Automatic overturning and carding production line for wig manufacturing

Abstract

The invention belongs to the technical field of wig combing, and discloses an automatic overturning combing production line for wig manufacturing, which comprises a combing station arranged below a wig bundle and used for combing the flowing wig bundle; the conveying line is arranged right above the carding station and is used for pulling the wig bundles to flow; the fixing frame is arranged at the end of the conveying line and the end of the fixing frame and used for feeding the conveying line. Wherein the carding station comprises a carding device, and the carding device is composed of a chain plate and carding needles. According to the invention, the wig bundle is clamped by the clamp to pass above the carding station, one end of the clamped wig bundle droops to the carding needle of the carding station, and the wig bundle is carded when passing through the carding needle. And meanwhile, the carding needles circularly move along with the driving of the carding station, so that a flowing carding plate is formed, and the wig bundles are actively carded. Workers do not need to manually comb, so that the potential safety hazard is greatly reduced, and the processing efficiency is improved.

Description

Technical Field

[0001] The invention belongs to the technical field of wig combing, in particular to an automatic flip combing production line for wig making. Background Art

[0002] Wigs are a kind of headwear, which are often used to decorate and cover the missing and sparse hair. They are usually made of real human or animal hair, or chemical fiber materials. In the production process, combing is an indispensable and important part to ensure the quality and realism of wigs. It is mainly to remove impurities in wigs and test the quality of hair, and remove the split or low-strength wigs. The existing combing methods mainly rely on manually combing and pulling the bundled wigs on the combing board repeatedly, or combing the wigs after the wigs are bundled through the roller combing production line. Because the combing needles on the combing board are sharp and have a large area, the common method of manual combing is to grab one end of the bundled wig bundle, slap it directly onto the combing board and then pull it out, and repeat this several times to remove impurities and low-quality wig segments. This combing method is inefficient. Generally, only one wig bundle can be combed at a time, and the sharp row of needles can easily accidentally prick the hands of the staff during the slapping process. The combing of the automated production line cannot be turned over and combed multiple times at one station, and multiple rollers are required to achieve it.

[0003] Therefore, the present application proposes an automatic flipping and combing production line to overcome the above-mentioned defects of the prior art. Summary of the invention

[0004] In order to solve the problems raised in the above background technology, the present invention provides an automatic flipping and combing production line for wig making.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solutions: an automatic flip combing production line for wig making, comprising a combing station, which is arranged below the wig bundle and is used to comb the flowing wig bundle; The conveying line is arranged just above the combing station and is used to pull the wig bundle to flow; A fixed frame, which is arranged at the ends of the conveyor line and the fixed frame for loading the material on the conveyor line; Wherein, the combing station includes a combing device, which is composed of a chain plate and a combing needle, and the combing device is driven and installed on the combing station to circulate and comb the wig bundle; The conveying line comprises a clamp, and the clamp clamps the wig bundle conveyed by the fixing frame at the end and conveys it to flow over the combing station.

[0006] Preferably, the clamp includes a clamping plate horizontally mounted on the transmission chain and a fixing plate movably hingedly mounted on the clamping plate, and the conveyor line also includes a top plate mounted on the inner side of its frame, and the top plate is arranged on the lower side of the frame and is parallel to the horizontal clamping plate. The vertical distance between the clamping plate and the top plate is greater than or equal to the thickness of the fixing plate.

[0007] Preferably, the conveyor line includes spring rods installed on the outside of both sides thereof, a fixing clamp is fixedly installed on the bottom end of the spring rod, a through slot is opened at the bottom of the frame of the conveyor line for the fixing clamp to pass through to the inside thereof, and the inner end of the fixing clamp is fixedly connected to the top plate to elastically support the top plate; The end of the top plate is arranged in a slope shape.

[0008] Preferably, the conveyor line further comprises limit plates arranged on both sides of the interior of the frame; The clamp is fixedly mounted on the supporting blocks at both ends of the fixed plate, the supporting blocks and the fixed plate are movably sleeved on the rotating shaft, and the ends of the rotating shaft of the fixed plate are provided with elastic members to support the fixed plate in a single direction; The limiting plates on both sides limit the moving top support block within the gap.

[0009] Preferably, the limiting plate comprises a horizontal section 1, an inclined section and a horizontal section 2, the inclined sections on the two limiting plates are parallel, and the horizontal section 1 and the horizontal section 2 are aligned and not in a horizontal alignment state; The horizontal section 1, the inclined section and the horizontal section 2 all slide against the moving top support block.

[0010] Preferably, the chain plate includes an empty slot, a main shaft is rotatably mounted inside the empty slot, and the combing needle is arranged on the main shaft. A pressing plate is installed on the inner side of the combing station, and the pressing plate is slidably contacted with the end of the main shaft to limit the standing of the combing needles, and a fault is opened in the middle of the pressing plate; The fault intersects with the vertical projection of the inclined segment.

[0011] Preferably, the main shaft and the combing needles are inclined to one side at 0° when standing.

[0012] Preferably, the rotating shaft of the main shaft extends outward through the end of the chain plate and is installed with a roller, and a top plate is installed on the inner side of the combing station. The horizontal projections of the top plate and one end of the fault of the pressure plate intersect, and the roller on the comber rolls in contact with the bottom end of the top plate during movement.

[0013] Preferably, a rubber plate is provided at the bottom of the top plate, and the rubber plate is rollingly connected to the roller.

[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention clamps the wig bundle through the clamper and passes it over the combing station. One end of the clamped wig bundle hangs down and falls on the combing needle of the combing station, and is combed when passing through the combing needle. At the same time, the combing needle moves with the driving cycle of the combing station, forming a mobile combing plate, which actively combs the wig bundle. There is no need for the staff to manually comb, which greatly reduces the safety hazards and improves the processing efficiency.

[0015] When the clamp is located between the inclined sections, the top support block slides along the slope of the inclined section, causing the fixing plate and the clamping plate to begin to be horizontally misaligned. The wig bundle clamped in the middle begins to deflect due to the misalignment, and the subsequent combing posture is adjusted. When the clamp passes the inclined section and reaches the horizontal section 1 or the horizontal section 2, it continues to move forward in the misaligned state, so that the wig can continue to be combed after turning over, adjusting the combing position of the wig, and cleaning the split wig inside the wig bundle that was originally parallel to the combing needle and could not be connected. The cleaning effect is improved.

[0016] The fault intersects with the inclined section in the vertical projection, so the combing needle will fall horizontally in the fault. The main purpose of the setting is to stop combing in the fault interval and separate from the hair bundle. Therefore, when the splint and the fixing plate are dislocated and drive the wig bundle to flip, it will not be intertwined with the wig bundle, etc., ensuring production quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 It is a partial structural schematic diagram of the spring rod and the fixing clip of the present invention; Figure 3 It is a top view of the structure of the conveyor line of the present invention; Figure 4 A top view of the structure of the combing station of the present invention; Figure 5 This is a front view of the inner structure of the combing station of the present invention; Figure 6 For the present invention Figure 5 A magnified schematic diagram of part A; Figure 7 It is a structural schematic diagram of the combing device of the present invention; Figure 8 Schematic diagram of the distribution of the limiting plates of the present invention; Fig. 9 For the present invention Figure 8 A magnified schematic diagram of part B; Fig.10 It is a partial structural perspective view of the present invention; Fig.11 For the present invention Fig.10Enlarged schematic diagram of part C of FIG.

[0018] In the figure: 100, combing station; 101, combing device; 1011, chain plate; 1012, main shaft; 1013, combing needle; 1014, roller; 1015, empty slot; 102, top plate; 1021, rubber plate; 103, pressing plate; 200, conveyor line; 201, clamp; 2011, clamping plate; 2012, fixing plate; 2013, elastic member; 2014, top support block; 202, limiting plate; 2021, horizontal section one; 2022, inclined section; 2023, horizontal section two; 203, top plate; 204, spring rod; 205, fixing clamp; 300, fixing frame. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figures 1 to 11 As shown, the present invention provides an automatic flip combing production line for wig making, including a combing station 100, which is arranged below the wig bundle and is used to comb the flowing wig bundle; The conveying line 200 is arranged directly above the combing station 100 and is used to pull the wig bundle to flow; A fixing frame 300, which is disposed at the end of the conveyor line 200 and the fixing frame 300 for feeding the conveyor line 200; The combing station 100 includes a combing device 101, which is composed of a chain plate 1011 and a combing needle 1013. The combing device 101 is driven and installed on the combing station 100 to circulate and comb the wig bundle; The conveying line 200 includes a clamp 201 , and the clamp 201 clamps and conveys the wig bundle conveyed by the fixing frame 300 to flow over the combing station 100 at the end.

[0021] The clamp 201 clamps the wig bundle and passes over the combing station 100. One end of the clamped wig bundle hangs down and falls onto the combing needle 1013 of the combing station 100. The wig bundle is combed as a whole when passing through the combing needle 1013. At the same time, the combing needle 1013 moves with the drive cycle of the combing station 100, forming a mobile combing plate to actively comb the wig bundle. The fixing frame 300 is used to transport the wig bundle to between the clamping plate 2011 and the fixing plate 2012 so that it can be clamped.

[0022] like Fig.10As shown, the clamp 201 includes a clamping plate 2011 horizontally mounted on the transmission chain and a fixing plate 2012 movably hingedly mounted on the clamping plate 2011. The conveyor line 200 also includes a top plate 203 mounted on the inner side of the frame. The top plate 203 is arranged on the lower side of the frame and is parallel to the horizontal clamping plate 2011. The vertical distance between the clamping plate 2011 and the top plate 203 is greater than or equal to the thickness of the fixing plate 2012 .

[0023] The clamping plate 2011 and the fixing plate 2012 are in a rotational opening and closing relationship, which can clamp the wig bundle for carrying and conveying and release it. The top plate 203 is used to control the closing of the clamping plate 2011 and the fixing plate 2012. Fig.10 As shown, the clamping plate 2011 is pushed toward the fixing plate 2012 to close with it and clamp the bundled end of the wig bundle transported from the fixing frame 300.

[0024] like Figure 1 , Figure 2 and Fig.10 As shown, the conveyor line 200 includes spring rods 204 installed on the outside of both sides thereof, and a fixing clamp 205 is fixedly installed at the bottom end of the spring rod 204. A through slot is provided at the bottom of the frame of the conveyor line 200 for the fixing clamp 205 to pass through to the inside thereof, and the inner end of the fixing clamp 205 is fixedly connected to the top plate 203 to elastically support the top plate 203; The end of the top plate 203 is configured to be sloped.

[0025] The main purpose of the fixing clamp 205 is to make the top plate 203 flexibly adjustable in the vertical direction so that it can adapt to the diameter of the bundled end of the wig bundle. When the diameter of the bundled section of the wig bundle is relatively large, the opening between the clamping plate 2011 and the fixing plate 2012 opened by the bundled end is relatively large, so the larger opening requires the top plate 203 to be displaced deeper downwards for adaptive matching. Vice versa.

[0026] like Figure 8 and Fig. 9 As shown, the conveyor line 200 further includes limit plates 202 disposed on both sides of the interior of the frame; The clamp 201 is fixedly mounted on the supporting blocks 2014 at both ends of the fixed plate 2012. The supporting blocks 2014 and the fixed plate 2012 are movably sleeved on the rotating shaft. The ends of the rotating shaft of the fixed plate 2012 are provided with elastic members 2013 to support the fixed plate 2012 in a single direction. The limiting plates 202 on both sides limit the moving supporting block 2014 within the gap.

[0027] When only one end of the supporting block 2014 is in sliding contact with the limiting plate 202, the elastic member 2013 can support it toward the limiting plate 202, so that it moves along the limiting plate 202 without falling off, and the elastic member 2013 can also control the fixing plate 2012 to return to its initial state. The limiting plate 202 cooperates with the supporting block 2014 and the elastic member 2013 mainly to change the position of the fixing plate 2012 on the clamping plate 2011 and to limit the movement of the fixing plate 2012.

[0028] like Figure 8 and Fig. 9 As shown, the limiting plate 202 includes three parts: a horizontal section 1 2021, an inclined section 2022 and a horizontal section 2023. The inclined sections 2022 on the two limiting plates 202 are parallel, and the horizontal section 1 2021 and the horizontal section 2 2023 are aligned and not in a horizontal alignment state. The horizontal section 1 2021 , the inclined section 2022 and the horizontal section 2023 all come into sliding contact with the moving top support block 2014 .

[0029] The horizontal section 1 2021, the inclined section 2022 and the horizontal section 2023 are mainly used to control the relative posture of the fixed plate 2012 and the clamping plate 2011. When the clamp 201 is located on the horizontal section 1 2021 and the horizontal section 2023, the top support block 2014 contacts the two and remains unchanged along with the horizontal movement of the clamping plate 2011. When the clamp 201 is located between the inclined sections 2022, the top support block 2014 slides along the slope of the inclined sections 2022, causing the fixed plate 2012 and the clamping plate 2011 to begin to be horizontally misaligned, and the wig bundle clamped in the middle begins to deflect due to the misalignment, so as to adjust the subsequent combing posture. When the clamp 201 passes over the inclined section 2022 and reaches the horizontal section 1 2021 or the horizontal section 2023, it continues to move in the dislocated state, so that the wig can be combed after turning over, the combing position of the wig is adjusted, and the split wig inside the wig bundle that is originally parallel to the combing needle and cannot be hooked is cleaned up, thereby improving the cleaning effect.

[0030] In addition, technicians in the relevant field can set multiple inclined sections 2022 according to processing requirements to adjust the deflection of the wig bundle multiple times. This application only discloses an embodiment of setting one inclined section 2022, but this solution has provided such a concept for technicians in the relevant field to make reasonable changes and designs in an actual working environment. Setting multiple inclined sections 2022 or changing the inclination angle and setting method of the inclined section 2022 does not exceed the scope of the disclosure of this application.

[0031] like Figure 4 , Figure 5 and Figure 7As shown, the chain plate 1011 includes an empty slot 1015, and a main shaft 1012 is rotatably mounted inside the empty slot 1015. The combing needle 1013 is arranged on the main shaft 1012. A pressing plate 103 is installed inside the combing station 100. The pressing plate 103 is slidably contacted with the end of the main shaft 1012 to limit the standing of the combing needles 1013. A fault is opened in the middle of the pressing plate 103. The fault intersects with the vertical projection of the inclined section 2022 .

[0032] The empty slot 1015 is a storage space for the combing needle 1013 after it falls down. The main shaft 1012 and the chain plate 1011 are movably connected, so the main shaft 1012 will tilt downward until it is horizontal after it is separated from the limit of the pressing plate 103. The pressing plate 103 is arranged on the outside of the main shaft 1012, and its bottom is against the top of the main shaft 1012. Therefore, the main shaft 1012 will not change its standing posture as long as it is located on the inside of the pressing plate 103 during the movement. However, the pressing plate 103 is not continuous, but a fault is arranged in the middle thereof, and the fault intersects with the inclined section 2022 in the vertical projection, so the combing needle 1013 will fall horizontally in the fault. The main purpose of the setting is to stop the combing work in the fault interval and separate from the hair bundle. Therefore, when the clamping plate 2011 and the fixing plate 2012 are dislocated and displaced to drive the wig bundle to flip, it will not be intertwined with the wig bundle, etc., so as to ensure the production quality.

[0033] In addition, technicians in the relevant field can set equal faults according to the conditions for setting the above-mentioned inclined section 2022 to achieve coordination therewith.

[0034] like Figure 5 As shown, the main shaft 1012 and the combing needle 1013 are tilted 5° to one side when standing. The tilt angle is mainly set to enable the main shaft 1012 and the combing needle 1013 to fall to one side due to the deviation of the center of gravity when not constrained by the pressure plate 103, and finally lie flat and temporarily leave the combing work.

[0035] Those skilled in the art may also set the tilting condition by other means, such as setting a reasonable counterweight on the top of the combing needle 1013, or cooperating with other tilting mechanisms to drive the combing needle 1013 to tilt.

[0036] like Figures 4 to 6 As shown, the rotating shaft of the main shaft 1012 extends outward through the end of the chain plate 1011 and is installed with a roller 1014. A top plate 102 is installed on the inner side of the combing station 100. The horizontal projection of one end of the fault of the top plate 102 and the pressure plate 103 intersects. During the movement of the combing device 101, the roller 1014 thereon is in rolling contact with the bottom end of the top plate 102.

[0037] The roller 1014 is installed at the end of the main shaft 1012, and the two are fixedly connected. When the roller 1014 rotates, it can drive the main shaft 1012 to rotate synchronously, thereby making the combing needle 1013 stand up. When the combing device 101 moves to one end of the fault, it will first pass under the top plate 102. During this process, its roller 1014 rolls and contacts with the bottom of the top plate 102, causing the roller 1014 to rotate, driving the main shaft 1012 and the combing needle 1013 to rotate synchronously and stand up. After standing up, the main shaft 1012 will then leave the fault and enter the bottom of the pressing plate 103 and be limited by the pressing plate 103 again, so that the first part of the wig bundle can be combed.

[0038] like Figure 6 As shown, a rubber plate 1021 is disposed at the bottom of the top plate 102 , and the rubber plate 1021 is rollingly connected to the roller 1014 .

[0039] The rubber sheet 1021 has good elasticity and damping, and can be squeezed and deformed when in contact with the periphery of the roller 1014 to allow it to pass smoothly. At the same time, its damping can make the roller 1014 roll and rotate during movement, thereby driving the combing needle 1013 to stand up after passing through the fault of the pressure plate 103.

[0040] The working principle and use process of the present invention: The clamp 201 clamps the wig bundle and passes over the combing station 100. One end of the clamped wig bundle hangs down and falls onto the combing needle 1013 of the combing station 100. The wig bundle is combed as a whole when passing through the combing needle 1013. At the same time, the combing needle 1013 moves with the drive cycle of the combing station 100, forming a mobile combing plate to actively comb the wig bundle. When the clamp 2011 and the fixing plate 2012 clamp the wig bundle and carry it for transportation, they can drive the wig bundle to flip, actively adjust the combing posture in the past, and improve the combing efficiency.

[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic flip combing production line for wig making, characterized by: It comprises a combing station (100), which is arranged below the wig bundle and is used to comb the flowing wig bundle; A conveying line (200) is arranged directly above the combing station (100) and is used to pull the wig bundle to flow; A fixed frame (300) is arranged at the ends of the conveyor line (200) and the fixed frame (300) and is used for feeding materials to the conveyor line (200); The combing station (100) comprises a combing device (101), the combing device (101) is composed of a chain plate (1011) and a combing needle (1013), and the combing device (101) is driven and installed on the combing station (100) to cyclically rotate and comb the wig bundle; The conveying line (200) comprises a clamp (201), and the clamp (201) clamps and conveys the wig bundle conveyed by the fixing frame (300) at the end thereof to flow over the combing station (100).

2. The automatic flip combing production line for wig making according to claim 1, characterized in that: The clamp (201) comprises a clamping plate (2011) mounted horizontally on the transmission chain and a fixing plate (2012) mounted on the clamping plate (2011) in a movable hinged manner. The conveyor line (200) further comprises a top plate (203) mounted on the inner side of the frame. The top plate (203) is arranged on the lower side of the frame and is kept parallel to the horizontal clamping plate (2011). The vertical distance between the clamping plate (2011) and the top plate (203) is greater than or equal to the thickness of the fixing plate (2012).

3. The automatic turning and combing production line for wig making according to claim 2, characterized in that: The conveyor line (200) comprises spring rods (204) installed on the outside of both sides thereof, a fixing clamp (205) is fixedly installed at the bottom end of the spring rod (204), a through slot is provided at the bottom of the frame of the conveyor line (200) for the fixing clamp (205) to pass through to the inside thereof, and the inner end of the fixing clamp (205) is fixedly connected to the top plate (203) to elastically support the top plate (203); The end of the top plate (203) is arranged to be sloped.

4. The automatic turning and combing production line for wig making according to claim 2, characterized in that: The conveyor line (200) further comprises limit plates (202) arranged on both sides of the interior of the frame; The clamp (201) is fixedly mounted on the supporting blocks (2014) at both ends of the fixed plate (2012); the supporting blocks (2014) and the fixed plate (2012) are both movably sleeved on the rotating shaft; and elastic members (2013) are provided at the ends of the rotating shaft of the fixed plate (2012) to support the fixed plate (2012) in a single direction; The limiting plates (202) on both sides limit the moving supporting block (2014) within the gap.

5. The automatic turning and combing production line for wig making according to claim 4, characterized in that: The limiting plate (202) comprises three parts: a horizontal section 1 (2021), an inclined section (2022) and a horizontal section 2 (2023); the inclined sections (2022) on the two limiting plates (202) are parallel, and the horizontal section 1 (2021) and the horizontal section 2 (2023) are aligned and not in a horizontal alignment state; The horizontal section 1 (2021), the inclined section (2022) and the horizontal section 2 (2023) all slide against the moving top support block (2014).

6. The automatic turning and combing production line for wig making according to claim 5, characterized in that: The chain plate (1011) includes an empty slot (1015) formed thereon, a main shaft (1012) is rotatably mounted inside the empty slot (1015), and the combing needle (1013) is arranged on the main shaft (1012). A pressing plate (103) is installed on the inner side of the combing station (100), and the pressing plate (103) is in sliding contact with the end of the main shaft (1012) to limit the standing of the combing needles (1013), and a fault is opened in the middle of the pressing plate (103); The fault intersects with the vertical projection of the inclined segment (2022).

7. The automatic turning and combing production line for wig making according to claim 6, characterized in that: The main shaft (1012) and the combing needles (1013) are inclined 5° to one side when standing.

8. The automatic turning and combing production line for wig making according to claim 6, characterized in that: The rotating shaft of the main shaft (1012) extends outward through the end of the chain plate (1011) and is installed with a roller (1014); a top plate (102) is installed on the inner side of the combing station (100); the top plate (102) and one end of the fault of the pressure plate (103) intersect in horizontal projection; when the combing device (101) moves, the roller (1014) on it rolls and contacts with the bottom end of the top plate (102).

9. The automatic turning and combing production line for wig making according to claim 8, characterized in that: A rubber plate (1021) is provided at the bottom of the top plate (102), and the rubber plate (1021) is rollingly connected to the roller (1014).

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