Main evaporation tank heat preservation device for fully-closed solvent equipment
By designing insulation devices for insulation ceramics, annular heating rings, annular heat insulation plates and annular protective plates on the main evaporation tank of a fully sealed solvent equipment, the problem of poor insulation of existing equipment is solved, and efficient thermal energy retention and evaporation efficiency are achieved.
Patent Information
- Application Number
- CN202411964407.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The insulation measures of the main evaporation tank of the existing fully sealed solvent equipment are not perfect enough, resulting in serious heat loss, reduced evaporation efficiency and increased energy consumption.
An insulation device including insulation ceramics, annular heating rings, annular heat insulation plates and annular protective plates is designed to reduce heat energy transfer through the insulation ceramics contacting the evaporation tank, and to achieve temperature control and insulation through the annular heating rings to improve evaporation efficiency.
Effectively reduce heat loss, improve evaporation efficiency, reduce energy consumption, and improve the stability and impact resistance of the overall device through multi-layer insulation structure and buffer components.
Smart Images
Figure CN119792955A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of industrial equipment, in particular to a main evaporation tank insulation device for fully enclosed solvent equipment. Background Art
[0002] Fully enclosed solvent equipment is widely used in the fields of chemical industry, pharmaceutical industry, coatings, etc. Its main evaporator, as a core component, plays a vital role in the evaporation effect of the solvent. However, in the existing technology, the insulation measures of the main evaporator are often not perfect, resulting in serious heat loss, reduced evaporation efficiency and increased energy consumption. Therefore, the development of an efficient and reliable insulation device is of great significance to improving the overall performance of the fully enclosed solvent equipment. Summary of the invention
[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a main evaporator insulation device for a fully enclosed solvent equipment, which has the advantages of effectively reducing heat loss, improving evaporation efficiency and reducing energy consumption.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A main evaporator insulation device for a fully enclosed solvent equipment comprises an evaporator body, an insulation component is arranged on the outside of the evaporator body, the insulation component comprises insulation ceramics sleeved and attached to the outside of the evaporator body, an annular groove is opened on the outside of the insulation ceramics, an annular heating ring is arranged in the annular groove, the annular heating ring is electrically connected to a control power supply, the control power supply is arranged at the bottom of the insulation ceramics, an annular heat insulation plate is also sleeved on the outside of the insulation ceramics, a plurality of supporting heat insulation rings are arranged between the annular heat insulation plate and the insulation ceramics, an annular baffle is fixedly connected to the outside of the annular heat insulation plate, annular heat insulation cotton is filled between the annular baffle and the annular heat insulation plate, and an annular protective plate is also arranged on the outside of the annular baffle.
[0005] By adopting the above technical solution, when in use, the contact between the thermal insulation ceramic and the evaporator body can reduce the transfer of heat energy, thereby extending the thermal insulation time of the heat energy and playing a certain thermal insulation role. During the thermal insulation process, the control power supply is turned on to be electrically connected to the annular heating ring, and the annular heating ring generates heat to achieve temperature control and insulation between the thermal insulation ceramic and the annular insulation plate, thereby avoiding temperature loss, thereby improving the evaporation efficiency and reducing energy consumption. The multiple supporting insulation rings arranged between the thermal insulation ceramic and the annular insulation plate play a certain supporting and stabilizing role. The annular thermal insulation cotton arranged between the annular insulation plate and the annular baffle can also play a certain thermal insulation role. The arrangement of the annular protective plate can protect the annular baffle and avoid external impact damage to other components.
[0006] It is further configured that: a plurality of heat dissipation holes are formed through the plurality of support heat insulation rings.
[0007] By adopting the above technical solution, the multiple heat dissipation holes on the supporting insulation ring can increase the air flow rate between the insulation ceramic and the annular insulation plate, thereby realizing multi-zone insulation operation.
[0008] It is further configured that: the inner wall of the thermal insulation ceramic is also bonded with a plurality of anti-slip sheets.
[0009] By adopting the above technical solution, the anti-skid sheet in contact between the heat-insulating ceramic sheet and the evaporator body can play a certain anti-skid role.
[0010] It is further configured that a buffer plate is provided on the outer side of the annular protective plate.
[0011] By adopting the above technical solution, when the outside is hit, the buffer plate can provide certain support and buffering effects to avoid damage to other components.
[0012] It is further configured that a buffer component is provided between the annular protective plate and the annular baffle plate, and the buffer component includes an annular honeycomb plate provided between the annular protective plate and the annular baffle plate, and the annular honeycomb plate is filled with a buffer sponge.
[0013] By adopting the above technical solution, when external pressure hits or squeezes the annular protective plate, the buffer honeycomb panel arranged between the annular protective plate and the annular baffle and the filled buffer sponge can play a certain supporting and buffering role.
[0014] It is further configured that: the outer side of the buffer plate is coated with an anti-corrosion coating.
[0015] By adopting the above technical solution and providing an anti-corrosion coating, the buffer plate can be prevented from rusting and the service life of the buffer plate can be increased.
[0016] In summary, the present invention has the following beneficial effects: When the present invention is used, the contact between the thermal insulation ceramic and the evaporation tank body can reduce the transfer of heat energy, thereby extending the heat preservation time of the heat energy and playing a certain heat preservation role. During the heat preservation process, the control power supply is turned on to be electrically connected with the annular heating ring, and the annular heating ring generates heat to achieve temperature control and heat preservation between the thermal insulation ceramic and the annular heat insulation plate, thereby avoiding temperature loss, thereby improving the evaporation efficiency and reducing energy consumption. The multiple supporting heat insulation rings arranged between the thermal insulation ceramic and the annular heat insulation plate play a certain supporting and stabilizing role. The annular heat insulation cotton arranged between the annular heat insulation plate and the annular baffle can also play a certain heat preservation role. The arrangement of the annular protective plate can protect the annular baffle and avoid external impact damage to other components.
[0017] When the present invention is used, when external pressure impacts or squeezes the annular protective plate, the buffer honeycomb plate arranged between the annular protective plate and the annular baffle plate and the filled buffer sponge can play a certain supporting and buffering role. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application, but do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a front view of the present invention; Figure 2 It is a structural schematic diagram of the thermal insulation component of the present invention.
[0019] In the figure, 1. evaporator body; 2. insulation component; 3. insulation ceramic; 4. annular groove; 5. annular heating ring; 6. control power supply; 7. annular insulation plate; 8. support insulation ring; 9. annular baffle; 10. annular insulation cotton; 11. annular protective plate; 12. heat dissipation hole; 13. anti-slip sheet; 14. buffer plate; 15. buffer component; 16. annular honeycomb plate; 17. buffer sponge; 18. anti-corrosion coating. DETAILED DESCRIPTION
[0020] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figure 1 To Attachment Figure 2 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.
[0021] Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
[0022] Example 1: A main evaporation tank insulation device for a fully enclosed solvent equipment, such as Figure 1 , 2 As shown, it includes an evaporator body 1, an insulation component 2 is provided on the outside of the evaporator body 1, the insulation component 2 includes an insulation ceramic 3 sleeved and attached to the outside of the evaporator body 1, and a plurality of anti-slip sheets 13 are also attached to the inner wall of the insulation ceramic 3. An annular groove 4 is provided on the outside of the insulation ceramic 3, and an annular heating ring 5 is provided in the annular groove 4. The annular heating ring 5 is electrically connected to a control power supply 6, and the control power supply 6 is arranged at the bottom of the insulation ceramic 3. An annular heat insulation plate 7 is also sleeved on the outside of the insulation ceramic 3, and a plurality of supporting heat insulation rings 8 are provided between the annular heat insulation plate 7 and the insulation ceramic 3. A plurality of heat dissipation holes 12 are penetrated through the plurality of supporting heat insulation rings 8. An annular baffle 9 is fixedly connected to the outside of the annular heat insulation plate 7, and an annular heat insulation cotton 10 is filled between the annular baffle 9 and the annular heat insulation plate 7. An annular protective plate 11 is also provided on the outside of the annular baffle 9, and a buffer plate 14 is provided on the outside of the annular protective plate 11. An anti-corrosion coating 18 is coated on the outside of the buffer plate 14.
[0023] like Figure 2 As shown, a buffer assembly 15 is provided between the annular protective plate 11 and the annular baffle plate 9 . The buffer assembly 15 includes an annular honeycomb plate 16 provided between the annular protective plate 11 and the annular baffle plate 9 . The annular honeycomb plate 16 is filled with a buffer sponge 17 .
[0024] In the embodiment of the present invention, when in use, the thermal insulation ceramic 3 is in contact with the evaporator body 1 to reduce the transfer of heat energy, thereby extending the thermal insulation time of the heat energy and playing a certain thermal insulation role. During the thermal insulation process, the control power supply 6 is turned on to be electrically connected to the annular heating ring 5, and the annular heating ring 5 generates heat to achieve temperature control and thermal insulation between the thermal insulation ceramic 3 and the annular thermal insulation plate 7, thereby avoiding temperature loss, thereby improving evaporation efficiency and reducing energy consumption. The annular thermal insulation cotton 10 arranged between the annular thermal insulation plate 7 and the annular baffle 9 can also play a certain thermal insulation role. When the outside is hit, the buffer plate 14 can resist part of the impact force, and the pressure will squeeze the annular protective plate 11. The buffer honeycomb plate set between the annular protective plate 11 and the annular baffle 9 and the filled buffer sponge 17 can play a certain supporting and buffering role, avoiding the impact force from damaging other components and improving the service life of the entire component.
[0025] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this; for technical personnel in the technical field to which the present invention belongs and related technical fields, based on the technical solution of the present invention, the expansion and replacement of operating methods and data should all fall within the protection scope of the present invention.
Claims
1. A main evaporator heat preservation device for a fully enclosed solvent equipment, comprising an evaporator body (1), characterized in that: The outer side of the evaporator body (1) is provided with a heat-insulating component (2), the heat-insulating component (2) comprising a heat-insulating ceramic (3) sleeved and attached to the outer side of the evaporator body (1), the outer side of the heat-insulating ceramic (3) is provided with an annular groove (4), the inner side of the annular groove (4) is provided with an annular heating ring (5), the annular heating ring (5) is electrically connected to a control power supply (6), the control power supply (6) is arranged at the bottom of the heat-insulating ceramic (3), the outer side of the heat-insulating ceramic (3) is also sleeved with an annular heat-insulating plate (7), a plurality of supporting heat-insulating rings (8) are arranged between the annular heat-insulating plate (7) and the heat-insulating ceramic (3), the outer side of the annular heat-insulating plate (7) is fixedly connected with an annular baffle plate (9), the space between the annular baffle plate (9) and the annular heat-insulating plate (7) is filled with an annular heat-insulating cotton (10), and the outer side of the annular baffle plate (9) is also provided with an annular protective plate (11).
2. The main evaporation tank insulation device for a fully enclosed solvent equipment according to claim 1, characterized in that: A plurality of heat dissipation holes (12) are formed through the plurality of support heat insulation rings (8).
3. The main evaporation tank insulation device for a fully enclosed solvent equipment according to claim 1, characterized in that: The inner wall of the thermal insulation ceramic (3) is also bonded with a plurality of anti-slip sheets (13).
4. The main evaporation tank insulation device for a fully enclosed solvent equipment according to claim 1, characterized in that: A buffer plate (14) is provided on the outer side of the annular protective plate (11).
5. The main evaporation tank insulation device for a fully enclosed solvent equipment according to claim 1, characterized in that: A buffer component (15) is provided between the annular protective plate (11) and the annular baffle (9), and the buffer component (15) comprises an annular honeycomb plate (16) provided between the annular protective plate (11) and the annular baffle (9), and the annular honeycomb plate (16) is filled with a buffer sponge (17).
6. The main evaporation tank insulation device for a fully enclosed solvent equipment according to claim 1, characterized in that: The outer side of the buffer plate (14) is coated with an anti-corrosion coating (18).