Filter bag intelligent detection and function recovery all-in-one machine device

Abstract

The invention relates to the technical field of filter bag intelligent detection, in particular to a filter bag intelligent detection and function recovery all-in-one machine device which comprises a main machine. The system comprises a host and further comprises a main fan, an air source cleaning positive and negative pressure conversion system, an intelligent fluid transmitter and an automatic control system, the main fan is installed in the host, the air source cleaning positive and negative pressure conversion system is installed on the left side of the interior of the host, the intelligent fluid transmitter is arranged in the host and arranged on the lower left portion of the main fan, and the automatic control system is arranged on the lower left portion of the main fan. An automatic control system is arranged in the main machine, and the automatic control system is arranged on the left side of the main fan; through cooperation of all the systems, point-by-point or partition detection can be conducted on the filter bag, the high-precision sensing technology of the intelligent fluid transmitter is utilized, the fault position of the filter bag can be accurately positioned, an accurate basis is provided for subsequent repairing, targeted cleaning, dredging or repairing of the filter bag can be achieved, and the filtering function of the filter bag is effectively recovered.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent detection of filter bags, and in particular to an integrated device for intelligent detection and function recovery of filter bags. Background Art

[0002] Among air pollution control equipment, bag-type dust collectors account for about 49%, followed by other dust removal and electrical equipment such as electrostatic precipitators. Filter bags are the essential key components and core of bag-type dust collectors.

[0003] The filter bags used in existing bag-type dust collectors are consumable parts. The functions of replaced filter bags are only utilized at about 20%. Due to the spray cleaning function of the dust collector itself, the entire area of ​​the filter bag cannot be completely cleared, and the dust that penetrates into the pores causes poor air permeability and high resistance. When cleaning the filter bags used in bag-type dust collectors, they need to be disassembled, replaced and maintained, which increases the tediousness and errors of manual operations and reduces the convenience of use and management efficiency of the equipment.

[0004] Therefore, when cleaning the filter bags used in the above-mentioned bag-type dust collector, they need to be disassembled, replaced and maintained, which increases the complexity and errors of manual operations and reduces the convenience of use and management efficiency of the equipment. A filter bag intelligent detection and function recovery all-in-one device can be designed. Summary of the invention

[0005] In order to overcome the problem that the filter bags used in bag-type dust collectors need to be disassembled, replaced and maintained when cleaning, the manual operation is complicated and errors are increased, and the convenience of use and management efficiency of the equipment are reduced.

[0006] The technical solution of the present invention is: an integrated device for intelligent detection and function recovery of filter bags, including a main unit; it also includes a main fan, a clean air source positive and negative pressure conversion system, a smart fluid transmitter, and an automatic control system. The main fan is installed inside the main unit, and the clean air source positive and negative pressure conversion system is installed on the left side of the main unit. The main unit is provided with a smart fluid transmitter, and the smart fluid transmitter is provided at the lower left of the main fan. The main unit is provided with an automatic control system, and the automatic control system is provided on the left side of the main fan.

[0007] Preferably, the equipment automatically starts the automatic control system function recovery program, and completes the filter bag function recovery in 6 to 15 seconds. At this time, the smart fluid transmitter alternately outputs and inputs positive or negative pressure fluid force according to the signal instructions of the automatic control system.

[0008] Preferably, a fluid force output head is installed at the lower right side of the main fan, and the fluid force output head is arranged inside the main unit, and a base is installed at the bottom end of the main unit.

[0009] Preferably, a parameter collector is connected to one side of the host, and the host and the parameter collector are connected via a pressure-resistant hose, and a functional parameter display is provided inside the parameter collector.

[0010] Preferably, a fluid force output joint is provided below the functional parameter display, and the fluid force output joint is provided in the parameter collector, and an AI viewing ball is installed in the lower middle position inside the parameter collector.

[0011] Preferably, the main unit is a rectangular structure, the main fan is a fan technology deformation design, and the wind pressure and air volume meet the needs of the whole machine function.

[0012] As a preferred option, the air source clean positive and negative pressure conversion system intelligently converts the suction fluid force and blowing fluid force of the main fan, and provides the necessary fluid air source through filtering and purification.

[0013] As a preferred embodiment, the intelligent fluid transmitter integrates the fluid air source provided by the air source clean positive and negative pressure conversion system and receives the signal from the automatic control system.

[0014] Preferably, the automatic control system is composed of a frequency converter and a PLC device, and operates automatically through an intelligent program control system by receiving parameter collectors.

[0015] Preferably, the upper end of the parameter collector is a cylinder, and the lower end is a cone. The cone is coated with a rubber coating and is sealed to the filter bag opening. AI viewing balls are provided in both the cylinder and the cone.

[0016] The beneficial effects of the present invention are as follows: a stable airflow is provided by the main fan, and the wind source clean positive and negative pressure conversion system intelligently converts the suction fluid pressure of the main fan and the blowing fluid pressure into negative pressure, and the blowing fluid pressure into positive pressure, and provides the necessary fluid air source for the whole machine through filtering and cleaning; the intelligent fluid transmitter receives the signal of the automatic control system, and intelligently outputs positive pressure or negative pressure wind fluid pressure as needed; the automatic control system receives the signal of the parameter collector, and automatically runs through the intelligent program control system; through the coordination of various systems, the filter bag can be detected point by point or in sections, and the high-precision sensing technology of the intelligent fluid transmitter can be used to accurately locate the fault position of the filter bag, providing an accurate basis for subsequent repairs, and can achieve targeted cleaning, unblocking or repair of the filter bag, effectively restoring the filtering function of the filter bag, and in the process of restoring the filter bag function, avoid secondary damage to the filter bag, ensure the structural integrity and performance stability of the filter bag, and extend the service life of the filter bag. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 Shown is a schematic diagram of the main machine structure of the integrated device for intelligent detection and function recovery of filter bags of the present invention; Figure 2Shown is a schematic diagram of the parameter collector structure of the filter bag intelligent detection and function recovery all-in-one device of the present invention.

[0018] Explanation of the reference numerals: 1. Main unit; 2. Main fan; 3. Air source clean positive and negative pressure conversion system; 4. Intelligent fluid transmitter; 5. Automatic control system; 6. Fluid force output head; 7. Base; 8. Parameter collector; 9. Function parameter display; 10. Fluid force output connector; 11. AI viewing ball. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] See also Figure 1 - Figure 2 The present invention provides an embodiment: an integrated device for intelligent detection and function recovery of filter bags, including a main unit 1; also including a main fan 2, a clean air source positive and negative pressure conversion system 3, a smart fluid transmitter 4, and an automatic control system 5. The main fan 2 is installed inside the main unit 1, and the clean air source positive and negative pressure conversion system 3 is installed on the left side inside the main unit 1. The smart fluid transmitter 4 is arranged inside the main unit 1, and the smart fluid transmitter 4 is arranged at the lower left of the main fan 2. The automatic control system 5 is arranged inside the main unit 1, and the automatic control system 5 is arranged on the left side of the main fan 2.

[0021] See also Figure 2In this embodiment, a fluid force output head 6 is installed at the lower right of the main fan 2, and the fluid force output head 6 is arranged inside the main unit 1, and a base 7 is installed at the bottom end of the main unit 1; a parameter collector 8 is connected to one side of the main unit 1, and the main unit 1 and the parameter collector 8 are connected by a pressure-resistant hose, and a functional parameter display 9 is arranged inside the parameter collector 8; a fluid force output connector 10 is arranged below the functional parameter display 9, and the fluid force output connector 10 is arranged in the parameter collector 8, and an AI viewpoint ball 11 is installed at the lower middle position inside the parameter collector 8; the main unit 1 is a rectangular parallelepiped structure, and the main fan 2 is a technical variant design of the fan, and the wind pressure and air volume meet the needs of the whole machine function; the wind source clean positive and negative pressure conversion system 3 intelligently converts the suction fluid force and the blowing fluid force of the main fan 2, and provides the necessary fluid wind source through filtering and cleaning; the intelligent fluid transmitter 4 converts the wind source clean positive and negative The fluid wind source provided by the pressure conversion system 3 is integrated to receive the signal of the automatic control system 5; the automatic control system 5 is composed of a frequency converter and a PLC device, and automatically runs through the receiving parameter collector 8 through the intelligent program control system. The AI ​​viewpoint ball 11 and the function parameter display 9 work together to reflect the real-time status of the filter bag, and feed the signal back to the host 1. The host 1 determines that the filter bag detection is completed according to the signal. When the filter bag is intact, the air permeability and tensile strength are qualified, the equipment automatically starts the function recovery program of the automatic control system 5, and the filter bag function is restored in 6 to 15 seconds. At this time, the intelligent fluid transmitter 4 outputs and inputs positive or negative pressure fluid force alternately according to the signal instruction of the automatic control system 5, so that the filter bag is instantly and strongly expanded-contracted-expanded-contracted-expanded, until the filter bag function is fully restored and the parameter display is displayed, this is successfully completed, and so on, until the work is completed.

[0022] When working, it enters the working state after being started by pressing the button on the spot or the remote control. The equipment outputs positive pressure fluid force. After the staff puts the parameter collector 8 into the bag mouth of the filter bag, the equipment automatically enters the detection program. After 5 to 8 seconds, it detects whether the filter bag is damaged or intact. When it is damaged, it will display the damaged parameters. The bag does not need to enter the next working procedure. The parameter collector 8 can be put into the next filter bag for the same detection procedure. The filter bag integrity procedure is automatically carried out. It detects whether the air permeability of the filter bag is qualified within 3 to 5 seconds, and then detects whether the tensile strength of the filter bag is qualified within 3 to 5 seconds. The air permeability and tensile strength qualified parameters are displayed successively. When unqualified parameters appear, the method of handling them is the same as that of damage, and they are directly Just replace it, the AI ​​viewpoint ball 11 and the function parameter display 9 work together to reflect the real-time status of the filter bag, and feed back the signal to the host 1. The host 1 determines that the filter bag detection is completed according to the signal. When the filter bag is intact, the air permeability and tensile strength are qualified, the test procedure is completed, and the equipment automatically starts the function recovery procedure of the automatic control system 5. The filter bag function is restored in 6 to 15 seconds. At this time, the intelligent fluid transmitter 4 outputs and inputs positive or negative pressure fluid force alternately according to the signal instructions of the automatic control system 5, so that the filter bag instantly expands and contracts, expands and contracts, and expands, until the filter bag function is fully restored and the parameter display is displayed. The machine is successfully completed, and so on, until the work is completed.

[0023] Through the above steps, through the coordination of various systems, the filter bags can be inspected point by point or in sections. The high-precision sensing technology of the intelligent fluid transmitter 4 can be used to accurately locate the fault position of the filter bag, provide an accurate basis for subsequent repairs, and reduce pollution to the external environment. At the same time, it also reduces the demand for fresh air, saves energy and resources, and avoids secondary damage to the filter bags in the process of restoring the filter bag function, ensuring the structural integrity and performance stability of the filter bags and extending the service life of the filter bags. This solves the problem that when cleaning the filter bags used in the bag-type dust collector, the filter bags need to be disassembled, replaced and maintained, which increases the tediousness and errors of manual operations and reduces the convenience of use and management efficiency of the equipment.

[0024] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A filter bag intelligent detection and function recovery integrated device, comprising a host (1); characterized in that: The main unit (1) further comprises a main fan (2), a clean air source positive and negative pressure conversion system (3), an intelligent fluid transmitter (4), and an automatic control system (5). The main fan (2) is installed inside the main unit (1), the clean air source positive and negative pressure conversion system (3) is installed on the left side inside the main unit (1), the intelligent fluid transmitter (4) is arranged inside the main unit (1), and the intelligent fluid transmitter (4) is arranged at the lower left of the main fan (2), and the automatic control system (5) is arranged inside the main unit (1), and the automatic control system (5) is arranged on the left side of the main fan (2).

2. The filter bag intelligent detection and function recovery integrated device according to claim 1 is characterized in that: A fluid force output head (6) is installed at the lower right side of the main fan (2), and the fluid force output head (6) is arranged inside the main unit (1). A base (7) is installed at the bottom end of the main unit (1).

3. The filter bag intelligent detection and function recovery integrated device according to claim 1 is characterized in that: A parameter collector (8) is connected to one side of the host (1), and the host (1) and the parameter collector (8) are connected via a pressure-resistant hose. A function parameter display (9) is provided inside the parameter collector (8).

4. The filter bag intelligent detection and function recovery integrated device according to claim 3 is characterized by: A fluid force output joint (10) is provided below the functional parameter display (9), and the fluid force output joint (10) is provided inside the parameter collector (8), and an AI viewing ball (11) is installed at a lower middle position inside the parameter collector (8).

5. The filter bag intelligent detection and function recovery integrated device according to claim 1, characterized in that: The main unit (1) is a rectangular parallelepiped structure, and the main fan (2) is a fan technology variant design, and the air pressure and air volume meet the functional requirements of the whole machine.

6. The filter bag intelligent detection and function recovery integrated device according to claim 1, characterized in that: The air source clean positive and negative pressure conversion system (3) intelligently converts the suction fluid force and the blowing fluid force of the main fan (2), and provides the necessary fluid air source through filtering and purification.

7. The filter bag intelligent detection and function recovery integrated device according to claim 1, characterized in that: The intelligent fluid transmitter (4) integrates the fluid air source provided by the air source clean positive and negative pressure conversion system (3) and receives the signal from the automatic control system (5).

8. The filter bag intelligent detection and function recovery integrated device according to claim 1, characterized in that: The automatic control system (5) is composed of a frequency converter and a PLC device, and operates automatically through an intelligent program control system by receiving parameters from a parameter collector (8).

9. The filter bag intelligent detection and function recovery integrated device according to claim 3, characterized in that: The parameter collector (8) has a cylindrical upper end and a conical lower end. The cone is coated with a rubber coating and is sealed to the filter bag opening. AI viewing balls (11) are arranged inside the cylinder and the cone.

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