High-flexibility kneecap and kneecap fabric rolling compound equipment

By designing high-flexible knee pad and knee pad fabric roller composite equipment, using wear-resistant materials and multi-layer structural design, combined with the cleaning functions of contact parts, suction mechanism and rotating mechanism, the problem of foreign matter and glue residue on the surface of the roller is solved, achieving good fit of the fabric and improving the composite quality.

CN119792902APending Publication Date: 2025-04-11YANGZHOU EVERGREEN SPORTS PROD LTD
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Patent Information

Application Number
CN202510076475.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

During the roller pressing and composite process of knee pad fabric, foreign matter and glue residue on the surface of the roller will affect the bonding and composite quality of the fabric, resulting in deformation, dropping or abnormal adhesion of the fabric.

Method used

A high-flexible knee pad and knee pad fabric roller press composite equipment is designed, using wear-resistant materials such as nylon as the outer layer, the middle layer includes an elastic support layer and a buffer layer, and the inner layer is a skin-friendly layer. The equipment is equipped with contact parts, suction mechanisms and rotating mechanisms, through which foreign matter and glue on the surface of the roller are cleaned, fiber debris are absorbed, and flocculent dust is grabbed.

Benefits of technology

It effectively solves the problem of foreign matter and glue residue on the surface of the roller, maintains the flatness and composite quality of the fabric, avoids fabric deformation, fall and adhesion abnormalities, and improves the cleanliness and composite efficiency of the equipment.

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Abstract

The invention relates to the technical field of rolling compounding, and particularly discloses a high-flexibility kneecap and kneecap fabric rolling compounding device. Abrasion-resistant and scratch-resistant materials such as chinlon are adopted, waterproof and windproof functional treatment is carried out on outer-layer materials so as to adapt to different movement environments, a contact part is arranged, and when foreign matter adheres to the surface of a roller, normal attachment of fabric to the roller can be affected, the contact part can be fixed through a bent plate arranged on the inner side of a contact shell, and therefore the contact part can not be damaged. Meanwhile, a roller is arranged on the other side of the bent plate, after the bent plate scrapes and cleans the side face of the roller shaft, the side face of the roller shaft can be in contact rotation through the roller, so that the side face of the roller shaft is cleaned and wiped, and through suction work of an air suction machine, glue solidified on the roller shaft can be scraped off; and therefore, the ejection mechanism moves upwards, and impurities scraped off by a bent plate can enter the inner side of the contact shell through a blanking hole to be collected.
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Description

Technical Field

[0001] The invention relates to the technical field of roller-pressing composite, in particular to a high-flexibility kneepad and kneepad fabric roller-pressing composite equipment. Background Art

[0002] Highly flexible knee pads can adapt well to various complex sports movements, whether it is the frequent flexion and extension of the knees during running, or the large bending and twisting of the knees during yoga, dance and other sports. The knee pads can closely follow the movement of the knees and will not limit the range of motion of the joints. This is because its elastic material and reasonable structural design enable the knee pads to maintain good elasticity and fit in different sports postures. When the knees are under pressure, the high flexibility of the knee pads can effectively disperse the pressure to the surrounding muscles and tissues.

[0003] The knee pad fabric roller-compounding equipment combines multiple layers of fabric tightly together through the pressure between rollers. When roller-compounding the knee pad fabric, if there is foreign matter on the surface of the roller, it will affect the normal fit of the fabric on the roller. When the fabric passes through an uneven area, it may be locally squeezed and deformed, or even lifted up and eventually fall off. Summary of the invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A highly flexible kneepad and kneepad fabric rolling composite equipment, including an outer layer, a middle layer and an inner layer, including:

[0005] The outer layer is made of wear-resistant and scratch-resistant materials such as nylon, and the outer layer material is treated with waterproof and windproof functions to adapt to different sports environments;

[0006] The middle layer is stitched along the edge of the knee pad to make the outer layer and the middle layer fit closely, including the elastic support layer and the buffer layer. The elastic support layer is the core part of the knee pad and is mainly composed of spandex and polyester elastic fiber elastic materials. Through weaving and composite processes, spandex and polyester elastic fibers are combined together to form an elastic net with good elasticity and shape stability.

[0007] The cushioning layer is made of silicone cushioning material in the middle layer of the knee pad. These materials are distributed around the key parts of the knee, such as the patella and meniscus, to absorb and disperse the impact force generated during exercise.

[0008] The inner layer includes a skin-friendly layer. The middle layer and the inner layer are connected by nesting and pressing. The inner layer material is nested inside the middle layer material. The skin-friendly layer is made of soft and breathable materials such as bamboo fiber and cotton fiber.

[0009] A workbench, the top of which is fixedly connected with a material receiving component, the top of which is fixedly connected with a bracket, the inner side of which is rotatably connected with a material discharging component, the middle part of the inner side of which is rotatably connected with a guide component, the side of which is away from the material discharging component is rotatably connected with a rolling component, and fabrics are wound around the material receiving component and the guide component;

[0010] A collecting component, which is used to collect waste scraps generated when the fabric is rolled, and the side of the collecting component is fixedly connected to the inner side of the workbench;

[0011] A contact component is used to perform contact cleaning work on the side of the rolling component, and the side of the contact component is fixedly connected to the inner side of the bracket.

[0012] Preferably, the collecting component comprises a collecting box, the side of the collecting box is fixedly connected to the inner side of the workbench, the top of the collecting box is fixedly connected to a mesh plate, the bottom of the inner cavity of the collecting box is fixedly connected to an air suction mechanism, the top of the air suction mechanism is fixedly connected to a baffle, and the top of the baffle is rotatably connected to a rotating mechanism; during the roller-pressing and compounding process of the knee pad fabric, the fibers of the fabric itself may produce debris due to friction, loose cutting edges, etc. If these fiber debris remain on the fabric, it will affect the compounding quality, and the fibers of the knee pad fabric may be damaged due to pressure and friction. The impurities are removed by the action of the suction mechanism, especially when the fabric is made of natural fibers, such as cotton, linen, or chemical fibers and polyester fibers that are easy to fluff. This situation is more common. When the rolling component rolls and compounds the fabric, the suction mechanism is turned on to effectively suck away these fiber fragments to keep the working area and fabric clean. The suction force generated by the suction mechanism when working sucks the impurities into the collection box through the mesh plate, so that the impurities fall on the baffle for collection. At the same time, the flocculent dust that follows the impurities into the collection box is grabbed by turning on the rotating mechanism.

[0013] Preferably, the rotating mechanism comprises a motor, the top of the motor is fixedly connected to the bottom of the baffle, the output end of the motor is fixedly connected to a rotating shaft, the top of the rotating shaft is fixedly connected to a lower fixed plate, the bottom of the lower fixed plate contacts the top of the baffle, the top of the lower fixed plate is fixedly connected to a grabbing assembly, and the top of the grabbing assembly is fixedly connected to an upper fixed plate; by turning on the motor, the output end of the motor drives the lower fixed plate to rotate through the rotating shaft, and at the same time drives the grabbing assembly to rotate in the inner cavity of the collection box through the lower fixed plate, so as to grab the flocculent dust entering the collection box;

[0014] Preferably, the grab assembly includes a grab rod, the bottom of the grab rod is fixedly connected to the top of the lower fixed plate, the top of the grab rod is fixedly connected to the bottom of the upper fixed plate, the side of the grab rod is fixedly connected to a connecting plate, the inner side of the connecting plate is slidably connected to a connecting shaft, the other end of the connecting shaft is fixedly connected to a grab plate, the upper and lower sides of the grab plate are both slidably connected to the inner side of the connecting plate, a first spring is sleeved on the connecting shaft, one end of the first spring is fixedly connected to the grab plate, the other end of the first spring is fixedly connected to the inner side of the connecting plate, the grab Grabbing grooves are evenly provided on the side of the grabbing plate away from the connecting shaft; when the output end of the motor drives the lower fixed plate to rotate through the rotating shaft, the lower fixed plate drives the grabbing rod and the connecting plate to rotate on the baffle, so that the connecting shaft drives the grabbing plate to separate from the inner side of the connecting plate through the action of centrifugal force. At the same time, grabbing grooves are evenly provided on the side of the grabbing plate, so that the flocculent dust entering the collection box can be grabbed, thereby preventing the flocculent dust and fallen fabric fragments from floating when entering the collection box, thereby interfering with the collection work.

[0015] Preferably, the contact component includes a contact shell, both sides of the contact shell are fixedly connected to the bracket, the inner side of the small arc of the contact component is fixedly connected to an air suction machine, the side of the air suction machine is fixedly connected to a straight plate, the inner side of the large arc of the contact shell is rotatably connected to a roller, the side of the contact shell away from the roller is fixedly connected to a bent plate, the side of the straight plate away from the air suction machine is fixedly connected to an ejection mechanism, and the inner side of the large arc of the contact shell is evenly provided with blanking holes, and the blanking holes are concentrically arranged with the ejection mechanism; if glue is used to enhance the adhesion between fabrics during the roller-pressing composite process, the glue may remain on the roller shaft, and when the glue is squeezed out from between the fabrics or applied unevenly, the roller shaft will be stained with glue during rotation, and the glue residue will make the surface of the roller shaft sticky. Over time, these residues may solidify, resulting in the roller shaft being stuck. The uneven surface of the shaft will not only affect the flatness and composite quality of the fabric, but may also cause abnormal conditions such as adhesion and pulling of the fabric on the roller shaft, and even damage the fabric. When the rolling component is rolling, the roller shaft in the rolling component is in contact with and rotated with the contact shell. A bent plate is provided on the inner side of the contact shell, so that the bent plate can scrape off the solidified glue on the roller shaft. At the same time, a roller is provided on the other side of the bent plate. After the bent plate scrapes and cleans the side of the roller shaft, the roller can contact and rotate with the side of the roller shaft, thereby cleaning and wiping the side of the roller shaft. At the same time, when cleaning the roller shaft, the vacuum machine is turned on and the suction force of the vacuum machine is used to move the ejection mechanism upward, so that the impurities scraped off by the bent plate can enter the inner side of the contact shell through the blanking hole for collection.

[0016] Preferably, the ejection mechanism comprises an ejection rod, wherein one end of the ejection rod is away from the movable plate and is slidably connected to the inner side of the straight plate, and the side of the ejection rod is fixedly connected to the movable plate, and both sides of the movable plate are in contact with the inner side of the contact shell, and the ejection rod is sleeved with a second spring, one end of the second spring is fixedly connected to the movable plate, and the other end of the second spring is fixedly connected to the straight plate, and the end of the ejection rod away from the movable plate is fixedly connected to the ejection plate, and the end of the ejection plate away from the ejection rod is fixedly connected to the ejection block; when the cleaning work is completed, the suction machine is closed and the second spring is reset and stretched, so that the second spring drives the movable plate to move toward the blanking hole, so that the ejection block squeezes the inner side of the blanking hole, thereby preventing the blanking hole from being blocked by impurities, thereby causing the blanking hole to be blocked by impurities, and at the same time, the movable plate is continuously reset and stretched by the second spring, so that the ejection rod drives the ejection plate to resist the inner side of the blanking hole, thereby preventing impurities collected in the contact shell from falling off.

[0017] The present invention provides a highly flexible kneepad and kneepad fabric roll-pressing composite equipment, which has the following beneficial effects:

[0018] 1. This kind of highly flexible knee pad and knee pad fabric roller-pressing composite equipment is provided with a contact component. If there is foreign matter on the surface of the roller, it will affect the normal fitting of the fabric on the roller. By arranging a bent plate on the inner side of the contact shell, the bent plate can scrape off the solidified glue on the roller shaft. At the same time, by arranging a roller on the other side of the bent plate, after the bent plate scratches and cleans the side of the roller shaft, the roller can contact and rotate the side of the roller shaft to clean and wipe the side of the roller shaft. At the same time, when cleaning the roller shaft, the vacuum machine is turned on and the suction force of the vacuum machine works, so that the ejection mechanism moves upward, so that the impurities scraped off by the bent plate can enter the inner side of the contact shell through the blanking hole for collection.

[0019] 2. This kind of highly flexible knee pad and knee pad fabric rolling composite equipment is provided with an ejection mechanism. When the cleaning work is completed, the vacuum machine is turned off and the second spring is reset and stretched, so that the second spring drives the movable plate to move toward the blanking hole, so that the ejection block squeezes the inner side of the blanking hole, thereby avoiding impurities clogging the blanking hole, thereby causing the impurities to clog the blanking hole. At the same time, the movable plate is continuously reset and stretched by the second spring, so that the ejection rod drives the ejection plate to resist the inner side of the blanking hole, thereby avoiding the impurities collected in the contact shell from falling.

[0020] 3. This kind of highly flexible knee pad and knee pad fabric rolling and compounding equipment is provided with a collecting component. During the rolling and compounding process of the knee pad fabric, the fibers of the fabric itself may produce debris due to friction, loose cutting edges, etc. If these fiber debris remain on the fabric, it will affect the compounding quality. The fibers of the knee pad fabric may fall off due to pressure and friction, especially when the fabric is made of natural fibers, such as cotton, linen, or chemical fibers and polyester fibers that are easy to fuzz. This situation is more common. When the rolling component rolls and compounds the fabric, the suction mechanism is turned on to effectively suck away these fiber debris through the suction mechanism to keep the working area and fabric clean. The suction force generated by the suction mechanism when it is working sucks impurities into the collection box through the mesh plate, so that the impurities fall on the baffle for collection. At the same time, the flocculent dust that follows the impurities into the collection box is grabbed by turning on the rotating mechanism.

[0021] 4. This kind of highly flexible knee pad and knee pad fabric rolling composite equipment is provided with a grabbing assembly. When the output end of the motor drives the lower fixed plate to rotate through the rotating shaft, the lower fixed plate drives the grabbing rod and the connecting plate to rotate on the baffle. Through the action of centrifugal force, the connecting shaft drives the grabbing plate to separate from the inner side of the connecting plate. At the same time, by evenly opening grabbing grooves on the side of the grabbing plate, the flocculent dust entering the collection box can be grabbed to prevent the flocculent dust and fallen fabric fragments from floating when entering the collection box, thereby interfering with the collection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the knee pad fabric roll-pressing compounding equipment of the present invention;

[0023] Figure 2 It is an isometric view of the knee pad fabric rolling compounding equipment of the present invention;

[0024] Figure 3 It is a schematic diagram of the structure of the collecting component of the present invention;

[0025] Figure 4 It is a structural schematic diagram of the rotating mechanism of the present invention;

[0026] Figure 5 It is a structural schematic diagram of the grabbing assembly of the present invention;

[0027] Figure 6 It is a schematic structural diagram of the contact component of the present invention;

[0028] Figure 7 is a cross-sectional view of a contact component of the present invention;

[0029] Figure 8 For the present invention Figure 7Schematic diagram of the structure at A in the middle.

[0030] In the figure: 1, workbench; 2, material receiving part; 3, bracket; 4, material discharging part; 5, collecting part; 51, collecting box; 52, screen plate; 53, suction mechanism; 54, baffle; 55, rotating mechanism; 551, motor; 552, rotating shaft; 553, lower fixed plate; 554, grabbing assembly; 5541, grabbing rod; 5542, connecting plate; 5543, connecting shaft; 5544, grabbing plate; 55 45. first spring; 5546. grabbing groove; 555. upper fixed plate; 6. rolling component; 7. guide component; 8. fabric; 9. contact component; 91. contact shell; 92. suction machine; 93. bent plate; 94. roller; 95. straight plate; 96. ejector mechanism; 961. ejector rod; 962. ejector plate; 963. ejector block; 964. second spring; 956. movable plate; 97. blanking hole. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] The present invention provides a technical solution: a highly flexible kneepad, comprising an outer layer, a middle layer and an inner layer, including:

[0033] The outer layer is made of wear-resistant and scratch-resistant materials such as nylon, and the outer layer material is treated with waterproof and windproof functions to adapt to different sports environments;

[0034] The middle layer is stitched along the edge of the knee pad to make the outer layer and the middle layer fit closely, including the elastic support layer and the buffer layer. The elastic support layer is the core part of the knee pad and is mainly composed of spandex and polyester elastic fiber elastic materials. Through weaving and composite processes, spandex and polyester elastic fibers are combined together to form an elastic net with good elasticity and shape stability.

[0035] The cushioning layer is made of silicone cushioning material in the middle layer of the knee pad. These materials are distributed around the key parts of the knee, such as the patella and meniscus, to absorb and disperse the impact force generated during exercise.

[0036] The inner layer includes a skin-friendly layer. The middle layer and the inner layer are connected by nesting and pressing. The inner layer material is nested inside the middle layer material. The skin-friendly layer is made of soft and breathable materials such as bamboo fiber and cotton fiber.

[0037] See also Figure 1-Figure 2The present invention provides a technical solution: a knee pad fabric rolling compounding device, comprising:

[0038] A workbench 1, a material receiving component 2 is fixedly connected to the top of the workbench 1, a bracket 3 is fixedly connected to the top of the workbench 1, a material discharging component 4 is rotatably connected to the inner side of the bracket 3, a guide component 7 is rotatably connected to the middle part of the inner side of the bracket 3, a rolling component 6 is rotatably connected to the side of the bracket 3 away from the material discharging component 4, and fabrics 8 are wound around the material receiving component 2 and the guide component 7;

[0039] A collecting component 5, which is used to collect waste scraps generated when the fabric 8 is rolled, and a side surface of the collecting component 5 is fixedly connected to the inner side of the workbench 1;

[0040] The contact component 9 is used to perform contact cleaning work on the side surface of the rolling component 6 , and the side surface of the contact component 9 is fixedly connected to the inner side of the bracket 3 .

[0041] See also Figure 3-Figure 5 The present invention provides a technical solution: the collecting component 5 includes a collecting box 51, the side of the collecting box 51 is fixedly connected to the inner side of the workbench 1, the top of the collecting box 51 is fixedly connected to a mesh plate 52, the bottom of the inner cavity of the collecting box 51 is fixedly connected to an air suction mechanism 53, the top of the air suction mechanism 53 is fixedly connected to a baffle 54, and the top of the baffle 54 is rotatably connected to a rotating mechanism 55; during the roller-pressing composite process of the knee pad fabric 8, the fibers of the fabric 8 itself may produce debris due to friction, loose cutting edges, etc. If these fiber debris remain on the fabric 8, it will affect the composite quality, and the fibers of the knee pad fabric 8 may be subjected to pressure and friction. The fabric 8 is often fallen off due to the action of force, especially when the fabric 8 is made of natural fibers, such as cotton, linen, or chemical fibers and polyester fibers that are easy to fuzz. When the rolling component 6 performs rolling and compounding work on the fabric 8, the suction mechanism 53 is turned on to effectively suck away these fiber fragments through the suction mechanism 53 to keep the working area and the fabric 8 clean. The suction force generated by the suction mechanism 53 when working sucks the impurities into the collection box 51 through the mesh plate 52, so that the impurities fall on the baffle 54 for collection. At the same time, the flocculent dust that follows the impurities into the collection box 51 is grabbed by turning on the rotating mechanism 55.

[0042] The rotating mechanism 55 includes a motor 551, the top of the motor 551 is fixedly connected to the bottom of the baffle 54, the output end of the motor 551 is fixedly connected to a rotating shaft 552, the top of the rotating shaft 552 is fixedly connected to a lower fixed plate 553, the bottom of the lower fixed plate 553 is in contact with the top of the baffle 54, the top of the lower fixed plate 553 is fixedly connected to a grabbing assembly 554, and the top of the grabbing assembly 554 is fixedly connected to an upper fixed plate 555; by turning on the motor 551, the output end of the motor 551 drives the lower fixed plate 553 to rotate through the rotating shaft 552, and at the same time drives the grabbing assembly 554 to rotate in the inner cavity of the collection box 51 through the lower fixed plate 553, so as to grab the flocculent dust entering the collection box 51;

[0043] The grab assembly 554 includes a grab rod 5541, the bottom of the grab rod 5541 is fixedly connected to the top of the lower fixed plate 553, the top of the grab rod 5541 is fixedly connected to the bottom of the upper fixed plate 555, the side of the grab rod 5541 is fixedly connected to a connecting plate 5542, the inner side of the connecting plate 5542 is slidably connected to a connecting shaft 5543, the other end of the connecting shaft 5543 is fixedly connected to a grab plate 5544, the upper and lower sides of the grab plate 5544 are both slidably connected to the inner side of the connecting plate 5542, a first spring 5545 is sleeved on the connecting shaft 5543, one end of the first spring 5545 is fixedly connected to the grab plate 5544, the other end of the first spring 5545 is fixedly connected to the inner side of the connecting plate 5542, and the grab plate 5544 is fixedly connected to the upper and lower sides of the grab plate 5544. Grabbing grooves 5546 are evenly provided on the side of 544 away from the connecting shaft 5543; when the output end of the motor 551 drives the lower fixed plate 553 to rotate through the rotating shaft 552, the lower fixed plate 553 drives the grabbing rod 5541 and the connecting plate 5542 to rotate on the baffle 54, so that the connecting shaft 5543 drives the grabbing plate 5544 to separate from the inner side of the connecting plate 5542 through the action of centrifugal force. At the same time, grabbing grooves 5546 are evenly provided on the side of the grabbing plate 5544, so that the flocculent dust entering the collecting box 51 can be grabbed, thereby preventing the flocculent dust and fallen fabric fragments from floating when entering the collecting box 51, thereby interfering with the collection work.

[0044] See also Figure 6-Figure 8The present invention provides a technical solution: a highly flexible kneepad and kneepad fabric roll-pressing composite equipment, the contact component 9 includes a contact shell 91, both sides of the contact shell 91 are fixedly connected to the bracket 3, the inner side of the small arc of the contact component 9 is fixedly connected to an air suction machine 92, the side of the air suction machine 92 is fixedly connected to a straight plate 95, the inner side of the large arc of the contact shell 91 is rotatably connected to a roller 94, the side of the contact shell 91 away from the roller 94 is fixedly connected to a bent plate 93, the side of the straight plate 95 away from the air suction machine 92 is fixedly connected to an ejection mechanism 96, and the inner side of the large arc of the contact shell 91 is evenly provided with blanking holes 97, and the blanking holes 97 are concentrically arranged with the ejection mechanism 96; if glue is used to enhance the adhesion between the fabrics 8 during the roll-pressing composite process, the glue may remain on the roller shaft, and when the glue is squeezed out from between the fabrics 8 or is unevenly applied, the roller shaft will be stained with glue during rotation, and the glue residue will make the surface of the roller shaft sticky. Over time, these residues can The glue solidified on the roller shaft can be solidified, resulting in an uneven roller surface, which not only affects the flatness and composite quality of the fabric 8, but may also cause the fabric 8 to adhere to, pull, or other abnormal conditions on the roller shaft, or even damage the fabric 8. When the rolling component 6 performs rolling work, when the roller shaft in the rolling component 6 contacts and rotates with the contact shell 91, a bent plate 93 is provided on the inner side of the contact shell 91, so that the bent plate 93 can scrape off the solidified glue on the roller shaft. At the same time, a roller 94 is provided on the other side of the bent plate 93. After the bent plate 93 scrapes and cleans the side of the roller shaft, the roller 94 can contact and rotate with the side of the roller shaft, so as to clean and wipe the side of the roller shaft. At the same time, when cleaning the roller shaft, the vacuum machine 92 is turned on and the suction force of the vacuum machine 92 works, so that the ejection mechanism 96 moves upward, so that the impurities scraped off by the bent plate 93 can enter the inner side of the contact shell 91 through the blanking hole 97 for collection.

[0045] The ejection mechanism 96 includes an ejection rod 961, one end of the ejection rod 961 away from the movable plate 956 is slidably connected to the inner side of the straight plate 95, the side of the ejection rod 961 is fixedly connected to the movable plate 956, both sides of the movable plate 956 are in contact with the inner side of the contact shell 91, a second spring 964 is sleeved on the ejection rod 961, one end of the second spring 964 is fixedly connected to the movable plate 956, and the other end of the second spring 964 is fixedly connected to the straight plate 95, the end of the ejection rod 961 away from the movable plate 956 is fixedly connected to the ejection plate 962, and the end of the ejection plate 962 away from the ejection rod 961 is fixedly connected to the ejection block 963 When the cleaning work is completed, the vacuum machine 92 is turned off and the second spring 964 is reset and stretched, so that the second spring 964 drives the movable plate 956 to move toward the blanking hole 97, so that the ejection block 963 squeezes the inner side of the blanking hole 97, thereby preventing the blanking hole 97 from being blocked by impurities, thereby causing the blanking hole 97 to be blocked by impurities. At the same time, the movable plate 956 is continuously reset and stretched by the second spring 964, so that the ejection rod 961 drives the ejection plate 962 to resist the inner side of the blanking hole 97, thereby preventing the impurities collected in the contact shell 91 from falling.

[0046] When working, the unwinding component 4 is started to slowly release the fabric 8 from the roll. During the unwinding process, the tension of the fabric 8 is maintained stable by the tension control system. After the fabric 8 comes out of the unwinding component 4, it is guided by the guide component 7. The position and angle of the guide component 7 can be adjusted according to the conveying path of the fabric 8 to ensure that the fabric 8 can accurately move toward the rolling component 6. The surface of the guide roller is usually smooth to reduce the friction on the fabric 8 and prevent the surface of the fabric 8 from being scratched. For the normal temperature rolling composite equipment, before the fabric 8 enters between the rolling components 6, it is necessary to adjust the position and angle of the fabric 8 according to the fabric 8. The pressure between the rollers of the rolling component 6 is adjusted according to the characteristics and compounding requirements. The appropriate pressure value is set by a mechanical adjustment device, a hydraulic system or a pneumatic system. For example, for a softer fabric 8, the pressure can be appropriately reduced to avoid excessive squeezing and damaging the fabric 8; while for a multi-layer or thicker fabric 8, the pressure may need to be increased to ensure that each layer of fabric 8 can be tightly compounded. When the fabric 8 enters between the upper and lower rollers, the rollers squeeze the fabric 8 under the set pressure, and the fibers of the fabric 8 are intertwined and fitted together under pressure, thereby achieving compounding. In this process, the rollers are pressed at a certain pressure. The rotation speed drives the fabric 8 to move forward at a uniform speed to ensure that the entire fabric 8 can be evenly subjected to pressure. The operator needs to closely observe the state of the fabric 8 during the rolling process to check whether there are bubbles, wrinkles or delamination of the fabric 8. If a heating device is used in the composite process, the composite fabric 8 needs to be cooled to achieve the ideal performance and shape. Usually, a cooling roller is used for cooling. Cooling water or air cooling is used inside the cooling roller. For water-cooled cooling rollers, the flow rate and temperature of the cooling water need to be controlled to ensure uniform cooling effect. The cooled composite fabric 8 is pulled out of the rolling area by the traction roller. The rotation speed of the traction roller needs to match the previous rolling and cooling speed to ensure the smooth transportation of the fabric 8. There needs to be enough friction between the traction roller and the fabric 8 to prevent the fabric 8 from slipping during the traction process. The composite fabric 8 is pulled to the receiving component 2 for winding. The tension control system of the receiving component 2 will adjust the tension according to the characteristics of the fabric 8 and the winding requirements, so that the fabric 8 can be tightly and smoothly wound on the winding shaft. During the winding process, care should be taken to avoid wrinkles, looseness or uneven edges of the fabric 8 to ensure good winding quality.

[0047] During the rolling and compounding process of the knee pad fabric 8, the fibers of the fabric 8 itself may produce debris due to friction, loose cutting edges, etc. If these fiber debris remain on the fabric 8, it will affect the compounding quality. The fibers of the knee pad fabric 8 may fall off due to pressure and friction, especially when the fabric 8 is made of natural fibers, such as cotton, linen, or chemical fibers and polyester fibers that are easy to fuzz. This situation is more common. When the rolling component 6 performs rolling and compounding work on the fabric 8, the suction mechanism 53 is turned on to effectively suck away these fiber debris through the suction mechanism 53 to keep the working area and the fabric 8 clean. The suction force generated by the suction mechanism 53 when working sucks impurities into the collection box 51 through the mesh plate 52, so that the impurities fall on the baffle 54 for collection. At the same time, the flocculent dust that follows the impurities into the collection box 51 is grabbed by turning on the rotating mechanism 55;

[0048] By turning on the motor 551, the output end of the motor 551 drives the lower fixing plate 553 to rotate through the rotating shaft 552, and at the same time, the lower fixing plate 553 drives the grabbing assembly 554 to rotate in the inner cavity of the collection box 51, so as to grab the flocculent dust entering the collection box 51;

[0049] When the output end of the motor 551 drives the lower fixing plate 553 to rotate through the rotating shaft 552, the lower fixing plate 553 drives the grabbing rod 5541 and the connecting plate 5542 to rotate on the baffle 54, so that the connecting shaft 5543 drives the grabbing plate 5544 to separate from the inner side of the connecting plate 5542 through the action of centrifugal force. At the same time, by evenly opening the grabbing grooves 5546 on the side of the grabbing plate 5544, the flocculent dust entering the collection box 51 can be grabbed, so as to prevent the flocculent dust and the fallen fabric flocs from floating when entering the collection box 51, thereby interfering with the collection work.

[0050] If glue is used to enhance the adhesion between fabrics 8 during the rolling and laminating process, glue may remain on the roller. When glue is squeezed out from between fabrics 8 or applied unevenly, the roller will be stained with glue during rotation. The glue residue will make the surface of the roller sticky. Over time, these residues may solidify, resulting in an uneven roller surface, which will not only affect the flatness and laminating quality of fabric 8, but may also cause abnormal conditions such as adhesion and pulling of fabric 8 on the roller, and even damage fabric 8. When the rolling component 6 is performing rolling work, when the roller in the rolling component 6 contacts and rotates with the contact shell 91, A bent plate 93 is provided on the inner side of the contact shell 91, so that the bent plate 93 can scrape off the solidified glue on the roller shaft. At the same time, a roller 94 is provided on the other side of the bent plate 93. After the bent plate 93 scrapes and cleans the side of the roller shaft, the roller 94 can contact and rotate the side of the roller shaft, so as to clean and wipe the side of the roller shaft. At the same time, when cleaning the roller shaft, the suction machine 92 is turned on and the suction force of the suction machine 92 works, so that the ejection mechanism 96 moves upward, so that the impurities scraped off by the bent plate 93 can enter the inner side of the contact shell 91 through the blanking hole 97 for collection.

[0051] When the cleaning work is completed, the vacuum machine 92 is turned off and the second spring 964 is reset and stretched, so that the second spring 964 drives the movable plate 956 to move toward the blanking hole 97, so that the ejection block 963 squeezes the inner side of the blanking hole 97, thereby avoiding impurities from clogging the blanking hole 97, thereby causing the impurities to clog the blanking hole 97. At the same time, the movable plate 956 is continuously reset and stretched by the second spring 964, so that the ejection rod 961 drives the ejection plate 962 to resist the inner side of the blanking hole 97, thereby avoiding the impurities collected in the contact shell 91 from falling.

[0052] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A highly flexible kneepad, comprising an outer layer, a middle layer and an inner layer, characterized in that: The outer layer is made of wear-resistant and scratch-resistant materials such as nylon, and the outer layer material is treated with waterproof and windproof functions to adapt to different sports environments; The middle layer is stitched along the edge of the knee pad to make the outer layer and the middle layer fit closely, including the elastic support layer and the buffer layer. The elastic support layer is the core part of the knee pad and is mainly composed of spandex and polyester elastic fiber elastic materials. Through weaving and composite processes, spandex and polyester elastic fibers are combined together to form an elastic net with good elasticity and shape stability. The cushioning layer is made of silicone cushioning material in the middle layer of the knee pad. These materials are distributed around the key parts of the knee, such as the patella and meniscus, to absorb and disperse the impact force generated during exercise. The inner layer includes a skin-friendly layer. The middle layer and the inner layer are connected by nesting and pressing. The inner layer material is nested inside the middle layer material. The skin-friendly layer is made of soft and breathable materials such as bamboo fiber and cotton fiber.

2. A knee pad fabric rolling and laminating device, characterized in that: include: A workbench (1), wherein a material receiving component (2) is fixedly connected to the top of the workbench (1), a bracket (3) is fixedly connected to the top of the workbench (1), a material discharging component (4) is rotatably connected to the inner side of the bracket (3), a guide component (7) is rotatably connected to the middle of the inner side of the bracket (3), a rolling component (6) is rotatably connected to the side of the bracket (3) away from the material discharging component (4), and fabrics (8) are wound around the material receiving component (2) and the guide component (7); A collecting component (5), the collecting component (5) is used to collect waste scraps generated when the fabric (8) is rolled, and the side surface of the collecting component (5) is fixedly connected to the inner side of the workbench (1); A contact component (9) is used to perform contact cleaning work on the side of the rolling component (6), and the side of the contact component (9) is fixedly connected to the inner side of the bracket (3).

3. The knee pad fabric rolling and laminating device according to claim 2, characterized in that: The collecting component (5) comprises a collecting box (51), the side of the collecting box (51) is fixedly connected to the inner side of the workbench (1), the top of the collecting box (51) is fixedly connected to a mesh plate (52), the bottom of the inner cavity of the collecting box (51) is fixedly connected to an air suction mechanism (53), the top of the air suction mechanism (53) is fixedly connected to a baffle (54), and the top of the baffle (54) is rotatably connected to a rotating mechanism (55).

4. The knee pad fabric rolling and laminating device according to claim 3, characterized in that: The rotating mechanism (55) comprises a motor (551), the top of the motor (551) is fixedly connected to the bottom of the baffle (54), the output end of the motor (551) is fixedly connected to a rotating shaft (552), the top of the rotating shaft (552) is fixedly connected to a lower fixed plate (553), the bottom of the lower fixed plate (553) is in contact with the top of the baffle (54), the top of the lower fixed plate (553) is fixedly connected to a grabbing assembly (554), and the top of the grabbing assembly (554) is fixedly connected to an upper fixed plate (555).

5. The knee pad fabric rolling and laminating device according to claim 4, characterized in that: The grabbing assembly (554) comprises a grabbing rod (5541), a connecting plate (5542) is fixedly connected to the side of the grabbing rod (5541), a connecting shaft (5543) is slidably connected to the inner side of the connecting plate (5542), a grabbing plate (5544) is fixedly connected to the other end of the connecting shaft (5543), a first spring (5545) is sleeved on the connecting shaft (5543), and a grabbing groove (5546) is evenly opened on the side of the grabbing plate (5544) away from the connecting shaft (5543).

6. The knee pad fabric rolling and laminating device according to claim 5, characterized in that: The bottom of the grabbing rod (5541) is fixedly connected to the top of the lower fixed plate (553), the top of the grabbing rod (5541) is fixedly connected to the bottom of the upper fixed plate (555), the upper and lower sides of the grabbing plate (5544) are both slidably connected to the inner side of the connecting plate (5542), one end of the first spring (5545) is fixedly connected to the grabbing plate (5544), and the other end of the first spring (5545) is fixedly connected to the inner side of the connecting plate (5542).

7. The knee pad fabric rolling and laminating device according to claim 2, characterized in that: The contact component (9) comprises a contact shell (91), both sides of the contact shell (91) are fixedly connected to the bracket (3), the inner side of the small arc of the contact component (9) is fixedly connected to an air suction machine (92), the side of the air suction machine (92) is fixedly connected to a straight plate (95), the inner side of the large arc of the contact shell (91) is rotatably connected to a roller (94), the side of the contact shell (91) away from the roller (94) is fixedly connected to a bent plate (93), the side of the straight plate (95) away from the air suction machine (92) is fixedly connected to an ejection mechanism (96), and the inner side of the large arc of the contact shell (91) is evenly provided with blanking holes (97), and the blanking holes (97) are concentrically arranged with the ejection mechanism (96).

8. The knee pad fabric rolling and laminating device according to claim 7, characterized in that: The ejection mechanism (96) comprises an ejection rod (961), a side surface of the ejection rod (961) is fixedly connected to a movable plate (956), a second spring (964) is sleeved on the ejection rod (961), one end of the ejection rod (961) away from the movable plate (956) is fixedly connected to an ejection plate (962), and one end of the ejection plate (962) away from the ejection rod (961) is fixedly connected to an ejection block (963).

9. The knee pad fabric rolling and laminating device according to claim 8, characterized in that: Both sides of the movable plate (956) are in contact with the inner side of the contact housing (91); one end of the ejector rod (961) away from the movable plate (956) is slidably connected to the inner side of the straight plate (95); one end of the second spring (964) is fixedly connected to the movable plate (956); and the other end of the second spring (964) is fixedly connected to the straight plate (95).