving cylinder 444, the piston rod of the driving cylinder 444 is extended and retracted to drive the driving rod 443 to move, thereby driving the driving shaft 441 to move along the length direction of the rotating groove 13, and then driving the rotating rod 43 to move synchronously. At this time, the driving spring 442 is in a stretched state. Through the elastic potential energy of the driving spring 442, the extension length of the driving spring 442 in the vertical direction far exceeds the moving distance of the rotating plate 2 along the length direction of the transmission plate 41, so that the rotating rod 43 moves in the horizontal direction and rises and falls in the vertical direction at the same time, so that the rotating plate 2 rotates synchronously around the end of the transmission plate 41, thereby adjusting the position of the discharge hole 22 on the rotating plate 2, so that the spray part 23 in the transmission groove 21 sprays magnetic powder and moves synchronously, so that the magnetic powder is fully in contact with the workpiece 16, so that it is not easy to have parts on the workpiece 16 that are not in contact with the magnetic powder, thereby improving the accuracy of the detection of the workpiece 16.
[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A fluorescent magnetic particle flaw detection online detection device, comprising a processing table (1), characterized in that: The processing table (1) is provided with a support frame (12), a rotating plate (2) and a rotating mechanism (4); a rotating groove (13) is vertically provided on the top of the support frame (12); a driving member (6) for driving a workpiece (16) to rotate is provided on the side wall of the support frame (12); the rotating plate (2) is located above the workpiece (16) and is connected to the support frame (12); a transmission groove (21) is provided on one side of the rotating plate (2); a discharge hole (22) is provided on the other side of the rotating plate (2); the discharge hole (22) is communicated with the transmission groove (21); a spray member (23) is provided in the transmission groove (21); and the rotating mechanism (4) comprises: A transmission plate (41), one side of the transmission plate (41) extending into the transmission slot (21) and being slidably connected to a side wall of the transmission slot (21), and the other side of the transmission plate (41) being connected to a support frame (12); A rotating block (42), the rotating block (42) being located on a side wall of the rotating plate (2) and connected to the rotating plate (2); A rotating rod (43), one end of the rotating rod (43) being connected to the top of the rotating block (42), and the other end of the rotating rod (43) passing through the rotating groove (13) and being slidably connected to the side wall of the rotating groove (13); A pushing member (44), the pushing member (44) is located on the support frame (12), the pushing member (44) is connected to the rotating rod (43) and is used to drive the rotating rod (43) to move.
2. The fluorescent magnetic particle flaw detection online detection device according to claim 1 is characterized in that: The pushing member (44) comprises: a driving shaft (441), the driving shaft (441) being located on the support frame (12) and being coaxially arranged with the rotating rod (43), the bottom of the driving shaft (441) being slidably connected with the top of the support frame (12), the bottom of the driving shaft (441) being coaxially provided with a driving groove (51), and the side wall of the driving groove (51) being slidably connected with the side wall of the rotating rod (43); a driving spring (442), the driving spring (442) being located in the driving groove (51), one end of the driving spring (442) being connected to a side wall of the driving groove (51), and the other end of the driving spring (442) being connected to a top of the rotating rod (43); A driving rod (443), the driving rod (443) being located at the top of the support frame (12), and the end of the driving rod (443) being connected to the side wall of the driving shaft (441); A driving cylinder (444) is located at the top of the support frame (12), a cylinder body of the driving cylinder (444) is connected to the support frame (12), and a piston rod of the driving cylinder (444) is connected to a side wall of the driving rod (443).
3. The fluorescent magnetic particle flaw detection online detection device according to claim 2 is characterized in that: A damping layer (52) and a baffle (53) are provided at the top of the driving rod (443); the damping layer (52) is located at the bottom of the driving shaft (441) and is connected to the driving shaft (441); the damping layer (52) is slidably connected to the side wall of the rotating rod (43); the baffle (53) is located in the driving groove (51) and is slidably connected to the side wall of the driving groove (51); the top of the baffle (53) is connected to the bottom of the driving spring (442); and the bottom of the baffle (53) is used to abut against the damping layer (52).
4. The fluorescent magnetic particle flaw detection online detection device according to claim 1 is characterized in that: The processing table (1) is provided with a slide groove (11) horizontally, and the processing table (1) is provided with a slider (31) and a limit plate (32). There are two sliders (31) and two limit plates (32). The two sliders (31) are two limit plates (32) respectively located on two sides of the workpiece (16). Each slider (31) corresponds to each limit plate (32) one by one. The bottom of each slider (31) extends into the slide groove (11) and is slidably connected to the side wall of the slide groove (11). The top of each slider (31) is connected to the bottom of the limit plate (32). The side wall of the limit plate (32) is rotatably connected to the end of the workpiece (16); each limit plate (32) is provided with a limit rod (33) and a limit spring (34); one end of the limit rod (33) is connected to the side wall of the limit plate (32); the other end of the limit rod (33) passes through the support frame (12) and is slidably connected to the side wall of the support frame (12); the limit spring (34) is sleeved on the limit rod (33); one end of the limit spring (34) is connected to the side wall of the limit plate (32); and the other end of the limit spring (34) is connected to the side wall of the support frame (12).
5. The fluorescent magnetic particle flaw detection online detection device according to claim 4 is characterized in that: The driving member (6) comprises: a rotating shaft (61), the rotating shaft (61) being located on the limiting plate (32) and on one side of the workpiece (16), the rotating shaft (61) being connected to a side wall of the limiting plate (32), the rotating shaft (61) being provided with a driving source (7), the driving source (7) being used to drive the rotating shaft (61) to rotate; a driving wheel (62), the driving wheel (62) being sleeved on the rotating shaft (61) and coaxially connected to the rotating shaft (61), the driving wheel (62) being connected to a side wall of the limiting plate (32); A driven wheel (63), the driven wheel (63) is sleeved on an end of the workpiece (16) and is detachably connected to the workpiece (16), and the driven wheel (63) is connected to a side wall of the limiting plate (32).
6. The fluorescent magnetic particle flaw detection online detection device according to claim 5, characterized in that: A transverse groove (81) is coaxially formed on one end of the rotating shaft (61) away from the workpiece (16), a connecting groove (82) is horizontally formed on the side wall of the transmission groove (21), and the driving source (7) comprises: a transmission shaft (71), the transmission shaft (71) being coaxially arranged with the rotating shaft (61), one end of the transmission shaft (71) extending into the transverse groove (81) and being slidably connected to a side wall of the transverse groove (81), and the other end of the transmission shaft (71) passing through a side wall of the support frame (12); a connecting block (72), the connecting block (72) being located on the transmission shaft (71), one side of the connecting block (72) being connected to a side wall of the transmission shaft (71), and the other side of the connecting block (72) extending into the connecting groove (82) and being slidably connected to the side wall of the connecting groove (82); A rotating motor (73), the rotating motor (73) being located on the processing table (1) and connected to the processing table (1), and the output shaft of the rotating motor (73) being coaxially connected to the transmission shaft (71).
7. The fluorescent magnetic particle flaw detection online detection device according to claim 1 is characterized in that: A collecting box (91) and a filter plate (92) are provided on the processing table (1); the collecting box (91) is located at the bottom of the workpiece (16) and is connected to the support frame (12); a collecting trough (95) is provided on the top of the collecting box (91); the filter plate (92) is located in the collecting trough (95) and is connected to the side wall of the collecting trough (95).
8. The fluorescent magnetic particle flaw detection online detection device according to claim 7, characterized in that: A circulation pump (93) and a circulation pipe (94) are provided on one side of the collection box (91); one side of the circulation pump (93) is in communication with the collection box (91); the other side of the circulation pump (93) is in communication with the circulation pipe (94); and the side of the circulation pipe (94) away from the circulation pump (93) is in communication with the transmission tank (21).
9. The fluorescent magnetic particle flaw detection online detection device according to claim 1, characterized in that: There are a plurality of discharge holes (22), and the plurality of discharge holes (22) are evenly distributed along the width direction of the rotating plate (2).
10. The fluorescent magnetic particle flaw detection online detection device according to claim 2, characterized in that: A ball (54) is provided at the bottom of the driving shaft (441); one side of the ball (54) is connected to the driving shaft (441), and the other side of the ball (54) is in contact with the top of the support frame (12).