All-in-one machine for winding high-voltage coil and low-voltage coil of transformer

By designing the transformer high and low voltage coil winding integrated machine, the existing three-winding transformer processing methods are solved, and an efficient and compact processing process is achieved.

CN119786250AActive Publication Date: 2025-04-08GUANGDONG KEYUAN ELECTRIC

Patent Information

Application Number
CN202510264615.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2025-04-08
Estimated Expiration
2045-03-07

AI Technical Summary

Technical Problem

The processing methods of existing three-winding transformers are cumbersome and have low processing efficiency.

Method used

A transformer high and low voltage coil winding integrated machine is designed, including copper foil discharge mechanism, welding mechanism, insulated paper discharge mechanism, winding mechanism, etc. The iron core is fixed through clamps, the copper foil and insulated paper are processed and welded by opening fixtures and welding components, and automatic winding is achieved by using gears and driven teeth.

Benefits of technology

It realizes efficient machining of three-winding transformers, with compact operating procedures and improved processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of transformer processing, and particularly discloses a transformer high-low voltage coil winding all-in-one machine which can be used for production and processing of a three-winding transformer, an iron core is clamped and fixed through a clamping piece, driven teeth arranged on the iron core in a sleeving mode are meshed with a gear, a copper foil roll is clamped through an opening type clamp, and copper foil is released. Welding a copper bar on a copper foil; mounting an insulation paper roll on a second coiled material mounting piece and releasing insulation paper; pulling the copper foil and the insulation paper to the position of a sleeve of an iron core; driving a gear to rotate by utilizing a driving shaft, and forming a first winding on the iron core after cutting, detaching the sleeve and a driven gear, mounting the sleeve and the driven gear on a second winding column of the iron core, and driving a mounting plate to rotate; therefore, the clamping piece drives the second winding column of the iron core to be adjusted to the winding position, then the sleeve and the driven teeth are installed on the second winding column of the iron core, winding of the second winding is conducted till winding of the three windings is completed, the whole production process is compact in linkage, and the machining efficiency is high.
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Description

Technical Field

[0001] The invention relates to the technical field of transformer processing, and in particular to a transformer high- and low-voltage coil winding integrated machine. Background Art

[0002] A transformer is an electrical device used to change AC voltage, usually including one or more windings and an iron core. Through a transformer, voltage can be transferred from one circuit to another while changing the voltage. A three-winding transformer is a type of transformer. Each phase of a three-winding transformer has three windings, and the high, medium and low voltage windings of each phase are all mounted on the same iron core column; when one winding is connected to an AC power source, the other two windings induce different potentials. This transformer is used for loads that require two different voltage levels. Power plants and substations usually have three different levels of voltage, so three-winding transformers are widely used in power systems.

[0003] The high-voltage coil winding, medium-voltage coil winding and low-voltage coil winding in the three-winding transformer are all wound on the iron core by a winding machine. Conventional winding machines need to divide the iron core into sections, and then wind the three sections of the iron core separately to form the high-voltage coil winding, the medium-voltage coil winding and the low-voltage coil winding, and then combine the iron cores. This processing method is cumbersome and has low processing efficiency.

[0004] Therefore, the prior art still needs to be improved and developed. Summary of the invention

[0005] In view of the above-mentioned deficiencies in the prior art, an object of the present invention is to provide a transformer high and low voltage coil winding integrated machine to solve the above-mentioned problems.

[0006] A transformer high and low voltage coil winding integrated machine, comprising: a first mounting seat; The copper foil unloading mechanism comprises a first bracket disposed on the first mounting seat and movable along the y direction, an open clamp rotatably disposed at one end of the first bracket along the y direction, a first driving device for driving the open clamp to rotate, and a plurality of first coil mounting members rotatably disposed at the other end of the first bracket along the y direction, wherein the open clamp is used to clamp the copper foil roll and unload the copper foil; A welding mechanism, comprising a second bracket fixed to the first mounting seat, a sliding seat that can slide on the second bracket along the x-direction, a first guide rail provided on the sliding seat, a first slider that can slide on the first guide rail along the y-direction, a bottom bracket fixed to the first slider, a top plate connected to the upper end of the bottom bracket, a second driving device fixed to the top plate and driven along the z-direction, a pressing plate connected to the output end of the second driving device, and a welding assembly provided on the top plate and capable of swinging to any side of the bottom bracket along the x-direction, wherein the welding assembly is used to weld the copper bar to the copper foil; An insulating paper unwinding mechanism, comprising a third driving device fixed to the second bracket, and a second coil mounting member connected to an output end of the third driving device, wherein the second coil mounting member is used to mount an insulating paper roll and unwind the insulating paper; The winding mechanism comprises a second mounting seat located on one side of the first mounting seat along the x direction, a second guide rail arranged on the second mounting seat, two sliding frames sliding on the second guide rail along the y direction, a fourth driving device which can be lifted and lowered on the sliding frame, a mounting plate connected to the output end of the fourth driving device, a plurality of clamps arranged on the mounting plate, a fifth driving device arranged on the second mounting seat, a driving shaft connected to the output end of the fifth driving device and rotating around the y axis, and a gear arranged on the driving shaft. The winding mechanism is used to wind the copper foil and the insulating paper around an iron core, the clamp is used to clamp the iron core, and the gear can mesh with a driven tooth sleeved on the iron core.

[0007] Specifically, the transformer high and low voltage coil winding machine also includes a conveying mechanism, which includes a first limiting assembly arranged on one side of the second bracket along the x direction, and a second limiting assembly arranged on the other side of the second bracket along the x direction, the first limiting assembly includes a first mounting frame fixed to the second bracket, a first bottom roller and a first pressure roller rotatably arranged on the first mounting frame, the first pressure roller is located above the first bottom roller and has an adjustable height; the second limiting assembly includes a second mounting frame fixed to the second bracket, a second bottom roller and a second pressure roller rotatably arranged on the second mounting frame, the second pressure roller is located above the second bottom roller and has an adjustable height, and the copper foil can pass through the gap between the first bottom roller and the first pressure roller and the gap between the second bottom roller and the second pressure roller.

[0008] Specifically, the transformer high and low voltage coil winding machine also includes a translation mechanism, which includes a third guide rail fixed to the first mounting seat and used for the first bracket to slide along the y direction, and a sixth driving device fixed to the first mounting seat and used to drive the first bracket along the y direction.

[0009] Specifically, the copper foil unloading mechanism also includes a first pressing assembly, which includes a rotating shaft rotatably arranged on the first bracket, a push cylinder arranged on the first bracket and used to drive the rotating shaft to rotate, a swing frame fixed to the rotating shaft, and a third pressing roller rotatably arranged on the swing frame, and the third pressing roller is used to press the copper foil roll.

[0010] Specifically, the welding assembly includes a turntable rotatably arranged on the upper end of the top plate, a first swing arm hinged to the turntable, a second swing arm hinged to one end of the first swing arm, and a welding head fixed to the second swing arm and having an adjustable angle.

[0011] Specifically, the welding mechanism further includes a seventh driving device fixed on the second bracket, and the seventh driving device is used to drive the sliding seat to slide along the x-direction.

[0012] Specifically, the first coil mounting component includes a first mounting shaft rotatably arranged on the first bracket, a sleeve sleeved on one end of the first mounting shaft, and a telescopic buffer assembly connected to the other end of the first mounting shaft. The telescopic buffer assembly includes a connecting plate connected to the end of the first mounting shaft, and a spring clip hinged to the first bracket and used to clamp the connecting plate.

[0013] Specifically, the winding mechanism further includes a forward and reverse thread screw device, and the forward and reverse thread screw device is used to drive the two sliding frames to move synchronously in opposite directions or synchronously in reverse directions along the y direction.

[0014] Specifically, the winding mechanism further includes a second pressing assembly, which includes a pressing arm fixed to the second mounting seat and a pressing wheel provided on the pressing arm, wherein the pressing wheel is located on one side of the gear along the x-direction.

[0015] Specifically, there are three clamps, and the positions of the three clamps on the mounting plate are all adjustable.

[0016] Beneficial effects of the present invention: The transformer high-low voltage coil winding integrated machine of the present invention can be used for the production and processing of three-winding transformers. Before processing, the iron core is clamped and fixed by a clamp, and the driven teeth sleeved on the iron core are meshed with the gear. The copper foil roll is clamped and released by an open clamp, and the copper foil is pulled to the welding mechanism position. The copper bar is welded to the copper foil by a welding assembly. The insulating paper roll is installed on the second coil mounting part and the insulating paper is released. The copper foil and the insulating paper are pulled to the sleeve position of the iron core, and the fifth driving device is started. The gear is driven to rotate by a driving shaft. Rotate, because the driven teeth on the iron core are meshed with the gear, and the driven teeth are arranged on the sleeve, the first winding is formed on the iron core after cutting, and after winding is completed, the sleeve and the driven teeth are removed and installed on the second winding column of the iron core, and the mounting plate is driven to rotate by the fourth driving device, so that the clamp drives the second winding column of the iron core to adjust to the winding position, and then the sleeve and the driven teeth are installed on the second winding column of the iron core to wind the second winding, and according to this principle, the winding of the three windings is completed, and the whole production process is compact and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view of a transformer high and low voltage coil winding integrated machine of the present application; Figure 2 for Figure 1 A magnified view of part A; Figure 3 for Figure 1 A magnified view of part B; Figure 4 A top view of a transformer high and low voltage coil winding machine according to the present application; Figure 5 for Figure 4 Enlarged view of part C; Figure 6 for Figure 4 A magnified view of part D in the middle; Figure 7 This is a left view of a transformer high and low voltage coil winding machine of the present application; Figure 8 It is a top view of the copper foil unloading mechanism of the present application after it moves along the y direction; Fig. 9 This is a top view of the welding mechanism of the present application after it moves along the y direction and the welding assembly is flipped; Fig.10 It is a structural schematic diagram of the winding process; Fig.11 It is a structural schematic diagram of a three-winding transformer; Fig.12 It is a schematic diagram of the structure of the iron core, winding and driven teeth.

[0018] The accompanying drawings are marked as follows: a first mounting seat 10, a copper foil discharge mechanism 20, a first bracket 21, an open clamp 22, a first driving device 23, a first coil mounting member 24, a copper foil roll 81, a copper foil 82, a welding mechanism 30, a second bracket 31, a sliding seat 32, a first guide rail 33, a first slider 34, a bottom support 35, a top plate 36, a second driving device 37, a pressing plate 38, a welding assembly 39, a copper bus 83, an insulating paper discharge mechanism 40, a third driving device 41, a second coil mounting member 42, an insulating paper roll 84, an insulating paper 85, a winding mechanism 50, a second mounting seat 51, a second guide rail 52, a sliding frame 53, a fourth driving device 54, a mounting plate 55, a clamp 56, a fifth driving device 57, a driving shaft 58, a gear 59, an iron core 86, and a driven gear 8 7. Conveying mechanism 60, first limiting assembly 61, second limiting assembly 62, first mounting frame 611, first bottom roller 612, first pressure roller 613, second mounting frame 621, second bottom roller 622, second pressure roller 623, translation mechanism 70, third guide rail 71, sixth driving device 72, first pressing assembly 25, rotating shaft 251, push cylinder 252, swing frame 253, third pressure roller 254, turntable 391, first swing arm 392, second swing arm 393, welding head 394, seventh driving device 310, first mounting shaft 241, sleeve 242, telescopic buffer assembly 243, connecting plate 2431, spring clip 2432, positive and negative thread screw device 510, second pressing assembly 511, pressure arm 5111, pressure wheel 5112, winding 80. DETAILED DESCRIPTION

[0019] The present invention provides a transformer high and low voltage coil winding integrated machine. In order to make the purpose, technical solution and effect of the present invention clearer and more specific, the present invention is further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0020] In the description of the present invention, it should be understood that the descriptions involving orientations, such as up, down, front, back, left, right, etc., and the orientations or positional relationships indicated are based on the orientations or positional relationships described in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0021] like Figures 1 to 12 The present embodiment is a transformer high and low voltage coil winding integrated machine, comprising a first mounting seat 10, a copper foil feeding mechanism 20, a welding mechanism 30, an insulating paper feeding mechanism 40 and a winding mechanism 50. The present embodiment can be used for the production and processing of a three-winding transformer. Before processing, the iron core 86 is first clamped and fixed by a clamp 56, and the driven tooth 87 sleeved on the iron core 86 is meshed with the gear 59. The copper foil roll 81 is clamped by an open clamp 22 and the copper foil 82 is fed out. The copper foil 82 is pulled to the position of the welding mechanism 30. The copper bar 83 is welded to the copper foil 82 by a welding assembly 39. The insulating paper roll 84 is installed on the second coil mounting member 42 and the insulating paper 85 is fed out. The copper foil 82 and the insulating paper 85 are pulled to the sleeve position of the iron core 86. The fifth coil mounting member 42 is started. The driving device 57 utilizes the driving shaft 58 to drive the gear 59 to rotate. Since the driven tooth 87 on the iron core 86 is meshed with the gear 59, and the driven tooth 87 is set on the sleeve, the copper foil 82 and the insulating paper 85 are driven to be wound and formed. After cutting, the first winding 80 is formed on the iron core 86. After the winding is completed, the sleeve and the driven tooth 87 are removed and installed on the second winding column of the iron core 86. The fourth driving device 54 drives the mounting plate 55 to rotate, so that the clamp 56 drives the second winding column of the iron core 86 to adjust to the winding position, and then the sleeve and the driven tooth 87 are installed on the second winding column of the iron core 86 to rewind the second winding 80. According to this principle, the winding of the three windings 80 is completed. The whole production process is compact and the processing efficiency is high.

[0022] Please refer to Figure 1 , Figure 4 and Figure 6The copper foil unloading mechanism 20 includes a first bracket 21 disposed on the first mounting seat 10 and movable along the y direction, an open clamp 22 rotatably disposed at one end of the first bracket 21 along the y direction, a first driving device 23 for driving the open clamp 22 to rotate, and a plurality of first coil mounting members 24 rotatably disposed at the other end of the first bracket 21 along the y direction. The open clamp 22 is used to clamp the copper foil roll 81 and unload the copper foil 82. The open clamp 22 can be used as disclosed in Chinese Patent Publication No. CN219747675U. A self-centering open clamp for a spokeless wheel rim can facilitate the installation or removal of the copper foil roll 81 by the staff; moreover, the present application designs the first bracket 21 to be movable along the y direction, and the two ends of the first bracket 21 along the y direction are respectively provided with an open clamp 22 and a plurality of first coil mounting members 24, which can be selected according to the type of coil or the number of coils. For example, when some windings 80 need to be wound with copper foil 82, insulating paper 85, left and right spacers and other coils in sequence, the copper foil unwinding mechanism 20 can be adjusted to the following positions: Figure 8 The structure shown installs corresponding coils respectively through a plurality of first coil mounting members 24, so as to discharge the materials more reasonably. This embodiment is compatible with the production and processing of most types of windings 80 through such a design, and has an ingenious structure.

[0023] Please refer to Figure 1 , Figure 2 and Figure 4 The welding mechanism 30 of the present embodiment includes a second bracket 31 fixed to the first mounting seat 10, a sliding seat 32 that can slide on the second bracket 31 along the x direction, a first guide rail 33 provided on the sliding seat 32, a first slider 34 that can slide on the first guide rail 33 along the y direction, a bottom bracket 35 fixed to the first slider 34, a top plate 36 connected to the upper end of the bottom bracket 35, a second driving device 37 fixed to the top plate 36 and driven along the z direction, a pressing plate 38 connected to the output end of the second driving device 37, and a And it can swing to the welding assembly 39 on any side of the bottom bracket 35 along the x direction. The copper foil 82 passes through the gap between the bottom bracket 35 and the pressing plate 38 after being pulled. When welding is required, the copper bar 83 is placed above or below the copper foil 82, and the pressing plate 38 is driven down by the second driving device 37. The copper bar 83 and the copper foil 82 are pressed by the pressing plate 38, and then the copper bar 83 is welded to the copper foil 82 by the welding assembly 39. After welding is completed, the pressing plate 38 is driven up by the second driving device 37 so that the copper foil 82 can be pulled and wound; Fig. 9As shown, the present embodiment can also adjust the left and right welding directions along the x-direction. When the welding direction needs to be switched, the sliding seat 32 is slid away along the x-direction, and then the welding assembly 39 is flipped. The sliding seat 32 slides along the x-direction to provide a flipping space for the welding assembly 39. Moreover, the present embodiment further provides a first slider 34 that can slide on the first guide rail 33 along the y-direction. The first slider 34 is used to drive the welding assembly 39 to slide along the y-direction. When welding is not required, the entire welding mechanism 30 can be moved away along the y-direction to avoid affecting the winding operation.

[0024] like Figure 1 As shown, the insulating paper unwinding mechanism 40 includes a third driving device 41 fixed to the second bracket 31 and a second coil mounting member 42 connected to the output end of the third driving device 41 . The second coil mounting member 42 is used to mount the insulating paper roll 84 and unwind the insulating paper 85 .

[0025] Please refer to Figure 4 and Figure 5 The winding mechanism 50 includes a second mounting seat 51 located on one side of the first mounting seat 10 along the x direction, a second guide rail 52 arranged on the second mounting seat 51, two sliding frames 53 sliding on the second guide rail 52 along the y direction, a fourth driving device 54 that can be lifted and lowered on the sliding frame 53, a mounting plate 55 connected to the output end of the fourth driving device 54, a plurality of clamps 56 arranged on the mounting plate 55, a fifth driving device 57 arranged on the second mounting seat 51, a driving shaft 58 connected to the output end of the fifth driving device 57 and rotating around the y axis, and a gear 59 arranged on the driving shaft 58. The winding mechanism 50 is used to wind the copper foil 82 and the insulating paper roll 84 around the iron core 86, the clamp 56 is used to clamp the iron core 86, the gear 59 can mesh with the driven teeth 87 on the iron core 86, the iron core 86 is detachably mounted with a sleeve, and the driven teeth 87 have two, and the two driven teeth 87 are respectively mounted on the sleeve along the two axial directions of the sleeve. At the end, before winding, the copper foil 82 and the insulating paper 85 are first pulled to the sleeve position of the iron core 86, and the fifth driving device 57 is started. The driving shaft 58 is used to drive the gear 59 to rotate. Since the driven tooth 87 on the iron core 86 is meshed with the gear 59, and the driven tooth 87 is set on the sleeve, the copper foil 82 and the insulating paper 85 are driven to be wound and formed. After cutting, the first winding 80 is formed on the iron core 86. After the winding is completed, the sleeve and the driven tooth 87 are removed and installed on the second winding column of the iron core 86. The fourth driving device 54 drives the mounting plate 55 to rotate, so that the clamp 56 drives the second winding column of the iron core 86 to adjust to the winding position, and then the sleeve and the driven tooth 87 are installed on the second winding column of the iron core 86 to rewind the second winding 80. According to this principle, the winding of the three windings 80 is completed. The winding of the three windings 80 is completed by rotating the switching position, and the structure is ingenious.

[0026] For further information, please refer to Figures 2 to 4A transformer high- and low-voltage coil winding integrated machine also includes a conveying mechanism 60, the conveying mechanism 60 includes a first limit assembly 61 arranged on one side of the second bracket 31 along the x direction, and a second limit assembly 62 arranged on the other side of the second bracket 31 along the x direction. The first limit assembly 61 includes a first mounting frame 611 fixed to the second bracket 31, a first bottom roller 612 and a first pressure roller 613 rotatably arranged on the first mounting frame 611, and the first pressure roller 613 is located above the first bottom roller 612 and has an adjustable height; the second The limiting assembly 62 includes a second mounting frame 621 fixed to the second bracket 31, a second bottom roller 622 and a second pressure roller 623 rotatably arranged on the second mounting frame 621, the second pressure roller 623 is located above the second bottom roller 622 and has an adjustable height, the copper foil 82 can pass through the gap between the first bottom roller 612 and the first pressure roller 613 and the gap between the second bottom roller 622 and the second pressure roller 623, and the limiting action of the first limiting assembly 61 and the second limiting assembly 62 ensures that the copper foil 82 is not deviated during the conveying process.

[0027] For further information, please refer to Figure 4 A transformer high and low voltage coil winding integrated machine also includes a translation mechanism 70, which includes a third guide rail 71 fixed to the first mounting seat 10 and used for the first bracket 21 to slide along the y direction, and a sixth driving device 72 fixed to the first mounting seat 10 and used to drive the first bracket 21 along the y direction. The sixth driving device 72 can adopt a screw module with good stability and fast driving speed.

[0028] For further information, please refer to Figure 7 The copper foil unloading mechanism 20 also includes a first pressing assembly 25, which includes a rotating shaft 251 rotatably arranged on the first bracket 21, a pushing cylinder 252 arranged on the first bracket 21 and used to drive the rotating shaft 251 to rotate, a swing frame 253 fixed to the rotating shaft 251, and a third pressing roller 254 rotatably arranged on the swing frame 253. The third pressing roller 254 is used to press the copper foil roll 81. During the unloading process, the third pressing roller 254 always presses the copper foil roll 81 to prevent the copper foil roll 81 from loosening and causing the copper foil 82 to sink to the ground and stick to dust.

[0029] For further information, please refer to Figure 2 The welding assembly 39 includes a turntable 391 rotatably arranged on the upper end of the top plate 36, a first swing arm 392 hinged to the turntable 391, a second swing arm 393 hinged to one end of the first swing arm 392, and a welding head 394 fixed to the second swing arm 393 and adjustable in angle. The welding head 394 can be adjusted to any side in the x-direction. In the actual processing process, both sides of the copper busbar 83 and the copper foil 82 can be welded to improve the combined strength of the two.

[0030] Please refer to Figure 1 and Figure 2The welding mechanism 30 also includes a seventh driving device 310 fixed on the second bracket 31. The seventh driving device 310 is used to drive the sliding seat 32 to slide along the x direction. The seventh driving device 310 can adopt an electric cylinder with a fast driving speed.

[0031] Please refer to Figure 4 and Figure 6 The first coil mounting member 24 includes a first mounting shaft 241 rotatably mounted on the first bracket 21, a sleeve 242 sleeved on one end of the first mounting shaft 241, and a telescopic buffer assembly 243 connected to the other end of the first mounting shaft 241. The telescopic buffer assembly 243 includes a connecting plate 2431 connected to the end of the first mounting shaft 241, and a spring clip 2432 hinged to the first bracket 21 and used to clamp the connecting plate 2431. The telescopic buffer assembly 243 provides a buffering effect along the y direction to the first mounting shaft 241. When the coil is mounted on the first mounting shaft 241 and the coil is unwound from the material belt, if the unwinding position and the winding position do not correspond, due to the buffering effect of the telescopic buffer assembly 243, the first mounting shaft 241 and the coil can be properly adjusted along the y direction to improve the winding accuracy.

[0032] Please refer to Figure 4 The winding mechanism 50 also includes a forward and reverse screw device 510, which is used to drive the two sliding frames 53 to move synchronously in the same direction or in the opposite direction along the y-direction. The forward and reverse screw device 510 drives the two sliding frames 53 to move synchronously in the same direction or in the opposite direction along the y-direction, thereby achieving automatic centering, and the structure is ingenious.

[0033] Furthermore, the winding mechanism 50 also includes a second pressing assembly 511, which includes a pressing arm 5111 fixed to the second mounting seat 51 and a pressing wheel 5112 arranged on the pressing arm 5111, and the pressing wheel 5112 is located on one side of the gear 59 along the x-direction. The second pressing assembly 511 is equivalent to a tensioning adjustment structure, which presses the copper foil 82 through the pressing wheel 5112, so that the copper foil 82 is always in a taut state to ensure the winding effect.

[0034] Furthermore, there are three clamps 56 , and the positions of the three clamps 56 on the mounting plate 55 are adjustable, so as to adapt to the installation of different types of iron cores 86 .

[0035] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of the present invention.

Claims

1. A transformer high and low voltage coil winding integrated machine, characterized in that: include: A first mounting seat (10); The copper foil unwinding mechanism (20) comprises a first bracket (21) disposed on the first mounting seat (10) and movable in the y direction, an open clamp (22) rotatably disposed at one end of the first bracket (21) in the y direction, a first driving device (23) for driving the open clamp (22) to rotate, and a plurality of first coil mounting members (24) rotatably disposed at the other end of the first bracket (21) in the y direction, wherein the open clamp (22) is used to clamp the copper foil roll (81) and unwind the copper foil (82); A welding mechanism (30), comprising a second bracket (31) fixed to the first mounting seat (10), a sliding seat (32) capable of sliding on the second bracket (31) along the x-direction, a first guide rail (33) provided on the sliding seat (32), a first slider (34) capable of sliding on the first guide rail (33) along the y-direction, a bottom bracket (35) fixed to the first slider (34), a top plate (36) connected to the upper end of the bottom bracket (35), a second driving device (37) fixed to the top plate (36) and driven along the z-direction, a pressing plate (38) connected to the output end of the second driving device (37), and a welding assembly (39) provided on the top plate (36) and capable of swinging to any side of the bottom bracket (35) along the x-direction, wherein the welding assembly (39) is used to weld the copper busbar (83) to the copper foil (82); An insulating paper unwinding mechanism (40) comprising a third drive device (41) fixed to the second bracket (31), and a second coil mounting member (42) connected to an output end of the third drive device (41), wherein the second coil mounting member (42) is used to mount an insulating paper roll (84) and unwind insulating paper (85); The winding mechanism (50) comprises a second mounting seat (51) located on one side of the first mounting seat (10) along the x-direction, a second guide rail (52) provided on the second mounting seat (51), two sliding frames (53) sliding on the second guide rail (52) along the y-direction, a fourth driving device (54) mounted on the sliding frames (53) in a liftable manner, a mounting plate (55) connected to an output end of the fourth driving device (54), a plurality of clamps (56) provided on the mounting plate (55), and a plurality of clamps (56) provided on the first mounting seat (10). A fifth drive device (57) of the second mounting seat (51), a drive shaft (58) connected to the output end of the fifth drive device (57) and rotating about the y-axis, and a gear (59) arranged on the drive shaft (58); the winding mechanism (50) is used to wind the copper foil (82) and the insulating paper roll (84) around the iron core (86); the clamp (56) is used to clamp the iron core (86); and the gear (59) can mesh with a driven tooth (87) sleeved on the iron core (86).

2. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The transformer high- and low-voltage coil winding machine further comprises a conveying mechanism (60), the conveying mechanism (60) comprising a first limit assembly (61) arranged on one side of the second bracket (31) along the x-direction, and a second limit assembly (62) arranged on the other side of the second bracket (31) along the x-direction, the first limit assembly (61) comprising a first mounting frame (611) fixed to the second bracket (31), a first bottom roller (612) rotatably arranged on the first mounting frame (611), and a first pressure roller (613), the first pressure roller (613) being located at the first The second limiting assembly (62) comprises a second mounting frame (621) fixed to the second bracket (31), a second bottom roller (622) rotatably mounted on the second mounting frame (621), and a second pressing roller (623), the second pressing roller (623) being located above the second bottom roller (622) and being height-adjustable, and the copper foil (82) can pass through a gap between the first bottom roller (612) and the first pressing roller (613) and a gap between the second bottom roller (622) and the second pressing roller (623).

3. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The transformer high- and low-voltage coil winding machine further comprises a translation mechanism (70), the translation mechanism (70) comprising a third guide rail (71) fixed to the first mounting seat (10) and used for the first bracket (21) to slide along the y direction, and a sixth driving device (72) fixed to the first mounting seat (10) and used for driving the first bracket (21) along the y direction.

4. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The copper foil unloading mechanism (20) further comprises a first pressing assembly (25), the first pressing assembly (25) comprising a rotating shaft (251) rotatably mounted on the first bracket (21), a push cylinder (252) mounted on the first bracket (21) and used to drive the rotating shaft (251) to rotate, a swing frame (253) fixed to the rotating shaft (251), and a third pressing roller (254) rotatably mounted on the swing frame (253), wherein the third pressing roller (254) is used to press the copper foil roll (81).

5. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The welding assembly (39) comprises a turntable (391) rotatably disposed on the upper end of the top plate (36), a first swing arm (392) hinged to the turntable (391), a second swing arm (393) hinged to one end of the first swing arm (392), and a welding head (394) fixed to the second swing arm (393) and having an adjustable angle.

6. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The welding mechanism (30) further comprises a seventh driving device (310) fixed on the second bracket (31), wherein the seventh driving device (310) is used to drive the sliding seat (32) to slide along the x-direction.

7. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The first coil mounting member (24) comprises a first mounting shaft (241) rotatably mounted on the first bracket (21), a sleeve (242) sleeved on one end of the first mounting shaft (241), and a telescopic buffer assembly (243) connected to the other end of the first mounting shaft (241); the telescopic buffer assembly (243) comprises a connecting plate (2431) connected to the end of the first mounting shaft (241), and a spring clamp (2432) hinged to the first bracket (21) and used for clamping the connecting plate (2431).

8. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The winding mechanism (50) further comprises a forward and reverse thread screw device (510), wherein the forward and reverse thread screw device (510) is used to drive the two sliding frames (53) to move synchronously in opposite directions or synchronously in opposite directions along the y direction.

9. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: The winding mechanism (50) further comprises a second pressing assembly (511), the second pressing assembly (511) comprising a pressing arm (5111) fixed to the second mounting seat (51), and a pressing wheel (5112) provided on the pressing arm (5111), the pressing wheel (5112) being located on one side of the gear (59) along the x-direction.

10. The transformer high and low voltage coil winding integrated machine according to claim 1, characterized in that: There are three clamps (56), and the positions of the three clamps (56) on the mounting plate (55) are adjustable.

Citation Information

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