A capacitor porcelain sleeve insulator shaping machine

Abstract

The invention discloses a capacitor porcelain sleeve insulator shaping machine, comprising a working frame, a rotary driving mechanism, a top rotary clamping clamp and an appearance adjustment mechanism; the working frame: a limit rod is symmetrically fixedly connected to the rear side between the upper and lower inner walls, and the outer arc surfaces of the two limit rods are slidably connected to a height adjustment frame; the rotary driving mechanism: it is arranged on the lower side of the working frame; the top rotary clamping clamp: it is arranged on the inner upper side of the working frame; the appearance adjustment mechanism: it comprises a side surrounding plate, a rotating groove, a rotating rod, an adapter plate, an electric screw jack, a side sliding groove, a side screw rod, a side threaded cylinder and a side wall fixing seat, the side surrounding plate is fixedly connected to the left side and the right side of the height adjustment frame, a rotating groove is opened on the upper side of the right side surface of the left side surrounding plate, and the interior of the rotating groove is rotatably connected to the adapter plate through the rotating rod. The capacitor porcelain sleeve insulator shaping machine has high adjustment precision and a more comprehensive shaping range.

Description

Technical Field

[0001] The invention relates to the technical field of porcelain sleeves, in particular to a capacitor porcelain sleeve insulator shaping machine. Background Art

[0002] Two conductors close to each other, with a non-conductive insulating medium in between, form a capacitor. When voltage is applied between the two plates of the capacitor, the capacitor will store charge. The capacitor needs an insulator to isolate the power supply. During the manufacturing process of ceramic insulators, external forces may cause deformation of the insulator or irregular edges.

[0003] In the prior art: Patent No. CN202320610884.7 discloses a porcelain insulator blank repairing machine, comprising: a bottom plate; a U-shaped frame, fixedly mounted on one end of the top of the bottom plate, and a screw rod is movably embedded on the opposite side of the U-shaped frame close to one end; a motor 1, fixedly mounted on the top of the U-shaped frame, and an output end of the motor 1 is fixedly mounted on one end of the screw rod;

[0004] The above-mentioned trimming machine has some problems when dealing with capacitor-type porcelain insulators. For example, the fixing effect on the porcelain sleeve is poor, and manual precise position adjustment is required. The shaping method is single and the scope of application is low. For this reason, we propose a capacitor porcelain sleeve insulator shaping machine. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the existing defects and provide a capacitor porcelain sleeve insulator shaping machine with a more comprehensive shaping range, which can effectively solve the problems in the background technology.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a capacitor porcelain sleeve insulator shaping machine, comprising a working frame, a rotary drive mechanism, a top rotary clamp and an appearance adjustment mechanism;

[0007] Working frame: The rear side between the upper and lower inner walls is symmetrically fixed with limit rods, and the outer arc surfaces of the two limit rods are slidably connected with a height adjustment frame;

[0008] Rotation drive mechanism: it is arranged on the lower side of the working frame;

[0009] Top rotating clamp: It is set on the inner upper side of the work frame;

[0010] Appearance adjustment mechanism: it includes a side surround plate, a rotating groove, a rotating rod, an adapter plate, an electric screw jack, a side slide groove, a side screw rod, a side threaded cylinder and a side wall fixing seat, wherein the side surround plate is fixedly connected to the left and right sides of the height adjustment frame, a rotating groove is provided on the upper side of the right side side of the side surround plate on the left side, the interior of the rotating groove is rotatably connected with the adapter plate through the rotating rod, the upper surface of the adapter plate is fixedly connected with the electric screw jack, a side slide groove is provided on the lower side of the right side side of the side surround plate on the left side, a side screw rod is rotatably connected between the upper and lower inner walls of the side slide groove, the outer threaded surface of the side screw rod is threadedly connected with the side threaded cylinder, the outer arc surface of the side threaded cylinder is fixedly connected with the side wall fixing seat on the right side, the interior of the side wall fixing seat is rotatably connected with a side connecting rod, the upper end of the side connecting rod is rotatably connected with a connecting rod adapter seat, the upper surface of the connecting rod adapter seat is fixedly connected to the right side of the lower surface of the adapter plate;

[0011] Among them: it also includes a single-chip microcomputer, which is arranged outside the shaping machine, the input end of the single-chip microcomputer is electrically connected to the external power supply, and the input end of the electric screw jack is electrically connected to the output end of the single-chip microcomputer, the adjustment precision effect is high, and the shaping range is more comprehensive.

[0012] Furthermore, a hydraulic power source is provided outside the shaping machine, and an input end of the hydraulic power source is electrically connected to an output end of the single-chip microcomputer to achieve the function of accurately controlling each cylinder.

[0013] Furthermore, the rotary drive mechanism includes a rotating groove, a turntable, a pillar, a slewing bearing, an installation box, a worm gear, a worm, a pre-placed mark and a rotary drive motor. The lower side wall of the working frame is provided with a rotating groove, and the inner part of the rotating groove is rotatably connected to the turntable, the middle part of the lower surface of the turntable is fixedly connected to the pillar, and the middle part of the outer arc surface of the pillar is fixedly sleeved with a slewing bearing, the outer ring arc surface of the slewing bearing is fixedly connected to the middle part of the bottom wall of the working frame, and the middle part of the lower surface of the working frame is fixedly connected to the installation box, and the bottom wall of the installation box is rotatably connected to the lower end of the pillar, the upper surface of the turntable is provided with a pre-placed mark, and the upper surface of the turntable is provided with insulating parts to be repaired, a worm gear is fixedly connected to the lower side of the outer arc surface of the pillar, a worm is rotatably connected between the left and right inner walls of the installation box, the worm gear is meshingly connected to the worm, and the right side of the installation box is fixedly connected to the rotary drive motor, the output shaft of the rotary drive motor is fixedly connected to the right end of the worm, and the input end of the rotary drive motor is electrically connected to the output end of the single-chip microcomputer to realize the function of driving the porcelain sleeve to rotate.

[0014] Furthermore, an angle adjustment motor is fixedly connected to the lower surface of the left side surround plate, the output shaft of the angle adjustment motor is fixedly connected to the lower end of the side screw rod, and the input end of the angle adjustment motor is electrically connected to the output end of the single-chip microcomputer to provide power for the rotation of the porcelain sleeve.

[0015] Furthermore, a bottom cylinder is fixedly connected to the rear side of the lower surface of the working frame, and the output shaft of the bottom cylinder is fixedly connected to the middle part of the lower surface of the height adjustment frame. The oil inlet and oil outlet of the bottom cylinder are respectively connected to the oil inlet and oil outlet of the hydraulic power source, thereby realizing the function of adjusting the height of the shaping device.

[0016] Furthermore, a top telescopic oil cylinder is fixedly connected to the upper surface of the work frame, and the oil inlet and oil outlet of the top telescopic oil cylinder are respectively connected to the oil inlet and oil outlet of the hydraulic power source, thereby realizing the function of adjusting the position of the clamping jaws.

[0017] Furthermore, the top rotating clamp comprises a clamping frame, a top slide, a slider, a chuck, a rubber roller, a first screw rod, a clamping seat, a support rod and a top threaded tube. The clamping frame is fixedly connected to the telescopic end of the top telescopic oil cylinder. The lower surface of the clamping frame is provided with evenly distributed top slides. The insides of the four top slides are respectively slidably connected with sliders. The lower surfaces of the four sliders are respectively fixedly connected with chucks. The sides of the four chucks facing the center of the clamping frame are respectively fixedly connected with roller frames. The insides of the four roller frames are rotatably connected with rubber rollers. The upper surfaces of the four sliders are respectively fixedly connected with clamping seats. The insides of the four clamping seats are respectively rotatably connected A support rod is connected, and a first screw rod is rotatably connected between the upper and lower inner walls of the clamping frame. The outer threaded surface of the first screw rod is threadedly connected to a top threaded tube. The outer arc surface of the top threaded tube is fixed with a four-way swivel seat. The upper ends of the four support rods are rotatably connected to the inside of a four-way swivel seat, and the outer surfaces of the four clamping seats on the upper side are fixedly connected to the outer arc surface of a top threaded tube. A plug column is fixedly connected to the middle part of the lower surface of the clamping frame, and a clamping motor is fixedly connected to the inner upper side of the clamping frame. The output shaft of the clamping motor is fixedly connected to the upper end of the first screw rod, and the input end of the clamping motor is electrically connected to the output end of the single-chip microcomputer to realize the function of the top clamping porcelain sleeve.

[0018] Furthermore, the front surface of the height adjustment frame is a bucket-shaped concave surface, and a dust suction plate is fixedly connected to the inner front side of the height adjustment frame. The front side of the dust suction plate is provided with evenly distributed leakage holes. A dust suction fan is placed on the rear side of the shaping machine. The dust suction fan is connected to the interior of the height adjustment frame through a bellows. The input end of the dust suction fan is electrically connected to the output end of the single-chip microcomputer to realize the slag discharge function.

[0019] Furthermore, a precision telescopic rod is fixedly connected to the middle of the right side surround plate, and the telescopic end of the precision telescopic rod is fixedly connected to a round angle grinder. The input ends of the precision telescopic rod and the round angle grinder are respectively electrically connected to the output ends of the single-chip microcomputer, thereby realizing the function of precision grinding the outer surface of the porcelain sleeve.

[0020] Furthermore, a bracket is provided on the lower side of the work frame to achieve a supporting function.

[0021] Compared with the prior art, the invention has the following advantages:

[0022] 1. Drive the four clamps slowly to the insulator by means of screw drive until the insulator is clamped. During the clamping process, calibrate the position of the insulator and fix the insulator in the center of the shaping machine. The clamping surface of the clamp adopts a rotating clamping method to facilitate the subsequent shaping operation of the capacitor porcelain sleeve insulator.

[0023] 2. The bottom turntable uses a worm gear to drive the clamped insulator to rotate, which has a self-locking effect and high transmission stability. During the shaping process of capacitor porcelain sleeve insulators, it can be applied to two processing methods: later grinding and shaping and overall extrusion shaping.

[0024] 3. When adjusting the shape, a connecting rod structure and a lead screw structure are used to adjust the inclination angle of the screw jack to achieve the function of applying pressure to shape the insulator at multiple angles. The adjustment is precise and the shaping range of the capacitor porcelain sleeve insulator is more comprehensive. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention;

[0026] Figure 2 This is a schematic diagram of the structure of the rotary drive mechanism of the present invention;

[0027] Figure 3 This is an enlarged structural schematic diagram of location A of the present invention;

[0028] Figure 4 This is a schematic diagram of the enlarged structure of B of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the top rotating clamp of the present invention;

[0030] Figure 6 It is a schematic diagram of the structure of the height adjustment frame, dust suction plate and dust suction fan of the present invention.

[0031] In the figure: 1 working frame, 2 rotating drive mechanism, 21 rotating groove, 22 rotating disk, 23 pillar, 24 slewing bearing, 25 mounting box, 26 worm gear, 27 worm, 28 pre-marking, 29 rotating drive motor, 3 top telescopic oil cylinder, 4 top rotating clamp, 41 clamping frame, 42 top slide, 43 slider, 44 chuck, 45 rubber roller, 46 first screw rod, 47 clamping seat, 48 support rod, 49 top threaded barrel, 5 clamping motor, 6 plug column, 7 bottom cylinder , 8 height adjustment frame, 9 appearance adjustment mechanism, 91 side surround plate, 92 rotating groove, 93 rotating rod, 94 adapter plate, 95 electric screw jack, 96 side slide groove, 97 side screw rod, 98 side threaded tube, 99 side wall fixing seat, 10 angle adjustment motor, 11 precision telescopic rod, 12 round angle grinder, 13 dust suction plate, 14 dust suction fan, 15 single chip microcomputer, 16 hydraulic power source, 17 bracket, 18 insulating parts to be repaired, 19 connecting rod adapter seat, 20 four-way swivel seat. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] See also Figure 1-6 , This embodiment provides a technical solution: a capacitor porcelain sleeve insulator shaping machine, comprising a working frame 1, a rotary drive mechanism 2, a top rotary clamping clamp 4 and an appearance adjustment mechanism 9, a bracket 17 is provided at the lower side of the working frame 1, and before shaping the porcelain sleeve insulator, the appearance of the porcelain sleeve insulator is first determined;

[0034] Working frame 1: The rear side between the upper and lower inner walls thereof is symmetrically fixed with limit rods, and the outer arc surfaces of the two limit rods are slidably connected with a height adjustment frame 8. A hydraulic power source 16 is provided outside the shaping machine, and the input end of the hydraulic power source 16 is electrically connected to the output end of the single-chip microcomputer 15. The single-chip microcomputer 15 is also included. The single-chip microcomputer 15 is arranged outside the shaping machine, and the input end of the single-chip microcomputer 15 is electrically connected to the external power supply. The upper surface of the working frame 1 is fixedly connected with a top telescopic oil cylinder 3, and the oil inlet and oil outlet of the top telescopic oil cylinder 3 are respectively connected with the oil inlet and oil outlet of the hydraulic power source 16. The front surface of the height adjustment frame 8 is a bucket-shaped concave surface, and a dust suction plate 13 is fixedly connected to the inner front side of the height adjustment frame 8. The front side surface of the dust suction plate 13 is provided with evenly distributed leakage holes. A dust suction fan 14 is placed on the rear side of the shaping machine. The dust suction fan 14 is connected to the interior of the height adjustment frame 8 through a bellows, and the input end of the dust suction fan 14 is electrically connected to the output end of the single-chip microcomputer 15.

[0035] Rotational drive mechanism 2: It is arranged on the lower side of the work frame 1, and the rotational drive mechanism 2 includes a rotation groove 21, a turntable 22, a support 23, a slewing bearing 24, an installation box 25, a worm gear 26, a worm 27, a pre-placed mark 28 and a rotational drive motor 29. The lower side wall of the work frame 1 is provided with a rotation groove 21, and the turntable 22 is rotatably connected inside the rotation groove 21. The support 23 is fixedly connected to the middle part of the lower surface of the turntable 22. The slewing bearing 24 is fixedly sleeved in the middle part of the outer arc surface of the support 23. The outer ring arc surface of the slewing bearing 24 is fixedly connected to the middle part of the bottom wall of the work frame 1. The installation box 25 is fixedly connected to the middle part of the lower surface of the work frame 1. The bottom wall of the installation box 25 is rotatably connected to the lower end of the support 23. The upper surface of the turntable 22 is provided with a pre-placed mark 28. The upper surface of the turntable 22 is placed with an insulating member 18 to be repaired. The worm gear 26 is fixedly connected to the lower side of the outer arc surface of the support 23 A worm 27 is rotatably connected between the left and right inner walls of the installation box 25, and the worm wheel 26 is meshed with the worm 27. A rotation drive motor 29 is fixedly connected to the right side of the installation box 25, and the output shaft of the rotation drive motor 29 is fixedly connected to the right end of the worm 27. The input end of the rotation drive motor 29 is electrically connected to the output end of the single-chip microcomputer 15. The bottom cylinder 7 is fixedly connected to the rear side of the lower surface of the working frame 1, and the output shaft of the bottom cylinder 7 is fixedly connected to the middle part of the lower surface of the height adjustment frame 8. The oil inlet and the oil outlet of the bottom cylinder 7 are respectively connected to the oil inlet and the oil outlet of the hydraulic power source 16. At this time, the single-chip microcomputer 15 can be regulated, the rotation drive motor 29 is operated, and the output shaft of the rotation drive motor 29 is rotated, thereby driving the worm 27 to rotate, and then driving the turntable 22 to rotate through the worm wheel 26 and the support 23. At this time, the insulating part 18 to be repaired will rotate;

[0036] Top rotating clamping clamp 4: It is arranged on the inner upper side of the working frame 1. The top rotating clamping clamp 4 includes a clamping frame 41, a top slide 42, a slider 43, a chuck 44, a rubber roller 45, a first screw rod 46, a clamping seat 47, a support rod 48 and a top threaded tube 49. The clamping frame 41 is fixedly connected to the telescopic end of the top telescopic oil cylinder 3. The lower surface of the clamping frame 41 does not directly contact the upper surface of the porcelain sleeve. The lower surface of the clamping frame 41 is provided with evenly distributed top slides 42. The insides of the four top slides 42 are respectively slidably connected with sliders 43. The lower surfaces of the four sliders 43 are respectively fixedly connected with chucks 44. The four chucks 44 face the center of the clamping frame 41. The four roller frames are fixedly connected to one side, and the rubber rollers 45 are rotatably connected inside the four roller frames. The upper surfaces of the four sliders 43 are fixedly connected to the clamping seats 47, and the four clamping seats 47 are rotatably connected to the support rods 48. The upper and lower inner walls of the clamping frame 41 are rotatably connected to the first screw rod 46, and the outer thread surface of the first screw rod 46 is threadedly connected to the top threaded cylinder 49. The outer arc surface of the top threaded cylinder 49 is fixedly sleeved with a four-way rotating seat 20. The upper ends of the four support rods 48 are rotatably connected to the inside of a four-way rotating seat 20, and the outer surfaces of the four clamping seats 47 on the upper side are fixedly connected to the outer arc surface of a top threaded cylinder 49. A plug column 6 is fixedly connected to the middle of the lower surface of the clamping frame 41. After the clamping claws clamp the porcelain sleeve, the plug column 6 no longer contacts the inner surface of the porcelain sleeve. The plug column 6 only provides the function of primary guidance. A clamping motor 5 is fixedly connected to the inner upper side of the clamping frame 41. The output shaft of the clamping motor 5 is fixedly connected to the upper end of the first screw rod 46. The input end of the clamping motor 5 is electrically connected to the output end of the single-chip microcomputer 15. If it is necessary to grind the shape of the insulating part 18 to be repaired, it can be placed in the middle of the upper surface of the turntable 22. At this time, the single-chip microcomputer 15 can be controlled in real time, and the hydraulic power source 16 can be operated. The hydraulic power source 16 can control the operation of the top telescopic cylinder 3, and the extension of the top telescopic cylinder 3 The retracted end is extended by a specified length until the plug post 6 is inserted into the interior of the insulating part 18 to be repaired. At this time, the single chip microcomputer 15 can be regulated, the clamping motor 5 is operated, and the output shaft of the clamping motor 5 is rotated, thereby driving the top threaded cylinder 49 to move upward at the same time, thereby driving the four-way rotating seat 20 to move upward, and then pulling the four sliders 43 through the support rod 48, and then the four sliders 43 are relatively close to each other, thereby driving the clamping head 44 to be relatively close to each other, until the four rubber rollers 45 clamp the upper end of the insulating part 18 to be repaired, and at the same time, the top telescopic cylinder 3 will also extend downward by a specified length, and cooperate with the clamping frame 41 and the turntable 22 to press the insulating part 18 to be repaired;

[0037] The appearance adjustment mechanism 9 includes a side surround plate 91, a rotation groove 92, a rotating rod 93, an adapter plate 94, an electric screw jack 95, a side slide groove 96, a side screw rod 97, a side threaded tube 98 and a side wall fixing seat 99. The side surround plate 91 is fixedly connected to the left and right sides of the height adjustment frame 8. A rotation groove 92 is provided on the upper side of the right side of the side surround plate 91 on the left side. The inside of the rotation groove 92 is rotatably connected to the adapter plate 94 through the rotating rod 93. The upper surface of the adapter plate 94 is fixedly connected to the electric screw jack 95. The lower side of the right side of the side surround plate 91 on the left side is provided with a side slide. Groove 96, a side screw rod 97 is rotatably connected between the upper and lower inner walls of the side slide groove 96, the outer thread surface of the side screw rod 97 is threadedly connected to the side threaded tube 98, the outer arc surface of the side threaded tube 98 is fixedly connected to the side wall fixing seat 99 on the right side, the side wall fixing seat 99 is rotatably connected to the side connecting rod, the upper end of the side connecting rod is rotatably connected to the connecting rod adapter 19, the upper surface of the connecting rod adapter 19 is fixedly connected to the right side of the lower surface of the adapter plate 94, the input end of the electric screw jack 95 is electrically connected to the output end of the single-chip microcomputer 15, and the lower surface of the side surround plate 91 on the left side is fixedly connected to an angle adjustment The motor 10, the output shaft of the angle adjustment motor 10 is fixedly connected to the lower end of the side screw rod 97, the input end of the angle adjustment motor 10 is electrically connected to the output end of the single-chip microcomputer 15, the middle part of the side surround plate 91 on the right is fixedly connected with a precision telescopic rod 11, the telescopic end of the precision telescopic rod 11 is fixedly connected with a round angle grinder 12, the input ends of the precision telescopic rod 11 and the round angle grinder 12 are respectively electrically connected to the output end of the single-chip microcomputer 15, at this time, the single-chip microcomputer 15, the precision telescopic rod 11 and the round angle grinder 12 can be controlled to operate, the telescopic end of the precision telescopic rod 11 performs telescopic movement in real time, and then the operating The round angle grinder 12 is finely adjusted to the left and right positions. At this time, the lateral position of the round angle grinder 12 can be finely adjusted in real time according to the shape of the insulating part 18 to be repaired. At the same time, the single-chip microcomputer 15 can be adjusted to operate the bottom cylinder 7, and the telescopic end of the bottom cylinder 7 can be extended and contracted to adjust the vertical position of the round angle grinder 12 to grind the details of the insulating part 18 to be repaired. At this time, the ceramic powder generated by grinding will splash. At this time, the single-chip microcomputer 15 can be adjusted to operate the dust suction fan 14. The dust suction fan 14 generates high-pressure suction. Guided by the leakage hole, the ceramic powder will be sucked in along the bellows to prevent pollution of the working environment.

[0038] The working principle of a capacitor porcelain sleeve insulator shaping machine provided by the present invention is as follows: before shaping the porcelain sleeve insulator, first determine the shape of the porcelain sleeve insulator. If it is necessary to grind the shape of the insulating part 18 to be repaired, it can be placed in the middle of the upper surface of the turntable 22. At this time, the single-chip microcomputer 15 can be regulated in real time, and the hydraulic power source 16 can be operated. The hydraulic power source 16 can control the operation of the top telescopic oil cylinder 3, and the telescopic end of the top telescopic oil cylinder 3 is extended to a specified length until the plug 6 is inserted into the interior of the insulating part 18 to be repaired. At this time, the single-chip microcomputer 15 can be regulated, the clamping motor 5 can be operated, and the output shaft of the clamping motor 5 can be rotated, thereby driving the top threaded cylinder 49 to move upward at the same time, thereby driving the four-way swivel seat 20 to move upward, and passing through the support rod 4 8 pulls the four sliders 43, and then the four sliders 43 move relatively close to each other, thereby driving the clamping head 44 to move relatively close to each other, until the four rubber rollers 45 clamp the upper end of the insulating member 18 to be repaired, and at the same time, the top telescopic cylinder 3 extends downward by a specified length, and cooperates with the clamping frame 41 and the turntable 22 to press the insulating member 18 to be repaired. At this time, the single-chip microcomputer 15 can be regulated to operate the rotary drive motor 29, and the output shaft of the rotary drive motor 29 rotates, thereby driving the worm 27 to rotate, and then driving the turntable 22 to rotate through the worm gear 26 and the support 23. At this time, the insulating member 18 to be repaired will rotate. At this time, the single-chip microcomputer 15, the precision telescopic rod 11 and the fillet grinder 12 can be regulated to operate, and the telescopic end of the precision telescopic rod 11 can perform telescopic movement in real time. , and then the running round angle grinder 12 is used to perform left and right position fine-tuning. At this time, the lateral position of the round angle grinder 12 can be fine-tuned in real time according to the shape of the insulating part 18 to be repaired. At the same time, the single-chip microcomputer 15 can be adjusted to operate the bottom cylinder 7, and the telescopic end of the bottom cylinder 7 can be extended and contracted to adjust the vertical position of the round angle grinder 12 to achieve grinding of the detailed parts of the insulating part 18 to be repaired. At this time, the ceramic powder generated by grinding will splash. At this time, the single-chip microcomputer 15 can be adjusted to operate the dust suction fan 14, and the dust suction fan 14 can generate high-pressure suction. Guided by the leakage hole, the ceramic powder will be sucked in along the bellows to prevent pollution of the working environment. If the overall shape of the insulating part 18 to be repaired needs to be reshaped, the side surrounding plate 91 on the right side can be removed and the mirrored outer The type adjustment mechanism 9 can be used to clamp and grind the insulating part 18 to be repaired in the above manner. At this time, the mold corresponding to the insulating part 18 to be repaired can be installed on the telescopic ends of the two electric screw jacks 95, and then the external hot air gun is used to continuously heat the outer surface of the insulating part 18 to be repaired, and the insulating part 18 to be repaired is heated to a specified temperature to soften the insulating part 18 to be repaired. At this time, the single-chip microcomputer 15 can be regulated, and the two angle adjustment motors 10 are operated at the same time. The output shafts of the two angle adjustment motors 10 rotate at the same time, thereby driving the two side screw rods 97 to rotate at the same time, thereby driving the two side threaded cylinders 98 to move upward at the same time, and then the adapter plate 94 is pushed through the side connecting rod. At this time, the push adapter plate 94 is adjusted around the central axis of the rotating rod 93.Then, the molds on the two electric screw jacks 95 are adjusted to change the angle. At this time, the single chip computer 15 can be adjusted. The two electric screw jacks 95 press the insulating part 18 to be repaired with appropriate pressure to perform the appearance shaping operation. If the overall shape of the insulating part 18 to be repaired needs to be shaped, the side surrounding plate 91 on the right side can be removed and the mirror image appearance adjustment mechanism 9 can be installed. At this time, the insulating part 18 to be repaired can be clamped and polished in the above manner. At this time, the mold corresponding to the insulating part 18 to be repaired can be installed on the telescopic ends of the two electric screw jacks 95, and then the outer surface of the insulating part 18 to be repaired can be continuously heated with an external hot air gun to heat the insulating part 18 to be repaired. At the specified temperature, the insulating part 18 to be repaired is softened. At this time, the single-chip microcomputer 15 can be regulated, and the two angle adjustment motors 10 are operated at the same time. The output shafts of the two angle adjustment motors 10 rotate at the same time, thereby driving the two side screw rods 97 to rotate at the same time, thereby driving the two side threaded cylinders 98 to move upward at the same time, and then the adapter plate 94 is pushed through the side connecting rod. At this time, the push adapter plate 94 is adjusted around the central axis of the rotating rod 93, and then the molds on the two electric screw jacks 95 are adjusted to change the angle. At this time, the single-chip microcomputer 15 can be regulated, and the two electric screw jacks 95 press the insulating part 18 to be repaired with appropriate pressure to perform the shape shaping operation.

[0039] It is worth noting that the single chip microcomputer 15 disclosed in the above embodiment is specifically model S7-300, and the rotary drive motor 29, the top telescopic oil cylinder 3, the clamping motor 5, the bottom cylinder 7, the electric screw jack 95, the angle adjustment motor 10, the precision telescopic rod 11, the round angle grinder 12, the dust suction fan 14 and the hydraulic power source 16 can be freely configured according to the actual application scenario. The rotary drive motor 29 is recommended to use a 42BL-AY brushless planetary reduction motor, the top telescopic oil cylinder 3 and the bottom cylinder 7 are recommended to use HO series light hydraulic cylinders, the clamping motor 5 and the angle adjustment motor 10 are recommended to use 130BL model motors, the electric screw jack 95 is recommended to use G1-N-VK-KGS2505 model electric screw jack, the precision telescopic rod 11 is recommended to use LH-AUTO precision servo electric cylinder, and the round angle grinder 12 is recommended to use S1 J-FF02-25 model straight grinder, the dust suction fan 14 is recommended to use JC-750 model grinder dust suction equipment, the hydraulic power source 16 is recommended to use HPP18V model hydraulic power station, the single-chip microcomputer 15 controls the rotation drive motor 29, the top telescopic cylinder 3, the clamping motor 5, the bottom cylinder 7, the electric screw jack 95, the angle adjustment motor 10, the precision telescopic rod 11, the round angle grinder 12, the dust suction fan 14 and the hydraulic power source 16 all adopt the methods commonly used in the prior art.

[0040] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A capacitor porcelain insulator shaping machine, characterized in that: It comprises a working frame (1), a rotating driving mechanism (2), a top rotating clamp (4) and an appearance adjusting mechanism (9); Working frame (1): a limit rod is fixedly connected symmetrically between the upper and lower inner walls at the rear side, and a height adjustment frame (8) is slidably connected to the outer arc surfaces of the two limit rods; A rotary drive mechanism (2) is arranged on the lower side of the working frame (1); Top rotating clamp (4): it is arranged on the inner upper side of the working frame (1); The appearance adjustment mechanism (9) comprises a side surrounding plate (91), a rotating groove (92), a rotating rod (93), an adapter plate (94), an electric screw jack (95), a side sliding groove (96), a side screw rod (97), a side threaded cylinder (98) and a side wall fixing seat (99), wherein the side surrounding plate (91) is fixedly connected to the left side and the right side of the height adjustment frame (8), a rotating groove (92) is provided on the upper side of the right side of the side surrounding plate (91) on the left side, the interior of the rotating groove (92) is rotatably connected to the adapter plate (94) through the rotating rod (93), and the upper surface of the adapter plate (94) is fixedly connected to the electric screw jack (95), the side sliding groove (96), the side screw rod (97), the side threaded cylinder (98) and the side wall fixing seat (99), wherein the side surrounding plate (91) is fixedly connected to the left side and the right side of the height adjustment frame (8), the side surrounding plate (91) on the left side is provided with a rotating groove (92) on the upper side of the right side of the side surrounding plate (91), the inside of the rotating groove (92) is rotatably connected to the adapter plate (94) through the rotating rod (93), and the upper surface of the adapter plate (94) is fixedly connected to the electric screw jack (95), the side sliding groove (96) is fixedly connected to the side of the side screw jack (98), and the side screw jack (98) is fixedly connected to the electric screw jack (95), the side screw jack (97 ... The movable screw jack (95) has a side slide groove (96) on the lower side of the right side surface of the side surrounding plate (91) on the left side, a side screw rod (97) is rotatably connected between the upper and lower inner walls of the side slide groove (96), the outer thread surface of the side screw rod (97) is threadedly connected to the side threaded cylinder (98), the right side of the outer arc surface of the side threaded cylinder (98) is fixedly connected to the side wall fixing seat (99), the inside of the side wall fixing seat (99) is rotatably connected to the side connecting rod, the upper end of the side connecting rod is rotatably connected to the connecting rod adapter seat (19), and the upper surface of the connecting rod adapter seat (19) is fixedly connected to the right side of the lower surface of the adapter plate (94); The invention also includes a single chip microcomputer (15), which is arranged outside the shaping machine, an input end of the single chip microcomputer (15) is electrically connected to an external power supply, and an input end of the electric screw jack (95) is electrically connected to an output end of the single chip microcomputer (15).

2. A capacitor porcelain sleeve insulator shaping machine according to claim 1, characterized in that: A hydraulic power source (16) is provided outside the shaping machine, and an input end of the hydraulic power source (16) is electrically connected to an output end of the single chip computer (15).

3. A capacitor porcelain insulator shaping machine according to claim 1, characterized in that: The rotary drive mechanism (2) comprises a rotary groove (21), a rotating disk (22), a support (23), a slewing bearing (24), an installation box (25), a worm wheel (26), a worm (27), a pre-placed mark (28) and a rotary drive motor (29); the lower side wall of the working frame (1) is provided with a rotary groove (21); the rotating disk (22) is rotatably connected inside the rotary groove (21); the middle part of the lower surface of the rotating disk (22) is fixedly connected with the support (23); the middle part of the outer arc surface of the support (23) is fixedly sleeved with a slewing bearing (24); the outer ring arc surface of the slewing bearing (24) is fixedly connected to the middle part of the bottom wall of the working frame (1); the middle part of the lower surface of the working frame (1) is fixedly connected with the support (23); A mounting box (25) is provided, the bottom wall of the mounting box (25) is rotatably connected to the lower end of the pillar (23), a pre-placed mark (28) is provided on the upper surface of the turntable (22), an insulating member to be repaired (18) is placed on the upper surface of the turntable (22), a worm wheel (26) is fixedly connected to the lower side of the outer arc surface of the pillar (23), a worm (27) is rotatably connected between the left and right inner walls of the mounting box (25), the worm wheel (26) and the worm (27) are meshedly connected, a rotation drive motor (29) is fixedly connected to the right side surface of the mounting box (25), an output shaft of the rotation drive motor (29) is fixedly connected to the right end of the worm (27), and an input end of the rotation drive motor (29) is electrically connected to an output end of the single chip computer (15).

4. A capacitor porcelain sleeve insulator shaping machine according to claim 1, characterized in that: An angle adjustment motor (10) is fixedly connected to the lower surface of the left side surrounding plate (91), the output shaft of the angle adjustment motor (10) is fixedly connected to the lower end of the side screw rod (97), and the input end of the angle adjustment motor (10) is electrically connected to the output end of the single chip microcomputer (15).

5. A capacitor porcelain insulator shaping machine according to claim 2, characterized in that: A bottom cylinder (7) is fixedly connected to the rear side of the lower surface of the working frame (1); an output shaft of the bottom cylinder (7) is fixedly connected to the middle of the lower surface of the height adjustment frame (8); and an oil inlet and an oil outlet of the bottom cylinder (7) are respectively connected to an oil inlet and an oil outlet of a hydraulic power source (16).

6. A capacitor porcelain sleeve insulator shaping machine according to claim 2, characterized in that: A top telescopic oil cylinder (3) is fixedly connected to the upper surface of the working frame (1), and an oil inlet and an oil outlet of the top telescopic oil cylinder (3) are respectively connected to an oil inlet and an oil outlet of a hydraulic power source (16).

7. A capacitor porcelain sleeve insulator shaping machine according to claim 6, characterized in that: The top rotating clamp (4) comprises a clamping frame (41), a top slide groove (42), a slider (43), a chuck (44), a rubber roller (45), a first screw rod (46), a clamping seat (47), a support rod (48) and a top threaded tube (49). The clamping frame (41) is fixedly connected to the telescopic end of the top telescopic oil cylinder (3). The lower surface of the clamping frame (41) is provided with evenly distributed top slide grooves (42). The insides of the four top slide grooves (42) are respectively slidably connected with sliders (43). The lower surfaces of the four sliders (43) are respectively fixedly connected with chucks (44). The sides of the four chucks (44) facing the center of the clamping frame (41) are respectively fixedly connected with roller frames. The insides of the four roller frames are all rotatably connected with rubber rollers (45). The upper surfaces of the four sliders (43) are respectively fixedly connected with clamping seats (47). The interior of the clamping seat (47) is rotatably connected to support rods (48), the upper and lower inner walls of the clamping frame (41) are rotatably connected to a first screw rod (46), the outer thread surface of the first screw rod (46) is threadedly connected to a top threaded tube (49), the outer arc surface of the top threaded tube (49) is fixedly sleeved with a four-way rotating seat (20), the upper ends of the four support rods (48) are rotatably connected to the interior of a four-way rotating seat (20), the outer surfaces of the four clamping seats (47) on the upper side are fixedly connected to the outer arc surface of a top threaded tube (49), the middle part of the lower surface of the clamping frame (41) is fixedly connected to a plug column (6), the upper side of the interior of the clamping frame (41) is fixedly connected to a clamping motor (5), the output shaft of the clamping motor (5) is fixedly connected to the upper end of the first screw rod (46), and the input end of the clamping motor (5) is electrically connected to the output end of the single-chip microcomputer (15).

8. The capacitor porcelain sleeve insulator shaping machine according to claim 1, characterized in that: The front surface of the height adjustment frame (8) is a bucket-shaped concave surface, a dust suction plate (13) is fixedly connected to the front side of the interior of the height adjustment frame (8), and the front side of the dust suction plate (13) is provided with evenly distributed leakage holes. A dust suction fan (14) is placed on the rear side of the shaping machine, and the dust suction fan (14) is connected to the interior of the height adjustment frame (8) through a bellows, and the input end of the dust suction fan (14) is electrically connected to the output end of the single-chip computer (15).

9. The capacitor porcelain insulator shaping machine according to claim 1, characterized in that: A precision telescopic rod (11) is fixedly connected to the middle of the right side surrounding plate (91), a round angle grinder (12) is fixedly connected to the telescopic end of the precision telescopic rod (11), and the input ends of the precision telescopic rod (11) and the round angle grinder (12) are respectively electrically connected to the output end of the single chip computer (15).

10. The capacitor porcelain sleeve insulator shaping machine according to claim 1, characterized in that: A bracket (17) is provided on the lower side of the working frame (1).

Images