An intelligent workshop centralized feeding system

Abstract

The present invention relates to the field of workshop feeding technology, specifically to an intelligent workshop centralized feeding system, including a raw material supply module, a conveying module, a metering module, a waste recovery module, a control module and a dust removal module. The present invention can achieve the purpose of more efficient and accurate feeding through the coordinated use of the raw material supply module, the conveying module, the metering module and the control module, and can accurately measure and control the material transportation according to production needs, so that the materials used in each batch of production are more accurate, thereby improving the quality and consistency of the product; through the coordinated use of the waste recovery module, the purpose of grading the waste can be achieved, and different types of waste can be finely classified and processed, which is convenient for real-time monitoring of the generation, classification, recovery and reuse of the waste.

Description

Technical Field

[0001] The invention relates to the technical field of workshop feeding technology, in particular to an intelligent workshop centralized feeding system. Background Art

[0002] With the rapid development of manufacturing industry and the continuous advancement of automation technology, intelligent workshops have become an important trend in modern industrial production. Intelligent workshops integrate advanced automation equipment, information technology and intelligent control systems. Among them, centralized feeding systems, as an important part of intelligent workshops, play a key role.

[0003] Most of the existing centralized feeding systems in workshops are difficult to feed efficiently and accurately, which affects the stability of the centralized feeding system, as well as the continuity and work efficiency of feeding. At the same time, some centralized feeding systems are difficult to classify waste materials, affecting resource utilization and procurement costs.

[0004] To this end, we proposed an intelligent workshop centralized feeding system to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to provide an intelligent workshop centralized feeding system to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the present invention provides the following technical solutions: an intelligent workshop centralized feeding system, including a raw material supply module,

[0007] The raw material supply module includes a raw material warehouse and a unloading device, the raw material warehouse stores the raw materials, and the unloading device is used to unload the raw materials from the warehouse;

[0008] A conveying module, wherein the conveying module uses a negative pressure or positive pressure conveying method to convey the raw materials from the raw material warehouse or the unloading device to the production equipment through a pipeline;

[0009] A metering module, which includes a weighing meter and a mixer, and is used to accurately measure the raw materials and perform proportioning and mixing;

[0010] A waste recycling module, which is divided into multiple subsystems according to the characteristics of the waste, and is used to recycle and process scraps and scrap products, including online crushing, error-proof material selection, packaging and transportation functions;

[0011] The control module is used to centrally manage and control the delivery, metering, transportation and waste recovery of raw materials, increase the efficient, accurate and reliable operation of the system, and realize automated operation and intelligent monitoring.

[0012] The dust removal module is used to process the dust generated during the raw material transportation process.

[0013] Preferably, the conveying module includes wear-resistant and high-temperature resistant conveying pipes, connectors, conveyor belts and AGV conveying vehicles to improve the smoothness and safety of raw material transportation.

[0014] Preferably, the metering module includes a weighing meter, a mixer, sensors and instruments for real-time monitoring and feedback of parameters such as the supply amount, pressure and temperature of the raw materials, and automatically adjusts the supply amount through the control module to improve the stability and accuracy of the raw materials.

[0015] Preferably, the waste recycling module includes an online crusher, a centralized crusher, a pulverizer, an anti-error material selection station, a granulator and a packaging rack, which are used to crush, classify, package and transport scrapped products, and perform different treatments on different waste materials to facilitate secondary utilization and reduce waste of resources.

[0016] Preferably, the control module includes a central control unit, a communication module and a monitoring module, sensors and instruments, which are used to realize functions such as remote monitoring, fault diagnosis, alarm and task allocation, remote real-time monitoring and adjustment of raw material supply quantity, pressure, temperature and other parameters, improve the safety of system operation, and understand the real-time situation of system operation.

[0017] Preferably, the dust removal module includes a dust collector, a dust collection system and a control system, which are used to capture and process dust generated during the raw material transportation process to protect the cleanliness and environmental protection of the production environment.

[0018] The present invention provides an intelligent workshop centralized feeding system, which has the following beneficial effects:

[0019] Through the coordinated use of the raw material supply module, the conveying module, the metering module and the control module, the purpose of more efficient and accurate material feeding can be achieved. The material conveying can be accurately measured and controlled according to production needs, and the supply quantity and time of each material can be controlled, so that the materials used in each batch of production can be more accurate, thereby improving the quality and consistency of the product, reducing production stagnation caused by human operating errors, and improving the operating efficiency of the production line and the stability of product quality. At the same time, precise material management can reduce waste and reduce the cost of raw materials.

[0020] Through the coordinated use of the waste recycling module, the purpose of grading waste can be achieved. Different types of waste can be finely classified and processed, which is convenient for real-time monitoring of the waste generation, classification, recycling and reuse process, helping enterprises to better manage resources and optimize production processes, thereby improving the overall resource utilization rate. It can also reduce the demand for purchasing new raw materials, thereby reducing production costs and inputs, and promoting the transformation of enterprises to a circular economy model, reducing dependence on natural resources, and achieving sustainable development. It also helps to reduce the backlog of waste in the production process, reduce production interruptions caused by waste accumulation, and improve the overall production efficiency of the workshop. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 It is a schematic diagram of the feeding process of the present invention;

[0023] Figure 2 It is a schematic diagram of the waste recycling process of the present invention.

[0024] In the figure: 1. Raw material supply module; 2. Conveying module; 3. Metering module; 4. Waste recovery module; 5. Control module; 6. Dust removal module. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] All components used in this application are products that can be directly purchased on the market, and their principles and connection methods are existing technologies well known to those skilled in the art, so they will not be described in detail here.

[0027] The raw material supply module 1 includes a raw material warehouse and a discharge device. The raw material warehouse stores raw materials. Various raw materials can be stored. The raw materials are selected and constructed according to the storage quantity of the raw materials, storage conditions such as temperature and humidity, and the convenience of taking the raw materials;

[0028] The unloading device is used to unload the raw materials from the raw material warehouse and transport them to the subsequent conveying module. The unloading device includes vehicle transportation and manual unloading. It can be equipped with a crane unloading truck to unload ton bags according to the unloading requirements, so that the raw materials can be unloaded from the warehouse smoothly, while reducing the waste and pollution of raw materials.

[0029] According to the attached Figure 1 As shown, the conveying module 2 adopts negative pressure or positive pressure conveying mode to convey the raw materials from the raw material warehouse or the unloading device to the production equipment through the pipeline. The conveying module is an important part of the automated conveying equipment. They are responsible for accurately and efficiently conveying materials or products from one location to another. The conveying module 2 includes wear-resistant and high-temperature resistant conveying pipelines, connectors, conveyor belts and AGV conveyor vehicles to improve the smoothness and safety of raw material transportation. According to different needs, the conveyor belt can be set as a straight conveyor belt, an inclined conveyor belt and a curved conveyor belt, etc. At the same time, the width, length and speed of the conveyor belt also need to be adjusted according to the type, shape and use environment of the material.

[0030] According to the attached Figure 1 As shown, the metering module 3 includes a weighing metering machine, a mixer, sensors and instruments, which are used to monitor and feedback the supply amount, pressure, temperature and other parameters of the raw materials in real time, and can accurately measure the raw materials and perform proportioning and mixing. The raw materials are transported to the weighing metering machine by positive pressure or negative pressure for accurate measurement. The mixer is used to mix the proportioned mixture to improve the uniform distribution of the raw materials. The sensor collects and feedbacks the measured figures, and also records and feedbacks the real-time status of the measurement and mixing, so as to facilitate timely adjustment to the actual situation. At the same time, the weighing and mixing parameters are set in advance, so as to facilitate the detection and response of the instrument; through the control module 5, the supply amount can be automatically adjusted to improve the stability and accuracy of raw material measurement and mixing. In addition, the control module system also has fault diagnosis and alarm functions, which can detect and handle abnormal situations in time.

[0031] According to the attached Figure 2 As shown, the waste recycling module 4 is divided into multiple subsystems according to the characteristics of the waste materials, which are used to recycle and process scraps and scrapped products, including online crushing, error-proof material selection, packaging and transportation functions. The waste recycling module 4 includes an online crusher, a centralized crusher, a crusher, an error-proof material selection station, a granulator and a packaging rack, which are used to crush, classify, package and transport the scrapped products;

[0032] The first waste recycling system is used to process scrapped materials. It is crushed online by an online crusher, and the crushed materials are transported to the error-proof material selection station, then transported to the raw material warehouse, and finally transported to the weighing and metering machine for proportioning and mixing. The second waste recycling system is used to process scrapped products that can continue to be produced. It is crushed centrally by a centralized crusher, and the crushed materials are transported to the error-proof material selection station through centralized negative pressure, and then transported to the packaging rack through the AGV conveying system for packaging, and finally the packaged materials are put into the transfer warehouse for storage. The third waste recycling system is used to process scrapped products that cannot be used for production. It is crushed by a crusher, and the crushed materials are transported to the granulator for granulation through negative pressure, and the granular materials are transported to the packaging rack for packaging through positive pressure.

[0033] According to the attached Figure 1 As shown, the control module 5 is used to centrally manage and control the delivery, metering, transportation and waste recovery of raw materials, increase the efficient, accurate and reliable operation of the system, and realize automatic operation and intelligent monitoring. The control module 5 includes a central control unit, a communication module and a monitoring module, sensors and instruments, which are used to realize functions such as remote monitoring, fault diagnosis, alarm and task allocation, and remotely monitor and adjust the supply amount, pressure, temperature and other parameters of raw materials in real time;

[0034] According to the attached Figure 1 As shown, the control module 5 is the "brain" of the system, which is used to centrally manage and control the operation of the entire feeding system. The communication module is used to realize data transmission and communication between modules. The monitoring module is used to monitor the operating status and fault conditions of the system in real time. Through the automated control system, remote monitoring, fault diagnosis, alarm, and task allocation functions can be realized to improve the reliability and management efficiency of the system. The real-time monitoring and feedback of sensors and instruments in each module can improve the safety of the production process for parameters such as the supply amount, pressure, and temperature of raw materials. At the same time, the control system can also realize automated operation and precise metering control to improve production efficiency and product quality.

[0035] According to the attached Figure 1 As shown, the dust removal module 6 is used to process the dust generated during the raw material transportation process. The dust removal module 6 includes a dust collector, a dust collection system and a control system, which are used to capture and process the dust generated during the raw material transportation process. Dust capture: During the raw material transportation process, the generated dust is sucked in through the air inlet of the dust removal equipment, and the dust is captured through the filtering or separation mechanism inside the dust removal equipment.

[0036] During the raw material transportation process, the generated dust is sucked into the air inlet of the dust removal equipment, and is captured by the filtering or separation mechanism inside the dust collector. The captured dust is collected into dust collection bags or dust collection boxes through the dust collection system, waiting for subsequent processing. The control system monitors the operating status of the dust removal module in real time, such as dust removal efficiency, equipment failure, etc., and adjusts the parameters of the dust removal equipment as needed to ensure that the dust removal effect meets the expected set requirements. In order to maintain the effectiveness of the dust collector and dust collection system of the dust removal equipment, the dust removal equipment needs to be regularly maintained and cleaned, such as replacing filter bags and cleaning ash hoppers.

[0037] The above is the entire working principle of the present invention.

[0038] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0039] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

[0040] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An intelligent workshop centralized feeding system, comprising a raw material supply module (1), characterized in that: The raw material supply module (1) comprises a raw material warehouse and a discharge device, wherein the raw material warehouse stores the raw materials and the discharge device is used to discharge the raw materials from the warehouse; A conveying module (2), wherein the conveying module (2) uses a negative pressure or positive pressure conveying method to convey the raw materials from the raw material warehouse or the unloading device to the production equipment through a pipeline; A metering module (3), the metering module (3) comprising a weighing meter and a mixer, for accurately metering the raw materials and performing proportioning and mixing; A waste recycling module (4), wherein the waste recycling module (4) is divided into a plurality of subsystems according to the characteristics of the waste, and is used for recycling and processing scraps and scrap products, including online crushing, error-proof material selection, packaging and transportation functions; A control module (5) is used to centrally manage and control the delivery, metering, transportation and waste recovery of raw materials, increase the efficient, accurate and reliable operation of the system, and realize automated operation and intelligent monitoring. A dust removal module (6), wherein the dust removal module (6) is used to process dust generated during the raw material transportation process.

2. The intelligent workshop centralized feeding system according to claim 1 is characterized by: The conveying module (2) comprises a wear-resistant and high-temperature resistant conveying pipeline, a connector, a conveying belt and an AGV conveying vehicle.

3. The intelligent workshop centralized feeding system according to claim 1 is characterized by: The metering module (3) comprises a weighing meter, a mixer, sensors and instruments, and is used to monitor and feedback the supply amount, pressure, temperature and other parameters of the raw materials in real time, and automatically adjust the supply amount through the control module (5).

4. The intelligent workshop centralized feeding system according to claim 1 is characterized by: The waste recycling module (4) comprises an online crusher, a centralized crusher, a crusher, an error-proof material selection station, a granulator and a packaging rack, and is used for crushing, sorting, packaging and transporting the scrapped products.

5. The intelligent workshop centralized feeding system according to claim 1 is characterized by: The control module (5) comprises a central control unit, a communication module and a monitoring module, sensors and instruments, and is used to realize functions such as remote monitoring, fault diagnosis, alarm and task allocation, and remotely monitor and adjust parameters such as the supply amount, pressure and temperature of raw materials in real time.

6. The intelligent workshop centralized feeding system according to claim 1 is characterized by: The dust removal module (6) comprises a dust collector, a dust collection system and a control system, and is used to capture and process dust generated during the raw material transportation process.

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